3 1/16"-10K
Quad Blowout Preventer
Maintenance & Operation Manual

 
  

About This Manual

The manual is to guide the operator and maintenance personnel to understand the
fundamentals of successful operation. This manual is intended only as a guide and
not as a substitute for professional training. No liability, either expressed or implied, is
given for any information contained herein.
This manual does not intend to illustrate all possible working situations. Study this
manual carefully before making any attempt to operate this equipment.
Any one or User shall not disassemble or surveying and mapping the products
privately, and shall not behavior violating the patent rights. Otherwise, he shall be
responsible for the violation and compensate for all loss.
All related copyrights, patents, trademarks, business secrets and all other ownership
or rights belong to the company. This Manual shall only be used as a reference of unit
operation and maintenance, User shall not copy, reprint, modify or edit any
information contained, use it for any other commercial use or provide it to any third
party without the written permission. Otherwise, he shall be responsible for all legal
responsibility related.
If the product (including but not limited to the software and technical data) covered by
this Manual needs to be exported, re-exported or imported, User shall follow the
applicable laws and regulations. User shall not export, re-export or import the product
to any country that sanctioned by USA, otherwise, the User shall be responsible for all
responsibility and loss.
Under no circumstance shall the company be responsible for any special, incidental,
indirect and subsequent damage and any loss of profit, data, goodwill or expected
economy.
All rights reserved by the company.

 
  

Contents

1. General Description ............................................................................................. 1

2. Technical Data ..................................................................................................... 1
3. Certification .......................................................................................................... 2
4. Operation& Maintenance ..................................................................................... 2
4.1 Assembly ......................................................................................................... 2
4.2 Hydraulic Connection ..................................................................................... 2
4.3 Essential Parts ................................................................................................ 2
4.4 Operation......................................................................................................... 3
4.5 Maintenance.................................................................................................... 4
4.5 Tests ........................................................................................................... 5
5. Assemble & Disassemble .................................................................................... 6
5.1 3 1/16”-10K Quad BOP (Figure 2) ................................................................. 6
5.2 Actuator Assembly (Figure 3) ......................................................................... 8
5.3 Shear Actuator Assembly (Figure 5) ............................................................ 10
5.4 Blind Ram Assembly (Figure 7) ................................................................... 12
5.5 Shear Ram Assembly (Figure 8&9) ............................................................. 13
5.6 Slip Ram Assembly (Figure 10) ................................................................... 15
5.7 Pipe Ram Assembly (Figure11).................................................................... 16
5.8 Equalizing Valve Assembly I (Figure 12) ..................................................... 17
5.9 Equalizing Valve Assembly II (Figure 13) .................................................... 19
5.10 CB34 Bowen Box (Figure 14) ...................................................................... 20
5.11 CB34 Flange Adapter Assembly (Figure 15) ............................................... 20
5.12 Lifting Union (Figure 16) ............................................................................... 21
5.13 2”FIG1502 Union Plug Assembly (Figure 17) ............................................. 21
6. Parts List ............................................................................................................ 22
6.1 Seal Kit .......................................................................................................... 22
6.2 Conversion Kit ............................................................................................... 23
7. Storage Advice ................................................................................................... 24
8. Troubleshooting Guide ....................................................................................... 25
9. Safety Precautions ............................................................................................. 25

 
  

1. General Description

3 1/16″-10K BOP is designed for protection against blowouts for coiled tubing
operations, The BOP can rapidly shut off the well during overflow, well kick and
blowout for well killing operation by regaining pressure control.
Hydraulically driven and manual lock capability ensures quick response and safe
operation.
During operation and maintenance, please use safety device and follow safety
instructions.

2. Technical Data

Figure 1 3 1/16”-10K BOP Dimensions

Data 3 1/16”-10K BOP

Rated Pressure 10,000 psi
Bore Dia. 3 1/16”
Working Temperature -50℉~250℉ (-46℃~121℃)
Side Outlet Bore 2 1/16”
Top & Bottom Connection 6BX 3 1/16”-10K BX154 studded flange
Side Injection Connection 6BX 2 1/16”-10K BX152 studded flange x FIG2”1502-F
Hydraulic Pressure 1,500~3,000 psi
Shear Actuator Closing Volume (per set) 92 cu.in (1.5 liters)
Shear Actuator Opening Volume (per set) 92 cu.in (1.5 liters)
Blind, Slip & Pipe Actuator Closing Volume
61 cu.in (1 liters)
(per set)
Blind, Slip & Pipe Actuator Opening
61 cu.in (1 liters)
Volume (per set)

