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Table of Contents

Cover Sheet.................................................................................................................................................................................3
Vessel Design Summary:......................................................................................................................................................4
Nozzle Summary:.......................................................................................................................................................................8
Nozzle Schedule:...................................................................................................................................................................10
Bill of Material:................................................................................................................................................................12
MDMT Summary:..........................................................................................................................................................................14
Warnings and Errors:.........................................................................................................................................................16
Input Echo:...............................................................................................................................................................................17
XY Coordinate Calculations:........................................................................................................................................30
Internal Pressure Calculations:...............................................................................................................................31
Element: Bottom Head.........................................................................................................................................................32
Element: Shell-1...................................................................................................................................................................35
Element: Shell-2...................................................................................................................................................................37
Element: Shell-3...................................................................................................................................................................39
Element: Top Head................................................................................................................................................................41
Pressure Test Results: Shop Test............................................................................................................................44
Pressure Test Results: Field Test..........................................................................................................................46
External Pressure Calculations:...............................................................................................................................48
Element and Detail Weights:........................................................................................................................................49
Nozzle Flange MAWP:............................................................................................................................................................53
Natural Frequency Calculation:.................................................................................................................................55
Wind Load Calculation:....................................................................................................................................................56
Earthquake Load Calculation:......................................................................................................................................59
Wind/Earthquake Shear, Bending:...............................................................................................................................61
Wind/Earthquake Deflection:........................................................................................................................................62
Longitudinal Stress Constants:.................................................................................................................................63
Longitudinal Allowable Stresses:............................................................................................................................64
Longitudinal Stresses due to:....................................................................................................................................65
Stress due to Combined Loads:....................................................................................................................................67
Skirt Opening Stress Calcs:........................................................................................................................................73
Center of Gravity Calculation:.................................................................................................................................77
Lifting Lug Calcs: Lifting lug...............................................................................................................................79
Basering Calculations:....................................................................................................................................................87
WRC Clip Analysis: PS-5................................................................................................................................................94
WRC Clip Analysis: PS-1................................................................................................................................................99
WRC Clip Analysis: PS-2..............................................................................................................................................104
WRC Clip Analysis: PS-3..............................................................................................................................................109
WRC Clip Analysis: PS-4..............................................................................................................................................114
WRC Clip Analysis: PS-6..............................................................................................................................................119
WRC Clip Analysis: PS-7..............................................................................................................................................124
WRC Clip Analysis: PS-8..............................................................................................................................................129
WRC Clip Analysis: PS-9..............................................................................................................................................134
WRC Clip Analysis: PS-10...........................................................................................................................................139
WRC Clip Analysis: Clip:[1 of 1]........................................................................................................................144
Nozzle Calcs.: E_10-Inch...........................................................................................................................................145
Nozzle Calcs.: F1_3-Inch...........................................................................................................................................156
Nozzle Calcs.: F2_3-Inch...........................................................................................................................................160
Nozzle Calcs.: A_30-Inch...........................................................................................................................................164
Nozzle Calcs.: M3_24-Inch.........................................................................................................................................173
Nozzle Calcs.: G2_3-Inch...........................................................................................................................................179
Nozzle Calcs.: G1_3-Inch...........................................................................................................................................182
Nozzle Calcs.: C_4-Inch..............................................................................................................................................186
Nozzle Calcs.: D_10_Inch...........................................................................................................................................197
Nozzle Calcs.: M1_24-Inch.........................................................................................................................................208
Nozzle Calcs.: M2_24-Inch.........................................................................................................................................214
Nozzle Calcs.: H2_1+1/2-Inch..................................................................................................................................220
Nozzle Calcs.: H3_1+1/2-Inch..................................................................................................................................223
Nozzle Calcs.: B_30-Inch...........................................................................................................................................226
Nozzle Calcs.: H1_1+1/2-Inch..................................................................................................................................235
Cover Page 3

Mechanical Design Calculation


For C161
DCAC Vessel

DESIGN CALCULATION

In Accordance with ASME Section VIII Division 1

ASME Code Version : 2021

Analysis Performed by : #

Job File : ...\101-C161_R0D_Design.pvdb

Date of Analysis : Apr 25,2023 5:52pm

PV Elite 25, January 2023


Mechanical Design Calculation 4
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Vessel Design Summary: Step: 57 5:52pm Apr 25,2023

Vessel Design Summary:

ASME Code, Section VIII Division 1, 2021

Diameter Spec : 3000.000 mm ID


Vessel Design Length, Tangent to Tangent 20652.00 mm

Distance of Bottom Tangent above Grade 2300.00 mm


Distance of Base above Grade 300.00 mm
Specified Datum Line Distance 0.00 mm

Internal Design Temperature 150 °C


Internal Design Pressure 0.650 MPa

External Design Temperature 0 °C

Maximum Allowable Working Pressure 1 MPa


Shop Test Pressure 0.878 MPa
Field Test Pressure 0.845 MPa

Required Minimum Design Metal Temperature -29.0 °C


Warmest Computed Minimum Design Metal Temperature -32.0 °C

Wind Design Code ASCE/SEI 7-16


Earthquake Design Code IBC-2018

Materials of Construction:

Component | | | | |Normal | Impact |


Type | Material | Class | Thickness | UNS # | ized | Tested |
----------------------------------------------------------------------------------------------
Shell | SA-516 70 | ... | ... | K02700 | No | No |
Head | SA-516 70 | ... | ... | K02700 | No | No |
Skirt | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle | SA-106 B | ... | ... | K03006 | No | No |
Nozzle | SA-516 70 | ... | ... | K02700 | No | No |
Re-Pad | SA-516 70 | ... | ... | K02700 | No | No |
Nozzle Flg | SA-105 | ... | ... | K03504 | Yes | No |
Basering | SA-516 70 | ... | ... | K02700 | No | No |
Base Bolting | SA-307 B | ... | ... | | No | No |

Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.

Element Pressures and MAWP (MPa & mm):

| Design | | | Total | Str. | In |


Element Description | Pressure | Ext. | Element | Corrosion | Flg. | Creep |
or Type | + Stat. head | Press. | M.A.W.P | Allowance | Gov. | Range |
--------------------------------------------------------------------------------------------
Bottom Head | 0.679 | 0.00 | 1.000 | 3.0000 | No | No |
Shell-1 | 0.671 | 0.00 | 1.000 | 3.0000 | N/A | No |
Shell-2 | 0.650 | 0.00 | 1.000 | 3.0000 | N/A | No |
Shell-3 | 0.650 | 0.00 | 1.000 | 3.0000 | N/A | No |
Top Head | 0.650 | 0.00 | 1.000 | 3.0000 | No | No |

Liquid Level: 2925.00 mm Dens.: 0.001 kg/cm³ Sp. Gr.: 1.000


Mechanical Design Calculation 5
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Vessel Design Summary: Step: 57 5:52pm Apr 25,2023

Element Types and Properties:

Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm | mm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Skirt | 2000.0 | 2000.0 | 18.0 | 18.0 | ... | ... | 0.70 | 0.70 |
Ellipse | 2050.0 | 50.0 | 16.0 | 12.0 | 11.7 | ... | 0.85 | 0.85 |
Cylinder | 5450.0 | 3400.0 | 12.0 | 12.0 | 11.6 | ... | 0.85 | 0.85 |
Cylinder | 20702.0 | 15252.0 | 12.0 | 12.0 | 11.4 | ... | 0.85 | 0.85 |
Cylinder | 22602.0 | 1900.0 | 12.0 | 12.0 | 11.4 | ... | 0.85 | 0.85 |
Ellipse | 22652.0 | 50.0 | 16.0 | 12.0 | 11.3 | ... | 0.85 | 0.85 |

Wind/Earthquake Shear, Bending:

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | N-mm | N-mm |
---------------------------------------------------------------------------
10| 20| 1000 | 45842.3 | 123665 | 556203968 | 1624019584 |
20| 40| 2025 | 42937.7 | 123057 | 467387936 | 1377197440 |
40| 50| 3750 | 42865.4 | 121543 | 465241984 | 1371079936 |
50| 60| 13076 | 37011.4 | 111756 | 329396384 | 974310080 |
60| 70| 21652 | 5271.12 | 13501.9 | 6819029 | 18705246 |
70| 80| 22627 | 1383.7 | 4491.34 | 494384 | 1604713 |
---------------------------------------------------------------------------

Abs Max of the all of the Stress Ratio's : 0.4918

Basering Data : Basering W/Gussets & Chair Cap


Thickness of Basering 40.0000 mm
Inside Diameter of Basering 2800.0000 mm
Outside Diameter of Basering 3470.0002 mm
Nominal Diameter of Bolts 64.0000 mm
Diameter of Bolt Circle 3248.0002 mm
Number of Bolts 20

Thickness of Gusset Plates 16.0000 mm


Average Width of Gusset Plates 216.0000 mm
Height of Gussets 350.0000 mm
Distance between Gussets 175.0000 mm
Thickness of Top Plate or Ring 40.0000 mm
Circumferential Width of the Top Plate 250.0000 mm
Radial Width of the Top Plate 216.0000 mm

Basering Sketch for Cylindrical Skirts:

----->| |<----- 18.0000 mm


3036.00 mm ----------->|
_
3000.00 mm --------->| |
| |_____________ _
| _____________| _ 40.0000 mm
| | |
| | |
| | |
| | |
| | |
| | |
Mechanical Design Calculation 6
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Vessel Design Summary: Step: 57 5:52pm Apr 25,2023

______| |__ _ ___|____ _


2800.00 mm --->|___________|_|________| _ 40.0000 mm
3248.00 mm ---------------->| |
3470.00 mm -------------------------->|

Basering Cross Section View

Loads for Foundation/Support Design:

Factored Loads:
---------------------------------------------------------------------------
Total Wind Shear on Support 45842. N
Total Earthquake Shear on Support 123665. N
Wind Moment on Support 557013248. N-mm
Earthquake Moment on Support 1624828800. N-mm
Maximum Initial Bolt Load 57926. N

Un-Factored Loads:
---------------------------------------------------------------------------
Wind Shear on Support 76404. N
Earthquake Shear on Support 176664. N
Wind Moment on Support 928355328. N-mm
Earthquake Moment on Support 2321184000. N-mm
Maximum Initial Bolt Load 96543. N

Wind and Earthquake moments include the effects of user defined forces and moments if any exist in
the job and were specified to act (compute loads and stresses) during these cases. Also included
are moment effects due to eccentric weights if any are present in the input.

Local Stress Analysis Results:

| Analysis | Max Stress | High Stress | Pass |


Description | Type | Ratio | Location | Fail |
------------------------------------------------------------------------------------
Lift Lug | WRC-107/537 | 0.923 | n/a | Passed |
PS-5 | WRC-107/537 | 0.841 | n/a | Passed |
PS-1 | WRC-107/537 | 0.820 | n/a | Passed |
PS-2 | WRC-107/537 | 0.820 | n/a | Passed |
PS-3 | WRC-107/537 | 0.820 | n/a | Passed |
PS-4 | WRC-107/537 | 0.820 | n/a | Passed |
PS-6 | WRC-107/537 | 0.820 | n/a | Passed |
PS-7 | WRC-107/537 | 0.820 | n/a | Passed |
PS-8 | WRC-107/537 | 0.820 | n/a | Passed |
PS-9 | WRC-107/537 | 0.820 | n/a | Passed |
PS-10 | WRC-107/537 | 0.820 | n/a | Passed |
E_10-Inch | WRC-107/537 | 1.004 | n/a | Failed |
A_30-Inch | WRC-107/537 | 0.953 | n/a | Passed |
C_4-Inch | WRC-107/537 | 0.820 | n/a | Passed |
D_10_Inch | WRC-107/537 | 1.000 | n/a | Passed |
B_30-Inch | WRC-107/537 | 0.930 | n/a | Passed |

Weights:
Fabricated - Bare W/O Removable Internals 32625.9 kgm
Shop Test - Fabricated + Water ( Full ) 185618.9 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 32625.9 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 32635.9 kgm
Empty - Fab. + Intls. + Details + Wghts. 52933.0 kgm
Operating - Empty + Operating Liquid (No CA) 93400.7 kgm
Field Test - Empty Weight + Water (Full) 182646.8 kgm
Mechanical Design Calculation 7
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Vessel Design Summary: Step: 57 5:52pm Apr 25,2023

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 8
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Summary: Step: 55 5:52pm Apr 25,2023

Nozzle Calculation Summary (MPa & mm):

Description | MAWP | Ext | MAPNC | UG-45 [tr] | Weld | Areas or |


| | | | | | Path | Stresses |
----------------------------------------------------------------------------------------------
E_10-Inch | 1 | ... | ... | OK | 10.65 | OK | Passed |
F1_3-Inch | 1 | ... | ... | OK | 7.80 | OK | No Calc[*] |
F2_3-Inch | 1 | ... | ... | OK | 7.80 | OK | No Calc[*] |
A_30-Inch | 1 | ... | ... | OK | 11.33 | OK | Passed |
M3_24-Inch | 1 | ... | ... | ... | | OK | Passed |
G2_3-Inch | 1 | ... | ... | OK | 7.80 | OK | No Calc[*] |
G1_3-Inch | 1 | ... | ... | OK | 7.80 | OK | No Calc[*] |
C_4-Inch | 1 | ... | ... | OK | 8.26 | OK | Passed |
D_10_Inch | 1 | ... | ... | OK | 10.38 | OK | Passed |
M1_24-Inch | 1 | ... | ... | ... | | OK | Passed |
M2_24-Inch | 1 | ... | ... | ... | | OK | Passed |
H2_1+1/2-Inch | 1 | ... | ... | OK | 6.22 | OK | No Calc[*] |
H3_1+1/2-Inch | 1 | ... | ... | OK | 6.22 | OK | No Calc[*] |
B_30-Inch | 1 | ... | ... | OK | 11.33 | OK | Passed |
H1_1+1/2-Inch | 1 | ... | ... | OK | 6.22 | OK | No Calc[*] |
----------------------------------------------------------------------------------------------

Nozzle MAWP Summary:


Minimum MAWP Nozzles : 1 Nozzle : F2_3-Inch
Minimum MAWP Shells/Flanges : 1 Element : Bottom Head
Minimum MAPnc Shells/Flanges : 1 Element : Shell-3
----------------------------------------------------------------
Computed Vessel M.A.W.P. : 1 MPa

[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.

Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.

Check the Spatial Relationship between the Nozzles:

From Node | Nozzle Description | Y Coordinate | Layout Angle | Dia. Limit |


| | mm | deg | mm |
------------------------------------------------------------------------------
20 | E_10-Inch | 0.000 | 0.000 | 505.293 |
20 | F1_3-Inch | 0.000 | 160.000 | 150.862 |
20 | F2_3-Inch | 0.000 | 100.000 | 150.862 |
40 | A_30-Inch | 2175.000 | 135.000 | 1536.000 |
40 | M3_24-Inch | 2658.000 | 300.000 | 1183.200 |
40 | G2_3-Inch | 2766.000 | 100.000 | 150.862 |
40 | G1_3-Inch | 2766.000 | 160.000 | 150.862 |
50 | C_4-Inch | 18039.000 | 211.000 | 201.662 |
50 | D_10_Inch | 10295.001 | 200.000 | 505.293 |
50 | M1_24-Inch | 18035.000 | 300.000 | 1183.200 |
50 | M2_24-Inch | 10110.001 | 300.000 | 1183.200 |
50 | H2_1+1/2-Inch | 18122.002 | 80.000 | 72.960 |
50 | H3_1+1/2-Inch | 10284.002 | 80.000 | 72.960 |
60 | B_30-Inch | 19727.000 | 45.000 | 1593.281 |
60 | H1_1+1/2-Inch | 20114.000 | 300.000 | 72.960 |

The nozzle spacing is computed by the following:


Mechanical Design Calculation 9
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Summary: Step: 55 5:52pm Apr 25,2023

= sqrt( ll² + lc² ) where

ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction

If any interferences/violations are found, they will be noted below.

No interference violations have been detected!

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 10
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Schedule: Step: 54 5:52pm Apr 25,2023

Nozzle Schedule:

Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | in| mm| mm | mm| |
---------------------------------------------------------------------------------------------
H2_1+1/2-Inch | 1.500 in| XXS | WNF| 1.900| 10.160| ... | ... | 128.19| 150|
H3_1+1/2-Inch | 1.500 in| XXS | WNF| 1.900| 10.160| ... | ... | 128.19| 150|
H1_1+1/2-Inch | 1.500 in| XXS | WNF| 1.900| 10.160| ... | ... | 128.19| 150|
F1_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| 190.00 | 16.00 | 213.81| 150|
F2_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| 190.00 | 16.00 | 213.81| 150|
G2_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| ... | ... | 126.66| 150|
G1_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| 190.00 | 16.00 | 126.66| 150|
C_4-Inch | 4.000 in| 120 | WNF| 4.500| 11.125| 214.30 | 12.00 |1113.00| 150|
E_10-Inch | 10.000 in| 80 | WNF| 10.750| 15.088| 369.05 | 12.00 | 444.00| 150|
D_10_Inch | 10.000 in| 80 | WNF| 10.750| 15.088| 713.05 | 12.00 |1162.00| 150|
M3_24-Inch | 24.000 in|Actual | WNF| 24.000| 12.000| 900.00 | 12.00 | 128.29| 150|
M1_24-Inch | 24.000 in|Actual | WNF| 24.000| 12.000| 900.00 | 12.00 | 128.29| 150|
M2_24-Inch | 24.000 in|Actual | WNF| 24.000| 12.000| 900.00 | 12.00 | 128.29| 150|
A_30-Inch | 30.000 in|Actual | WNF| 31.260| 16.000| ... | ... |1485.18| 150|
B_30-Inch | 30.000 in|Actual | WNF| 30.000| 16.000| ... | ... |2291.00| 150|

General Notes for the above table:

The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.

In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2

For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.

Nozzle Material and Weld Fillet Leg Size Details (mm):

| | Shl Grve | Noz Shl/Pad | Pad OD | Pad Grve | Inside |


Description | Material | Weld | Weld | Weld | Weld | Weld |
-----------------------------------------------------------------------------------------------
H2_1+1/2-In | SA-106 B | 8.400 | 6.000 | ... | ... | ... |
H3_1+1/2-In | SA-106 B | 8.400 | 6.000 | ... | ... | ... |
H1_1+1/2-In | SA-106 B | 8.400 | 6.000 | ... | ... | ... |
F1_3-Inch | SA-106 B | 10.000 | 10.000 | 10.000 | 16.000 | ... |
F2_3-Inch | SA-106 B | 10.000 | 10.000 | 10.000 | 16.000 | ... |
G2_3-Inch | SA-106 B | 12.000 | 8.000 | ... | ... | ... |
G1_3-Inch | SA-106 B | 10.000 | 10.000 | 12.000 | 16.000 | ... |
C_4-Inch | SA-106 B | 12.000 | 8.000 | 10.000 | 12.000 | 8.000 |
E_10-Inch | SA-106 B | 10.000 | 12.000 | 9.000 | 8.000 | 14.000 |
D_10_Inch | SA-106 B | 12.000 | 12.000 | 8.000 | 12.000 | 14.000 |
M3_24-Inch | SA-516 70 | 12.000 | 10.000 | 10.000 | 12.000 | ... |
M1_24-Inch | SA-516 70 | 12.000 | 10.000 | 8.000 | 12.000 | ... |
M2_24-Inch | SA-516 70 | 12.000 | 10.000 | 8.000 | 12.000 | ... |
A_30-Inch | SA-516 70 | 16.000 | 20.000 | ... | ... | 20.000 |
B_30-Inch | SA-516 70 | 20.000 | 20.000 | ... | ... | 20.000 |

Note: The Outside projections below do not include the flange thickness.

Nozzle Miscellaneous Data:

| Elev/Distance | Layout | Proj | Proj | Installed in |


Description | From Datum | Angle | Outside | Inside | Component |
Mechanical Design Calculation 11
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Schedule: Step: 54 5:52pm Apr 25,2023

| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
H2_1+1/2-Inch | 20122.002 | 80.0 | 116.00 | 0.00 | Shell-2 |
H3_1+1/2-Inch | 12284.001 | 80.0 | 116.00 | 0.00 | Shell-2 |
H1_1+1/2-Inch | 22114.000 | 300.0 | 116.00 | 0.00 | Shell-3 |
F1_3-Inch | ... | 160.0 | 201.45 | 0.00 | Bottom Head |
F2_3-Inch | ... | 100.0 | 201.45 | 0.00 | Bottom Head |
G2_3-Inch | 4766.000 | 100.0 | 114.00 | 0.00 | Shell-1 |
G1_3-Inch | 4766.000 | 160.0 | 114.00 | 0.00 | Shell-1 |
C_4-Inch | 20039.000 | 211.0 | 101.00 | 1000.00 | Shell-2 |
E_10-Inch | ... | 0.0 | 182.00 | 250.00 | Bottom Head |
D_10_Inch | 12295.000 | 200.0 | 150.00 | 1000.00 | Shell-2 |
M3_24-Inch | 4658.000 | 300.0 | 85.00 | 0.00 | Shell-1 |
M1_24-Inch | 20035.000 | 300.0 | 85.00 | 0.00 | Shell-2 |
M2_24-Inch | 12110.001 | 300.0 | 85.00 | 0.00 | Shell-2 |
A_30-Inch | 4175.000 | 135.0 | 257.17 | 1200.00 | Shell-1 |
B_30-Inch | 21727.000 | 45.0 | 263.00 | 2000.00 | Shell-3 |

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 12
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Bill of Material: Step: 53 5:52pm Apr 25,2023

Bill of Materials:

QTY | DESCRIPTION | MATERIAL |


-------------------------------------------------------------------------------------------
1 | SKIRT: 18.0mm THK X 3000.0mm ID X 2000.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
2 | ELLIPTICAL HEAD: 2.0 X 1, 16.0mm THK X 3000.0mm ID X 50.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CYLINDER: 12.0mm THK X 3000.0mm ID X 15252.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | PLATFORM: 1100mm X 1220mm WIDE | |
-------------------------------------------------------------------------------------------
1 | LADDER: 3735.0mm | ... |
-------------------------------------------------------------------------------------------
1 | RECTANGULAR CLIP: 75.0mm X 150.0mm X 6.0mm THK | |
-------------------------------------------------------------------------------------------
3 | RECTANGULAR CLIP PAD: 120.000mm X 180.000mm X 12.000mm THK | |
-------------------------------------------------------------------------------------------
3 | PLATFORM: 1100mm X 1120mm WIDE | |
-------------------------------------------------------------------------------------------
1 | LADDER: 7595.0mm | ... |
-------------------------------------------------------------------------------------------
1 | LADDER: 3750.0mm | ... |
-------------------------------------------------------------------------------------------
1 | LADDER: 4200.0mm | ... |
-------------------------------------------------------------------------------------------
1 | PACKING: 5610.000mm | ... |
-------------------------------------------------------------------------------------------
1 | PACKING: 6400.000mm | ... |
-------------------------------------------------------------------------------------------
1 | PACKING: 40.000mm | ... |
-------------------------------------------------------------------------------------------
1 | INSULATION: 7979mm X 25mm THK | Hot |
-------------------------------------------------------------------------------------------
2 | RECTANGULAR CLIP: 50.0mm X 100.0mm X 5.0mm THK | |
-------------------------------------------------------------------------------------------
2 | RECTANGULAR CLIP PAD: 100.000mm X 150.000mm X 12.000mm THK | |
-------------------------------------------------------------------------------------------
2 | RECTANGULAR CLIP: 75.0mm X 150.0mm X 5.0mm THK | |
-------------------------------------------------------------------------------------------
5 | RECTANGULAR CLIP: 50.0mm X 50.0mm X 6.0mm THK | |
-------------------------------------------------------------------------------------------
5 | RECTANGULAR CLIP PAD: 80.000mm X 80.000mm X 10.000mm THK | |
-------------------------------------------------------------------------------------------
1 | PACKING: 160.000mm | ... |
-------------------------------------------------------------------------------------------
1 | INSULATION: 1899mm X 25mm THK | HOT |
-------------------------------------------------------------------------------------------
1 | RECTANGULAR CLIP: 101.0mm X 101.0mm X 6.0mm THK | |
-------------------------------------------------------------------------------------------
2 | LIFTING LUGS: | SA/IS 2062 |
-------------------------------------------------------------------------------------------
2 | LIFTING LUG PADS: 500.0mm X 500.0mm X 16.0mm THK | |
-------------------------------------------------------------------------------------------
1 | INSULATION: 800mm X 25mm THK | Hot |
-------------------------------------------------------------------------------------------
1 | CLASS 150 GR 1.1, 30.0" BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
2 | CLASS 150 GR 1.1, 24.0" BLIND FLANGE(S) | SA-105 |
-------------------------------------------------------------------------------------------
Mechanical Design Calculation 13
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Bill of Material: Step: 53 5:52pm Apr 25,2023

