PARVEEN

TECHNICAL MANUAL

FOR

OVERSHOT EXPANSION JOINT ASSY.

SPS # 623
 TABLE OF CONTENTS

S.No INDEX Page. No

1.0 Description 01

2.0 Features 01

3.0 Benefits 01

4.0 Applications 01

5.0 Operation 02

6.0 Test Procedure 02

7.0 Disassembly & Assembly Procedure 03 - 05

8.0 Retrieving Procedure 05

9.0 Bill Of Material 6-9

10.0 Assembly Drawing --

 Issue No.
PARVEEN TECH MANUAL SPS # 623
Written By Product Engr. Engr. Manager Date Page Replace Issue No.
Mr. Sathesh Mr. Praphul Mr. N.H.Jeswani Feb. 2010 01 of 09 ----
Subject: Operation and Maintenance of Overshot Expansion joint Assy.

1.0 Description:
Parveen’s Overshot Expansion joint provide a downhole expansion joint in wells where extreme
tubing movement is anticipated and tubing separation device is also required. As a reaction to length
changes in the production tubing caused by temperature fluctuations, it expands and contracts with
tubing movement. The long Slick joint sub permits Maximum contraction and elongation which will
occur during the treatment and production of the well.

2.0 Features:
ƒ The Overshot Expansion joint Assembly is available upto 20 ft.
ƒ Debris barrier assembly to resist the reciprocating wear and protect the sealing surface of
the slick joint sub by providing complete protection for the slick joint sub throughout the
full stroke of the tool.
ƒ Seating Nipple profile is incorporated at the topmost end of the Slick joint sub permitting
the isolation of the producing zone from the annulus during workover operations.
ƒ One -trip required to run in and actuate.
ƒ Seals can be retrieved for redress.
ƒ One trip retrieval - the entire completion can be retrieved with straight pick up of the
tubing once engaged.

3.0 Benefits:
ƒ One trip system saves rig time.
ƒ Seals can be retrieved for redress without removing the packer.
ƒ Debris barrier assembly for long life.

4.0 Applications:
ƒ Completion where extreme tubing movements are expected and where the packer is set
after the well is flanged up.
ƒ Production, injection or stimulation.

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jeswani Expansion joint Assy. Page : 02 of 09

5.0 Operation:
The Overshot Expansion joint is normally run directly above and anchored into a Production
packer by an Anchor Seal. Tools with J-slot assemblies are assembled and run with specific
number of shear screws. Straight pull or application of set –down weight will free the outer
housing from the slick joint for spacing out. The “easy-out Right hand” J-slot allows
Disengaging, while the “easy-in Left hand” J-slot permits engaging the J-pins, by turning with
minimum effort. After shearing, the tubing should be raised high enough to alleviate the
possibility of inadvertently engaging of J-pin with J-slot during production. Debris barrier
assembly resists the reciprocating wear and protects the sealing surface of the slick joint sub by
providing complete protection for the slick joint sub throughout the full stroke of the tool.

6.0 Test Procedure:

Prior to shipment from the factory, Overshot Expansion joint Assembly has to be tested to the
pressures designated below:

Size * Test Pressure (annulus or tubing) (psi)

2.3/8" 5000
2.7/8" 7500
3.1/2" 7500
*TP = WP, TP- Test Pressure, WP-Working Pressure.

Note:

Test pressure should not exceed well hydrostatic pressure at Assembly setting depth.

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb.2010
Engr. Manager : Mr. N.H.Jeswani Expansion joint Assy. Page : 03 of 09