1 
 
  

Hydraulic Connections NPT 1/2

Tubing Sizes 1”~2"
Service H2S (EE-0.5)
Weight 1,260lbs (572kg)
33.96”×16.11”×31.25”
Dimension
862.6×409.2×793.8mm

 Recommended hydraulic oil:

General areas: Mobil DTE10 excel 32# (Applicable minimum ambient temperature is
-40℃ with heater and -20℃ without heater.)
Tropical areas: Mobil DTE25# (Applicable minimum ambient temperature is -40℃
with heater and -20℃ without heater.)
If the working temperature is lower than the rated temperature, please contact us.

3. Certification

 Testing– All BOPs are hydrostatic and function tested as per API 16A.
 H2S Service – Materials in contact with pressured well fluids conform to NACE
Specification MR-01-75 for H2S Service.
 Arctic Service –All essential parts are conducted Charpy impact test at -75℉ as per
API 16A.

4. Operation& Maintenance

4.1 Assembly
Correct assembly is very important for proper operation of equipment. The top and
bottom flange stud must be tightened. Please use studs and nuts of specified grade
for H2S service as per API 6A. Use new washers that meets API 6A and tighten with
proper torque.
4.2 Hydraulic Connection
Connect the hydraulic piping that drives actuators to the hydraulic coupler in the front
of the BOP to make sure the hydraulic piping of each actuator match indicators on the
control panel. Marking each hydraulic piping or using different kinds of couplers is
recommended.
4.3 Essential Parts
 Side outlet
Located at one side of BOP, designed for connecting 6BX 2 1/16”-10K BX152 studded
flange, mainly used in well killing service.
 Equalizing valve
Each ram is equipped with an equalizing valve to keep the balance above and below
the ram. Generally, there are no equalizing valves in slip ram and shear ram.
During maintenance above the BOP, the pressure relief above the BOP creates

2 
 
  

pressure difference above and below the ram. To open the ram again, the equalizing
valve must be opened to avoid pressure vibration inside the BOP, which may result in
damage to the ram assembly and hydraulic actuator.
4.4 Operation
 Ram open and close
The BOP is actuated by hydraulics. Each actuator has a lock stem to mechanically
lock after the ram closes. Manual lock is also available in case of hydraulic failure, but
not designed for opening the ram. Before opening the ram, make certain that the lock
stem is completely retracted and not interfere with the rod. If the lock stem cannot
rotate smoothly after the pressure test, release the pressure of the lock stem head by
injecting 1,500~3,000psi hydraulic oil at “CLOSE” oil outlet, and then retract the lock
stem completely.
To open the ram, inject 1,500~3,000psi hydraulic oil at “OPEN” oil outlet.
To close the ram, inject 1,500~3,000psi hydraulic oil at “CLOSE” oil outlet.
Note: The lock stem cannot be used to operate the shear actuator.
 Ram configuration
3 1/16”-10K BOP consists of four sets of ram (from top to bottom):
1. Blind Ram: Blind Ram is located at the top layer of the ram, used to shut off the
wellbore pressure.
2. Shear Ram: Shear Ram is the second layer ram, used to shear the oil tubing, the
size of which is 1”～2”.
3. Slip Ram: Slip Ram is the third layer ram, used to fix, clamp the oil tubing in
shearing or other conditions where oil tubing fixing is required. Oil tubing of each
size need replacement of slips of comparable size.
4. Pipe Ram: Pipe Ram is the forth layer ram, used to shut off the oil tubing, insulate
the wellbore pressure. Oil tubing of each size need replacement of sealing parts
and rams of comparable size.
Caution: As per NACE MR0175 shear blades are exempt from the hardness
requirements of steel as they need to be harder than the coil in order to cut it. As a
result they are susceptible to Stress Corrosion Cracking (SCC) if exposed to an H2S
environment and should be inspected often to check for cracking.
 Ram Replacement
1. Ensure that wellbore or hydro-test pressure has been bled off.
2. Bleed off hydraulic pressure for each actuator set.
3. Remove the hose assemblies.
4. Remove all 1 1/4”-7UNC actuator bolts. 7/8” hexagon spanner is recommended to
use.
5. Remove actuator from BOP.
6. Remove the ram. If the ram is hard to remove, extend the ram following the steps
below:
1) Remove two port plugs.