1 | BASERING TOP PLATES: 250.0mm X 216.0mm X 40.0mm | SA-105 |


-------------------------------------------------------------------------------------------
1 | BASERING: 3470.0mm OD X 2800.0 ID X 40.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
20 | BASERING BOLTS: 64.0mm DIA | SA-307 B |
-------------------------------------------------------------------------------------------
20 | BASERING BOLT NUTS: 64.0mm DIA | ... |
-------------------------------------------------------------------------------------------
40 | BASERING GUSSET PLATES: 216.0mm X 216.0mm X 350.0mm X 16.0mm | ... |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 12.0mm THK X 1112.0mm X 3400.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 12.0mm THK X 8312.6mm X 3400.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
3 | CYLINDRICAL SEGMENT 12.0mm THK X 3048.0mm X 1900.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | CYLINDRICAL SEGMENT 12.0mm THK X 280.8mm X 1900.0mm | SA-516 70 |
-------------------------------------------------------------------------------------------
1 | NAMEPLATE | ... |
-------------------------------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 14
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
MDMT Summary: Step: 56 5:52pm Apr 25,2023

Minimum Design Metal Temperature Results Summary (°C):

Curve Basic Reduced UG-20(f) Thickness


Gov E* PWHT
Description MDMT MDMT MDMT Thk ratio reqd
Notes mm
-----------------------------------------------------------------------------------
Bottom Head [10] B -23 -33 -29 0.820 12.000 0.85 No
Bottom Head [7] B -14 -39 -29 0.571 16.000 0.85 No
Shell-1 [8] B -23 -32 -29 0.845 12.000 0.85 No
Shell-2 [8] B -23 -33 -29 0.820 12.000 0.85 No
Shell-3 [8] B -23 -33 -29 0.820 12.000 0.85 No
Top Head [10] B -23 -33 -29 0.815 12.000 0.85 No
Top Head [7] B -14 -39 -29 0.568 16.000 0.85 No
E_10-Inch [1] B -23 -36 -29 0.766 12.000 1.00 No
Nozzle Flg [5] B -18 -48
F1_3-Inch [1] B -23 -36 -29 0.765 12.000 1.00 No
Nozzle Flg [5] B -18 -48
F2_3-Inch [1] B -23 -36 -29 0.765 12.000 1.00 No
Nozzle Flg [5] B -18 -48
A_30-Inch [1] B 6 -104 0.145 16.000 1.00 No
Nozzle Flg [5] A -18 -104
M3_24-Inch [1] B -23 -33 -29 0.819 12.000 1.00 No
Nozzle Flg [5] B -18 -104
G2_3-Inch [1] B -29 -104 0.038 9.735 1.00 No
Nozzle Flg [5] B -18 -104
G1_3-Inch [1] B -23 -33 -29 0.819 12.000 1.00 No
Nozzle Flg [5] B -18 -104
C_4-Inch [1] B -23 -33 -29 0.819 12.000 1.00 No
Nozzle Flg [5] B -18 -104
D_10_Inch [1] B -23 -33 -29 0.819 12.000 1.00 No
Nozzle Flg [5] B -18 -104
M1_24-Inch [1] B -23 -33 -29 0.819 12.000 1.00 No
Nozzle Flg [5] B -18 -104
M2_24-Inch [1] B -23 -33 -29 0.819 12.000 1.00 No
Nozzle Flg [5] B -18 -104
H2_1+1/2-Inch [1] B -29 -104 0.018 8.890 1.00 No
Nozzle Flg [5] B -18 -104
H3_1+1/2-Inch [1] B -29 -104 0.018 8.890 1.00 No
Nozzle Flg [5] B -18 -104
B_30-Inch [1] B -14 -104 -29 0.143 16.000 1.00 No
Nozzle Flg [5] B -18 -104
H1_1+1/2-Inch [1] B -29 -104 0.018 8.890 1.00 No
Nozzle Flg [5] B -18 -104
-----------------------------------------------------------------------------------
Warmest MDMT: 6 -32

Required Minimum Design Metal Temperature -29.0 °C


Warmest Computed Minimum Design Metal Temperature -32.0 °C

Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
Mechanical Design Calculation 15
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
MDMT Summary: Step: 56 5:52pm Apr 25,2023

[12] - Calculated Flat Head MDMT per UCS-66.3


[13] - Tubesheet MDMT, shell side, if applicable
[14] - Tubesheet MDMT, tube side, if applicable
[15] - Nozzle Material
[16] - Shell or Head Material
[17] - Impact Testing required
[18] - Impact Testing not required, see UCS-66(b)(3)
[20] - Cylinder/Cone Junction MDMT based on Longitudinal Stress considerations
[21] - Body Flange Bolting Material
[22] - Nozzle Flange Bolting Material
[23] - Stiffening Ring to Shell Weld
[24] - Saddle to Shell Weld

UG-84(b)(2) was not considered.


UCS-66(g) was not considered.
UCS-66(i) was not considered.

Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 16
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Warnings and Errors: Step: 0 5:52pm Apr 25,2023

Class From To : Basic Element Checks.


--------------------------------------------------------------------------

Class From To: Check of Additional Element Data


--------------------------------------------------------------------------

There were no geometry errors or warnings.

PV Elite performs all calculations internally in Imperial Units


to remain compliant with the ASME Code and any built in assumptions
in the ASME Code formulas. The finalized results are reflected to show
the set of selected units for this analysis.

Information Regarding Nozzle Loads

Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the support(s) from nozzle loads, you can enable that feature in
tools->configuration->Job Specific Settings.

One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.

The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 17
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Units used in this Analysis (SI_ASME):

Name System Unit Constant User Unit


-------------------------------------------------------------
Length Feet 304.8000 mm
Force Pounds 4.4480 N
Mass Pounds 0.4536 kgm
Area sq. inches 645.1600 mm²
Moment ft. lbs. 1356.3000 N-mm
Stress lbs./sq.in. 0.0069 MPa
Temperature Degrees F 0.5556 °C
Pressure psig 0.0069 MPa
Elast. Modulus lbs./sq.in. 0.0069 MPa
Pipe Density lbs./cu.in. 0.0277 kg/cm³
Ins. Density lbs./cu.ft. 0.1602E-04 kg/cm³
Fluid Density lbs./cu.ft. 0.1602E-04 kg/cm³
Wind Speed miles/hr 1.6093 km/hr
Tray Weight lbs./sq.ft. 0.0005 kg/cm²
Inertia in.^4 416231.0000 mm**4
G Load G's 1.0000 g's
Wind Load lbs./sq.ft. 0.0479 kPa
Elevation Feet 304.8000 mm
Volume in.^3 0.0164 ltr
Diameter inches 25.4000 mm
Thickness inches 25.4000 mm

PV Elite Vessel Analysis Program: Input Data

Mechanical Design Calculation


For C161
DCAC Vessel

Design Internal Pressure (for Hydrotest) 0.65 MPa


Design Internal Temperature 150.0 °C
Projection of Nozzle from Vessel Top 0 mm
Projection of Nozzle from Vessel Bottom 0 mm
Minimum Design Metal Temperature -29.0 °C
Type of Construction Welded
Special Service None
Degree of Radiography RT-3
Use Higher Longitudinal Stresses (Flag) Y
Select t for Internal Pressure (Flag) N
Select t for External Pressure (Flag) N
Select t for Axial Stress (Flag) N
Select Location for Stiff. Rings (Flag) N
Consider Vortex Shedding N

Shop Pressure Test:


Type of Pressure Test UG-99(b)
Pressure Test Position Horizontal
Test Performed in Corroded Condition Yes

Field Pressure Test:


Type of Pressure Test UG-99(b)
Pressure Test Position Horizontal
Test Performed in Corroded Condition Yes

Load Case 1 NP+EW+WI+FW+BW


Load Case 2 NP+EW+EE+FS+BS
Mechanical Design Calculation 18
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Load Case 3 NP+OW+WI+FW+BW


Load Case 4 NP+OW+EQ+FS+BS
Load Case 5 NP+HW+HI
Load Case 6 NP+HW+HE
Load Case 7 IP+OW+WI+FW+BW
Load Case 8 IP+OW+EQ+FS+BS
Load Case 9 EP+OW+WI+FW+BW
Load Case 10 EP+OW+EQ+FS+BS
Load Case 11 HP+HW+HI
Load Case 12 HP+HW+HE
Load Case 13 IP+WE+EW
Load Case 14 IP+WF+CW
Load Case 15 IP+VO+OW
Load Case 16 IP+VE+EW
Load Case 17 NP+VO+OW
Load Case 18 FS+BS+IP+OW
Load Case 19 FS+BS+EP+OW
Load Case 20 BL+IP+OW

Wind Design Code ASCE/SEI 7-16


Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V] 144 km/hr
Surface Roughness Category C: Open Terrain
Type of Surface Rough (D'/D = 0.02)
Base Elevation 300 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Site Elevation above Sea Level 0 mm

Seismic Design Code IBC-2018


Seismic Load Reduction Scale Factor 0.700
Importance Factor 1.000
Table Value Fa 1.400
Table Value Fv 1.800
Short Period Acceleration value Ss 0.620
Long Period Acceleration Value Sl 0.280
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration Yes
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
User Value of Sd1 (used if > 0 ) 0.000

M.A.W.P + Static Head to Nozzle Y


Consider MAP New and Cold in Noz. Design N
Consider External Loads for Nozzle Des. Y
Use ASME VIII-1 Appendix 1-9 N

Perform Blast Load Analysis No


Material Database Year Current w/Addenda or Code Year
Mechanical Design Calculation 19
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Configuration Directives:

Do not use Nozzle MDMT Interpretation VIII-1 01-37 No


Use Table G instead of exact equation for "A" Yes
Shell Head Joints are Tapered Yes
Compute "K" in corroded condition Yes
Use Code Case 2286 No
Use the MAWP to compute the MDMT Yes
For thickness ratios <= 0.35, MDMT will be -155F (-104C) Yes
For PWHT & P1 Materials the MDMT can be < -55F (-48C) No

Using Metric Material Databases, ASME II D Yes


Calculate B31.3 type stress for Nozzles with Loads Yes
Reduce the MDMT due to lower membrane stress Yes
Consider Longitudinal Stress in MDMT Calculations Yes

Complete Listing of Vessel Elements and Details:

Element From Node 10


Element To Node 20
Element Type Skirt Support
Description Skirt
Distance "FROM" to "TO" 2000 mm
Skirt Inside Diameter 3000 mm
Diameter of Skirt at Base 3000 mm
Skirt Thickness 18 mm
Internal Corrosion Allowance 1.5 mm
Nominal Thickness 18 mm
External Corrosion Allowance 0 mm
Design Temperature Internal Pressure 150 °C
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.4
Material Name SA-516 70
Allowable Stress, Ambient 138 MPa
Allowable Stress, Operating 138 MPa
Allowable Stress, Hydrotest 234 MPa
Material Density 0.00775 kg/cm³
P Number Thickness 32.004 mm
Yield Stress, Operating 232 MPa
UCS-66 Chart Curve Designation B
External Pressure Chart Name CS-2
UNS Number K02700
Product Form Plate
Efficiency, Longitudinal Seam 0.7
Efficiency, Head-to-Skirt or Circ. Seam 0.7
Weld is pre-Heated No

Element From Node 10


Detail Type Weight
Detail ID TAILING SUPPORT
Dist. from "FROM" Node / Offset dist 215 mm
Miscellaneous Weight 980.6 N
Offset from Element Centerline 0 mm

--------------------------------------------------------------------

Element From Node 20


Element To Node 40
Element Type Elliptical
Description Bottom Head
Mechanical Design Calculation 20
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Distance "FROM" to "TO" 50 mm


Inside Diameter 3000 mm
Element Thickness 12 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 16 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.65 MPa
Design Temperature Internal Pressure 150 °C
Design External Pressure 0 MPa
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.4
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Elliptical Head Factor 2.0
Weld is pre-Heated No

Element From Node 20


Detail Type Liquid
Detail ID Liquid-1
Dist. from "FROM" Node / Offset dist -750 mm
Height/Length of Liquid 800 mm
Liquid Density 0.0009996 kg/cm³

Element From Node 20


Detail Type Nozzle
Detail ID E_10-Inch
Dist. from "FROM" Node / Offset dist 0 mm
Nozzle Diameter 10 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 0.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 3118 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID F1_3-Inch
Dist. from "FROM" Node / Offset dist 700 mm
Nozzle Diameter 3 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 160.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 20


Detail Type Nozzle
Detail ID F2_3-Inch
Dist. from "FROM" Node / Offset dist 700 mm
Nozzle Diameter 3 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 100.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 0 N
Grade of Attached Flange GR 1.1
Mechanical Design Calculation 21
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Nozzle Matl SA-106 B

Element From Node 20


Detail Type Weight
Detail ID VORTEX BREAKER
Dist. from "FROM" Node / Offset dist -275 mm
Miscellaneous Weight 98.062 N
Offset from Element Centerline 0 mm

--------------------------------------------------------------------

Element From Node 40


Element To Node 50
Element Type Cylinder
Description Shell-1
Distance "FROM" to "TO" 3400 mm
Inside Diameter 3000 mm
Element Thickness 12 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.65 MPa
Design Temperature Internal Pressure 150 °C
Design External Pressure 0 MPa
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.4
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Element From Node 40


Detail Type Platform
Detail ID PLATFORM-1
Dist. from "FROM" Node / Offset dist 1685 mm
Platform Start Angle (degrees) 330.0
Platform End Angle (degrees) 240.0
Platform Wind Area 1878800 mm²
Platform Weight 4160.4 N
Platform Railing Weight 0.343 N/mm
Platform Grating Weight 0.003026 kg/cm²
Platform Width 1220 mm
Platform Height 1100 mm
Platform Clearance or End Offset 76 mm
Platform Force Coefficient 1.4
Ladder Layout Angle 345.0
Ladder Start Elevation 0 mm
Ladder End Elevation 3735 mm
Unit Weight of Ladder 0.15 N/mm
Platform Length (top head platform) 0 mm

Element From Node 40


Detail Type Liquid
Detail ID Liquid-2
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Liquid 2125 mm
Liquid Density 0.0009996 kg/cm³

Element From Node 40


Detail Type Nozzle
Detail ID A_30-Inch
Mechanical Design Calculation 22
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Dist. from "FROM" Node / Offset dist 2125 mm


Nozzle Diameter 30 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 135.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 4124.9 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70

Element From Node 40


Detail Type Nozzle
Detail ID M3_24-Inch
Dist. from "FROM" Node / Offset dist 2608 mm
Nozzle Diameter 24 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 300.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 3625.2 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70

Element From Node 40


Detail Type Nozzle
Detail ID G2_3-Inch
Dist. from "FROM" Node / Offset dist 2716 mm
Nozzle Diameter 3 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 100.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 124.4 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 40


Detail Type Nozzle
Detail ID G1_3-Inch
Dist. from "FROM" Node / Offset dist 2716 mm
Nozzle Diameter 3 in.
Nozzle Schedule 160
Nozzle Class 150
Layout Angle 160.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 124.4 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 40


Detail Type Weight
Detail ID DAVIT_M3
Dist. from "FROM" Node / Offset dist 2608 mm
Miscellaneous Weight 245.15 N
Offset from Element Centerline 1760 mm

Element From Node 40


Detail Type Weight
Detail ID NOZZLE A SUPP.0
Dist. from "FROM" Node / Offset dist 2125 mm
Miscellaneous Weight 2941.8 N
Mechanical Design Calculation 23
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Offset from Element Centerline 150 mm

Element From Node 40


Detail Type Weight
Detail ID BED SUPPORT-1
Dist. from "FROM" Node / Offset dist 3210 mm
Miscellaneous Weight 980.6 N
Offset from Element Centerline 0 mm

Element From Node 40


Detail Type Weight
Detail ID PACKING SUPPORT-
Dist. from "FROM" Node / Offset dist 3210 mm
Miscellaneous Weight 2647.6 N
Offset from Element Centerline 0 mm

--------------------------------------------------------------------

Element From Node 50


Element To Node 60
Element Type Cylinder
Description Shell-2
Distance "FROM" to "TO" 15252 mm
Inside Diameter 3000 mm
Element Thickness 12 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.65 MPa
Design Temperature Internal Pressure 150 °C
Design External Pressure 0 MPa
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.4
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Element From Node 50


Detail Type Platform
Detail ID PATFORM-2
Dist. from "FROM" Node / Offset dist 5745 mm
Platform Start Angle (degrees) 360.0
Platform End Angle (degrees) 270.0
Platform Wind Area 1724800 mm²
Platform Weight 3981.2 N
Platform Railing Weight 0.352 N/mm
Platform Grating Weight 0.0015 kg/cm²
Platform Width 1120 mm
Platform Height 1100 mm
Platform Clearance or End Offset 76 mm
Platform Force Coefficient 1.4
Ladder Layout Angle 255.0
Ladder Start Elevation -1850 mm
Ladder End Elevation 5745 mm
Unit Weight of Ladder 0.15 N/mm
Platform Length (top head platform) 0 mm

Element From Node 50


Detail Type Platform
Detail ID PLATFORM-3
Mechanical Design Calculation 24
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Dist. from "FROM" Node / Offset dist 9500 mm


Platform Start Angle (degrees) 330.0
Platform End Angle (degrees) 240.0
Platform Wind Area 1724800 mm²
Platform Weight 3404.4 N
Platform Railing Weight 0.352 N/mm
Platform Grating Weight 0.0015 kg/cm²
Platform Width 1120 mm
Platform Height 1100 mm
Platform Clearance or End Offset 76 mm
Platform Force Coefficient 1.4
Ladder Layout Angle 345.0
Ladder Start Elevation 0 mm
Ladder End Elevation 3750 mm
Unit Weight of Ladder 0.15 N/mm
Platform Length (top head platform) 0 mm

Element From Node 50


Detail Type Platform
Detail ID PLATFORM-4
Dist. from "FROM" Node / Offset dist 13670 mm
Platform Start Angle (degrees) 330.0
Platform End Angle (degrees) 270.0
Platform Wind Area 1724800 mm²
Platform Weight 2787.4 N
Platform Railing Weight 0.352 N/mm
Platform Grating Weight 0.0015 kg/cm²
Platform Width 1120 mm
Platform Height 1100 mm
Platform Clearance or End Offset 76 mm
Platform Force Coefficient 1.4
Ladder Layout Angle 255.0
Ladder Start Elevation 0 mm
Ladder End Elevation 4200 mm
Unit Weight of Ladder 0.15 N/mm
Platform Length (top head platform) 0 mm

Element From Node 50


Detail Type Packing
Detail ID Packing-1
Dist. from "FROM" Node / Offset dist 120 mm
Height of Packed Section 5610 mm
Density 0.000208 kg/cm³
Percent Volume Holdup 25.0
Specific Gravity of Packing Liquid 1.0

Element From Node 50


Detail Type Packing
Detail ID Packing-2
Dist. from "FROM" Node / Offset dist 7462 mm
Height of Packed Section 6400 mm
Density 0.000213 kg/cm³
Percent Volume Holdup 25.0
Specific Gravity of Packing Liquid 1.0

Element From Node 50


Detail Type Packing
Detail ID Demister
Dist. from "FROM" Node / Offset dist 15212 mm
Height of Packed Section 40 mm
Density 0.00035 kg/cm³
Mechanical Design Calculation 25
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Percent Volume Holdup 25.0


Specific Gravity of Packing Liquid 1.0

Element From Node 50


Detail Type Insulation
Detail ID Ins: 50
Dist. from "FROM" Node / Offset dist 7272 mm
Height/Length of Insulation 7980 mm
Thickness of Insulation 25 mm
Density 0.00014 kg/cm³

Element From Node 50


Detail Type Nozzle
Detail ID C_4-Inch
Dist. from "FROM" Node / Offset dist 14589 mm
Nozzle Diameter 4 in.
Nozzle Schedule 120
Nozzle Class 150
Layout Angle 211.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 307.82 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 50


Detail Type Nozzle
Detail ID D_10_Inch
Dist. from "FROM" Node / Offset dist 6845 mm
Nozzle Diameter 10 in.
Nozzle Schedule 80
Nozzle Class 150
Layout Angle 200.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 1173.8 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 50


Detail Type Nozzle
Detail ID M1_24-Inch
Dist. from "FROM" Node / Offset dist 14585 mm
Nozzle Diameter 24 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 300.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 3618.4 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70

Element From Node 50


Detail Type Nozzle
Detail ID M2_24-Inch
Dist. from "FROM" Node / Offset dist 6660 mm
Nozzle Diameter 24 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 300.0
Blind Flange (Y/N) Y
Weight of Nozzle ( Used if > 0 ) 3618.4 N
Grade of Attached Flange GR 1.1
Mechanical Design Calculation 26
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Nozzle Matl SA-516 70

Element From Node 50


Detail Type Nozzle
Detail ID H2_1+1/2-Inch
Dist. from "FROM" Node / Offset dist 14672 mm
Nozzle Diameter 1.5 in.
Nozzle Schedule XXS
Nozzle Class 150
Layout Angle 80.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 28.976 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 50


Detail Type Nozzle
Detail ID H3_1+1/2-Inch
Dist. from "FROM" Node / Offset dist 6834 mm
Nozzle Diameter 1.5 in.
Nozzle Schedule XXS
Nozzle Class 150
Layout Angle 80.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 28.976 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

Element From Node 50


Detail Type Weight
Detail ID PACKING SUPPORT-
Dist. from "FROM" Node / Offset dist 2920 mm
Miscellaneous Weight 2647.6 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID DISTRIBUTOR-C
Dist. from "FROM" Node / Offset dist 10340 mm
Miscellaneous Weight 3922.4 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID DISTRIBUTOR-D
Dist. from "FROM" Node / Offset dist 2595 mm
Miscellaneous Weight 9806 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID DAVIT_M2
Dist. from "FROM" Node / Offset dist 6660 mm
Miscellaneous Weight 245.15 N
Offset from Element Centerline 1760 mm

Element From Node 50


Detail Type Weight
Detail ID DAVIT_M1
Dist. from "FROM" Node / Offset dist 14585 mm
Miscellaneous Weight 245.15 N
Mechanical Design Calculation 27
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Offset from Element Centerline 1760 mm