7.0 Disassembly and Assembly Procedure:

7.1. Disassembly Procedure:

1. Place the assembly in a vice and grip on the Outer Housing {Plain receptacle extension
(set -1)} assembly.
2. Remove the Shear screw (10).
3. Remove the inner sub assembly from Outer housing.
Note: Ensure that J-pin gets disengaged from J-slot Assembly.
4. Remove the Sleeve – J-Slot Assembly (11) from Housing – packing set (8).
5. Remove Packing set (9) & O-ring (2) from Housing - packing set (8).
6. Remove the Housing – packing set (8) from Extension connector (5).
7. Remove Extension connector (5) from Plain receptacle extension assembly
(set-1).
8. Now remove Top sub (1) from Plain receptacle extension assembly (set - 2).
9. Remove Plain receptacle extension assembly (set-2) from top side of Extension connector
(5).
10. Now remove Debris barrier assembly (7) and O-ring (2) from Plain receptacle extension (4)
(set-2).
11. Remove Extension connector (5) from Plain receptacle extension assembly
(set – 1).
12. Now remove Debris barrier assembly (7) and O-ring (2) from Plain receptacle extension (4)
(set – 1).
13. Now place the inner sub assembly in the vice.
Caution: Do not scratch or scar Slick joint sub sealing OD.
14. Remove Bottom sub (13) from J-slot assembly (12).
15. Remove J-slot assembly (12) from Slick joint sub (14).
16. Remove O-ring (6) from both side of J-slot assembly (12)
17. Remove Seating nipple (3) from top side of Slick joint sub (14).
18. Remove O-ring (6) from Slick joint sub (14).

Disassembly Notes:

a) Remove all set screws before Disassemble.

b) Normally inner sub assembly should not be disassembled.

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jeswani Expansion joint Assy. Page : 04 of 09

7.2. Assembly Procedure:

Parveen’s Overshot expansion joint assembly is assembled in two major components:

1. The Outer housing includes Top sub, Plain receptacle extension, Extension connector, Housing -
packing set, and Sleeve - J-slot assembly.
2. The inner sub assembly includes Seating nipple, Slick joint sub, J-slot assembly and bottom sub.

7.2.1 Inner sub Assembly Procedure:

1. Place the Slick joint sub (14) in the vice & do the necessary cleaning.
Caution: Do not scratch or scar Slick joint sub sealing OD.
2. Insert the O-ring (6) into the top side of Slick joint sub (14).
3. Install the Seating nipple (3) on top side of the Slick joint sub (14).
4. Insert the O-ring (6) on both the ends of J-slot & install J-slot assembly (12) on the bottom
side of the Slick joint sub (14).
5. Now insert Bottom sub (13) into the J-slot assembly (12).
Caution: Ensure that the threading next to J-slot connected to the bottom of the slick joint
sub (14) and threading next to the slot of shear screws connected to bottom sub (13).

7.2.2 Outer Housing Assembly Procedure:

1. Place the Plain receptacle extension (4) on the vice.

2. Insert O-ring (2) on both ends of Plain receptacle extension (4).
3. Insert Extension connector (5) on bottom side of Plain receptacle extension (4).
4. Insert Debris barrier Assembly (7) on top side of Plain receptacle extension (4).
5. Now remove the Plain receptacle extension assembly (set-1) from the vice.
6. Follow steps from 1, 2, 3 & 4 in order to make Plain receptacle extension assembly (set-2).
7. Now insert Plain receptacle extension assembly (Set-2) to the Top side of Plain
receptacle extension assembly (Set-1).
8. Now insert Top sub (1) to the top side of the Plain receptacle extension assembly.
9. Now insert O-ring (2) on both sides of House-packing set (8) and insert the
House - packing set to bottom side of Plain receptacle extension assembly (set-1).
10. Insert Packing set (9) into the Housing - packing set (8).
11. Insert Sleeve- J-slot assembly (11) into the Housing - packing set (8).

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jewani Expansion joint Assy. Page : 05 of 09

7.2.3 Final Assembly:

Caution: For smoother insertion maintain the alignment at the centre and ensure that no scratches
or scar made by J-pin on the sealing surface of Slick Joint sub.

1. Now insert inner sub assembly as Seating nipple(3) on topside into the Outer
housing through bottom side.
Note: Before inserting clean the surface & apply grease for lubrication.
2. Now adjust inner sub assembly & place the shear screw (10) by matching the holes.

Assembly Notes:

a) Use Hex Soc. Set screws (*15) where ever required (as per diagram).
b) Apply Copper compound on the threaded portion.
c) Apply Silicon grease on the debris barrier assy (7), Packing set (9) and O-rings.
d) Proper cleaning has to be done to individual parts before Assembly.