3 
 
  

2) Install two 3” or longer pipe with 1/8” NPT connection into the port plug bore.
3) Connect hydraulic coupler to ends of the tubing.
4) Connect the hand pump to the hydraulic coupler.
5) Inject hydraulic oil to the “close” cavity of the actuator assembly, observe the ram
movement and push the assembly out.
7. Service the ram.
8. When ready to retract the ram, ensure the ram assembly is orientated upright and
parallel to the ram bore on the actuator flange. Perform steps 6 in reverse order. It
is recommended that two people perform this step. One operates the hydraulic
system, the other watches the ram retract and ensure the ram does not interfere
with the actuator, causing damage.
9. Before installing the actuator assembly, make sure the surface of the BOP body
and actuator flange are clean and free of debris. Use a thread compound on each
actuator stud and tighten each stud to a minimum of 295 ft-lbs.
10. Repeat these steps for each actuator assembly.
Note: The above procedures can be referred to for ram maintenance or actuator
removal. We recommend to use hand pump or to control the hydraulic pressure within
1,500psi as excessive flow or pressure may cause serious potential injury. When the
ram assembly is pushed forward under hydraulic pressure, operators should stay far
away from the front of the ram to prevent any personal injury from sudden extended
ram.
4.5 Maintenance
The equalizing valve should be closed during BOP storage or operation.
For a better BOP performance, we recommend to open, clean and lubricate all
cylinders after each operation. Replace any damaged seals or parts, especially ram
elastomers. Common wearing conditions indicate that the rubber is squeezed out
along the direction of the pressure. Replacement of the rubber part is required when it
appears obvious wearing.
Check the cutting edge of the shear blade. Replace the blade if cracks on the blade
may affect the shearing performance. Replace the blade after each shear
operation.
After each operation, remove the ram assembly, check all rams and seals, clean the
body, ram and ram cavity. Check the slip thread teeth, if the thread teeth turn blunt, it
may affect the tightening function of the slip, so the slip needs to be replaced.
Every three months, remove all rams, cylinders, equalizing valves and flanges to
clean and lubricate.
Every year, disassemble the equipment, replace all seals.
Every two years, make wet fluorescent magnetic particle inspection on parts
exposed to wellbore fluid and replace damaged parts.
Every four years, make wet fluorescent magnetic particle inspection on all important
parts and replace damaged parts.
Stud Torque (lubricated):

4 
 
  

Torque
P/N Description Position
ft.lbs N.m
Figure 12 Part 7
D020015510 Socket Head Cap Screw 30 41
Figure 13 Part 1
D020015494 Socket Head Cap Screw Figure 3 Part 6 295 400
5507061113 Stud Figure 2 Part 15 155 210
5507076733 Stud Figure 5 Part 7 405 550
Figure 14 Part 2
5507047190 Stud 362 490
Figure 15 Part 7

4.6 Tests
The following sealing performance tests are required before each operation.

Actuator sealing performance test: All actuator assemblies should be tested on

both the ram open and close cavities.

Ram open cavity pressure test: Connect two pipes to the corresponding “OPEN” and
“CLOSE” outlets. Inject hydraulic oil to the “OPEN” outlet until it reaches 3,000psi.
Hold the pressure for 15min. Ensure that the pressure drop is within 150psi and there
is no visible leak.

Ram close cavity pressure test: Connect two pipes to the corresponding “OPEN” and
“CLOSE” outlets. Inject hydraulic oil to the “CLOSE” outlet until it reaches 3,000psi.
Hold the pressure for 15min. Ensure that the pressure drop is within 150psi and there
is no visible leak.

Blind seal test: Connect test flange to the bottom of the assembled BOP. Plug the
side outlet with 2”FIG1502 union plug assembly and side outlet flange. Connect two
pipes to the corresponding “OPEN” and “CLOSE” outlets. Inject hydraulic oil to the
“CLOSE” outlet until it reaches 1,500psi. Then inject water with rust preventative from
the bottom test flange to the internal body to reach 10,000psi pressure. Hold the
pressure for 15min. Ensure that the pressure drop is within 150psi and there is no
visible leak.

Slip ram seal test: Connect test flange to the bottom of the assembled BOP. Put a
testing bar same size of the pipe ram into the rams. Connect two pipes to the
corresponding “OPEN” and “CLOSE” outlets. Inject hydraulic oil to the “CLOSE” outlet
until it reaches 1,500psi. Then inject water with rust preventative from the bottom test
flange to the internal body, wait until the pressure goes up to 10,000psi pressure. Hold
the pressure for 15min. Ensure that the pressure drop is within 150psi and there is no
visible leak.