Element From Node 50


Detail Type Weight
Detail ID BED LIMITER-1
Dist. from "FROM" Node / Offset dist 1480 mm
Miscellaneous Weight 1667 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID BED LIMITER-2
Dist. from "FROM" Node / Offset dist 9610 mm
Miscellaneous Weight 1667 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID BED LIMITER SIPP
Dist. from "FROM" Node / Offset dist 9610 mm
Miscellaneous Weight 980.6 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID BED LIMITER SIPP
Dist. from "FROM" Node / Offset dist 1480 mm
Miscellaneous Weight 980.6 N
Offset from Element Centerline 0 mm

Element From Node 50


Detail Type Weight
Detail ID DEMISTER SUPPORT
Dist. from "FROM" Node / Offset dist 10962 mm
Miscellaneous Weight 980.6 N
Offset from Element Centerline 0 mm

--------------------------------------------------------------------

Element From Node 60


Element To Node 70
Element Type Cylinder
Description Shell-3
Distance "FROM" to "TO" 1900 mm
Inside Diameter 3000 mm
Element Thickness 12 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 12 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.65 MPa
Design Temperature Internal Pressure 150 °C
Design External Pressure 0 MPa
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.4
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Weld is pre-Heated No

Element From Node 60


Detail Type Packing
Mechanical Design Calculation 28
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Detail ID DEMISTER
Dist. from "FROM" Node / Offset dist 0 mm
Height of Packed Section 160 mm
Density 0.00035 kg/cm³
Percent Volume Holdup 25.0
Specific Gravity of Packing Liquid 1.0

Element From Node 60


Detail Type Insulation
Detail ID Shell-3 Insulat
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Insulation 1900 mm
Thickness of Insulation 25 mm
Density 0.00014 kg/cm³

Element From Node 60


Detail Type Nozzle
Detail ID B_30-Inch
Dist. from "FROM" Node / Offset dist 1025 mm
Nozzle Diameter 30 in.
Nozzle Schedule None
Nozzle Class 150
Layout Angle 45.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 6652.5 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-516 70

Element From Node 60


Detail Type Nozzle
Detail ID H1_1+1/2-Inch
Dist. from "FROM" Node / Offset dist 1412 mm
Nozzle Diameter 1.5 in.
Nozzle Schedule XXS
Nozzle Class 150
Layout Angle 300.0
Blind Flange (Y/N) N
Weight of Nozzle ( Used if > 0 ) 29.288 N
Grade of Attached Flange GR 1.1
Nozzle Matl SA-106 B

--------------------------------------------------------------------

Element From Node 70


Element To Node 80
Element Type Elliptical
Description Top Head
Distance "FROM" to "TO" 50 mm
Inside Diameter 3000 mm
Element Thickness 12 mm
Internal Corrosion Allowance 3 mm
Nominal Thickness 16 mm
External Corrosion Allowance 0 mm
Design Internal Pressure 0.65 MPa
Design Temperature Internal Pressure 150 °C
Design External Pressure 0 MPa
Design Temperature External Pressure 0 °C
Effective Diameter Multiplier 1.4
Material Name SA-516 70
Efficiency, Longitudinal Seam 0.85
Efficiency, Circumferential Seam 0.85
Mechanical Design Calculation 29
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Input Echo: Step: 1 5:52pm Apr 25,2023

Elliptical Head Factor 2.0


Weld is pre-Heated No

Element From Node 70


Detail Type Insulation
Detail ID TDE Insulation
Dist. from "FROM" Node / Offset dist 0 mm
Height/Length of Insulation 800 mm
Thickness of Insulation 25 mm
Density 0.00014 kg/cm³

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 30
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
XY Coordinate Calculations: Step: 2 5:52pm Apr 25,2023

XY Coordinate Calculations:

| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
Skirt| ... | 2000 | ... | 2000 |
Bottom Head| ... | 2050 | ... | 50 |
Shell-1| ... | 5450 | ... | 3400 |
Shell-2| ... | 20702 | ... | 15252 |
Shell-3| ... | 22602 | ... | 1900 |
Top Head| ... | 22652 | ... | 50 |
----------------------------------------------------------------------

PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 31
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Internal Pressure Calculations: Step: 3 5:52pm Apr 25,2023

Internal Pressure Results Summary:

Element Thickness, Pressure, Diameter and Allowable Stress :

| | Int. Press | Nominal | Total Corr | Element | Allowable |


From | To | + Liq. Hd | Thickness | Allowance | Diameter | Stress(SE)|
| | MPa | mm | mm | mm | MPa |
----------------------------------------------------------------------------------
Skirt| ... | 18 | 1.5 | 3000 | ... |
Bottom Head| 0.6787 | 16 | 3 | 3000 | 117.3 |
Shell-1| 0.6708 | 12 | 3 | 3000 | 117.3 |
Shell-2| 0.65 | 12 | 3 | 3000 | 117.3 |
Shell-3| 0.65 | 12 | 3 | 3000 | 117.3 |
Top Head| 0.65 | 16 | 3 | 3000 | 117.3 |
----------------------------------------------------------------------------------

Element Required Thickness and MAWP :

| | Design | M.A.W.P. | M.A.P. | Minimum | Required |


From | To | Pressure | Corroded | New & Cold | Thickness | Thickness |
| | MPa | MPa | MPa | mm | mm |
----------------------------------------------------------------------------------
Skirt| ... | No Calc | No Calc | 18 | No Calc |
Bottom Head| 0.65 | 0.67516 | 0.93763 | 12 | 11.6781 |
Shell-1| 0.65 | 0.67904 | 0.9339 | 12 | 11.6253 |
Shell-2| 0.65 | 0.69987 | 0.9339 | 12 | 11.3566 |
Shell-3| 0.65 | 0.69987 | 0.9339 | 12 | 11.3566 |
Top Head| 0.65 | 0.70383 | 0.93763 | 12 | 11.3113 |
----------------------------------------------------------------------------------
Minimum 1 1

MAWP: 1 MPa, limited by: Bottom Head.

Elements Suitable for Design Internal Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 32
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Bottom Head Step: 4 5:52pm Apr 25,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Bottom Head

|
|
Elliptical Head Design Information: |
|

--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.679 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 50.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 133.1 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 16.000 mm
|
Surface Area 10441369.0 mm² | SG of Contents 1.000
|
Element Volume 3888.4 ltr | Weight of Contents 38104.7 N
|
Empty Weight 18497.7 N | Operating Weight 56602.5 N
|
| Comp. All. Ope. Stress 89.2 MPa
|
| Aspect Ratio 2.00
|

|
|
Radiography Information: |
|

--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|

--------------------------------------------------------------------------------------------------
-
Mechanical Design Calculation 33
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Bottom Head Step: 4 5:52pm Apr 25,2023

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.476 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.738 mm

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (0.679*3006.0*0.997)/(2*138.0*0.85-0.2*0.679)
= 8.6781 + 3.0000 = 11.6781 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.029 MPa
= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*138.0*0.85*9.0)/(0.997*3006.0+0.2*9.0)
= 1 - 0 = 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*138.0*0.85*12.0)/(1.0*3000.0+0.2*12.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (0.679*(0.997*3006.0+0.2*9.0))/(2*0.85*9.0)
= 133.065 MPa

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.679*1503.0)/(138.0*0.85-0.6*0.679)+3.0
= 11.726 mm

Straight Flange Maximum Allowable Working Pressure:


Less Operating Hydrostatic Head Pressure of 0.021 MPa
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0 * 0.85 * 13.0)/(1503.0 + 0.6 * 13.0 )
= 1 - 0 = 1 MPa

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 3006.0/( 2 * 753.0 ))2)/6
= 0.997347

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.317 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 12.0, tr = 8.678, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.82, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 16.0, tr = 8.726, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.571, Temp. Reduction = 25 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C


Min Metal Temp. at Required thickness (UCS 66.1) -39 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
Mechanical Design Calculation 34
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Bottom Head Step: 4 5:52pm Apr 25,2023

|
|
MDMT Design Information: |

--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.679 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.820 | Temperature Difference 10 °C
|
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|

--------------------------------------------------------------------------------------------------
-

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.476 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.738 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 35
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-1 Step: 5 5:52pm Apr 25,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell-1

|
|
Cylindrical Shell Design Information: |
|

--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.671 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 3400.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 132.3 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 32300602.0 mm² | SG of Contents 1.000
|
Element Volume 24037.5 ltr | Weight of Contents 151598.3 N
|
Empty Weight 46049.2 N | Operating Weight 197647.5 N
|
| Comp. All. Ope. Stress 89.2 MPa
|

|
|
Radiography Information: |
|

--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|
-------------------------------------------------------------------------------------------------

--

Required Thickness due to Internal Pressure [tr]:


Mechanical Design Calculation 36
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-1 Step: 5 5:52pm Apr 25,2023

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)


= (0.671*1503.0)/(138.0*0.85-0.6*0.671)
= 8.6253 + 3.0000 = 11.6253 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


Less Operating Hydrostatic Head Pressure of 0.021 MPa
= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0*0.85*9.0)/(1503.0+0.6*9.0)
= 1 - 0 = 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0*0.85*12.0)/(1500.0+0.6*12.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (0.671*(1503.0+0.6*9.0))/(0.85*9.0)
= 132.272 MPa

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.398 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 12.0, tr = 8.95, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.845, Temp. Reduction = 9 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -32 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

|
|
MDMT Design Information: |
|

--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.696 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.845 | Temperature Difference 9 °C
|
UCS-66(c) red. No | Computed Min. Temp. -32 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|

--------------------------------------------------------------------------------------------------
-

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 37
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-2 Step: 6 5:52pm Apr 25,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell-2

|
|
Cylindrical Shell Design Information: |
|

--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.650 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|

Length 15252.000 mm | External Pressure Chart CS-2


|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 128.2 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 144896704.0 mm² | SG of Contents 0.000
|
Element Volume 107829.4 ltr | Weight of Contents 398352.7 N
|
Empty Weight 170678.6 N | Operating Weight 569031.2 N
|
| Comp. All. Ope. Stress 89.2 MPa
|

|
|
Radiography Information: |
|

--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|

--------------------------------------------------------------------------------------------------
-
Mechanical Design Calculation 38
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-2 Step: 6 5:52pm Apr 25,2023

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.65*1503.0)/(138.0*0.85-0.6*0.65)
= 8.3566 + 3.0000 = 11.3566 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0*0.85*9.0)/(1503.0+0.6*9.0)
= 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0*0.85*12.0)/(1500.0+0.6*12.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (0.65*(1503.0+0.6*9.0))/(0.85*9.0)
= 128.165 MPa

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.398 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 12.0, tr = 8.681, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.82, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

|
|
MDMT Design Information: |
|

--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.675 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|

Stress/Thk. Ratio 0.820 | Temperature Difference 10


°C |
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|

--------------------------------------------------------------------------------------------------
-

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 39
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-3 Step: 7 5:52pm Apr 25,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Shell-3

|
|
Cylindrical Shell Design Information: |
|

--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.650 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 1900.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 128.2 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 18050334.0 mm² | SG of Contents 0.000
|
Element Volume 13432.7 ltr | Weight of Contents 7277.3 N
|
Empty Weight 24237.5 N | Operating Weight 31514.8 N
|
| Comp. All. Ope. Stress 89.2 MPa
|

|
|
Radiography Information: |
|

--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|

--------------------------------------------------------------------------------------------------
-

Required Thickness due to Internal Pressure [tr]:


= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
= (0.65*1503.0)/(138.0*0.85-0.6*0.65)
Mechanical Design Calculation 40
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-3 Step: 7 5:52pm Apr 25,2023

= 8.3566 + 3.0000 = 11.3566 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0*0.85*9.0)/(1503.0+0.6*9.0)
= 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0*0.85*12.0)/(1500.0+0.6*12.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(R+0.6*t))/(E*t)
= (0.65*(1503.0+0.6*9.0))/(0.85*9.0)
= 128.165 MPa

% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 0.398 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 12.0, tr = 8.681, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.82, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

|
|
MDMT Design Information: |
|

--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.675 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.820 | Temperature Difference 10 °C
|
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|

--------------------------------------------------------------------------------------------------
-

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 41
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Top Head Step: 8 5:52pm Apr 25,2023

Internal Pressure Calculation Results :

ASME Code, Section VIII Division 1, 2021

Internal Pressure Results for: Top Head

|
|
Elliptical Head Design Information: |
|

--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.650 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 50.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 127.4 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 16.000 mm
|
Surface Area 10441369.0 mm² | SG of Contents 0.000
|
Element Volume 3888.4 ltr | Weight of Contents 526.2 N
|
Empty Weight 14505.5 N | Operating Weight 15031.7 N
|
| Comp. All. Ope. Stress 89.2 MPa
|
| Aspect Ratio 2.00
|

|
|
Radiography Information: |
|

--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|

--------------------------------------------------------------------------------------------------
-

Tolerance for Formed Heads per UG-81(a):


Mechanical Design Calculation 42
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Top Head Step: 8 5:52pm Apr 25,2023

Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.476 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.738 mm

Required Thickness due to Internal Pressure [tr]:


= (P*D*Kcor)/(2*S*E-0.2*P) Appendix 1-4(c)
= (0.65*3006.0*0.997)/(2*138.0*0.85-0.2*0.65)
= 8.3113 + 3.0000 = 11.3113 mm

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:


= (2*S*E*t)/(Kcor*D+0.2*t) per Appendix 1-4 (c)
= (2*138.0*0.85*9.0)/(0.997*3006.0+0.2*9.0)
= 1 MPa

Maximum Allowable Pressure, New and Cold [MAPNC]:


= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
= (2*138.0*0.85*12.0)/(1.0*3000.0+0.2*12.0)
= 1 MPa

Actual stress at given pressure and thickness, corroded [Sact]:


= (P*(Kcor*D+0.2*t))/(2*E*t)
= (0.65*(0.997*3006.0+0.2*9.0))/(2*0.85*9.0)
= 127.443 MPa

Straight Flange Required Thickness:


= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
= (0.65*1503.0)/(138.0*0.85-0.6*0.65)+3.0
= 11.357 mm

Straight Flange Maximum Allowable Working Pressure:


= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
= (138.0 * 0.85 * 13.0)/(1503.0 + 0.6 * 13.0 )
= 1 MPa

Factor K, corroded condition [Kcor]:


= ( 2 + ( Inside Diameter/( 2 * Inside Head Depth ))2)/6
= ( 2 + ( 3006.0/( 2 * 753.0 ))2)/6
= 0.997347

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 2.317 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 12.0, tr = 8.633, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.815, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 16.0, tr = 8.681, c = 3.0 mm, E✱ = 0.85


Thickness Ratio = tr * E✱/(tg - c) = 0.568, Temp. Reduction = 25 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C


Min Metal Temp. at Required thickness (UCS 66.1) -39 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

|
|
Mechanical Design Calculation 43
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Top Head Step: 8 5:52pm Apr 25,2023

MDMT Design Information: |


|

--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.675 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.815 | Temperature Difference 10 °C
|
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|

--------------------------------------------------------------------------------------------------
-

Note: Temperature values displayed above are for the location with the highest basic MDMT

Tolerance for Formed Heads per UG-81(a):


Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.476 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.738 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 44
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Pressure Test Results: Shop Test Step: 9 5:52pm Apr 25,2023

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 0.878 MPa


Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 0.845 MPa
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 1.185 MPa
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 0.743 MPa
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 0.929 MPa
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 0.929 MPa
Pressure per App 27-4 = M.A.W.P. 0.675 MPa

UG-99(b), Test Pressure Calculation:


= Test Factor * MAWP * Stress Ratio
= 1.3 * 0.675 * 1.0
= 0.878 MPa

Horizontal Test performed per: UG-99b

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (MPa):

From To | Stress | Allowable | Ratio | Pressure |


------------------------------------------------------------------------
Bottom Head | 177.9 | 234.0 | 0.760 | 0.91 |
Shell-1 | 178.9 | 234.0 | 0.764 | 0.91 |
Shell-2 | 178.9 | 234.0 | 0.764 | 0.91 |
Shell-3 | 178.9 | 234.0 | 0.764 | 0.91 |
Top Head | 177.9 | 234.0 | 0.760 | 0.91 |
------------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (MPa):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


------------------------------------------------------------------------
E_10-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
E_10-Inch | Pad | 138.00 | 138.00 | 1.000 |
F1_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
F1_3-Inch | Pad | 138.00 | 138.00 | 1.000 |
F2_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
F2_3-Inch | Pad | 138.00 | 138.00 | 1.000 |
A_30-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M3_24-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M3_24-Inch | Pad | 138.00 | 138.00 | 1.000 |
G2_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
G1_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
G1_3-Inch | Pad | 138.00 | 138.00 | 1.000 |
C_4-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
C_4-Inch | Pad | 138.00 | 138.00 | 1.000 |
D_10_Inch | Nozzle | 118.00 | 118.00 | 1.000 |
D_10_Inch | Pad | 138.00 | 138.00 | 1.000 |
M1_24-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M1_24-Inch | Pad | 138.00 | 138.00 | 1.000 |
M2_24-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M2_24-Inch | Pad | 138.00 | 138.00 | 1.000 |
H2_1+1/2-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
H3_1+1/2-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
B_30-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
H1_1+1/2-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
Mechanical Design Calculation 45
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Pressure Test Results: Shop Test Step: 9 5:52pm Apr 25,2023

------------------------------------------------------------------------
Minimum 1.000

Stress ratios for Pressurized Vessel Elements (MPa):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
Bottom Head | 138.00 | 138.00 | 1.000 |
Shell-1 | 138.00 | 138.00 | 1.000 |
Shell-2 | 138.00 | 138.00 | 1.000 |
Shell-3 | 138.00 | 138.00 | 1.000 |
Top Head | 138.00 | 138.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (MPa):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
E_10-Inch | 11.78 | 216.00 | 0.055 |
F1_3-Inch | 5.62 | 216.00 | 0.026 |
F2_3-Inch | 5.62 | 216.00 | 0.026 |
A_30-Inch | 27.34 | 234.00 | 0.117 |
M3_24-Inch | 30.36 | 234.00 | 0.130 |
G2_3-Inch | 5.62 | 216.00 | 0.026 |
G1_3-Inch | 5.62 | 216.00 | 0.026 |
C_4-Inch | 7.33 | 216.00 | 0.034 |
D_10_Inch | 11.78 | 216.00 | 0.055 |
M1_24-Inch | 30.36 | 234.00 | 0.130 |
M2_24-Inch | 30.36 | 234.00 | 0.130 |
H2_1+1/2-Inch | 3.35 | 216.00 | 0.016 |
H3_1+1/2-Inch | 3.35 | 216.00 | 0.016 |
B_30-Inch | 26.22 | 234.00 | 0.112 |
H1_1+1/2-Inch | 3.35 | 216.00 | 0.016 |
------------------------------------------------------------------------

Elements Suitable for Test Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 46
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Pressure Test Results: Field Test Step: 10 5:52pm Apr 25,2023

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.30 * M.A.W.P. * Sa/S 0.878 MPa


Pressure per UG99b[35] = 1.30 * Design Pres * Sa/S 0.845 MPa
Pressure per UG99c = 1.30 * M.A.P. - Head(Hyd) 1.188 MPa
Pressure per UG100 = 1.10 * M.A.W.P. * Sa/S 0.743 MPa
Pressure per PED = max(1.43*DP, 1.25*DP*ratio) 0.929 MPa
Pressure per PED&UG99b = max(1.43*DP, 1.3*DP*ratio) 0.929 MPa
Pressure per App 27-4 = M.A.W.P. 0.675 MPa

UG-99(b) Note 35, Test Pressure Calculation:


= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 0.65 * 1.0
= 0.845 MPa

Vertical Test performed per: UG-99b (Note 35)

Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.

Stresses on Elements due to Test Pressure (MPa):

From To | Stress | Allowable | Ratio | Pressure |


------------------------------------------------------------------------
Bottom Head | 208.3 | 234.0 | 0.890 | 1.06 |
Shell-1 | 207.9 | 234.0 | 0.888 | 1.05 |
Shell-2 | 201.3 | 234.0 | 0.860 | 1.02 |
Shell-3 | 171.8 | 234.0 | 0.734 | 0.87 |
Top Head | 167.2 | 234.0 | 0.715 | 0.85 |
------------------------------------------------------------------------

Stress ratios for Nozzle and Pad Materials (MPa):

Description | Pad/Nozzle | Ambient | Operating | Ratio |


------------------------------------------------------------------------
E_10-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
E_10-Inch | Pad | 138.00 | 138.00 | 1.000 |
F1_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
F1_3-Inch | Pad | 138.00 | 138.00 | 1.000 |
F2_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
F2_3-Inch | Pad | 138.00 | 138.00 | 1.000 |
A_30-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M3_24-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M3_24-Inch | Pad | 138.00 | 138.00 | 1.000 |
G2_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
G1_3-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
G1_3-Inch | Pad | 138.00 | 138.00 | 1.000 |
C_4-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
C_4-Inch | Pad | 138.00 | 138.00 | 1.000 |
D_10_Inch | Nozzle | 118.00 | 118.00 | 1.000 |
D_10_Inch | Pad | 138.00 | 138.00 | 1.000 |
M1_24-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M1_24-Inch | Pad | 138.00 | 138.00 | 1.000 |
M2_24-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
M2_24-Inch | Pad | 138.00 | 138.00 | 1.000 |
H2_1+1/2-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
H3_1+1/2-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
B_30-Inch | Nozzle | 138.00 | 138.00 | 1.000 |
H1_1+1/2-Inch | Nozzle | 118.00 | 118.00 | 1.000 |
Mechanical Design Calculation 47
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Pressure Test Results: Field Test Step: 10 5:52pm Apr 25,2023

------------------------------------------------------------------------
Minimum 1.000

Stress ratios for Pressurized Vessel Elements (MPa):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
Bottom Head | 138.00 | 138.00 | 1.000 |
Shell-1 | 138.00 | 138.00 | 1.000 |
Shell-2 | 138.00 | 138.00 | 1.000 |
Shell-3 | 138.00 | 138.00 | 1.000 |
Top Head | 138.00 | 138.00 | 1.000 |
------------------------------------------------------------------------
Minimum 1.000

Hoop Stress in Nozzle Wall during Pressure Test (MPa):

Description | Ambient | Operating | Ratio |


------------------------------------------------------------------------
E_10-Inch | 13.79 | 216.00 | 0.064 |
F1_3-Inch | 6.59 | 216.00 | 0.030 |
F2_3-Inch | 6.59 | 216.00 | 0.030 |
A_30-Inch | 31.78 | 234.00 | 0.136 |
M3_24-Inch | 35.28 | 234.00 | 0.151 |
G2_3-Inch | 6.54 | 216.00 | 0.030 |
G1_3-Inch | 6.54 | 216.00 | 0.030 |
C_4-Inch | 8.26 | 216.00 | 0.038 |
D_10_Inch | 13.25 | 216.00 | 0.061 |
M1_24-Inch | 34.17 | 234.00 | 0.146 |
M2_24-Inch | 34.17 | 234.00 | 0.146 |
H2_1+1/2-Inch | 3.77 | 216.00 | 0.017 |
H3_1+1/2-Inch | 3.77 | 216.00 | 0.017 |
B_30-Inch | 25.19 | 234.00 | 0.108 |
H1_1+1/2-Inch | 3.22 | 216.00 | 0.015 |
------------------------------------------------------------------------

Elements Suitable for Test Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 48
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
External Pressure Calculations: Step: 11 5:52pm Apr 25,2023

External Pressure Results Summary:

External Pressure Calculation Results:

ASME Code, Section VIII Division 1, 2021

External Pressure Calculations:

| | Section | Outside | Corroded | Factor | Factor |


From| To | Length | Diameter | Thickness | A | B |
| | mm | mm | mm | | MPa |
-----------------------------------------------------------------------------
10| 20| 2000 | ... | ... | No Calc | No Calc |
20| 40| No Calc | 3024 | 9 | 0.00041336 | 41.3267 |
40| 50| 21152 | 3024 | 9 |0.28640E-04 | 2.8634 |
50| 60| 21152 | 3024 | 9 |0.28640E-04 | 2.8634 |
60| 70| 21152 | 3024 | 9 |0.28640E-04 | 2.8634 |
70| 80| No Calc | 3024 | 9 | 0.00041336 | 41.3267 |
-----------------------------------------------------------------------------

External Pressure Calculations:

| | External | External | External | External |


From| To | Actual T. | Required T.| Design Pressure | M.A.W.P. |
| | mm | mm | MPa | MPa |
-----------------------------------------------------------------------
10| 20| ... | No Calc | ... | No Calc |
20| 40| 12 | No Calc | ... | 0.13666 |
40| 50| 12 | No Calc | ... | 0.011363 |
50| 60| 12 | No Calc | ... | 0.011363 |
60| 70| 12 | No Calc | ... | 0.011363 |
70| 80| 12 | No Calc | ... | 0.13666 |
-----------------------------------------------------------------------
Minimum 0

External Pressure Calculations:

| | Actual Length | Allowable Length | Ring Inertia | Ring Inertia |


From| To | Bet. Stiffeners | Bet. Stiffeners | Required | Available |
| | mm | mm | mm**4 | mm**4 |
--------------------------------------------------------------------------------
10| 20| 2000 | No Calc | No Calc | No Calc |
20| 40| No Calc | No Calc | No Calc | No Calc |
40| 50| 21152 | No Calc | No Calc | No Calc |
50| 60| 21152 | No Calc | No Calc | No Calc |
60| 70| 21152 | No Calc | No Calc | No Calc |
70| 80| No Calc | No Calc | No Calc | No Calc |
--------------------------------------------------------------------------------

Elements Suitable for External Pressure.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 49
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element and Detail Weights: Step: 12 5:52pm Apr 25,2023

Element and Detail Weights:

| | Element | Element | Corroded | Corroded | Extra due |


From| To | Metal Wgt. | ID Volume |Metal Wgt. | ID Volume | Misc % |
| | kgm | ltr | kgm | ltr | kgm |
---------------------------------------------------------------------------
10| 20| 4378.15 | ... | 4158.9 | ... | 218.907 |
20| 40| 1408.81 | 3888.42 | 1144.66 | 3911.08 | 70.4405 |
40| 50| 2992.23 | 24037.5 | 2246.44 | 24133.7 | 149.611 |
50| 60| 13422.8 | 107829 | 10077.3 | 108261 | 671.142 |
60| 70| 1672.13 | 13432.7 | 1255.35 | 13486.5 | 83.6066 |
70| 80| 1408.81 | 3888.42 | 1144.66 | 3911.08 | 70.4405 |
---------------------------------------------------------------------------
Total | 25282 | 153076.41 | 20027 | 153703.50 | 1264 |

Weight of Details:

| | Weight of | X Offset, | Y Offset, | Z Offset |


From|Type| Detail | Dtl. Cent. |Dtl. Cent. | Dtl. Cent. | Description
| | kgm | mm | mm | mm |
---------------------------------------------------------------
10|Wght| 100 | ... | 215 | ... | TAILING SUPPORT
20|Liqd| 3885.86 | ... | -375 | ... | Liquid-1
20|Nozl| 333.87 | ... | -759.989 | ... | E_10-Inch
20|Nozl| 13.2974 | 239.414 | -808.049 | 657.785 | F1_3-Inch
20|Nozl| 49.9533 | 689.365 | -1738.29 | 121.554 | F2_3-Inch
20|Wght| 10.0002 | ... | -275 | ... | VORTEX BREAKER
40|Plat| 445.488 | -1950.37 | 1685 | -522.601 | PLATFORM-1
40|Liqd| 15014.3 | ... | 1062.5 | ... | Liquid-2
40|Nozl| 441.684 | 1151.59 | 2125 | 1151.59 | A_30-Inch
40|Nozl| 388.177 | -1335.84 | 2608 | -771.247 | M3_24-Inch
40|Nozl| 13.3206 | 1533.34 | 2716 | 270.37 | G2_3-Inch
40|Nozl| 13.3206 | 532.525 | 2716 | 1463.1 | G1_3-Inch
40|Wght| 25 | -1524.2 | 2608 | -880 | DAVIT_M3
40|Wght| 300 | 106.066 | 2125 | 106.066 | NOZZLE A SUPP.
40|Wght| 100 | ... | 3210 | ... | BED SUPPORT-1
40|Wght| 270 | ... | 3210 | ... | PACKING SUPPORT-
40|Clip| 2.68718 | ... | 350 | -1500 | PS-5
50|Plat| 426.293 | -1390.98 | 5745 | -1390.98 | PATFORM-2
50|Plat| 364.536 | -1900.11 | 9500 | -509.132 | PLATFORM-3
50|Plat| 298.472 | -1806.93 | 13670 | -1043.23 | PLATFORM-4
50|Pack| 8247.54 | ... | 2925 | ... | Packing-1
50|Pack| 9635.13 | ... | 10662 | ... | Packing-2
50|Pack| 98.9523 | ... | 15232 | ... | Demister
50|Insl| 267.513 | ... | 11262 | ... | Ins: 50
50|Nozl| 32.9611 | -798.564 | 14589 | 1329.03 | C_4-Inch
50|Nozl| 125.688 | -538.684 | 6845 | 1480.02 | D_10_Inch
50|Nozl| 387.444 | -1335.84 | 14585 | -771.247 | M1_24-Inch
50|Nozl| 387.444 | -1335.84 | 6660 | -771.247 | M2_24-Inch
50|Nozl| 3.10263 | 1534.33 | 14672 | -270.544 | H2_1+1/2-Inch
50|Nozl| 3.10263 | 1534.33 | 6834 | -270.544 | H3_1+1/2-Inch
50|Wght| 270 | ... | 2920 | ... | PACKING SUPPORT-
50|Wght| 400 | ... | 10340 | ... | DISTRIBUTOR-C
50|Wght| 1000 | ... | 2595 | ... | DISTRIBUTOR-D
50|Wght| 25 | -1524.2 | 6660 | -880 | DAVIT_M2
50|Wght| 25 | -1524.2 | 14585 | -880 | DAVIT_M1
50|Wght| 170 | ... | 1480 | ... | BED LIMITER-1
50|Wght| 170 | ... | 9610 | ... | BED LIMITER-2
50|Wght| 100 | ... | 9610 | ... | BED LIMITER SIPP
50|Wght| 100 | ... | 1480 | ... | BED LIMITER SIPP
Mechanical Design Calculation 50
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element and Detail Weights: Step: 12 5:52pm Apr 25,2023

50|Wght| 100 | ... | 10962 | ... | DEMISTER SUPPORT


50|Clip| 1.68617 | ... | 12905 | -1500 | PS-1
50|Clip| 1.68617 | ... | 7485 | -1500 | PS-2
50|Clip| 2.59465 | ... | 5950 | -1500 | PS-3
50|Clip| 2.59465 | ... | 2550 | -1500 | PS-4
50|Clip| 0.64979 | 1500 | 13150 | ... | PS-6
50|Clip| 0.64979 | 1500 | 9650 | ... | PS-7
50|Clip| 0.64979 | ... | 6250 | -1500 | PS-8
50|Clip| 0.64979 | ... | 3250 | -1500 | PS-9
50|Clip| 0.64979 | ... | 250 | -1500 | PS-10
60|Pack| 395.809 | ... | 80 | ... | DEMISTER
60|Insl| 63.6937 | ... | 950 | ... | Shell-3 Insulat
60|Nozl| 712.328 | 1153.64 | 1025 | -1153.64 | B_30-Inch
60|Nozl| 3.13612 | -1349.27 | 1412 | -779 | H1_1+1/2-Inch
60|Clip| 0.50343 | ... | ... | -1500 | Clip:[1 of 1]
70|Insl| 53.6633 | ... | 400 | ... | TDE Insulation
---------------------------------------------------------------
50|Pliq| 9909.41 | ... | 2925.000 | ... |
50|Pliq| 11304.86 | ... | 10662.000 | ... |
50|Pliq| 70.66 | ... | 15232.000 | ... |
60|Pliq| 282.62 | ... | 80.000 | ... |

Total Weight of Each Detail Type:

Platforms 1534.8
Packing 18377.4
Packing Liquid 21567.5
Liquid 18900.1
Insulation 384.9
Nozzles 2908.8
Weights 3165.0
Clips 15.0
-------------------------------------------
Sum of the Detail Weights 66853.6 kgm

Weight Summation Results: (kgm)

| Fabricated | Shop Test | Shipping | Erected | Empty | Operating |


---------------------------------------------------------------------------------------------
Main Elements | 26547.1 | 26547.1 | 26547.1 | 26547.1 | 26547.1 | 26547.1 |
Nozzles | 2908.8 | 2908.8 | 2908.8 | 2908.8 | 2908.8 | 2908.8 |
Wld Weights | 3155.0 | 3155.0 | 3155.0 | 3155.0 | 3155.0 | 3155.0 |
Clips | 15.0 | 15.0 | 15.0 | 15.0 | 15.0 | 15.0 |
Platforms | ... | ... | ... | ... | 1534.8 | 1534.8 |*
Packing | ... | ... | ... | ... | 18377.4 | 18377.4 |*
Insulation | ... | ... | ... | ... | 384.9 | 384.9 |*
Empty Weights | ... | ... | ... | 10.0 | 10.0 | ... |
Test Weights | ... | 10.0 | ... | ... | ... | ... |
Ope Weights | ... | ... | ... | ... | ... | 10.0 |
Ope. Liquid | ... | ... | ... | ... | ... | 18900.1 |
Packing Liq | ... | ... | ... | ... | ... | 21567.5 |
Test Liquid | ... | 152983.0 | ... | ... | ... | ... |
---------------------------------------------------------------------------------------------
Totals | 32625.9 | 185618.9 | 32625.9 | 32635.9 | 52933.0 | 93400.7 |

Field Installation Options:


* Platforms installed after lifting.
* Packing installed after lifting.
* Insulation installed after lifting.

Miscellaneous Weight Percent: 5.0 %


Mechanical Design Calculation 51
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element and Detail Weights: Step: 12 5:52pm Apr 25,2023

Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.

Weight Summary:

Fabricated Wt. - Bare Weight without Removable Internals 32625.9 kgm


Shop Test Wt. - Fabricated Weight + Water ( Full ) 185618.9 kgm
Shipping Wt. - Fab. Weight + removable Intls.+ Shipping App. 32625.9 kgm
Erected Wt. - Fab. Wt + or - loose items (trays,platforms etc.) 32635.9 kgm
Ope. Wt. no Liq - Fab. Weight + Internals. + Details + Weights 52933.0 kgm
Operating Wt. - Empty Weight + Operating Liq. Uncorroded 93400.7 kgm
Field Test Wt. - Empty Weight + Water (Full) 182646.8 kgm

Weights used in Vortex Shedding Calculations:

Mass of the Upper 1/3 of the Vertical Vessel (operating) 23297.9 kgm
Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 69375.4 kgm
Mass of the Upper 1/3 of the Vertical Vessel (empty) 17511.8 kgm

Field Test weight is computed in the corroded condition.

Surface Areas of Elements:

| | Outside Surface | Inside Surface |


From| To | Area | Area |
| | mm² | mm² |
----------------------------------------------
10| 20| 19075750 | 18849556 |
20| 40| 10441369 | 10227107 |
40| 50| 32300602 | 32044246 |
50| 60| 144896704 | 143746720 |
60| 70| 18050334 | 17907076 |
70| 80| 10441369 | 10227107 |
----------------------------------------------
Total 235206112.0 233001840.0 mm²
Total 235.2 233.0 m²

Element and Detail Weights:

| To | Total Ele.| Total. Ele.|Total. Ele.| Total Dtl.| Oper. Wgt. |


From| To | Empty Wgt.| Oper. Wgt.|Hydro. Wgt.| Offset Mom.| No Liquid |
| | kgm | kgm | kgm | N-mm | kgm |
---------------------------------------------------------------------------
10| 20| 4697.05 | 4697.05 | 4466.84 | ... | 4697.05 |
20| 40| 1886.37 | 5772.23 | 5517.71 | 369048 | 1886.37 |
40| 50| 4696.03 | 20155.8 | 28207.4 | 8412437 | 5141.52 |
50| 60| 17405.5 | 58028.9 | 121435 | 29614642 | 36744 |
60| 70| 2471.71 | 3213.83 | 15576 | 8020047 | 2931.21 |
70| 80| 1479.25 | 1532.91 | 5164.25 | ... | 1532.91 |
---------------------------------------------------------------------------

Cumulative Vessel Weight

| | Cumulative Ope | Cumulative | Cumulative |


From| To | Wgt. No Liquid | Oper. Wgt. | Hydro. Wgt. |
| | kgm | kgm | kgm |
-------------------------------------------------------
10| 20| 52933 | 93400.7 | 180367 |
20| 40| 48236 | 88703.7 | 175900 |
Mechanical Design Calculation 52
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element and Detail Weights: Step: 12 5:52pm Apr 25,2023

40| 50| 46349.6 | 82931.4 | 170382 |


50| 60| 41208.1 | 62775.7 | 142175 |
60| 70| 4464.12 | 4746.74 | 20740.3 |
70| 80| 1532.91 | 1532.91 | 5164.25 |
-------------------------------------------------------

The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.

Cumulative Vessel Moment

| | Cumulative | Cumulative |Cumulative |


From| To | Empty Mom. | Oper. Mom. |Hydro. Mom.|
| | N-mm | N-mm | N-mm |
-------------------------------------------------
10| 20| 46416176 | 46416176 | 46416176 |
20| 40| 46416176 | 46416176 | 46416176 |
40| 50| 46047128 | 46047128 | 46047128 |
50| 60| 37634688 | 37634688 | 37634688 |
60| 70| 8020047 | 8020047 | 8020047 |
70| 80| ... | ... | ... |
-------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 53
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Flange MAWP: Step: 13 5:52pm Apr 25,2023

Nozzle Flange MAWP Results: (MPa & °C)

Nozzle | Flange Rating | Design | | Grade/ | Equiv. | - - - - - - Max Pressure |


Description | Ope. | Ambient | Temp | Class | Group | Press |UG-44(b)| 50% | DNV |
------------------------------------------------------------------------------------------------
E_10-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
F1_3-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
F2_3-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
A_30-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | 0.986 | 1.542 | 1.580 | 1.38 |
M3_24-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
G2_3-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
G1_3-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
C_4-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
D_10_Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
M1_24-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
M2_24-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
H2_1+1/2-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
H3_1+1/2-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
B_30-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | 0.986 | 1.542 | 1.580 | 1.38 |
H1_1+1/2-Inch | 1.58 | 1.96 | 150 | 150 | GR 1.1 | ... | ... | ... | ... |
------------------------------------------------------------------------------------------------
Min Rating | 1.542 | 1.960, [for Core Elements] | ... | ... | ... |

Selected Method for Derating ASME B16.5 Flange MAWP: ASME UG-44(b)

The UG-44(b) Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the UG-44(b) method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used.

The axial force FE must put the nozzle in tension (-P for 107/297; +Fr for PD 5500 AnnexG)
to be considered.

Nozzle | Gasket | Fm | Resolved | Axial | | Maximum | Pass |


Description | Dimension | Value | Moment | Force | MAWP | Pressure | Fail |
| G | | ME | FE | PD | Pmax | |
| mm | | N-mm | N | MPa | MPa | |
--------------------------------------------------------------------------------------------
A_30-Inch | 790.575 | 0.60 | 88566624 | 36000 | 0.675 | 1.542 | Pass |
B_30-Inch | 790.575 | 0.60 | 88566624 | 36000 | 0.675 | 1.542 | Pass |

Evaluating Flange on Nozzle [A_30-Inch]:


= 16*ME + 4*FE*G <= pi*G^3[((PR - PD) + FM * PR)]
= 16(88566624)+4*abs(36000)790.575 < pi*790.575^3[(1.6-0.7)+.600*1.580]
= 0.15310+10 <= 0.28774+10 Check Passes

Maximum Pressure for Flange on Nozzle A_30-Inch [Pmax]:


= min( PR, FM * PR + PR - (16*ME + 4*FE * G) / ( pi * G^3 ))
= min( 1.580, 0.600 * 1.580 + 1.580 - 1530955008.0/(pi * 790.575^3)
= min( 1.580, 1.542 )
= 1.542 MPa

Evaluating Flange on Nozzle [B_30-Inch]:


= 16*ME + 4*FE*G <= pi*G^3[((PR - PD) + FM * PR)]
= 16(88566624)+4*abs(36000)790.575 < pi*790.575^3[(1.6-0.7)+.600*1.580]
= 0.15310+10 <= 0.28774+10 Check Passes
Mechanical Design Calculation 54
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Flange MAWP: Step: 13 5:52pm Apr 25,2023

Maximum Pressure for Flange on Nozzle B_30-Inch [Pmax]:


= min( PR, FM * PR + PR - (16*ME + 4*FE * G) / ( pi * G^3 ))
= min( 1.580, 0.600 * 1.580 + 1.580 - 1530955008.0/(pi * 790.575^3)
= min( 1.580, 1.542 )
= 1.542 MPa

Pressure Ratings are per ASME B16.5 2017 Metric Edition

Large Diameter Flange ratings per ASME B16.47 2017 edition.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 55
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Natural Frequency Calculation: Step: 14 5:52pm Apr 25,2023

The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.

The Natural Frequency for the Vessel (Empty.) is 2.71502 Hz.

The Natural Frequency for the Vessel (Ope...) is 2.24333 Hz.

The Natural Frequency for the Vessel (Filled) is 1.45623 Hz.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 56
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Wind Load Calculation: Step: 15 5:52pm Apr 25,2023

Wind Load Calculation Results:

Input Values:

Wind Design Code ASCE/SEI 7-16


Wind Load Reduction Scale Factor 0.600
Basic Wind Speed [V] 144 km/hr
Surface Roughness Category C: Open Terrain
Type of Surface Rough (D'/D = 0.02)
Base Elevation 300 mm
Percent Wind for Hydrotest 33.0
Using User defined Wind Press. Vs Elev. N
Height of Hill or Escarpment H or Hh 0 mm
Distance Upwind of Crest Lh 0 mm
Distance from Crest to the Vessel x 0 mm
Type of Terrain ( Hill, Escarpment ) Flat
Damping Factor (Beta) for Wind (Ope) 0.0100
Damping Factor (Beta) for Wind (Empty) 0.0000
Damping Factor (Beta) for Wind (Filled) 0.0000
Site Elevation above Sea Level 0 mm

Wind Analysis Results

The importance factor is not used in the calculation of wind pressure vs. elevation for
the selected wind code.

Static Gust-Effect Factor, Operating Case [G]:


= min(0.85, 0.925((1 + 1.7 * gQ * Izbar * Q )/( 1 + 1.7 * gV * Izbar)))
= min(0.85,0.925((1+1.7*3.4*0.19*0.914)/(1+1.7*3.4*0.19)))
= min(0.85, 0.883 )
= 0.850

Natural Frequency of Vessel (Operating) 2.243 Hz


Natural Frequency of Vessel (Empty) 2.715 Hz
Natural Frequency of Vessel (Test) 1.456 Hz

User Entered Importance Factor is 1.000


Force Coefficient [Cf] 0.804
Structure Height to Diameter ratio 7.763
Height to top of Structure 23439.000 mm

This is classified as a rigid structure. Static analysis performed.

Sample Calculation for the First Element:

The ASCE code performs calculations in Imperial Units. The wind pressure is therefore computed
in these units.

Value of [Alpha] and [Zg]:


Exposure Category: C from Table 26.11-1
Alpha = 9.5: Zg = 274320.0 mm

Effective Height [z]:


= Centroid Height + Vessel Base Elevation
= 1000.0 + 300.0 = 1300.0 mm
= 4.265 ft. Imperial Units

Velocity Pressure coefficient evaluated at height z [Kz]:


Because z (4.265 ft.) < 15 ft.
Mechanical Design Calculation 57
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Wind Load Calculation: Step: 15 5:52pm Apr 25,2023

= 2.01( 15 / Zg )2/Alpha
= 2.01( 15/900.0 )2/9.5
= 0.849

Type of Hill: No Hill

Wind Directionality Factor [Kd]:


= 1, per Table 26.6-1

As there is No Hill Present: [Kzt]:


K1 = 0, K2 = 0, K3 = 0

Topographical Factor [Kzt]:


= ( 1 + K1 * K2 * K3 )²
= ( 1 + 0.0* 0.0* 0.0 )²
= 1.0

Velocity Pressure evaluated at height z, Imperial Units [qz]:


= max( 16, 0.00256 * Kz * Kzt * Kd * Ke * V(mph)² )
= max( 16, 0.00256 * 0.849 * 1.0 * 1.0 * 1.0 * 89.48² )
= 17.4 psf [ 0.833] kPa

Force on the first element [F]:


= qz * G * Cf * WindArea
= 17.4 * 0.85 * 0.804 * 91.502
= 1088.4 lbs. [4841.0] N

Element Hgt (z) K1 K2 K3 Kz Kzt qz


mm kPa
---------------------------------------------------------------------------
Skirt 1300.0 0.000 0.000 0.000 0.849 1.000 0.833
Bottom Head 2325.0 0.000 0.000 0.000 0.849 1.000 0.833
Shell-1 4050.0 0.000 0.000 0.000 0.849 1.000 0.833
Shell-2 13376.0 0.000 0.000 0.000 1.064 1.000 1.044
Shell-3 21952.0 0.000 0.000 0.000 1.181 1.000 1.159
Top Head 23259.1 0.000 0.000 0.000 1.196 1.000 1.173

Note:
The height/(avg. diameter) ratio [7.4], was less than or equal to 15,
therefore no wind vibration calculations have been performed.

Platform Load Calculations

ID Wind Area Elevation Pressure Force Cf


mm² mm kPa N
-------------------------------------------------------------------------
PLATFORM-1 1878800.00 4035.00 0.83 1565.15 1.40
PATFORM-2 1724800.12 11495.00 1.00 1727.72 1.40
PLATFORM-3 1724800.12 15250.00 1.07 1844.48 1.40
PLATFORM-4 1724800.12 19420.00 1.13 1940.75 1.40

Wind Loads on Masses/Equipment/Piping

ID Wind Area Elevation Pressure Force


mm² mm kPa N
-------------------------------------------------------------------------
TAILING SUPPO 0.00 515.00 0.83 0.00
VORTEX BREAKE 0.00 2025.00 0.83 0.00
DAVIT_M3 0.00 4958.00 0.85 0.00
Mechanical Design Calculation 58
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Wind Load Calculation: Step: 15 5:52pm Apr 25,2023

NOZZLE A SUPP 0.00 4475.00 0.84 0.00


BED SUPPORT-1 0.00 5560.00 0.87 0.00
PACKING SUPPO 0.00 5560.00 0.87 0.00
PACKING SUPPO 0.00 8670.00 0.94 0.00
DISTRIBUTOR-C 0.00 16090.00 1.08 0.00
DISTRIBUTOR-D 0.00 8345.00 0.93 0.00
DAVIT_M2 0.00 12410.00 1.02 0.00
DAVIT_M1 0.00 20335.00 1.14 0.00
BED LIMITER-1 0.00 7230.00 0.91 0.00
BED LIMITER-2 0.00 15360.00 1.07 0.00
BED LIMITER S 0.00 15360.00 1.07 0.00
BED LIMITER S 0.00 7230.00 0.91 0.00
DEMISTER SUPP 0.00 16712.00 1.09 0.00

The Natural Frequency for the Vessel (Ope...) is 2.24333 Hz.