* 15 & 16 Nos. Hex. Soc. Set Screw used only for 2.7/8”

8.0 Retrieving procedure:

8.1. Only outer Housing for Re-dressing of seals:

Before separation of the housings a blanking plug may be installed by standard wireline procedure
in the Seating nipple (incorporated into the upper portion of the Slick joint sub) to block all flow
from the formation. After ensuring that the outer housing is completely isolated pull the tubing
string to the surface, where the inner sub assembly remains attached with the production packer.

8.2. Retrieving the Whole Overshot Expansion joint Assembly:

Initially isolate the Expansion joint from the formation pressure. Lower the tubing until the J-pin
reaches the J-slot. Ensure that the J-pin reaches the J-slot by applying set down weight. Now rotate
the tubing in anti-clockwise direction less than half turn and slowly pull the tubing. Before pulling
the tubing with greater effort ensure that the J-pin properly engaged in the J-slot.

Caution: More Torque application in tubing leads to shearing of set screws which in turn loosen
the thread connection.

8.3. J-slot / J-pin Load Limitations:

Size J-Pin Load limitation (Max.)

2.3/8" 45,000 lbs
2.7/8" 80,000 lbs
3.1/2" 90,000 lbs

Caution: The increased load may permanently damage the tool by deforming the J-slot or J- pin.

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jewani Expansion joint Assy. Page : 06 of 09

OVERSHORT EXPANSION JOINT ASSY.

(2.3/8", TOTAL STROKE- 15 FT, SETTING @ 7.5 FT STROKE)
ASSY. PART No. OEJ-2380-640

ITEM QTY. PART NO. REV DESCRIPTION

1 1 OEJ-2301-020 0 TOP SUB
*2 6 49235-V 0 O-RING- SIZE-235
3 1 OEJ-2303-020 0 SEATING NIPPLE
4 2 OEJ-2304-640 0 PLAIN RECEPTACLE EXTENSION
5 2 OEJ-2305-020 0 EXTENSION CONNECTOR
*6 3 49228-V 0 O-RING- SIZE-228
7 2 OEJ-2307-B64 0 DEBRIS BARRIER ASSY.
8 1 OEJ-2308-020 0 HOUSING- PACKING SET
*9 1 OEJ-2309-HT 0 PACKING SET
* 10 12 OEJ-2310-640 0 SHEAR SCREW (3500 LBS.)
11 1 OEJ-2311-640 0 SLEEVE- J-SLOT ASSY.
12 1 OEJ-2312-020 0 J-SLOT ASSY.
13 1 OEJ-2313-640 0 BOTTOM SUB
14 1 OEJ-2314-640 0 SLICK JOINT SUB
15 16 142-252-1H 0 HEX. SOC. SET SCREW, HALF DOG
SIZE- 1/4"-20 UNC x 0.203" lg.
16 1SET - 0 THREAD PROTECTOR- 2.3/8"-8 RD EUE.

* REDRESS KIT

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jewani Expansion joint Assy. Page : 07 of 09

OVERSHORT EXPANSION JOINT ASSY.

(2.7/8", TOTAL STROKE- 15 FT, SETTING @ 7.5 FT STROKE)
ASSY. PART No. OEJ-2780-642

ITEM QTY. PART NO. REV DESCRIPTION

1 1 OEJ-2701-020 0 TOP SUB
*2 6 49240-V 0 O-RING, SIZE -240
3 1 OEJ-2703-020 0 SEATING NIPPLE
4 2 OEJ-2704-642 0 PLAIN RECEPTACLE EXTENSION
5 2 OEJ-2705-020 0 EXTENSION CONNECTOR
*6 3 49232-V 0 O-RING, SIZE -232
7 2 OEJ-2707-B64 0 DEBRIS BARRIER ASSY.
8 1 OEJ-2708-020 0 HOUSING- PACKING SET
*9 1 OEJ-2709-HT 0 PACKING SET
* 10 20 OEJ-3510-062 1 SHEAR SCREW (3500 LBS.)
11 1 OEJ-2711-642 0 SLEEVE- J-SLOT ASSY.
12 1 OEJ-2712-020 0 J-SLOT ASSY.
13 1 OEJ-2713-642 0 BOTTOM SUB
14 1 OEJ-2714-642 0 SLICK JOINT SUB
15 4 142-255-1H 0 HEX. SOC. SET SCREW,HALF DOG
SIZE - 1/4"-20 UNC x 0.26" lg.
16 12 142-256-1H 0 HEX. SOC. SET SCREW,HALF DOG
SIZE - 1/4"-20 UNC x 0.31" lg.
17 1SET - 0 THREAD PROTECTOR- 2.7/8"-8 RD EUE.