5 
 
  

5. Assemble & Disassemble

5.1 3 1/16”-10K Quad BOP (Figure 2)

3 1/16"-10K Quad BOP (0000000236)

1 
2 
21  22  23  25  26 
3 

4 
5 

6 

7
8 

9 

10 

11 

12 

20  19  18  17  16  15 

13 

14 

Figure 2

6 
 
  

 Parts List
No. P/N Description Qty. Ref Page Comment
1 3996043821 Lifting Union 1 5.12(P21)
2 3995044081 CB34 Bowen Box 1 5.10(P20)
3 B070008824 Plug 8
4 0021016544 Equalizing Valve Assembly I 2 5.8(P17)
5 0021016540 Blind Ram Assembly 2 5.4(P12)
6 0021016537 L.H. Actuator Assembly 3 5.2(P8)
7 0021077391 L.H. Shear Ram Assembly 1 5.5(P13)
8 0021016539 L.H. Shear Actuator Assembly 1 5.3(P10)
9 0021016545 Equalizing Valve Assembly II 2 5.9(P20)
3996043806 1" Slip Ram Assembly 2 5.6(P15)
3996043791 1.25" Slip Ram Assembly 2 5.6(P15)
10 0021016542 1.5" Slip Ram Assembly 2 5.6(P15)
3996043786 1.75" Slip Ram Assembly 2 5.6(P15)
3996043793 2" Slip Ram Assembly 2 5.6(P15)
3996043795 1" Pipe Ram Assembly 2 5.7(P16)
3996043757 1.25" Pipe Ram Assembly 2 5.7(P16)
11 0021016543 1.5" Pipe Ram Assembly 2 5.7(P16)
3996043805 1.75" Pipe Ram Assembly 2 5.7(P16)
3996043804 2" Pipe Ram Assembly 2 5.7(P16)
12 0021013951 Body 1
13 3995044080 CB34 Flange Adapter Assembly 1 5.11(P21)
14 3995043819 Plug Union 1
15 5507061113 Stud 8 B7
16 5507041126 Nut 8 7
17 5509049243 Ring Gasket 1 BX152
18 0021014634 Flange 1
19 P226000795 2" Seal Ring 1
20 0021038965 2"FIG1502 Union Plug Assembly 1 5.13(P21)
21 0021016538 R.H. Shear Actuator Assembly 1 5.3(P10)
22 0021016536 R.H. Actuator Assembly 3 5.2(P8)
23 0021077392 R.H. Shear Ram Assembly 1 5.5(P13)
24 0021067469 Plug 1
25 B050028684 Backup Ring 1
26 B050015056 O Ring 1

7 
 
  

5.2 Actuator Assembly (Figure 3)

 To disassemble:

1. Open all equalizing valves, and bleed off any pressure in the BOP.

2. Retract all ram assemblies under hydraulic pressure.

3. Hold the actuator assembly in place, and remove socket head cap screw (6) to
pull out the actuator assembly. Take care to prevent the ram assembly from
scuffing the cavity.

4. Expose the ram assembly out of the actuator assembly by rotating the lock screw
(2).

5. Remove O ring (12) and backup ring (11) from the actuator flange (7).

6. Remove the ram assembly from the piston retainer (10).

7. Back out set screw (13) that secures the piston retainer (10) to remove piston
retainer (10) from the rod (5).

8. Secure the flange in place, and remove end cap (1) from the actuator flange (7).

9. Remove retainer (9) and packing assembly (8).

10. Remove hydraulic port adapter (18), the O ring (14) on the adapter, grease fitting
(18), port plug (17) and the O ring (16) on the port plug from the actuator flange
(7).

11. Slightly knock the piston (5) off the actuator flange (7) with a rubber mallet.
Remove O ring (19) and quad ring (20) from the rod (5).

12. Remove O rings (3&4) and backup ring (21) from the end cap (1).

13. Back out lock screw from rod (5).

14. After disassembly, check all sealing surfaces for signs of pitting, all seals for signs
of cutting, notch, cracks, etc. Replace excessively worn parts.

 To assemble:
Reverse disassembly steps. When installing piston retainer (10) onto piston (5), to
avoid damaging sealing surfaces, please use strap wrench to tighten down. All seals
must be greased before and after assembly. Make sure the actuator is in open
position after assembly.

