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Example of Problem Solving
Example of Problem Solving
2016
Good problem solving can seriously help you with the performance in your plant. John
Shook recently pointed out another nice example to me: the Japanese Men’s 4x100m relay
team during the 2016 Olympics in Rio. They were the underdogs, with none of their team
having ever run 100m in under 10 seconds. Yet they stunningly won the silver medal! They
achieved this through good problem solving. Let me show you the details:
Introduction
First of all, let me point out that I was a swimmer, but never a runner. In fact, I run
more like a three-legged cow that is tied to a post. And this is even without carrying
a stick … I mean a BATON … of course I know it is called a baton … never mind, back
to the topic, please!
The Japan team: Ryota Yamagata (24), Shota Iizuka (25), Yoshihide Kiryu (21), and Aska Cambridge
(23)
Anyway, during the 2016 Rio Olympic Games, the Japanese team was quite the
underdog. No runner on their team ran 100m faster than 10 seconds, whereas all
other teams in the final (except Brazil) had at least one runner faster than 10 seconds
over 100m. In fact, all runners on the US team and the Jamaican team could run
100m in less than 10 seconds, including the world record holder, Usain Bolt on the
Jamaican team, with 9.58 seconds.
Below is the overview of the sum of the personal records of the runners of each team
in seconds. Jamaica had Usain Bolt and other excellent runners, and the sum of their
personal records comes to 38.89 seconds. Japan is the second-slowest team in the
finals, after Brazil, summing up to 40.38 seconds.
Looking purely at these numbers, Japan should have had no chance on any medal.
Instead, Jamaica, the US, and Trinidad would be on the podium. Yet Japan made
second place, after Jamaica! Below is how many seconds the relay time of each team
was faster than their personal bests. Relays are usually faster than the individual
times, since three of the four runners have a running start. Here, Japan outscored all
the other teams. Through their superior baton handovers, they gained over one
second on Jamaica and the USA, which had the sloppiest handovers (and the USA
also got disqualified for handing over outside of the zone). A one-second advantage
is huge in Olympic 4x100m relay races.
This is due to their superior problem solving, use of standards, and outstanding
performance with the baton handover. Let’s look at the details.
General Handover
Anyway, the above sketch merely gives a glance at the detail of the standard, and
there is much more (that I don’t know about). The receiver spreads his hand wide,
and the previous runner slides it forward right in the web of the thumb very close to
his hand. The receiver grabs it and the previous runner pulls his hand out from
underneath the next runner’s hand. (The French do something similar, but with an
upward sweep)
There are definitely verbal clues so the next runner doesn’t have to look behind his
shoulder. I could imagine synchronizing the steps may be significant. It is already
common knowledge to always hand left to right or right to left hand, and that the
last runner should be the fastest, although I am sure Karube looked into this too.
They also considered the reliability of the handover. Baton passes are notoriously
tricky, and many teams in world-class races fail or disqualify themselves due to a
faulty pass.
They also tweaked the technique to improve the distance between runners during
hand over. The further apart the runners are, the less they have to actually run.
Compared to 2008 they improved by almost 1 meter per hand over, turning a
4x100m relay into a 100+3x99m race. Here the previous runner does most of the
reaching out. Naturally, they also optimized the time for the hand over, requiring
much less fiddling than other teams.
The shoulder position was also optimized. Previously the shoulders of the next
runner tilted to the right by about 15° when receiving in the left hand. Now, the
Eshoulders are almost level. They also researched other things like the optimal
handover point (middle of the zone, except for the first runner, where it is the last
third), adjusting the trigger point signaling the next runner to start, and many other
things with the help of three high-speed cameras.
Standardization
Next is getting the standard to the people. Unfortunately, the team is set up only
shortly before the Olympics. However, Karube worked with the potential candidates
six months in advance to extensively train his guys on the handover. In contrast, the
Jamaican team practiced only a few times before the actual race.
Continuous Improvement
There is no standard that cannot be improved, and Karube has his sights already set
on more details and improvements to make the Japanese team even faster. After all,
the 2020 Olympics are on their home turf in Tokyo, Japan, and they surely would like
a gold medal there .