Wind Load Calculation:

| | Wind | Wind | Wind | Wind | Element |


From| To | Height | Diameter | Area | Pressure | Wind Load |
| | mm | mm | mm² | kPa | N |
----------------------------------------------------------------------------
10| 20| 1300 | 4250.4 | 8500799 | 0.83308 | 2904.62 |
20| 40| 2325 | 4233.6 | 211680 | 0.83308 | 72.3285 |
40| 50| 4050 | 4233.6 | 14394240 | 0.83308 | 5853.95 |
50| 60| 13376 | 4270.22 | 65129464 | 1.04433 | 31740.3 |
60| 70| 21952 | 4303.6 | 8176839 | 1.15913 | 3887.42 |
70| 80| 23259.1 | 4303.6 | 2875271 | 1.17333 | 1383.7 |
----------------------------------------------------------------------------

Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.

Be sure the wind speed is in accordance with the specified


wind design code.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 59
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Earthquake Load Calculation: Step: 16 5:52pm Apr 25,2023

Earthquake Load Calculation Results:

Earthquake Load Calculation:

Input Values:

Seismic Design Code IBC-2018


Seismic Load Reduction Scale Factor 0.700
Importance Factor 1.000
Table Value Fa 1.400
Table Value Fv 1.800
Short Period Acceleration value Ss 0.620
Long Period Acceleration Value Sl 0.280
Moment Reduction Factor Tau 1.000
Force Modification Factor R 3.000
Site Class D
Component Elevation Ratio z/h 0.000
Amplification Factor Ap 0.000
Force Factor 0.000
Consider Vertical Acceleration Yes
Minimum Acceleration Multiplier 0.000
User Value of Sds (used if > 0 ) 0.000
User Value of Sd1 (used if > 0 ) 0.000

Seismic Analysis Results:

Sms = Fa * Ss = 1.4 * 0.62 = 0.868


Sm1 = Fv * S1 = 1.8 * 0.28 = 0.504
Sds = 2/3 * Sms = 2/3 * 0.868 = 0.579
Sd1 = 2/3 * Sm1 = 2/3 * 0.504 = 0.336

Check Approximate Fundamental Period from 12.8-7 [Ta]:


= Ct * hnx where Ct = 0.020, x = 0.75 and hn = Structural Height (ft.)
= 0.020( 76.77820.75)
= 0.519 seconds

The Coefficient Cu from Table 12.8-1 is : 1.400

Fundamental Period (1/Frequency) [T]:


= ( 1/Natural Frequency ) = ( 1/2.243 )
= 0.446

Check the Value of T which is the smaller of Cu*Ta and T:


= Minimum Value of ( 1.4 * 0.519, 0.446 ) per 12.8.2
= 0.446
Compute the Seismic Response Coefficient per equation 12.8-2 [Cs]:
= Sds / ( R / I )
= 0.579/( 3.0/1.0 )
= 0.193

Check the Maximum value of Cs per equation 12.8-3 [Cs]:


= Sd1 / ( T( R / Ie ) )
= 0.336/( 0.446( 3.0/1.0 ) )
= 0.251

Check the Minimum value of Cs per equation 15.4-1 [Cs]:


= max( ( 0.044 * SDS * Ie ), 0.030 )
= max( ( 0.044 * 0.5787 * 1.0 ), 0.030 )
Mechanical Design Calculation 60
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Earthquake Load Calculation: Step: 16 5:52pm Apr 25,2023

= 0.030

Total Base Shear [V]:


= Cs * W (Equation 12.8-1):
= 0.1929 * 915887
= 176664.484 N

Vertical load per 9.5.2.7-1, [YEq]:


= 0.2 * Sds * W
= 0.2 * 0.579 * 915887
= 105998.7 N

Final Base Shear, V = 123665.13 N


Final Vertical Load, YEq = 74199.08 N

Distribute the Base shear force to each element according to the equations
Fx = Cvx * V (eqn. 12.8-11 ) and the vertical distribution factor
Cvx = Wx*hxk/( Sum of Wi*hik ) and k is an exponent which is related
to the period of Vibration.

In this case, the value of k was 1.0

The Natural Frequency for the Vessel (Ope...) is 2.24333 Hz.

Earthquake Load Calculation:

| | Earthquake | Earthquake | Element | Element | Element |


From| To | Height | Weight | Ope Load | Emp Load | Vertical Load |
| | mm | N | N | N | N |
------------------------------------------------------------------------------
10| 20| 1000 | 46059.3 | 608.215 | 595.708 | 74199.1 |
20| 40| 2025 | 56602.5 | 1513.56 | 484.462 | 70467.7 |
40| 50| 3750 | 197648 | 9787.29 | 2233.42 | 65882.1 |
50| 60| 13076 | 569031 | 98254.2 | 28864.9 | 49870 |
60| 70| 21652 | 31514.8 | 9010.58 | 6787.39 | 3770.89 |
70| 80| 22627 | 15031.7 | 4491.34 | 4244.99 | 1217.77 |
------------------------------------------------------------------------------

Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 61
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Wind/Earthquake Shear, Bending: Step: 17 5:52pm Apr 25,2023

The following table is for the Operating Case.

Wind/Earthquake Shear, Bending:

| | Distance to| Cumulative |Earthquake | Wind | Earthquake |


From| To | Support| Wind Shear | Shear | Bending | Bending |
| | mm | N | N | N-mm | N-mm |
---------------------------------------------------------------------------
10| 20| 1000 | 45842.3 | 123665 | 556203968 | 1624019584 |
20| 40| 2025 | 42937.7 | 123057 | 467387936 | 1377197440 |
40| 50| 3750 | 42865.4 | 121543 | 465241984 | 1371079936 |
50| 60| 13076 | 37011.4 | 111756 | 329396384 | 974310080 |
60| 70| 21652 | 5271.12 | 13501.9 | 6819029 | 18705246 |
70| 80| 22627 | 1383.7 | 4491.34 | 494384 | 1604713 |
---------------------------------------------------------------------------

Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 0.600; Earthquake: 0.700.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 62
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Wind/Earthquake Deflection: Step: 18 5:52pm Apr 25,2023

Wind Deflection Calculations:

The following table is for Wind Deflection; Operating Case.

Wind Load Deflection:

| | Cumulative | Centroid | Elem. End | Elem. Ang. |


From| To | Shear | Deflection | Deflection | Rotation |
| | N | mm | mm | |
---------------------------------------------------------------------
10| 20| 45842.3 | 0.007439 | 0.028935 | 0.28121E-04 |
20| 40| 42937.7 | 0.029646 | 0.030372 | 0.29355E-04 |
40| 50| 42865.4 | 0.11402 | 0.25809 | 0.00010052 |
50| 60| 37011.4 | 1.40214 | 2.90859 | 0.0002036 |
60| 70| 5271.12 | 3.10214 | 3.29583 | 0.00020391 |
70| 80| 1383.7 | 3.30093 | 3.30603 | 0.00020391 |
---------------------------------------------------------------------

Critical Wind Velocity for Tower Vibration:

| | 1st Crit. | 2nd Crit. |


From| To | Wind Speed | Wind Speed |
| | km/hr | km/hr |
-------------------------------------
10| 20| 171.169 | 1069.81 |
20| 40| 170.492 | 1065.58 |
40| 50| 170.492 | 1065.58 |
50| 60| 171.967 | 1074.79 |
60| 70| 173.311 | 1083.2 |
70| 80| 173.311 | 1083.2 |
-------------------------------------

Allowable deflection at the Tower Top (Ope)(6.000"/100ft. Criteria)


Allowable deflection : 113.260 Actual deflection : 3.306 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 63
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Longitudinal Stress Constants: Step: 19 5:52pm Apr 25,2023

Longitudinal Stress Constants:

| | Metal Area | Metal Area | Section Modulus | Section Modulus |


From| To | New | Corroded | New | Corroded |
| | mm² | mm² | mm³ | mm³ |
---------------------------------------------------------------------------------
10| 20| 170663 | 156519 | 128006848 | 117513936 |
20| 40| 113550 | 85247.6 | 85165432 | 64064544 |
40| 50| 113550 | 85247.6 | 85165432 | 64064544 |
50| 60| 113550 | 85247.6 | 85165432 | 64064544 |
60| 70| 113550 | 85247.6 | 85165432 | 64064544 |
70| 80| 113550 | 85247.6 | 85165432 | 64064544 |
---------------------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 64
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Longitudinal Allowable Stresses: Step: 20 5:52pm Apr 25,2023

Longitudinal Allowable Stresses:

| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | MPa | MPa | MPa | MPa |
-------------------------------------------------------------------
10| 20| 115.918 | 196.556 | -112.752 | -112.999 |
20| 40| 140.757 | 238.676 | -89.2049 | -89.2657 |
40| 50| 140.757 | 238.676 | -89.2049 | -89.2657 |
50| 60| 140.757 | 238.676 | -89.2049 | -89.2657 |
60| 70| 140.757 | 238.676 | -89.2049 | -89.2657 |
70| 80| 140.757 | 238.676 | -89.2049 | -89.2657 |
-------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 65
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Longitudinal Stresses due to: Step: 21 5:52pm Apr 25,2023

Longitudinal Stress Report

Longitudinal Operating and Empty Stresses are computed in the


corroded condition. Stresses due to loads in the hydrostatic test
cases have also been computed in the corroded condition.

Longitudinal Pressure Stresses due to:

| | Longitudinal Stress | Longitudinal Stress |Longitudinal Stress |


From| To | Internal Pressure | External Pressure | Hydrotest Pressure |
| | MPa | MPa | MPa |
----------------------------------------------------------------------------
10| 20| ... | ... | ... |
20| 40| 54.145 | ... | 70.3885 |
40| 50| 54.145 | ... | 70.3885 |
50| 60| 54.145 | ... | 70.3884 |
60| 70| 54.145 | ... | 70.3885 |
70| 80| 54.145 | ... | 70.3885 |
----------------------------------------------------------------------------

Longitudinal Stresses due to Weight Loads for these Conditions:

| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | MPa | MPa | MPa | MPa | MPa |
---------------------------------------------------------------------------
10| 20| -3.31656 | -5.8521 | -11.301 | 0.39486 | 0.39486 |
20| 40| -5.54904 | -8.03016 | -5.54904 | 0.72429 | 0.72429 |
40| 50| -5.33203 | -7.81315 | -5.33203 | 0.71853 | 0.71853 |
50| 60| -4.74055 | -7.22167 | -4.74055 | 0.58726 | 0.58726 |
60| 70| -0.51355 | -0.54606 | -0.51355 | 0.12515 | 0.12515 |
70| 80| -0.17635 | -0.17635 | -0.17635 | ... | ... |
---------------------------------------------------------------------------

Longitudinal Stresses due to Weight Loads and Bending for these Conditions:

| | Wght. Str. | Bend. Str. | Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind | Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | MPa | MPa | MPa | MPa | MPa |
-------------------------------------------------------------------------------
10| 20| 0.39486 | 4.73157 | 13.8154 | 1.56142 | 4.55907 |
20| 40| 0.72429 | 7.29324 | 21.4901 | 2.40677 | 7.09175 |
40| 50| 0.71853 | 7.25976 | 21.3947 | 2.39572 | 7.06025 |
50| 60| 0.58726 | 5.13999 | 15.2034 | 1.6962 | 5.01712 |
60| 70| 0.12515 | 0.10641 | 0.29188 | 0.035114 | 0.096321 |
70| 80| ... | 0.0077145 | 0.02504 | 0.0025458 | 0.0082633 |
-------------------------------------------------------------------------------

Longitudinal Stresses due to these Conditions:

| | Vortex Shedding | Vortex Shedding | Vortex Shedding | Earthquake |


From| To | Operating Case | Empty Case | Test Case | Empty Case |
| | MPa | MPa | MPa | MPa |
------------------------------------------------------------------------------
10| 20| ... | ... | ... | 5.37694 |
20| 40| ... | ... | ... | 8.52316 |
40| 50| ... | ... | ... | 8.49008 |
50| 60| ... | ... | ... | 6.31322 |
Mechanical Design Calculation 66
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Longitudinal Stresses due to: Step: 21 5:52pm Apr 25,2023

60| 70| ... | ... | ... | 0.25023 |


70| 80| ... | ... | ... | 0.023667 |
------------------------------------------------------------------------------

Longitudinal Stresses due to Applied Axial Forces:

| | Longitudinal Stress | Longitudinal Stress |


From| To | Y Forces Wind | Y Forces Seismic |
| | MPa | MPa |
-------------------------------------------------------
10| 20| ... | 0.4741 |
20| 40| ... | 0.82669 |
40| 50| ... | 0.7729 |
50| 60| ... | 0.58505 |
60| 70| ... | 0.044238 |
70| 80| ... | 0.014286 |
-------------------------------------------------------

Longitudinal Stresses due to User Forces and Moments:

| |Wind For/Mom | Earthquake For/Mom | Wind For/Mom | Earthquake For/Mom |


From| To | Corroded | Corroded | No Corrosion | No Corrosion |
| | MPa | MPa | MPa | MPa |
-----------------------------------------------------------------------------------
10| 20| ... | ... | ... | ... |
20| 40| ... | ... | ... | ... |
40| 50| ... | ... | ... | ... |
50| 60| ... | ... | ... | ... |
60| 70| ... | ... | ... | ... |
70| 80| ... | ... | ... | ... |
-----------------------------------------------------------------------------------

Bending Stresses due to Blast Load:

| | Bending |
From| To | Stress |
| | MPa |
------------------------
10| 20| ... |
20| 40| ... |
40| 50| ... |
50| 60| ... |
60| 70| ... |
70| 80| ... |
------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 67
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Stress due to Combined Loads: Step: 22 5:52pm Apr 25,2023

Stress Combination Load Cases for Vertical Vessels:

Load Case Definition Key

IP = Longitudinal Stress due to Internal Pressure


EP = Longitudinal Stress due to External Pressure
HP = Longitudinal Stress due to Hydrotest Pressure
NP = No Pressure
EW = Longitudinal Stress due to Weight (No Liquid)
OW = Longitudinal Stress due to Weight (Operating)
HW = Longitudinal Stress due to Weight (Hydrotest)
WI = Bending Stress due to Wind Moment (Operating)
EQ = Bending Stress due to Earthquake Moment (Operating)
EE = Bending Stress due to Earthquake Moment (Empty)
HI = Bending Stress due to Wind Moment (Hydrotest)
HE = Bending Stress due to Earthquake Moment (Hydrotest)
WE = Bending Stress due to Wind Moment (Empty) (no CA)
WF = Bending Stress due to Wind Moment (Filled) (no CA)
CW = Longitudinal Stress due to Weight (Empty) (no CA)
VO = Bending Stress due to Vortex Shedding Loads ( Ope )
VE = Bending Stress due to Vortex Shedding Loads ( Emp )
VF = Bending Stress due to Vortex Shedding Loads ( Test No CA. )
FW = Axial Stress due to Vertical Forces for the Wind Case
FS = Axial Stress due to Vertical Forces for the Seismic Case
BW = Bending Stress due to Lat. Forces for the Wind Case, Corroded
BS = Bending Stress due to Lat. Forces for the Seismic Case, Corroded
BN = Bending Stress due to Lat. Forces for the Wind Case, UnCorroded
BU = Bending Stress due to Lat. Forces for the Seismic Case, UnCorroded
BL = Bending Stress due to Blast Loads, Corroded

General Notes:

Case types HI and HE are in the Corroded condition.

Case types WE, WF, and CW are in the Un-Corroded condition.

A blank stress and stress ratio indicates that the corresponding stress comprising
those components that did not contribute to that type of stress.

An asterisk (*) in the final column denotes overstress.

Analysis of Load Case 1 : NP+EW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 1.81 115.92 -8.44 112.75 0.0156 0.0749
20 2.47 140.76 -13.57 89.20 0.0175 0.1521
40 2.65 140.76 -13.31 89.20 0.0188 0.1492
50 0.99 140.76 -10.47 89.20 0.0070 0.1173
60 140.76 -0.75 89.20 0.0084
70 140.76 -0.18 89.20 0.0021

Analysis of Load Case 2 : NP+EW+EE+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 2.93 115.92 -8.61 112.75 0.0253 0.0764
20 4.53 140.76 -13.97 89.20 0.0321 0.1566
40 4.65 140.76 -13.77 89.20 0.0330 0.1543
50 2.74 140.76 -11.06 89.20 0.0195 0.1239
Mechanical Design Calculation 68
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Stress due to Combined Loads: Step: 22 5:52pm Apr 25,2023

60 140.76 -0.84 89.20 0.0095


70 140.76 -0.19 89.20 0.0021

Analysis of Load Case 3 : NP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -10.98 112.75 0.0974
20 140.76 -16.05 89.20 0.1799
40 0.17 140.76 -15.79 89.20 0.0012 0.1770
50 140.76 -12.95 89.20 0.1452
60 140.76 -0.78 89.20 0.0087
70 140.76 -0.18 89.20 0.0021

Analysis of Load Case 4 : NP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 8.83 115.92 -19.59 112.75 0.0762 0.1737
20 15.01 140.76 -29.42 89.20 0.1066 0.3298
40 15.07 140.76 -29.15 89.20 0.1071 0.3268
50 9.15 140.76 -22.43 89.20 0.0650 0.2514
60 140.76 -0.92 89.20 0.0103
70 140.76 -0.19 89.20 0.0021

Analysis of Load Case 5 : NP+HW+HI


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 196.56 -13.26 113.00 0.1173
20 238.68 -8.68 89.27 0.0972
40 238.68 -8.45 89.27 0.0946
50 238.68 -7.02 89.27 0.0787
60 238.68 -0.67 89.27 0.0075
70 238.68 -0.18 89.27 0.0020

Analysis of Load Case 6 : NP+HW+HE


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 196.56 -16.25 113.00 0.1439
20 2.27 238.68 -13.37 89.27 0.0095 0.1497
40 2.45 238.68 -13.11 89.27 0.0103 0.1469
50 0.86 238.68 -10.34 89.27 0.0036 0.1159
60 238.68 -0.74 89.27 0.0082
70 238.68 -0.18 89.27 0.0021

Analysis of Load Case 7 : IP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -10.98 112.75 0.0974
20 54.13 140.76 89.20 0.3846
40 54.31 140.76 89.20 0.3858
50 52.65 140.76 89.20 0.3741
60 53.83 140.76 89.20 0.3824
70 53.98 140.76 89.20 0.3835

Analysis of Load Case 8 : IP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
Mechanical Design Calculation 69
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Stress due to Combined Loads: Step: 22 5:52pm Apr 25,2023

--------------------------------------------------------------------------
10 8.83 115.92 -19.59 112.75 0.0762 0.1737
20 69.16 140.76 89.20 0.4913
40 69.22 140.76 89.20 0.4918
50 63.30 140.76 89.20 0.4497
60 54.06 140.76 89.20 0.3841
70 54.01 140.76 89.20 0.3837

Analysis of Load Case 9 : EP+OW+WI+FW+BW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -10.98 112.75 0.0974
20 140.76 -16.05 89.20 0.1799
40 0.17 140.76 -15.79 89.20 0.0012 0.1770
50 140.76 -12.95 89.20 0.1452
60 140.76 -0.78 89.20 0.0087
70 140.76 -0.18 89.20 0.0021

Analysis of Load Case 10 : EP+OW+EQ+FS+BS


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 8.83 115.92 -19.59 112.75 0.0762 0.1737
20 15.01 140.76 -29.42 89.20 0.1066 0.3298
40 15.07 140.76 -29.15 89.20 0.1071 0.3268
50 9.15 140.76 -22.43 89.20 0.0650 0.2514
60 140.76 -0.92 89.20 0.0103
70 140.76 -0.19 89.20 0.0021

Analysis of Load Case 11 : HP+HW+HI


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 196.56 -13.26 113.00 0.1173
20 67.97 238.68 89.27 0.2848
40 68.17 238.68 89.27 0.2856
50 67.93 238.68 89.27 0.2846
60 70.04 238.68 89.27 0.2934
70 70.21 238.68 89.27 0.2942

Analysis of Load Case 12 : HP+HW+HE


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
Mechanical Design Calculation 70
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Stress due to Combined Loads: Step: 22 5:52pm Apr 25,2023

--------------------------------------------------------------------------
10 196.56 -16.25 113.00 0.1439
20 72.66 238.68 89.27 0.3044
40 72.84 238.68 89.27 0.3052
50 71.25 238.68 89.27 0.2985
60 70.10 238.68 89.27 0.2937
70 70.22 238.68 89.27 0.2942

Analysis of Load Case 13 : IP+WE+EW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -3.71 112.75 0.0329
20 49.32 140.76 89.20 0.3504
40 49.53 140.76 89.20 0.3519
50 49.99 140.76 89.20 0.3552
60 53.76 140.76 89.20 0.3819
70 53.97 140.76 89.20 0.3834

Analysis of Load Case 14 : IP+WF+CW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -5.37 112.75 0.0476
20 48.12 140.76 89.20 0.3418
40 48.28 140.76 89.20 0.3430
50 48.72 140.76 89.20 0.3462
60 53.74 140.76 89.20 0.3818
70 54.01 140.76 89.20 0.3837

Analysis of Load Case 15 : IP+VO+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -6.25 112.75 0.0554
20 46.84 140.76 89.20 0.3328
40 47.05 140.76 89.20 0.3343
50 47.51 140.76 89.20 0.3375
60 53.72 140.76 89.20 0.3817
70 53.97 140.76 89.20 0.3834

Analysis of Load Case 16 : IP+VE+EW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -3.71 112.75 0.0329
20 49.32 140.76 89.20 0.3504
40 49.53 140.76 89.20 0.3519
50 49.99 140.76 89.20 0.3552
60 53.76 140.76 89.20 0.3819
70 53.97 140.76 89.20 0.3834

Analysis of Load Case 17 : NP+VO+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -6.25 112.75 0.0554
20 140.76 -8.75 89.20 0.0981
40 140.76 -8.53 89.20 0.0956
50 140.76 -7.81 89.20 0.0875
60 140.76 -0.67 89.20 0.0075
Mechanical Design Calculation 71
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Stress due to Combined Loads: Step: 22 5:52pm Apr 25,2023

70 140.76 -0.18 89.20 0.0020

Analysis of Load Case 18 : FS+BS+IP+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -5.77 112.75 0.0512
20 47.67 140.76 89.20 0.3386
40 47.82 140.76 89.20 0.3398
50 48.10 140.76 89.20 0.3417
60 53.77 140.76 89.20 0.3820
70 53.98 140.76 89.20 0.3835

Analysis of Load Case 19 : FS+BS+EP+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -5.77 112.75 0.0512
20 140.76 -7.93 89.20 0.0889
40 140.76 -7.76 89.20 0.0870
50 140.76 -7.22 89.20 0.0810
60 140.76 -0.63 89.20 0.0070
70 140.76 -0.16 89.20 0.0018

Analysis of Load Case 20 : BL+IP+OW


From Tensile All. Tens. Comp. All. Comp. Tens. Comp.
Node Stress Stress Stress Stress Ratio Ratio
--------------------------------------------------------------------------
10 115.92 -6.25 112.75 0.0554
20 46.84 140.76 89.20 0.3328
40 47.05 140.76 89.20 0.3343
50 47.51 140.76 89.20 0.3375
60 53.72 140.76 89.20 0.3817
70 53.97 140.76 89.20 0.3834