 Parts List

Actuator Assembly (L.H.0021016537, R.H. 0021016536)

8 
 
  

12  13  14  15  16  17  18  19  20  21 

5  4  3  2  1 
11  10  9  8  7  6 
Figure 3

No. P/N Description Qty. Ref Page Comment

1 0021018779 End Cap 1
2 0021018778 Lock Screw 1
3 B050015482 O Ring 1
4 B050015500 O Ring 1
5 0021018777 Piston 1
6 D020015494 Socket Head Cap Screw 4
0021018783 R.H. Actuator Flange 1
7
0021018801 L.H. Actuator Flange 1
8 0021018780 Packing Assembly 1
9 P990015502 Retainer 1
10 0021018785 Piston Retainer 1
11 B050015497 Backup Ring 1
12 B050015503 O Ring 1
13 P990015504 Socket Set Screw 1
14 B050015474 O Ring 4
15 0021018784 Hydraulic Port Adapter 2
16 B050015492 O Ring 2
17 0021018786 Port Plug 2
18 P990015505 Grease Fitting 1
19 B050015469 O Ring 2
20 B050015491 Quad Ring 1
21 B050015476 Backup Ring 1

9 
 
  

Packing Assembly of the Actuator

1 2 3

Figure 4

No. P/N Description Qty. Ref Page Comment

1 0020018781 Female Adapter 1
2 P990015484 Baker Moly Ring 3
3 0020018782 Female Adapter 1

5.3 Shear Actuator Assembly (Figure 5)

 To disassemble:

1. Open all equalizing valves, and bleed off any pressure in the BOP.

2. Retract all ram assemblies under hydraulic pressure.

3. Hold the shear actuator assembly in place, and remove nut (1) to pull out the
shear actuator assembly. Take care to prevent the shear ram assembly from
scuffing the cavity.

4. Inject pressure to the “close” cavity with a hand pump to expose the ram
assembly out of the shear actuator assembly.

5. Remove O ring (10) and backup ring (17) from the actuator flange (9).

6. Remove the ram assembly from the piston retainer (13).

7. Back out set screw (13) that secures the piston retainer (13) to remove piston
retainer (13) from the rod (5).

8. Remove end cap (2) from the actuator flange (9).

9. Remove retainer (12) and packing assembly (11).

10. Remove hydraulic port adapter (16), the O ring (15) on the adapter, grease fitting
(8), port plug (18) and the O ring (19) on the port plug from the actuator flange (9).

11. Slightly knock the piston (5) off the actuator flange (9) with a rubber mallet.

10 
 
  

Remove quad ring (6) from the rod (5), and remove O ring (20) from the actuator
flange (9).

12. Remove O rings (3&4) and backup ring (22) from the end cap (2).

13. After disassembly, check all sealing surfaces for signs of pitting, all seals for signs
of cutting, notch, cracks, etc. Replace excessively worn parts.
 To assemble:
Reverse disassembly steps. When installing piston retainer (13) onto piston (5), to
avoid damaging sealing surfaces, please use strap wrench to tighten down. All seals
must be greased before and after assembly. Make sure the actuator is in open
position after assembly.
 Parts List

Shear Actuator Assembly (L.H.0021016539, R.H. 0021016538)

14  15  16 17  18  19  20  21  22 

13  12  11  10  9  8  7  6  5  4  3  2  1 

Figure 5

No. P/N Description Qty. Ref Page Comment

1 5507076732 Nut 4
2 0021018794 End Cap 1
3 B050015500 O Ring 1
4 B050015467 O Ring 1
5 0021018793 Shear Piston 1
6 B050015483 Quad Ring 1
7 5507076733 Stud 4
8 P990015505 Grease Fitting 1
9 0021018798 R.H. Shear Actuator Flange 1

11 
 
  

0021018800 L.H. Shear Actuator Flange 1

10 B050015503 O Ring 1
Packing Assembly, Shear
11 0021018795 1
Actuator
12 P990015507 Retainer 1
13 0021018799 Piston Retainer 1
14 P990015504 Socket Set Screw 1
15 B050015474 O Ring 4
16 0021018784 Hydraulic Port Adapter 2
17 B050015497 Backup Ring 1
18 0021018786 Port Plug 2
19 B050015492 O Ring 2
20 B050015490 O Ring 2
21 G070014742 NPT Male Hollow Hex Plug 1
22 B050015477 Backup Ring 1

Packing Assembly of the Shear Actuator

1 2 3

Figure 6

No. P/N Description Qty. Ref Page Comment

1 0020018796 Female Adapter 1
2 P990015501 Baker Moly Ring 3
3 0020018797 Male Adapter 1

5.4 Blind Ram Assembly (Figure 7)

 To disassemble:

1. Remove top seal (1) from blind ram (2).

2. Remove socket head cap screw (5) to remove front seal (6) from blind ram (2).

3. Remove socket head cap screw (4) to remove key (3) from blind ram (2).

12 
 
  

 To assemble:
Reverse disassembly steps.