* REDRESS KIT

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jewani Expansion joint Assy. Page : 08 of 09

OVERSHORT EXPANSION JOINT ASSY.

(2.7/8", TOTAL STROKE- 20 FT, SETTING @ 15 FT UP & 5 FT DOWN STROKE)
ASSY. PART No. OEJ-2780-692

ITEM QTY. PART NO. REV DESCRIPTION

1 1 OEJ-2701-020 0 TOP SUB
*2 6 49240-V 0 O-RING, SIZE-240
3 1 OEJ-2703-020 0 SEATING NIPPLE
4 2 OEJ-2704-692 0 PLAIN RECEPTACLE EXTENSION
5 2 OEJ-2705-020 0 EXTENSION CONNECTOR
*6 3 49232-V 0 O-RING, SIZE- 232
7 2 OEJ-2707-B69 0 DEBRIS BARRIER ASSY.
8 1 OEJ-2708-020 0 HOUSING- PACKING SET
*9 1 OEJ-2709-HT 0 PACKING SET
* 10 20 OEJ-3510-062 1 SHEAR SCREW (3500 LBS.)
11 1 OEJ-2711-692 0 SLEEVE- J-SLOT ASSY.
12 1 OEJ-2712-020 0 J-SLOT ASSY.
13 1 OEJ-2713-692 0 BOTTOM SUB
14 1 OEJ-2714-692 0 SLICK JOINT SUB
15 4 142-255-1H 0 HEX. SOC. SET SCREW, HALF DOG
SIZE- 1/4"-20 UNC x 0.26" lg.
16 12 142-256-1H 0 HEX. SOC. SET SCREW, HALF DOG
SIZE- 1/4"-20 UNC x 0.31" lg.
17 1SET - 0 THREAD PROTECTOR- 2.7/8"-8 RD EUE.

* REDRESS KIT

PARVEEN
Written by : Mr. Sathesh Subject : Issue no. : SPS # 623
Product Engr. : Mr. Praphul Operation and Maintenance of Overshot Date : Feb. 2010
Engr. Manager : Mr. N.H.Jewani Expansion joint Assy. Page : 09 of 09

OVERSHORT EXPANSION JOINT ASSY.

(3.1/2", TOTAL STROKE- 15 FT, SETTING @ 7.5FT STROKE)
ASSY. PART No. OEJ-3500-642

ITEM QTY. PART NO. REV DESCRIPTION

1 1 OEJ-3501-642 0 TOP SUB
*2 6 49352-V 0 O-RING- SIZE-352
3 1 OEJ-3503-642 0 SEATING NIPPLE
4 2 OEJ-3504-642 0 PLAIN RECEPTACLE EXTENSION
5 2 OEJ-3505-642 0 EXTENSION CONNECTOR
*6 3 49341-V 0 O-RING- SIZE-341
7 2 OEJ-3507-B64 0 DEBRIS BARRIER ASSY.
8 1 OEJ-3508-642 0 HOUSING- PACKING SET
*9 1 OEJ-3509-HT 0 PACKING SET
* 10 20 OEJ-3510-062 1 SHEAR SCREW (3500 LBS.)
11 1 OEJ-3511-642 0 SLEEVE- J-SLOT ASSY.
12 1 OEJ-3512-642 0 J-SLOT ASSY.
13 1 OEJ-3513-642 0 BOTTOM SUB
14 1 OEJ-3514-642 0 SLICK JOINT SUB
15 16 142-380-1H 0 HEX. SOC. SET SCREW, HALF DOG
(3/8"-24 UNF x 0.34" LG.)
16 1SET - 0 THREAD PROTECTOR- 3.1/2"-8 RD EUE.
* REDRESS KIT

PARVEEN