Absolute Maximum of the all of the Stress Ratio's 0.4918

Governing Element: Shell-1


Governing Load Case 8 : IP+OW+EQ+FS+BS

| Long | Weight + | Eccentric | Wind or | | |


Element | Pressure |Axial Load | Moment |Earthquake | Combined | Which |
Description | Stress | Stress | Stress | Stress | Stress | Side |
---------------------------------------------------------------------------------------------
Skirt | ... | -5.4 | 0.4 | 13.8 | 8.8 | + Tens |
Skirt | ... | -5.4 | -0.4 | -13.8 | -19.6 | - Comp |
---------------------------------------------------------------------------------------------
Bottom Head | 54.1 | -7.2 | 0.7 | 21.5 | 69.2 | + Tens |
Bottom Head | 54.1 | -7.2 | -0.7 | -21.5 | ... | - Comp |
---------------------------------------------------------------------------------------------
Shell-1 | 54.1 | -7.0 | 0.7 | 21.4 | 69.2 | + Tens |
Shell-1 | 54.1 | -7.0 | -0.7 | -21.4 | ... | - Comp |
---------------------------------------------------------------------------------------------
Shell-2 | 54.1 | -6.6 | 0.6 | 15.2 | 63.3 | + Tens |
Shell-2 | 54.1 | -6.6 | -0.6 | -15.2 | ... | - Comp |
---------------------------------------------------------------------------------------------
Shell-3 | 54.1 | -0.5 | 0.1 | 0.3 | 54.1 | + Tens |
Shell-3 | 54.1 | -0.5 | -0.1 | -0.3 | ... | - Comp |
---------------------------------------------------------------------------------------------
Top Head | 54.1 | -0.2 | ... | ... | 54.0 | + Tens |
Top Head | 54.1 | -0.2 | ... | -0.0 | ... | - Comp |
Mechanical Design Calculation 72
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Stress due to Combined Loads: Step: 22 5:52pm Apr 25,2023

---------------------------------------------------------------------------------------------

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 73
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Skirt Opening Stress Calcs: Step: 23 5:52pm Apr 25,2023

Skirt Support Analysis Per EN 13445-3 Section 16.12:

Item: Skirt

Type B Skirt per EN 13445 Figure 16.12-2:

Total vessel (empty) weight Fg 320027.969 N


Head Weight below section 2-2 DeltaFg 18497.744 N
Weight of vessel contents (liquid) Ff 185334.547 N
Vessel Gross Weight Fg + Ff = F4 505362.500 N

Skirt Mean Diameter Dz 3019.500 mm


Skirt Analysis Thickness (Corroded) ez 16.500 mm
Skirt Height H 2000.000 mm

Force at section 1-1 F1 486864.812 N


Moment at section 1-1 M1 1377197440.000 N-mm
Applied Moment - Bottom of Skirt Mb 1624019584.000 N-mm
Weight Above the Skirt W 915887.188 N

Frame Input Data:


Layout Cntr. Dist. Obround Frame Frame
Access # Diameter Angle From Bottom Cntr-Cntr Width Thickness
mm deg mm mm mm mm
--------------------------------------------------------------------------
1 89.0000 80.0 1450.00 0.00 120.000 5.490
2 168.3000 100.0 1050.00 0.00 150.000 7.110
3 168.3000 160.0 1050.00 0.00 150.000 7.110
4 89.0000 200.0 1450.00 0.00 120.000 5.490
5 355.6000 225.0 800.00 0.00 150.000 12.000
6 610.0000 285.0 1000.00 0.00 150.000 12.000
7 89.0000 320.0 1450.00 0.00 120.000 5.490

Interference check:
Access Access Pitch Ligament
mm mm
---------------------------------------------
1 2 661.6056 532.9556
2 3 1580.9800 1412.6801
3 4 1127.3365 998.6866
4 5 925.4408 703.1408
5 6 1593.5802 1110.7803
6 7 1026.1694 676.6694
1 7 3161.9600 3072.9600

Interference Check: No Overlap Detected between Openings

Minimum Pitch between openings is: 661.6056 mm


Minimum Ligament between Openings is: 532.9556 mm

Recommended minimum Ligament [lMin]:


= 2 * sqrt( D * t )
= 2 * sqrt( 3019.5 * 16.5 )mm
= 446.416 mm

Carefully evaluate this acceptance criteria.


Mechanical Design Calculation 74
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Skirt Opening Stress Calcs: Step: 23 5:52pm Apr 25,2023

Section properties at least metal area [A]:

Number of Openings At Critical Height = 6

Access No Layout Angle 1 Layout Angle 2


Deg. Deg.
---------------------------------------------------
2 96.8125 103.1875
3 156.8125 163.1875
6 273.4555 296.5445

The points for integrating Ixx, Iyy are as follows:

FROM THETA1 TO THETA2


Deg Deg
--------------------------
0.000 96.812
103.188 156.812
163.188 0.000
0.000 0.000
0.000 273.455
-63.455 0.000

Height of Weakest Section H 1044.173 mm


Rotation of Principle Axes a 8.160 Deg.
Centroid Position in X direction g 51.422 mm
Centroid Position in Y direction h 52.332 mm
Principle Moment of Inertia Ixx 162103967744.000 mm**4
Principle Moment of Inertia Iyy 190457659392.000 mm**4
Distance to Extreme Fiber ybar 1562.504 mm
Distance to Extreme Fiber xbar 1576.330 mm
Minimum Section Modulus W4 103746400.000 mm ^3
Metal Area at the Cutting Plane A4 155038.844 mm²

Half Opening Width Subtended Angle at Weakest Section: [delta]:


= sin-1 ( Largest Opening Width / Dz )
= sin-1 ( 610.0/3019.5 ) = 0.2034 rad (11.6551 deg)

Skirt Mean Radius at Section 4-4 [r]:


= Dz/2 = 3019.5/2 = 1509.75 mm

Opening Ratio At Weakest Section: EN 13445 Equation 16.12-76 [ratio]:


= delta * sqrt(r/ez)
= 0.203 * sqrt(1509.75/16.5) = 1.9458

Ok as the ratio is < 2 - See EN 13445 16.12.76(a).

Analysis of the Section at Weakest Section Modulus [Section 4-4]:

Skirt Corroded Thickness [ez]:


= ex(new) - ci - cext = 18.0 - 1.5 - 0.0 = 16.5 mm

Please note:
There is more than one opening in the skirt
EN 13445 and AD-2000 considers only one opening per Figure 16.12-4
this skirt has 7 openings. Please check results

Find the moment acting at the Critical Height [M4]:


= (Mbottom - Mtop)*(H - CutHeight)/H + Mtop
= (.16240E+10 - 0.13772E+10)*(24000.0 - 12530.078)/24000.0 + 0.13772E+10
Mechanical Design Calculation 75
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Skirt Opening Stress Calcs: Step: 23 5:52pm Apr 25,2023

= 0.14952E+10 N-mm

Compute the section modulus [Zxx and Zyy]:


Zxx = Ixx/ybar = 0.16210E+12/1562.504 = 0.10375E+09 mm³
Zyy = Iyy/xbar = 0.19046E+12/1576.33 = 0.12082E+09 mm³
Z = min(Zxx, Zyy) = min(.10375E+09,.12082E+09) = 0.10375E+09 mm³

The balance of the calculations are per EN 13445-3, and they may be
treated as
academic if the designated code is not EN 13445

Radius of Gyration of Skirt at 4-4 [rg]:


= sqrt( min( Ixx, Iyy ) / Area(A4) )
= sqrt( min( 0.16210E+12, 0.19046E+12 )/155038.844 ) )
= 1022.532 mm

Note: rg is not included in the analysis of EN 13445.

Skirt Slenderness Ratio [r/L]:


= 1022.532/2000.0 = 0.511

Location of the Skirt Centroid at critical height [e]:


= sqrt(ex² + ey²) = sqrt( 51.422² + 52.332² )
= 73.369 mm

Where ex = 51.422 : ey = 52.332

Moment Increment at Centroid [DeltaM4]:


= ( Fg + Ff ) * e = F4 * e
Mechanical Design Calculation 76
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Skirt Opening Stress Calcs: Step: 23 5:52pm Apr 25,2023

= ( 320027.97 + 185334.55 ) * 73.36865 = 37092800 N-mm

Nomenclature per EN 13445:

Check of the Skirt in Regions with Openings, per 16.12.4.3:

Weakening Factor, 16.12-70(b) [psi_1]:


= min( 1; A4/( pi * D_3 * e_(a3) )
= min( 1; 155038.844/( pi * 3019.5 * 16.5 )
= 0.991

Weakening Factor, 16.12-70(c) [psi_2]:


= min( 1; 4 * W4 /( pi * D^2_3/( pi * D_3 * e_(a3) )
= min( 1; 4.0 * 0.12082E+09/( pi * 3019.5^2 * 16.5 ) )
= 1.000

Maximum Bending Moment [M_(max)]:


= pi/4 * d3^2 * e_(a3) * sigmac_(all)
= pi/4 * 3019.5^2 * 16.5 * 112.8
= 13326175232.0 N-mm

Maximum Compressive Force [Fc_(,max)]:


= pi * d3 * e_(a3) * sigmac_(all)
= pi * 3019.5 * 16.5 * 112.8
= 17646332.0 N

Unity Check of Weakened Section, 16.12-70 [UC_1]:


= F_4/( psi_1 * F_(c,max) ) + ( abs( M_4 ) + F_4 * abs( y_g ) )/( psi_2 * M_(max) ) )
= 505363/(0.991*17646332)+(abs(0.14952E+10)+505363*abs(73.369))/(1.0*0.13326E+11))
= 0.144 must be <= to 1, Passed

The stresses are satisfactory in the region with the opening(s).

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 77
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Center of Gravity Calculation: Step: 24 5:52pm Apr 25,2023

Shop/Field Installation Options :

Platform(s) installed in the Field after being lifted.


Packing is installed in the Field after being lifted.
Insulation is installed in the Field after being lifted.

Note : The CG is computed from the first Element From Node

Center of Gravity of the Platforms 11462.713 mm


Center of Gravity of the Packing 12764.931 mm
Center of Gravity of the Liquid 2806.670 mm
Center of Gravity of the Insulation 18406.570 mm
Center of Gravity of the Nozzles 11870.393 mm
Center of Gravity of the Added Weights (Operating) 8959.535 mm
Center of Gravity of the Added Weights (Empty) 8959.535 mm

Center of Gravity of Bare Shell New and Cold 10364.727 mm


Center of Gravity of Bare Shell Corroded 9974.020 mm

Vessel CG in the Operating Condition 8822.606 mm


Vessel CG in the Fabricated (Shop/Empty) Condition 10362.652 mm
Vessel CG in the Test Condition 11980.933 mm
Warning: Tailing Lug Lower than bottom of vessel!

Rigging Analysis Results:

Lifting Weight based the calculated Erected Weight.

Total Effective Length of Vessel for this analysis 22652.00 mm


Total vessel weight (No Liquid) Twt 320027.94 N
Impact weight multiplication factor Imp 1.50
Design lifting weight, DWT = Imp * Twt 480041.91 N
Elevation of the Tailing Lug (bottom) -1050.00 mm
Elevation of the Lifting Lug (top ) 22337.00 mm
Design Reaction force at the tailing lug 245785.66 N
Design Reaction force at the lifting lug 234256.27 N

CG Distance from Tailing Lug 11412.65 mm


CG Distance from the Nearer Lifting Lug/Trunnion 11412.65 mm

Compressive Allowable Increase Factor 1.00

Critical Values: (MPa, mm)

| Max Stress| Elevation | Allowables |


-----------------------------------------------------------------
Bending | 14.34 | 11550.80 | 85.05 (UG-23) |
Shear | 1.92 | 22222.00 | 96.60 (0.7*S) |

The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.

Forces and Moments at selected elevations (not all analysis points shown):

Distance Bending Moment Bending Stress Shear Force Shear Stress


mm N-mm MPa N MPa
-------------------------------------------------------------------------------
0.00 264838384.0 2.1 209220.3 1.2
2000.00 658479168.0 7.7 136431.8 1.2
2050.00 665884096.0 7.8 136431.8 1.2
Mechanical Design Calculation 78
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Center of Gravity Calculation: Step: 24 5:52pm Apr 25,2023

5450.00 1051937728.0 12.3 67358.0 0.6


20702.00 303576352.0 3.6 188660.0 1.7
22602.00 7096076.0 0.1 2901.1 0.0

Unity Check (Actual Stress / Allowable Stress):

Maximum Unity Check is 0.1686 at elevation 11550.8008 mm - Must be <=1

Note: The rigging analysis is performed using a uniformly distributed load.

--- Plot data successfully generated ...----

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 79
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

Lifting Lug Calculations:

Input Values:

Lifting Lug Material SA/IS 2062


Lifting Lug Yield Stress Yield 230.00 MPa

Width of Lifting Lug w 400.0000 mm


Thickness of Lifting Lug t 40.0000 mm
Diameter of Hole in Lifting Lug dh 76.0000 mm
Radius of Semi-Circular Arc of Lifting Lug r 115.0000 mm
Height of Lug from bottom to Center of Hole h 800.0000 mm
Offset from Vessel OD to Center of Hole off 36.0000 mm
Lug Fillet Weld Size tw 12.0000 mm
Length of weld along side of Lifting Lug wl 450.0000 mm
Length of Weld along Bottom of Lifting Lug wb 400.0000 mm
Thickness of Collar (if any) tc 16.0000 mm
Diameter of Collar (if any) dc 150.0000 mm
Impact Factor Impfac 1.50
Slot Radius 50.0000 mm
Slot Height 200.0000 mm
Number of Lugs in Group 2

Lifting Lug Orientation to Vessel: Flat


Lift Orientation : From Horizontal to Vertical

PV Elite computes the forces and stresses from 0 to 90 degrees at 1 degree


increments. The table below provides the results in 5 degree increments.

The 0 degree angle position is in the horizontal direction and the 90 degree angle
position is in the vertical direction.

PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.

Lifting Lug and Weld Stresses at various Angles: MPa

--------------- Weld Stresses ------ Lug Stresses Maximum


Angle Primary Secondary Allowable Combined Allowable Ratio
----------------------------------------------------------------------
0 13.4 51.3 92.0 38.4 151.8 0.558
5 13.9 51.5 92.0 39.2 151.8 0.560
10 14.4 51.3 92.0 39.7 151.8 0.557
15 14.9 50.6 92.0 39.8 151.8 0.550
20 15.3 49.6 92.0 39.7 151.8 0.539
25 15.8 48.2 92.0 39.3 151.8 0.524
30 16.2 46.4 92.0 38.6 151.8 0.504
35 16.6 44.3 92.0 37.6 151.8 0.481
40 17.0 41.8 92.0 36.3 151.8 0.454
45 17.4 39.0 92.0 34.7 151.8 0.424
50 17.8 35.9 92.0 32.9 151.8 0.390
55 18.2 32.5 92.0 30.9 151.8 0.353
60 18.6 28.8 92.0 28.7 151.8 0.313
65 19.1 24.9 92.0 26.2 151.8 0.270
70 19.6 20.7 92.0 23.6 151.8 0.225
75 20.4 16.4 92.0 21.0 151.8 0.222
Mechanical Design Calculation 80
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

80 21.7 11.7 92.0 18.3 151.8 0.236


85 24.4 6.7 92.0 15.8 151.8 0.265
90 33.3 1.7 92.0 15.0 151.8 0.362
----------------------------------------------------------------------

Computed Results:

Total vessel weight (No Liquid) 320027.94 N


Design Reaction force at the tailing lug 245785.66 N
Design Reaction force at the lifting lug 234256.27 N

Worst Case Lift Angle for Primary Weld Stresses 90 deg


Tangential Force at this Angle 0.0 N
Axial Force at this Angle 240021.0 N

Worst Case Lift Angle for Secondary Weld Stresses 4 deg


Tangential Force at this Angle 117488.2 N
Axial Force at this Angle 8215.6 N

Worst Case Lift Angle for Lug Stresses 15 deg


Tangential Force at this Angle 115496.5 N
Axial Force at this Angle 30947.2 N

Converting the weld leg dimension (tw) to the weld throat dimension.

Weld Group Inertia Calculations:

Weld Group Inertia about the Circumferential Axis Ilc 0.259E+09 mm**4
Weld Group Centroid distance in the Long. Direction Yll 292.768 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 157.232 mm
Weld Group Inertia about the Longitudinal Axis Ill 0.461E+09 mm**4

Weld Group Centroid Distance in the Circ. Direction Ylc


208.484 mm

Note: The Impact Factor is applied to the Forces acting on the Lug.

Primary Shear Stress in the Welds due to Shear Loads [Ssll]:


= sqrt( Fax2 + Ft2 + Fn2 )/(( 2 * wl + wb ) * tw )
= sqrt(2400212+02+02)/((2*450.0+300.0)*8.484)
= 23.58 MPa

Shear Stress in the Welds due to Bending Loads [Sblf]:


= (Fn(h-Yll_b))Yll/Ilc + (Fax * off * Yll/Ilc) + (Ft * off * Ylc/Ill)
= (0(800.0-157.232))292.768/.25928E+09 +
(240021 * 36.0 * 292.768/.25928E+09) +
Mechanical Design Calculation 81
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

(0 * 36.0 * 208.484/.46090E+09)
= 9.76 MPa

Total Shear Stress for Combined Loads [St]:


= Ssll + Sblf
= 23.578 + 9.757
= 33.34 MPa

Allowable Shear Stress for Combined Loads [Sta]:


= 0.4 * Yield * Occfac (AISC Shear Allowable)
= 0.4 * 230 * 1.0
= 92.00 MPa

Secondary Shear Stress in the Welds due to Shear Loads:

Unit Weld Polar Section Modulus [Uwsm]:


= (2*wl+w)^3/12-wl^2(wl+w)^2/(2*wl+w)
= 70540056.00 mm ^3

Loads on Welds due to Torsional Moment:

Shear Stress in Normal Direction [Fth]:


= Ft * ( h-(wl-Cent) ) * (wb/2) / Uwsm
= 160.95 N /mm

Shear Stress in Circumferential Direction [Ftv]:


= Ft * ( h-(wl-Cent) ) * Cent / Uwsm
= 315.71 N /mm

Primary Shear Stress [Fsv]:


= Ft / ( 2 * wl + w )
= 90.38 N /mm

Resultant Load on Weld Group [Fr]:


= sqrt( Fth^2 + ( Ftv+Fsv )^2 )
= sqrt( 161.0(^2) + ( 315.7 + 90.4 )(^2) )
= 436.82 N /mm

Resultant Secondary Weld Stress [Fws]:


= Fr / Tweld
= 436.818/8.484
= 51.49 MPa

Allowable Resultant Secondary Weld Stress [Psa]:


= 0.4 * Yield * Occfac
= 0.4 * 230.0 * 1.0
= 92.00 MPa

Shear Stress in Lug above Hole [Shs]:


= sqrt( Pl2 + Fn2 ) / Sha
= sqrt( 2400212 + 02 )/6160.0
= 38.97 MPa

Allowable Shear Stress in Lug above Hole [Sas]:


= 0.4 * Yield * Occfac
= 0.4 * 230 * 1.0
= 92.00 MPa

Pin Hole Bearing Width [Pbw]:


= Lug Thickness + 2 * Collar Thickness
= 40.0 + 2 * 16.0
Mechanical Design Calculation 82
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

= 72.000 mm

Pin Hole Bearing Stress [Pbs]:


= sqrt( Pl2 + Fn2 ) / ( Pbw * dh )
= sqrt( 2400212 + 02 )/( 72.0 * 76.0 )
= 43.87 MPa

Allowable Bearing Stress [Pba]:


= min( 0.75 * Yield * Occfac, 0.9 * Yield ) AISC Bearing All.
= min( 0.75 * 230 * 1.0, 207.0 )
= 172.50 MPa

Bending Stress at the Base of the Lug [Fbs]:


= Fn*(h-wl)/(w*t^2 / 6) + Ft*(h-wl) / (w^2*t / 6)
= 0 *(800.0 - 450.0)/(400.0 *40.0(^2)/6) +
115496 *(800.0 - 450.0)/(400.0(^2) *40.0/6)
= 37.90 MPa

Tensile Stress at the Base of the Lug [Fa]:


= Fax / (w * t)
= 30947/(400.0 * 40.0)
= 1.93 MPa

Total Combined Stress at the Base of the Lug:


= Fbs + Fa
= 37.9 + 1.9
= 39.83 MPa

Lug Allowable Stress for Bending and Tension:


= min( 0.66 * Yield * Occfac, 0.75*Yield )
= min( 0.66 * 230 * 1.0, 172.5 )
= 151.80 MPa

Required Shackle Pin Diameter [Spd]:


= sqrt((2(Pl2 + Fn2)0.5/( pi * Sta)))
= sqrt(2(2400212 + 02)0.5/( pi * 92))
= 40.7562 mm

WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).

Note: The full lug load is applied in both the circumferential and
longitudinal directions simultaneously.

Note: Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.

Input Echo, WRC107/537 Item 1, Description: Lift Lug

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 0.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Note: Lifting lug calculations are performed at ambient temperature conditions.