 Parts List
1 

5 

2 

3 

4 
6  5 

Figure 7

No. P/N Description Qty. Ref Page Comment

1 P990015498 Top Seal 1
2 0021018774 Blind Ram 1
3 0020018776 Key 1
4 D020015510 Socket Head Cap Screw 4
5 0021018775 Screw 2
6 P990015493 Front Seal 1

5.5 Shear Ram Assembly (Figure 8&9)

5.5.1 R.H. Shear Ram Assembly

 To disassemble:

1. Remove socket head cap screw (5) to take out shear blade (4) from shear ram (3).

2. Remove socket head cap screw (1) to take out key (2) from shear ram (3).

 To assemble:

1. Reverse disassembly steps.

2. Check the shear blade for any damage such as cracks. Replace damaged or
eroded parts.

13 
 
  

 Parts List

1 

5 
2 

3 

4 
Figure 8

No. P/N Description Qty. Ref Page Comment

1 D010015475 Socket Head Cap Screw 2
2 0020018776 Key 1
3 0021018790 Shear Ram B 1
4 0021018789 Shear Blade 1
5 D020015473 Flat Head Cap Screw 2

5.5.2 L.H. Shear Ram Assembly

 To disassemble:

1. Remove socket head cap screw (5) to take out shear blade (4) from shear ram (3).

2. Remove socket head cap screw (1) to take out key (2) from shear ram (3).

 To assemble:

1. Reverse disassembly steps.

2. Check the shear blade for any damage such as cracks. Replace damaged or
eroded parts.

 Parts List

14 
 
  

1 

2 

3 

4 

5 

Figure 9

No. P/N Description Qty. Ref Page Comment

1 D010015475 Socket Head Cap Screw 2
2 0020018776 Key 1
3 0021018788 Shear Ram A 1
4 D020015473 Flat Head Cap Screw 2
5 0021018789 Shear Blade 1

5.6 Slip Ram Assembly (Figure 10)

 To disassemble:

1. Remove socket head cap screw (4) to take out slip (5) from slip ram (3).

2. Remove socket head cap screw (1) to take out key (2) from slip ram (3).

 To assemble:

Reverse disassembly steps.

 Parts List

15 
 
  

1 
4 
2 

5 

3 

4 

Figure 10

No. P/N Description Qty. Ref Page Comment

1 D010015475 Socket Head Cap Screw 2
2 0020018776 Key 1
3 0021018791 Slip Ram 1
4 D020014730 Socket Head Cap Screw 4
3996043808 1” Slip Insert 1
3995043451 1.25” Slip Insert 1
5 0021018792 1.5” Slip Insert 1
3996043789 1.75” Slip Insert 1
3996043809 2” Slip Insert 1

5.7 Pipe Ram Assembly (Figure11)

 To disassemble:
1. Remove top seal (1) from pipe ram (2).
2. Remove socket head cap screw (5) to take out front seal (6) from slip ram (2).
3. Remove socket head cap screw (4) to take out key (3) from slip ram (2).

 To assemble:

Reverse disassembly steps.

 Parts List

16 
 
  

Figure 11

No. P/N Description Qty. Ref Page Comment

1 P990015498 Top Seal 1
3996043797 1" Pipe Ram 1
3995043450 1.25" Pipe Ram 1
2 0021018787 1.5" Pipe Ram 1
3996043803 1.75" Pipe Ram 1
3996043781 2" Pipe Ram 1
3 0020018776 Key 1
4 D010015475 Socket Head Cap Screw 2
5 0021018775 Screw 2
B050023026 1" Front Seal 1
B050023024 1.25" Front Seal 1
6 P990015508 1.5 " Front Seal 1
B050023022 1.75" Front Seal 1
B050023020 2" Front Seal 1

5.8 Equalizing Valve Assembly I (Figure 12)

 To disassemble:

1. Remove socket head cap screw (7) to remove the equalizing valve assembly I
from the body.

2. Remove O rings (9&11) and backup rings (8&10) from the equalizing block.

3. Remove socket head cap screw (2) to remove needle retainer plate (3) from

17 
 
  

equalizing block (1).

4. Remove equalizing valve plug (4), O ring (6) and backup ring (5).

 To assemble:

Reverse disassembly steps. Install the equalizing valve assembly I on the body,
tighten socket head cap screw (7) to the torque of 30ft.lbs.

 Parts List

1 

2 

3 

4 

5 

6 
11  10  9  8 7 
Figure 12

No. P/N Description Qty. Ref Page Comment

1 0021018760 Equalizing Block 1
2 D020014092 Socket Head Cap Screw 2
3 0021018761 Needle Retainer Plate 1
4 0021018762 Equalizing Valve Plug 1
5 P990014093 Backup Ring 1
6 B050014094 O Ring 1
7 D020015510 Socket Head Cap Screw 4
8 P990013935 Backup Ring 1
9 B050013923 O Ring 1
10 P990013934 Backup Ring 1
11 B050013933 O Ring 1

18 
 
  

5.9 Equalizing Valve Assembly II (Figure 13)

 To disassemble:

1. Remove socket head cap screw (1) to remove the equalizing valve assembly II
from the body.

2. Remove O rings (4&6) and backup rings (3&5) from the equalizing block blind (2).

 To assemble:

Reverse disassembly steps. Install the equalizing valve assembly II on the body,
tighten socket head cap screw (1) to the torque of 30ft.lbs.

 Parts List

    6  5  4 3  2 1 
Figure 13

No. P/N Description Qty. Ref Page Comment

1 D020015510 Socket Head Cap Screw 4
2 0021018730 Equalizing Block Blind 1
3 P990013935 Backup Ring 1
4 B050013923 O Ring 1
5 P990013934 Backup Ring 1
6 B050013933 O Ring 1

19 
 
  

5.10 CB34 Bowen Box (Figure 14)

1  2 3  4
Figure 14

No. P/N Description Qty. Ref Page Comment

1 0061039507 Nut 8 B7M
2 5507047190 Stud 8 B7
3 0021043822 CB34 Bowen Box 1
4 5509047170 Ring Gasket 1 BX154

5.11 CB34 Flange Adapter Assembly (Figure 15)

1  2  3  4  5  6  7 8 

Figure 15

No. P/N Description Qty. Ref Page Comment

1 0021025025 Nut 1
2 B050015053 O Ring 1
3 D040015059 Backup Ring 1
4 0021025032 Threaded No-go 1
5 3996043820 Flange Bowen Pin 1
6 0061039507 Nut 8
7 5507047190 Stud 8
8 5509047170 Ring Gasket 1 BX154

20 
 
  

5.12 Lifting Union (Figure 16)

1 

2 

3 

4 

5 

6 

Figure 16 7 

No. P/N Description Qty. Ref Page Comment

1 E020023201 Shackle 1
2 B030019048 Needle Valve 1
3 D040023200 Retainer 1
4 3995043823 Nightcap 1
5 0021025025 Nut 1
6 D040015059 Backup Ring 1
7 B050015053 O Ring 1

5.13 2”FIG1502 Union Plug Assembly (Figure 17)

1  2 

Figure 17

No. P/N Description Qty. Ref Page Comment

1 3109074527 Wing Nut 1
2 3904043456 2"1502 Nightcap 1

21 
 
  

6. Parts List

6.1 Seal Kit

No. P/N Description Qty./set Ref Page Comment
1 5509049243 Ring Gasket 1 BX152
2 P226000795 2" Seal Ring 1
3 B050015056 O Ring 1
4 B050015500 O Ring 8
5 B050015476 Backup Ring 6
6 B050015482 O Ring 6
7 B050015492 O Ring 16
8 B050015474 O Ring 32
9 B050015503 O Ring 8
10 B050015497 Backup Ring 8
11 P990015502 Retainer 6
12 0021018780 Packing Assembly 6 5.2(P8)
13 B050015469 O Ring 12
14 B050015491 Quad Ring 6
15 B050015477 Backup Ring 2
16 B050015483 Quad Ring 2
17 P990015507 Retainer 2
Packing Assembly,
18 0021018795 2 5.3(P10)
Shear Actuator
19 B050015490 O Ring 4
20 B050015467 O Ring 2
21 B050013933 O Ring 4
22 P990013935 Backup Ring 4
23 B050013923 O Ring 4
24 P990013934 Backup Ring 4
25 P990014093 Backup Ring 2
26 B050014094 O Ring 2
27 5509047170 Ring Gasket 2 BX154
28 B050015053 O Ring 2
29 D040015059 Backup Ring 2
30 D040023200 Retainer 1

22 
 
  

6.2 Conversion Kit

No. P/N Description Qty./Set Ref Page Comment
1" 3996043808 1" Slip Insert 2
Conversion
Kit 3996043795 1" Pipe Ram Assembly 2
1.25" 3995043451 1.25" Slip Insert 2
Conversion
Kit 3996043757 1.25" Pipe Ram Assembly 2
1.5" 0021018792 1.5" Slip Insert 2
Conversion
Kit 0021016543 1.5" Pipe Ram Assembly 2
1.75" 3996043789 1.75" Slip Insert 2
Conversion
Kit 3996043805 1.75" Pipe Ram Assembly 2
2" 3996043809 2" Slip Insert 2
Conversion
Kit 3996043804 2" Pipe Ram Assembly 2

23 
 
  

7. Storage Advice

1. The service and preservation period of seals in the assembly is less than 18
months. Replace if the period is overdue.

2. During the service period, replace any failed seal.

3. Store rubber products inside a cool, dark, and dry storage area. The preferred
storage temperature range for rubber goods is from 40°F to 80°F (4.4°C to
26.7°C) .Rubber goods should be wrapped or otherwise protected from direct
exposure to sunlight or artificial light with a high ultraviolet content (such as
fluorescent lighting). Do not store in direct sunlight even if wrapped, as
overheating will result.

4. Store rubber parts in a relaxed position. Do not stretch or hang O-rings and
seals. Labels should not be attached to seals with string, wire, or tape, as
these items may deform the sealing surface.

5. Use airtight containers when possible to protect against circulating air.

6. Ozone is extremely harmful to rubber. Ensure that there is no equipment in the

storage area which may generate ozone, such as mercury vapor lamps,
high-voltage electrical equipment, electric motors, or any electric apparatus
which produces arcing.

7. Keep the rubber products clean and free of solvents, oil, greases, or any other
semi-solid or liquid materials during storage. Rubber goods should specifically
be protected against direct contact with: manganese, copper, copper alloys
(including brass), polyvinyl chloride (PVC), creosote-impregnated timber, other
rubber goods of different rubber compounds, sulphur, and copper napthenate.

8. When cleaning is necessary, rubber goods may be cleaned with either soap
and water or methyl alcohol. After cleaning, the rubber goods should be dried
at room temperature.

9. Examine the part before installation. Rubber goods taken from storage must
ALWAYS be inspected before installation. Rubber goods should not be flexed
at temperatures below 40°F (4.4°C). Rubber goods in storage should be
inspected every 12 months to ensure that they are still serviceable. Ensure
that the part does not have a tacky surface or noticeable softening or
hardening of the surface. Flex the part and inspect with a magnifying glass to
ensure that there are no cracks. Replace items which show any of the aging
signs mentioned above.

24 
 
  

8. Troubleshooting Guide
Recommended
Symptom Probable Cause
Repair
The sealing surface between the
body and the side outlet flange is
Clean the dirt.
dirty.

The sealing surface between the

1 body and the side outlet flange is
Wellbore fluid flows from Repair damaged parts.
damaged.
the side outlet flange.
Bolts are loose. Tighten bolts with the
torque specified.

Ring gaskets are damaged. Replace ring gaskets.

Wellbore fluid flows from The seal between the door and Replace the damaged
2
the door. the body is damaged. seal.

Oil leakage at the The actuator seal near the Replace the damaged
3
actuator detection port. detection port is damaged. seal.

The pipes between the panel and Switch the

The ram movement
the BOP are misconnected. misconnected pipes.
direction is inconsistent
4 Check if the actuators
with the nameplate on The L.H. actuator and R.H.
the panel. are assembled in the
actuator is assembled oppositely.
opposite location.
The ram cannot fully There are some impurities such as
Clean the ram and
5 close with the hydraulic accumulated sand or mud on the
cavity.
system running properly. contact area.
Pressure leaks after the The front seal or top seal is
6 Replace if necessary.
ram closes. damaged.

9. Safety Precautions

1. Set up noticeable signs to warn operations or other personnel about any

possible human injury.

2. Do not arbitrarily change the inner structure of the product. For any special
need, please contact us.

3. To avoid any human injury, the working area shall be clear of any chemical or
other dangers. Please comply with the following:

a. Timely eliminate any dangerous factors above, beside or around the

working area.

b. Timely eliminate any combustible substance around the working area.

c. Timely eliminate any other danger.

d. Keep at least 10 meters away from the high pressure service area.

25