Attachment Type Type Rectangular


Parameter C11 C11 424.00 mm
Parameter C22 C22 462.00 mm
Mechanical Design Calculation 83
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

Thickness of Reinforcing Pad Tpad 16.000 mm


Pad Parameter C11P C11p 524.000 mm
Pad Parameter C22P C22p 512.000 mm

Design Internal Pressure Dp 0.000 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 0.0 N
Longitudinal Shear (SUS) Vl 240021.0 N
Circumferential Shear (SUS) Vc 240021.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 138068000.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 0.0 N
Circumferential Shear VC 240021.0 N
Longitudinal Shear VL 240021.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Torsional Moment MT 138068000.0 N-mm

Dimensionless Parameters used : Gamma = 54.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.154 4C 8.019 (A,B)
N(PHI) / ( P/Rm ) 0.154 3C 5.722 (C,D)
M(PHI) / ( P ) 0.144 2C1 0.047 (A,B)
M(PHI) / ( P ) 0.144 1C 0.081 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.144 3A 2.147 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.158 1A 0.077 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.148 3B 5.864 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.151 1B 0.030 (A,B,C,D)

N(x) / ( P/Rm ) 0.149 3C 5.889 (A,B)


N(x) / ( P/Rm ) 0.149 4C 8.118 (C,D)
M(x) / ( P ) 0.150 1C1 0.081 (A,B)
M(x) / ( P ) 0.150 2C ! 0.044 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.144 4A 3.659 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.174 2A 0.036 (A,B,C,D)
Mechanical Design Calculation 84
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

N(x) / ( ML/(Rm**2 * Beta) ) 0.148 4B 2.097 (A,B,C,D)


M(x) / ( ML/(Rm * Beta) ) 0.157 2B 0.040 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 10.1| 10.1| -10.1| -10.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -9.3| -9.3| 9.3| 9.3|
Shear MT | 100.7| 100.7| 100.7| 100.7| 100.7| 100.7| 100.7| 100.7|
| |
Tot. Shear| 110.8| 110.8| 90.5| 90.5| 91.4| 91.4| 109.9| 109.9|
------------------------------------------------------------------------------------------------
Str. Int. | 221.5| 221.5| 181.1| 181.1| 182.8| 182.8| 219.9| 219.9|

Dimensionless Parameters used : Gamma = 125.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.172 4C 14.120 (A,B)
N(PHI) / ( P/Rm ) 0.172 3C 6.672 (C,D)
M(PHI) / ( P ) 0.173 2C1 0.019 (A,B)
M(PHI) / ( P ) 0.173 1C ! 0.068 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.173 3A 4.277 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.182 1A 0.059 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.171 3B 9.603 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.172 1B 0.013 (A,B,C,D)

N(x) / ( P/Rm ) 0.173 3C 6.613 (A,B)


N(x) / ( P/Rm ) 0.173 4C 14.067 (C,D)
M(x) / ( P ) 0.172 1C1 0.045 (A,B)
M(x) / ( P ) 0.172 2C ! 0.038 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.173 4A 10.727 (A,B,C,D)
Mechanical Design Calculation 85
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

M(x) / ( MC/(Rm * Beta) ) 0.197 2A 0.023 (A,B,C,D)


N(x) / ( ML/(Rm**2 * Beta) ) 0.171 4B 4.320 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.176 2B 0.016 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. P | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear VC | 19.1| 19.1| -19.1| -19.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -19.5| -19.5| 19.5| 19.5|
Shear MT | 171.5| 171.5| 171.5| 171.5| 171.5| 171.5| 171.5| 171.5|
| |
Tot. Shear| 190.6| 190.6| 152.4| 152.4| 152.0| 152.0| 191.0| 191.0|
------------------------------------------------------------------------------------------------
Str. Int. | 381.1| 381.1| 304.8| 304.8| 303.9| 303.9| 382.0| 382.0|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Mechanical Design Calculation 86
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Lifting Lug Calcs: Lifting lug Step: 25 5:52pm Apr 25,2023

Shear Pl (SUS) | 10.1| 10.1| -10.1| -10.1| -9.3| -9.3| 9.3| 9.3|
Shear Q (SUS) | 100.7| 100.7| 100.7| 100.7| 100.7| 100.7| 100.7| 100.7|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 20.2| 20.2| 20.2| 20.2| 18.6| 18.6| 18.6| 18.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 221.5| 221.5| 181.1| 181.1| 182.8| 182.8| 219.9| 219.9|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 138.00 | Passed |
Pm+Pl (SUS) | 20.22 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 221.53 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Pl (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 19.1| 19.1| -19.1| -19.1| -19.5| -19.5| 19.5| 19.5|
Shear Q (SUS) | 171.5| 171.5| 171.5| 171.5| 171.5| 171.5| 171.5| 171.5|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 38.2| 38.2| 38.2| 38.2| 39.1| 39.1| 39.1| 39.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 381.1| 381.1| 304.8| 304.8| 303.9| 303.9| 382.0| 382.0|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 0.00 138.00 | Passed |
Pm+Pl (SUS) | 39.07 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 382.04 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 87
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

Skirt Data :
Skirt Outside Diameter at Base SOD, D6 3036.0000 mm
Skirt Thickness STHK 18.0000 mm
Skirt Internal Corrosion Allowance SCA 1.5000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material SA-516 70

Basering Input: Type of Geometry: Basering W/Gussets & Chair Cap

Thickness of Basering TBA, ea4 40.0000 mm


Design Temperature of the Basering 150.00 °C
Basering Material SA-516 70
Basering Ope. All. Stress BASOPE, f4 138.00 MPa
Basering Yield Stress 232.00 MPa
Inside Diameter of Basering DI, D4 2800.0000 mm
Outside Diameter of Basering DOU, D5 3470.0002 mm

Nominal Diameter of Bolts BND, d(b0) 64.0000 mm


Bolt Corrosion Allowance BCA 0.5000 mm
Bolt Material SA-307 B
Bolt Operating Allowable Stress SA, fB 48.30 MPa
Number of Bolts RN, nb 20
Diameter of Bolt Circle DC, DBC 3248.0002 mm
Bolt Allowable Shear Stress 85.000 MPa

Ultimate Comp. Strength of Concrete FPC 20.7 MPa


Allowable Comp. Strength of Concrete FC 8.3 MPa
Modular ratio Steel/Concrete 9.833

Thickness of Gusset Plates TGA, e7 16.0000 mm


Width of Gussets at Top Plate TWDT 216.0000 mm
Width of Gussets at Base Plate BWDT 216.0000 mm
Gusset Plate Elastic Modulus E 195074.0 MPa
Gusset Plate Yield Stress SY 232.0 MPa
Height of Gussets HG, h1 350.0000 mm
Distance between Gussets RG, b6 175.0000 mm
Dist. from Bolt Center to Gusset (Rg/2) CG 87.5000 mm
Number of Gussets per bolt NG 2

Thickness of Top Plate or Ring TTA, e5 40.0000 mm


Radial Width of the Top Plate TOPWTH, b5 216.0000 mm
Circum. Width of the Top Plate CMWTH, b4 250.0000 mm
Anchor Bolt Hole Dia. in Top Plate BHOLE 76.0000 mm

External Corrosion Allowance CA 1.5000 mm

Dead Weight of Vessel DW 519061.1 N


Operating Weight of Vessel ROW 915887.2 N
Earthquake Moment on Basering EQMOM 1624828800.0 N-mm
Wind Moment on Basering WIMOM 557013248.0 N-mm
Percent Bolt Preload ppl 100.0

Use AISC A5.2 Increase in Fc and Bolt Stress No


Use Allowable Weld Stress per AISC J2.5 No

Factor for Increase of Allowables Fact 1.0000

Results for Brownell and Young Basering Analysis : Analyze Option

Note: This analysis is based on Neutral Axis shift method for Steel on
Mechanical Design Calculation 88
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

Concrete (or a material with significantly different Young's modulus).

Calculation of Bolt Loads for Multiple Load Conditions:

Bolt Load, Earthquake Operating Case:


= (( 4 * M/DC ) - W ) / nb per Jawad & Farr, Eq. 12.3
= (( 4 * 0.16248E+10/3248.0) - 841688 )/20
= 57926.1 N

Bolt Load, Windload Empty Case:


= (( 4 * M/DC ) - W ) / nb per Jawad & Farr, Eq. 12.3
= (( 4 * 0.55701E+09/3248.0) - 519061 )/20
= 8331.9 N

Bolt Load, Windload Vortex Shedding Case:


= (( 4 * M/DC ) - W ) / nb per Jawad & Farr, Eq. 12.3
= (( 4 * 0/3248.0) - 915887 )/20
= -45794.4 N

Governing Bolt Load Condition, Earthquake + Operating Condition:


Area Available in 1 Bolt (corroded) Abss : 2379.8967 mm²
Area Available in all the Bolts Abss * RN : 47597.9336 mm²

Trial# k knew Cc Ct z j Ft Fc Fs
------------------------------------------------------------------------------------
2 0.292 0.438 1.488 2.459 0.439 0.781 166798.2 1008486.2 5776.0
4 0.365 0.402 1.678 2.300 0.423 0.784 183390.1 1025078.1 6789.4
6 0.420 0.429 1.813 2.180 0.411 0.785 196246.1 1037934.2 7666.3
8 0.433 0.431 1.845 2.150 0.408 0.785 199521.6 1041209.6 7904.2
10 0.430 0.429 1.837 2.157 0.409 0.785 198700.4 1040388.4 7844.0
12 0.429 0.429 1.835 2.159 0.409 0.785 198495.3 1040183.4 7829.0

The Actual Stress in a Single Bolt [Sbolt]:


= 2 * Ft / ( T1 * Dc * Ct )
= 2 * 198495.3/( 4.665 * 3248.0 * 2.159 )
= 12.136 MPa, Should be <= 48.3 MPa

Thickness of the Band of Bolting Steel [T1]


= RN * Bolt Area / ( pi * Dc )
= 20 * 2379.897/( pi * 3248.0 )
= 4.665 mm

Check the Bearing Stress in the Concrete [fc(max)]


= fc'[( 2kd + t3 ) / ( 2kd )]
= 0.928[(2*0.4292*3248.0+335.0)/(2*0.4292*3248.0)]
= 1.039 MPa, Should be <= 8.3 MPa

Bolt Load Developed due to Induced Stress [P1]:


= fc(max) * l * RG
= 1.039 * 217.0 * 175.0
= 39467.641 N

Required Gusset Thickness [tg]:


= P1( 6a - 2l)/(Fb*lavg²)
= 39467.6406( 6*106.0 - 2*216.0)/(206.996*216.0²)
= 11.025 (not less than 9.525 + 1.5 ) mm

Values for table 10.3, l = 217.0, b = 303.195, l/b = 0.715712

Maximum Moment per unit width [Mmax]:


Mechanical Design Calculation 89
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

= max( Mx, My ) = max( 5913.191, 10331.579 ) = 10331.579 N

Reqd Thickness of Basering, Brownell & Young Method [T]:


= sqrt( 6 * Mmax / fallow ) + Ca
= sqrt( 6 * 10331.579/153.1 ) + 1.5
= 21.622 mm

Nomenclature:
a = ( Dc-Ds )/2 Skirt Distance to Bolt Circle
P = Sa * Abss Maximum Load on one Bolt
l Radial Top Plate Width
lavg Average Gusset Plate Width
g1 = Gamma 1 Constant Term f( b/l )
g2 = Gamma 2 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb Allowable Bending Stress

Values for table 10.6, l = 216.0, b = 175.0, b/l = 0.810185


As b/l ( 0.81) is less than 1, inverting b/l = 1.234.

Moment Term, based on geometry [Mo]:


= P/(4 * pi) [ 1.3(ln((2lsin(pi*a/l)/(pi*g))) + 1 ] - [ (0.7-g2)P/(4pi) ]
= 114937.16/( 4 * pi ) [1.3( ln((2*216.0*sin( pi * 106.0/216.0))/
( pi * 50.0)) ) + 1] - [(0.7 - 0.104)* 114937.16/(4 * pi )]
= 15718.1348 N

Required Thickness of Chair Cap [Tc]:


= sqrt( 6 * Abs(Mo) / Fb ) + Ca
= sqrt( 6 * Abs( 15718.13)/207.0 ) + 1.5
= 22.8458 mm

Required Gusset Plate Thickness [tg]:


= P / ( Stress Term * lavg ) + Ca
= 114937.16/( 124.11 * 216.0 ) + 1.5
= 11.025 (not less than 9.525 + 1.5 ) mm

Dimension m = Maximum of 2 times Top plate width and Bolt spacing.


= max( 2 * TOPWTH, PI * DC / RN )
= max( 2 * 216.0, 3.142 * 3248.0/20 )
= 510.195 mm

Req. Skirt Thk. to withstand Local Bending, (Brownell and Young) [t]:
= 1.76( P*a/( m * ( h + tba ) * 1.5 * Sktope) )2/3 * r1/3 + Ca
= 1.76(114937*106.0/(510.19*390.0*207))2/3*1518.01/3+Ca
= 8.98 + 1.5 = 10.48 mm
Shear Stress in a Single Bolt [taub]:
= Shear Force/( Bolt Area * Number of Bolts )
= 123665/( 2379.9 * 20 )
= 2.6 MPa. Must be less than 85.0 MPa.

Summary of Basering Thickness Calculations


Required Basering Thickness (tension) 21.6217 mm
Actual Basering Thickness as entered by user 40.0000 mm

Required Thickness of Chair Cap 22.8458 mm


Actual Top Ring Thickness as entered by user 40.0000 mm

Required Gusset thickness, + CA 11.0250 mm


Actual Gusset Thickness as entered by user 16.0000 mm
Mechanical Design Calculation 90
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

Required Thickness of Skirt for Local Stress 10.4804 mm


Given Thickness of Skirt 18.0000 mm
Required Gusset Height to meet local stress 116.5973 mm

Weld Size Calculations per Steel Plate Engineering Data - Vol. 2

Compute the Weld load at the Skirt/Base Junction [W]


= SkirtStress * ( SkirtThickness - CA )
= 19.588 * ( 18.0 - 1.5 )
= 323.18 N/mm

Results for Computed Minimum Basering Weld Size [BWeld]


= W / [( 0.4 * Yield ) * 2 * 0.707]
= 323/[( 0.4 * 232 ) * 2 * 0.707]
= 2.463 mm

Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size

Vertical Plate Load [Wv]


= Bolt Load / ( Cmwth + 2 * ( Hg + Tta ) )
= 114937.2/( 250.0 + 2 * ( 350.0 + 40.0 ) )
= 111.589 N/mm

Horizontal Plate Load [Wh]


= Bolt Load * e / ( Cmwth * (Hg+Tta) + 0.6667 * (Hg+Tta)² )
= 114937.2 * 106.0/(250.0 * (390.0) + 0.6667 * (390.0)² )
= 61.253 N/mm

Resultant Weld Load [Wr]


= sqrt( Wv² + Wh²)
= sqrt( 111.59² + 61.25²)
= 127.296 N/mm

Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 127.3/[( 0.4 * 232 ) * 2 * 0.707]
= 0.97 mm

Results for Computed Minimum Gusset to Top Plate Weld Size

Weld Load [Wv]


= Bolt Load / ( 2 * TopWth )
= 114937.2/( 2 * 216.0 )
= 266.058 N/mm

Weld Load [Wh]


= Bolt Load * e / ( 2 * Hgt * TopWth )
= 114937.2 * 106.0/( 2 * 390.0 * 216.0 )
= 72.313 N/mm

Resultant Weld Load [Wr]


= sqrt( Wv² + Wh²)
= sqrt( 266.06² + 72.31²)
= 275.71 N/mm

Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 275.71/[( 0.4 * 232 ) * 2 * 0.707]
= 2.101 mm
Mechanical Design Calculation 91
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.

Summary of Required Weld Sizes:

Required Basering to Skirt Double Fillet Weld Size


6.3500 mm
Required Gusset to Skirt Double Fillet Weld Size 6.3500 mm
Required Top Plate to Skirt Weld Size 6.3500 mm
Required Gusset to Top Plate Double Fillet Weld Size 2.1013 mm

Tailing Lug Stress Calculation Results :

Tail Lug Type: Single


Tail lug yield stress Syt 232.00 MPa
Tail lug allowable stress Sat 138.00 MPa
Tail lug thickness TTL 40.0000 mm
Pin hole diameter DPH 89.0000 mm
Fillet weld size WS 13.0000 mm
Tail lug load TLOAD 245785 N

Decay Length Along the Skirt (e):


= 0.5 * SQRT(DS/2 * Ts)
= 0.5 * SQRT( 3036.0/2 * 18.0)
= 82.65 mm

Skirt Effective Length :


= HG + TTA + e
= 350.0 + 40.0 + 82.65
= 472.65 mm

Section | CG (Y) | Width (H)| Area (A) | Moment Area |


| mm | mm | mm² | mm³ |
-------------------------------------------------------------------
Top plate, t | 226.00| 216.00| 8640.00| 1952639.38|
Skirt, s | 109.00| 472.65| 8507.70| 927338.75|
Bottom plate, b | 167.50| 335.00| 13400.00| 2244501.00|
TOTAL | 30547.70| 5124479.00|

Calculated Overall CG (Y):


= Mtotal / Atotal
Mechanical Design Calculation 92
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

= 5124479/30547.7
= 167.75 mm

Calculated Moment of Inertia (I):


= ( At * Yt² + Topwth³ * TTA/12 + As * Ys² +
Ts³ * Hs/12 + Ab * Yb² + Hb³ * Tb/12) -
Mtotal²/Atotal
= ( 8640.0 * 226.0² + 216.0³ * 40.0/12 + 8507.7 * 109.0² +
18.0³ * 472.65/12 + 13400.0 * 167.5² + 335.0³ * 40.0/12 ) -
5124479²/30547.7
= 217821424.00 mm**4

Required Section Modulus (Zr) - per Roark's Table 17 ref 20


= TLOAD * (DI/2 + Y) * (K2 + 0.5) / (0.66 * Sy * 2 * pi)
= 245785.7*(2800.0/2+167.75)*(1.0+0.5)/(0.66*232.0*2*3.142)
= 600835.31 mm³

Calculated Section Modulus (Zc):


= I / Y
= 0.21782E+09/167.75
= 1298463.38 mm³

Allowable Shear at the Pin Hole (Ssa):


= 0.4 * Syt
= 0.4 * 232.0
= 92.80 MPa

Tail Lug Radius (R):


= ( TBA + HG + TTA ) / 2
= ( 40.0 + 350.0 + 40.0 )/2
= 215.00 mm

Calculated Shear at the Pin Hole (Ssc):


= TLOAD / ( 2 * TTL * (R - DPH / 2))
= 245785.7/(2 * 40.0 * (215.0 - 89.0/2 ))
= 18.02 MPa

Allowable Bearing Stress at the Pin Hole (Sba):


= 0.75 * Syt
= 0.75 * 232.0
= 174.00 MPa

Calculated Bearing Stress at the Pin Hole (Sbc):


= TLOAD / (DPH * TTL)
= 245785.7/(89.0 * 40.0 )
= 69.05 MPa

Weld Length (LW):


= 2 * (TOPWTH + TBA + TTA + HG + (DOU - DS) / 2)
= 2 * (216.0 + 40.0 + 40.0 + 350.0 + (3470.0 - 3036.0)/2)
= 1701.80 mm

Allowable Weld Stress (Swa):


= 0.49 * Sat
= 0.49 * 138.0
= 67.62 MPa

Calculated Weld Stress (Swc):


= TLOAD / (0.707 * WS * LW)
= 245785.7/( 0.707 * 13.0 * 1701.8)
= 15.72 MPa
Mechanical Design Calculation 93
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023

Tailing Lug Results Summary (mm³ & MPa):


Allowable or | |
Actual | Required | Pass/Fail |
-----------------------------------------------------------------------------
Section Modulus | 1298463.38 | 600835.31 | Passed |
Shear Stress | 18.02 | 92.80 | Passed |
Bearing Stress | 69.05 | 174.00 | Passed |
Weld Stress | 15.72 | 67.62 | Passed |

Review notes about nozzle loadings and supports in the Warnings report.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 94
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-5 Step: 27 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-5 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Rectangular


Parameter C11 C11 75.00 mm
Parameter C22 C22 150.00 mm

Thickness of Reinforcing Pad Tpad 12.000 mm


Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 180.000 mm

Design Internal Pressure Dp 0.693 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Mechanical Design Calculation 95
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-5 Step: 27 5:52pm Apr 25,2023

Longitudinal Moment ML 0.0 N-mm


Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.046 4C 13.021 (A,B)
N(PHI) / ( P/Rm ) 0.046 3C 13.301 (C,D)
M(PHI) / ( P ) 0.032 2C1 0.167 (A,B)
M(PHI) / ( P ) 0.032 1C 0.203 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.766 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.033 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.039 3B 4.095 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.036 1B 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.040 3C 13.847 (A,B)


N(x) / ( P/Rm ) 0.040 4C 13.170 (C,D)
M(x) / ( P ) 0.041 1C1 0.189 (A,B)
M(x) / ( P ) 0.041 2C 0.142 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.897 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.040 2A 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.039 4B 1.030 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.043 2B 0.095 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -2.7| 2.7| -2.7| 2.7| -3.3| 3.3| -3.3| 3.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -3.2| 2.2| -3.2| 2.2| -3.8| 2.8| -3.8| 2.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Long. Bend. P | -3.1| 3.1| -3.1| 3.1| -2.3| 2.3| -2.3| 2.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -3.6| 2.6| -3.6| 2.6| -2.8| 1.8| -2.8| 1.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.0| -0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.0| -0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 3.6| 2.6| 3.6| 2.6| 3.8| 2.8| 3.8| 2.8|
Mechanical Design Calculation 96
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-5 Step: 27 5:52pm Apr 25,2023

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.059 4C 27.266 (A,B)
N(PHI) / ( P/Rm ) 0.059 3C 22.347 (C,D)
M(PHI) / ( P ) 0.046 2C1 0.094 (A,B)
M(PHI) / ( P ) 0.046 1C 0.133 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.046 3A 4.394 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.047 1A 0.095 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.052 3B 16.871 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.048 1B 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.053 3C 23.801 (A,B)


N(x) / ( P/Rm ) 0.053 4C 27.912 (C,D)
M(x) / ( P ) 0.054 1C1 0.123 (A,B)
M(x) / ( P ) 0.054 2C 0.082 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.046 4A 5.993 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.054 2A 0.051 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.052 4B 4.832 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.053 2B 0.069 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Bend. P | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -10.7| 5.9| -10.7| 5.9| -13.8| 9.8| -13.8| 9.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Bend. P | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
Mechanical Design Calculation 97
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-5 Step: 27 5:52pm Apr 25,2023

Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -13.0| 8.8| -13.0| 8.8| -9.7| 4.8| -9.7| 4.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 13.0| 8.8| 13.0| 8.8| 13.8| 9.8| 13.8| 9.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 49.2| 49.9| 49.2| 49.9| 49.2| 49.9| 49.2| 49.9|
Circ. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Q (SUS) | -2.7| 2.7| -2.7| 2.7| -3.3| 3.3| -3.3| 3.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.6| 24.6| 24.6| 24.6| 24.6| 24.6| 24.6| 24.6|
Long. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Long. Q (SUS) | -3.1| 3.1| -3.1| 3.1| -2.3| 2.3| -2.3| 2.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.0| -0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 49.2| 49.9| 49.2| 49.9| 49.2| 49.9| 49.2| 49.9|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 48.7| 49.4| 48.7| 49.4| 48.7| 49.4| 48.7| 49.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 46.0| 52.1| 46.0| 52.1| 45.4| 52.7| 45.4| 52.7|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 49.92 138.00 | Passed |
Pm+Pl (SUS) | 49.43 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 52.72 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Mechanical Design Calculation 98
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-5 Step: 27 5:52pm Apr 25,2023

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 115.3| 116.0| 115.3| 116.0| 115.3| 116.0| 115.3| 116.0|
Circ. Pl (SUS) | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Q (SUS) | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 57.7| 57.7| 57.7| 57.7| 57.7| 57.7| 57.7| 57.7|
Long. Pl (SUS) | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Q (SUS) | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 115.3| 116.0| 115.3| 116.0| 115.3| 116.0| 115.3| 116.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 112.9| 113.6| 112.9| 113.6| 113.3| 114.0| 113.3| 114.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 104.6| 121.9| 104.6| 121.9| 101.6| 125.8| 101.6| 125.8|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 116.00 138.00 | Passed |
Pm+Pl (SUS) | 114.03 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 125.82 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 99
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-1 Step: 28 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-1 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Rectangular


Parameter C11 C11 50.00 mm
Parameter C22 C22 100.00 mm

Thickness of Reinforcing Pad Tpad 12.000 mm


Pad Parameter C11P C11p 100.000 mm
Pad Parameter C22P C22p 150.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Mechanical Design Calculation 100
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-1 Step: 28 5:52pm Apr 25,2023

Longitudinal Moment ML 0.0 N-mm


Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 13.372 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 14.584 (C,D)
M(PHI) / ( P ) 0.021 2C1 0.204 (A,B)
M(PHI) / ( P ) 0.021 1C ! 0.216 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.021 3A 0.453 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.022 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.026 3B 2.580 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.024 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.026 3C 14.960 (A,B)


N(x) / ( P/Rm ) 0.026 4C 13.472 (C,D)
M(x) / ( P ) 0.027 1C1 0.226 (A,B)
M(x) / ( P ) 0.027 2C 0.177 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.021 4A 0.480 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.026 4B 0.609 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.028 2B ! 0.102 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -3.3| 3.3| -3.3| 3.3| -3.5| 3.5| -3.5| 3.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -3.8| 2.8| -3.8| 2.8| -4.1| 3.0| -4.1| 3.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.5| -0.5| -0.5| -0.5|
Long. Bend. P | -3.7| 3.7| -3.7| 3.7| -2.9| 2.9| -2.9| 2.9|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -4.2| 3.1| -4.2| 3.1| -3.4| 2.4| -3.4| 2.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Mechanical Design Calculation 101
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-1 Step: 28 5:52pm Apr 25,2023

Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 4.3| 3.2| 4.3| 3.2| 4.1| 3.0| 4.1| 3.0|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.049 4C 28.356 (A,B)
N(PHI) / ( P/Rm ) 0.049 3C 24.760 (C,D)
M(PHI) / ( P ) 0.038 2C1 0.107 (A,B)
M(PHI) / ( P ) 0.038 1C 0.151 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.038 3A 3.706 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.039 1A 0.097 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.043 3B 15.128 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.040 1B 0.051 (A,B,C,D)

N(x) / ( P/Rm ) 0.044 3C 26.033 (A,B)


N(x) / ( P/Rm ) 0.044 4C 28.984 (C,D)
M(x) / ( P ) 0.045 1C1 0.139 (A,B)
M(x) / ( P ) 0.045 2C 0.096 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.038 4A 4.885 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.045 2A 0.054 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.043 4B 4.133 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.044 2B 0.077 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.5| -2.5| -2.5| -2.5| -2.2| -2.2| -2.2| -2.2|
Circ. Bend. P | -9.5| 9.5| -9.5| 9.5| -13.3| 13.3| -13.3| 13.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -12.0| 7.0| -12.0| 7.0| -15.5| 11.2| -15.5| 11.2|
Mechanical Design Calculation 102
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-1 Step: 28 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Long. Memb. P | -2.3| -2.3| -2.3| -2.3| -2.6| -2.6| -2.6| -2.6|
Long. Bend. P | -12.3| 12.3| -12.3| 12.3| -8.6| 8.6| -8.6| 8.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -14.6| 10.1| -14.6| 10.1| -11.1| 6.0| -11.1| 6.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 14.7| 10.1| 14.7| 10.1| 15.5| 11.2| 15.5| 11.2|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
Circ. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Q (SUS) | -3.3| 3.3| -3.3| 3.3| -3.5| 3.5| -3.5| 3.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0|
Long. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.5| -0.5| -0.5| -0.5|
Long. Q (SUS) | -3.7| 3.7| -3.7| 3.7| -2.9| 2.9| -2.9| 2.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 47.5| 48.2| 47.5| 48.2| 47.4| 48.1| 47.4| 48.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 44.2| 51.5| 44.2| 51.5| 43.9| 51.6| 43.9| 51.6|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 48.16 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 51.64 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:


Mechanical Design Calculation 103
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-1 Step: 28 5:52pm Apr 25,2023

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.5| -2.5| -2.5| -2.5| -2.2| -2.2| -2.2| -2.2|
Circ. Q (SUS) | -9.5| 9.5| -9.5| 9.5| -13.3| 13.3| -13.3| 13.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.3| -2.3| -2.3| -2.3| -2.6| -2.6| -2.6| -2.6|
Long. Q (SUS) | -12.3| 12.3| -12.3| 12.3| -8.6| 8.6| -8.6| 8.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.9| 110.6| 109.9| 110.6| 110.2| 110.9| 110.2| 110.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 100.4| 120.1| 100.4| 120.1| 96.9| 124.3| 96.9| 124.3|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.91 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 124.25 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 104
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-2 Step: 29 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-2 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Rectangular


Parameter C11 C11 50.00 mm
Parameter C22 C22 100.00 mm

Thickness of Reinforcing Pad Tpad 12.000 mm


Pad Parameter C11P C11p 100.000 mm
Pad Parameter C22P C22p 150.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Mechanical Design Calculation 105
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-2 Step: 29 5:52pm Apr 25,2023

Longitudinal Moment ML 0.0 N-mm


Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.031 4C 13.372 (A,B)
N(PHI) / ( P/Rm ) 0.031 3C 14.584 (C,D)
M(PHI) / ( P ) 0.021 2C1 0.204 (A,B)
M(PHI) / ( P ) 0.021 1C ! 0.216 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.021 3A 0.453 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.022 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.026 3B 2.580 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.024 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.026 3C 14.960 (A,B)


N(x) / ( P/Rm ) 0.026 4C 13.472 (C,D)
M(x) / ( P ) 0.027 1C1 0.226 (A,B)
M(x) / ( P ) 0.027 2C 0.177 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.021 4A 0.480 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.026 4B 0.609 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.028 2B ! 0.102 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -3.3| 3.3| -3.3| 3.3| -3.5| 3.5| -3.5| 3.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -3.8| 2.8| -3.8| 2.8| -4.1| 3.0| -4.1| 3.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.5| -0.5| -0.5| -0.5|
Long. Bend. P | -3.7| 3.7| -3.7| 3.7| -2.9| 2.9| -2.9| 2.9|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -4.2| 3.1| -4.2| 3.1| -3.4| 2.4| -3.4| 2.4|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Mechanical Design Calculation 106
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-2 Step: 29 5:52pm Apr 25,2023

Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 4.3| 3.2| 4.3| 3.2| 4.1| 3.0| 4.1| 3.0|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.049 4C 28.356 (A,B)
N(PHI) / ( P/Rm ) 0.049 3C 24.760 (C,D)
M(PHI) / ( P ) 0.038 2C1 0.107 (A,B)
M(PHI) / ( P ) 0.038 1C 0.151 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.038 3A 3.706 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.039 1A 0.097 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.043 3B 15.128 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.040 1B 0.051 (A,B,C,D)

N(x) / ( P/Rm ) 0.044 3C 26.033 (A,B)


N(x) / ( P/Rm ) 0.044 4C 28.984 (C,D)
M(x) / ( P ) 0.045 1C1 0.139 (A,B)
M(x) / ( P ) 0.045 2C 0.096 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.038 4A 4.885 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.045 2A 0.054 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.043 4B 4.133 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.044 2B 0.077 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.5| -2.5| -2.5| -2.5| -2.2| -2.2| -2.2| -2.2|
Circ. Bend. P | -9.5| 9.5| -9.5| 9.5| -13.3| 13.3| -13.3| 13.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -12.0| 7.0| -12.0| 7.0| -15.5| 11.2| -15.5| 11.2|
Mechanical Design Calculation 107
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-2 Step: 29 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Long. Memb. P | -2.3| -2.3| -2.3| -2.3| -2.6| -2.6| -2.6| -2.6|
Long. Bend. P | -12.3| 12.3| -12.3| 12.3| -8.6| 8.6| -8.6| 8.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -14.6| 10.1| -14.6| 10.1| -11.1| 6.0| -11.1| 6.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 14.7| 10.1| 14.7| 10.1| 15.5| 11.2| 15.5| 11.2|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
Circ. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Q (SUS) | -3.3| 3.3| -3.3| 3.3| -3.5| 3.5| -3.5| 3.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0|
Long. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.5| -0.5| -0.5| -0.5|
Long. Q (SUS) | -3.7| 3.7| -3.7| 3.7| -2.9| 2.9| -2.9| 2.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 47.5| 48.2| 47.5| 48.2| 47.4| 48.1| 47.4| 48.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 44.2| 51.5| 44.2| 51.5| 43.9| 51.6| 43.9| 51.6|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 48.16 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 51.64 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:


Mechanical Design Calculation 108
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-2 Step: 29 5:52pm Apr 25,2023

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.5| -2.5| -2.5| -2.5| -2.2| -2.2| -2.2| -2.2|
Circ. Q (SUS) | -9.5| 9.5| -9.5| 9.5| -13.3| 13.3| -13.3| 13.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.3| -2.3| -2.3| -2.3| -2.6| -2.6| -2.6| -2.6|
Long. Q (SUS) | -12.3| 12.3| -12.3| 12.3| -8.6| 8.6| -8.6| 8.6|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.9| 110.6| 109.9| 110.6| 110.2| 110.9| 110.2| 110.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 100.4| 120.1| 100.4| 120.1| 96.9| 124.3| 96.9| 124.3|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.91 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 124.25 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 109
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-3 Step: 30 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-3 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Rectangular


Parameter C11 C11 75.00 mm
Parameter C22 C22 150.00 mm

Thickness of Reinforcing Pad Tpad 12.000 mm


Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 180.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Mechanical Design Calculation 110
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-3 Step: 30 5:52pm Apr 25,2023

Longitudinal Moment ML 0.0 N-mm


Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.046 4C 13.021 (A,B)
N(PHI) / ( P/Rm ) 0.046 3C 13.301 (C,D)
M(PHI) / ( P ) 0.032 2C1 0.167 (A,B)
M(PHI) / ( P ) 0.032 1C 0.203 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.766 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.033 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.039 3B 4.095 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.036 1B 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.040 3C 13.847 (A,B)


N(x) / ( P/Rm ) 0.040 4C 13.170 (C,D)
M(x) / ( P ) 0.041 1C1 0.189 (A,B)
M(x) / ( P ) 0.041 2C 0.142 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.897 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.040 2A 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.039 4B 1.030 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.043 2B 0.095 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -2.7| 2.7| -2.7| 2.7| -3.3| 3.3| -3.3| 3.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -3.2| 2.2| -3.2| 2.2| -3.8| 2.8| -3.8| 2.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Long. Bend. P | -3.1| 3.1| -3.1| 3.1| -2.3| 2.3| -2.3| 2.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -3.6| 2.6| -3.6| 2.6| -2.8| 1.8| -2.8| 1.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.0| -0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.0| -0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 3.6| 2.6| 3.6| 2.6| 3.8| 2.8| 3.8| 2.8|
Mechanical Design Calculation 111
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-3 Step: 30 5:52pm Apr 25,2023

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.059 4C 27.266 (A,B)
N(PHI) / ( P/Rm ) 0.059 3C 22.347 (C,D)
M(PHI) / ( P ) 0.046 2C1 0.094 (A,B)
M(PHI) / ( P ) 0.046 1C 0.133 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.046 3A 4.394 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.047 1A 0.095 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.052 3B 16.871 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.048 1B 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.053 3C 23.801 (A,B)


N(x) / ( P/Rm ) 0.053 4C 27.912 (C,D)
M(x) / ( P ) 0.054 1C1 0.123 (A,B)
M(x) / ( P ) 0.054 2C 0.082 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.046 4A 5.993 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.054 2A 0.051 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.052 4B 4.832 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.053 2B 0.069 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Bend. P | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -10.7| 5.9| -10.7| 5.9| -13.8| 9.8| -13.8| 9.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Bend. P | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
Mechanical Design Calculation 112
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-3 Step: 30 5:52pm Apr 25,2023

Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -13.0| 8.8| -13.0| 8.8| -9.7| 4.8| -9.7| 4.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 13.0| 8.8| 13.0| 8.8| 13.8| 9.8| 13.8| 9.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
Circ. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Q (SUS) | -2.7| 2.7| -2.7| 2.7| -3.3| 3.3| -3.3| 3.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0|
Long. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Long. Q (SUS) | -3.1| 3.1| -3.1| 3.1| -2.3| 2.3| -2.3| 2.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.0| -0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 47.5| 48.2| 47.5| 48.2| 47.5| 48.2| 47.5| 48.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 44.8| 50.9| 44.8| 50.9| 44.2| 51.5| 44.2| 51.5|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 48.17 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 51.47 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Mechanical Design Calculation 113
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-3 Step: 30 5:52pm Apr 25,2023

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Q (SUS) | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Q (SUS) | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 110.0| 110.7| 110.0| 110.7| 110.4| 111.1| 110.4| 111.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 101.7| 119.0| 101.7| 119.0| 98.7| 122.9| 98.7| 122.9|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 111.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 122.90 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 114
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-4 Step: 31 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-4 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Rectangular


Parameter C11 C11 75.00 mm
Parameter C22 C22 150.00 mm

Thickness of Reinforcing Pad Tpad 12.000 mm


Pad Parameter C11P C11p 120.000 mm
Pad Parameter C22P C22p 180.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Mechanical Design Calculation 115
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-4 Step: 31 5:52pm Apr 25,2023

Longitudinal Moment ML 0.0 N-mm


Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.046 4C 13.021 (A,B)
N(PHI) / ( P/Rm ) 0.046 3C 13.301 (C,D)
M(PHI) / ( P ) 0.032 2C1 0.167 (A,B)
M(PHI) / ( P ) 0.032 1C 0.203 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.031 3A 0.766 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.033 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.039 3B 4.095 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.036 1B 0.060 (A,B,C,D)

N(x) / ( P/Rm ) 0.040 3C 13.847 (A,B)


N(x) / ( P/Rm ) 0.040 4C 13.170 (C,D)
M(x) / ( P ) 0.041 1C1 0.189 (A,B)
M(x) / ( P ) 0.041 2C 0.142 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.031 4A 0.897 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.040 2A 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.039 4B 1.030 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.043 2B 0.095 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Bend. P | -2.7| 2.7| -2.7| 2.7| -3.3| 3.3| -3.3| 3.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -3.2| 2.2| -3.2| 2.2| -3.8| 2.8| -3.8| 2.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Long. Bend. P | -3.1| 3.1| -3.1| 3.1| -2.3| 2.3| -2.3| 2.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -3.6| 2.6| -3.6| 2.6| -2.8| 1.8| -2.8| 1.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.0| -0.0| 0.0| 0.0|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.0| -0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Str. Int. | 3.6| 2.6| 3.6| 2.6| 3.8| 2.8| 3.8| 2.8|
Mechanical Design Calculation 116
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-4 Step: 31 5:52pm Apr 25,2023

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.059 4C 27.266 (A,B)
N(PHI) / ( P/Rm ) 0.059 3C 22.347 (C,D)
M(PHI) / ( P ) 0.046 2C1 0.094 (A,B)
M(PHI) / ( P ) 0.046 1C 0.133 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.046 3A 4.394 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.047 1A 0.095 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.052 3B 16.871 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.048 1B 0.047 (A,B,C,D)

N(x) / ( P/Rm ) 0.053 3C 23.801 (A,B)


N(x) / ( P/Rm ) 0.053 4C 27.912 (C,D)
M(x) / ( P ) 0.054 1C1 0.123 (A,B)
M(x) / ( P ) 0.054 2C 0.082 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.046 4A 5.993 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.054 2A 0.051 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.052 4B 4.832 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.053 2B 0.069 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Bend. P | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -10.7| 5.9| -10.7| 5.9| -13.8| 9.8| -13.8| 9.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Bend. P | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
Mechanical Design Calculation 117
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-4 Step: 31 5:52pm Apr 25,2023

Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -13.0| 8.8| -13.0| 8.8| -9.7| 4.8| -9.7| 4.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 13.0| 8.8| 13.0| 8.8| 13.8| 9.8| 13.8| 9.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
Circ. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Circ. Q (SUS) | -2.7| 2.7| -2.7| 2.7| -3.3| 3.3| -3.3| 3.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0|
Long. Pl (SUS) | -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5| -0.5|
Long. Q (SUS) | -3.1| 3.1| -3.1| 3.1| -2.3| 2.3| -2.3| 2.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.0| -0.0| 0.0| 0.0|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 47.5| 48.2| 47.5| 48.2| 47.5| 48.2| 47.5| 48.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 44.8| 50.9| 44.8| 50.9| 44.2| 51.5| 44.2| 51.5|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 48.17 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 51.47 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Mechanical Design Calculation 118
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-4 Step: 31 5:52pm Apr 25,2023

Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Q (SUS) | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Q (SUS) | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 110.0| 110.7| 110.0| 110.7| 110.4| 111.1| 110.4| 111.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 101.7| 119.0| 101.7| 119.0| 98.7| 122.9| 98.7| 122.9|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 111.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 122.90 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 119
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-6 Step: 32 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-6 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Square


Parameter C11 C11 50.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 80.000 mm
Pad Parameter C22P C22p 80.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Mechanical Design Calculation 120
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-6 Step: 32 5:52pm Apr 25,2023

Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 79.61

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 15.185 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 17.843 (C,D)
M(PHI) / ( P ) 0.017 2C1 0.222 (A,B)
M(PHI) / ( P ) 0.017 1C ! 0.208 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.017 3A 0.385 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.017 3B 1.738 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.017 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.017 3C 17.843 (A,B)


N(x) / ( P/Rm ) 0.017 4C 15.185 (C,D)
M(x) / ( P ) 0.017 1C1 ! 0.244 (A,B)
M(x) / ( P ) 0.017 2C 0.215 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.017 4A 0.373 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.017 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.017 4B 0.413 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.101 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Bend. P | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -5.1| 3.8| -5.1| 3.8| -4.9| 3.4| -4.9| 3.4|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Bend. P | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -5.6| 4.1| -5.6| 4.1| -4.9| 3.6| -4.9| 3.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Mechanical Design Calculation 121
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-6 Step: 32 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.027 4C 31.296 (A,B)
N(PHI) / ( P/Rm ) 0.027 3C 31.026 (C,D)
M(PHI) / ( P ) 0.027 2C1 ! 0.126 (A,B)
M(PHI) / ( P ) 0.027 1C ! 0.175 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.027 3A 2.473 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.027 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.027 3B 9.855 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.027 1B ! 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.027 3C 31.026 (A,B)


N(x) / ( P/Rm ) 0.027 4C 31.296 (C,D)
M(x) / ( P ) 0.027 1C1 0.186 (A,B)
M(x) / ( P ) 0.027 2C ! 0.127 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.027 4A 3.061 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.027 4B 2.461 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.027 2B ! 0.089 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Bend. P | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Mechanical Design Calculation 122
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-6 Step: 32 5:52pm Apr 25,2023

| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
Circ. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Q (SUS) | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5|
Long. Pl (SUS) | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Q (SUS) | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.4| 53.1| 52.4| 53.1| 52.3| 53.0| 52.3| 53.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 48.0| 57.5| 48.0| 57.5| 48.2| 57.2| 48.2| 57.2|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 53.75 138.00 | Passed |
Pm+Pl (SUS) | 53.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 57.54 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------
Mechanical Design Calculation 123
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-6 Step: 32 5:52pm Apr 25,2023

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Q (SUS) | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Q (SUS) | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.7| 110.3| 109.7| 110.3| 109.7| 110.4| 109.7| 110.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.5| 121.5| 98.5| 121.5| 94.2| 125.8| 94.2| 125.8|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.35 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 125.84 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 124
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-7 Step: 33 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-7 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Square


Parameter C11 C11 50.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 80.000 mm
Pad Parameter C22P C22p 80.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Mechanical Design Calculation 125
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-7 Step: 33 5:52pm Apr 25,2023

Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 79.61

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 15.185 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 17.843 (C,D)
M(PHI) / ( P ) 0.017 2C1 0.222 (A,B)
M(PHI) / ( P ) 0.017 1C ! 0.208 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.017 3A 0.385 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.017 3B 1.738 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.017 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.017 3C 17.843 (A,B)


N(x) / ( P/Rm ) 0.017 4C 15.185 (C,D)
M(x) / ( P ) 0.017 1C1 ! 0.244 (A,B)
M(x) / ( P ) 0.017 2C 0.215 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.017 4A 0.373 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.017 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.017 4B 0.413 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.101 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Bend. P | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -5.1| 3.8| -5.1| 3.8| -4.9| 3.4| -4.9| 3.4|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Bend. P | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -5.6| 4.1| -5.6| 4.1| -4.9| 3.6| -4.9| 3.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Mechanical Design Calculation 126
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-7 Step: 33 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.027 4C 31.296 (A,B)
N(PHI) / ( P/Rm ) 0.027 3C 31.026 (C,D)
M(PHI) / ( P ) 0.027 2C1 ! 0.126 (A,B)
M(PHI) / ( P ) 0.027 1C ! 0.175 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.027 3A 2.473 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.027 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.027 3B 9.855 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.027 1B ! 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.027 3C 31.026 (A,B)


N(x) / ( P/Rm ) 0.027 4C 31.296 (C,D)
M(x) / ( P ) 0.027 1C1 0.186 (A,B)
M(x) / ( P ) 0.027 2C ! 0.127 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.027 4A 3.061 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.027 4B 2.461 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.027 2B ! 0.089 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Bend. P | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Mechanical Design Calculation 127
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-7 Step: 33 5:52pm Apr 25,2023

| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
Circ. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Q (SUS) | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5|
Long. Pl (SUS) | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Q (SUS) | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.4| 53.1| 52.4| 53.1| 52.3| 53.0| 52.3| 53.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 48.0| 57.5| 48.0| 57.5| 48.2| 57.2| 48.2| 57.2|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 53.75 138.00 | Passed |
Pm+Pl (SUS) | 53.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 57.54 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------
Mechanical Design Calculation 128
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-7 Step: 33 5:52pm Apr 25,2023

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Q (SUS) | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Q (SUS) | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.7| 110.3| 109.7| 110.3| 109.7| 110.4| 109.7| 110.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.5| 121.5| 98.5| 121.5| 94.2| 125.8| 94.2| 125.8|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.35 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 125.84 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 129
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-8 Step: 34 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-8 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Square


Parameter C11 C11 50.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 80.000 mm
Pad Parameter C22P C22p 80.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Mechanical Design Calculation 130
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-8 Step: 34 5:52pm Apr 25,2023

Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 79.61

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 15.185 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 17.843 (C,D)
M(PHI) / ( P ) 0.017 2C1 0.222 (A,B)
M(PHI) / ( P ) 0.017 1C ! 0.208 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.017 3A 0.385 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.017 3B 1.738 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.017 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.017 3C 17.843 (A,B)


N(x) / ( P/Rm ) 0.017 4C 15.185 (C,D)
M(x) / ( P ) 0.017 1C1 ! 0.244 (A,B)
M(x) / ( P ) 0.017 2C 0.215 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.017 4A 0.373 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.017 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.017 4B 0.413 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.101 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Bend. P | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -5.1| 3.8| -5.1| 3.8| -4.9| 3.4| -4.9| 3.4|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Bend. P | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -5.6| 4.1| -5.6| 4.1| -4.9| 3.6| -4.9| 3.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Mechanical Design Calculation 131
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-8 Step: 34 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.027 4C 31.296 (A,B)
N(PHI) / ( P/Rm ) 0.027 3C 31.026 (C,D)
M(PHI) / ( P ) 0.027 2C1 ! 0.126 (A,B)
M(PHI) / ( P ) 0.027 1C ! 0.175 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.027 3A 2.473 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.027 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.027 3B 9.855 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.027 1B ! 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.027 3C 31.026 (A,B)


N(x) / ( P/Rm ) 0.027 4C 31.296 (C,D)
M(x) / ( P ) 0.027 1C1 0.186 (A,B)
M(x) / ( P ) 0.027 2C ! 0.127 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.027 4A 3.061 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.027 4B 2.461 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.027 2B ! 0.089 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Bend. P | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Mechanical Design Calculation 132
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-8 Step: 34 5:52pm Apr 25,2023

| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
Circ. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Q (SUS) | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5|
Long. Pl (SUS) | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Q (SUS) | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.4| 53.1| 52.4| 53.1| 52.3| 53.0| 52.3| 53.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 48.0| 57.5| 48.0| 57.5| 48.2| 57.2| 48.2| 57.2|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 53.75 138.00 | Passed |
Pm+Pl (SUS) | 53.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 57.54 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------
Mechanical Design Calculation 133
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-8 Step: 34 5:52pm Apr 25,2023

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Q (SUS) | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Q (SUS) | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.7| 110.3| 109.7| 110.3| 109.7| 110.4| 109.7| 110.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.5| 121.5| 98.5| 121.5| 94.2| 125.8| 94.2| 125.8|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.35 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 125.84 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 134
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-9 Step: 35 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-9 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Square


Parameter C11 C11 50.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 80.000 mm
Pad Parameter C22P C22p 80.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Mechanical Design Calculation 135
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-9 Step: 35 5:52pm Apr 25,2023

Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 79.61

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 15.185 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 17.843 (C,D)
M(PHI) / ( P ) 0.017 2C1 0.222 (A,B)
M(PHI) / ( P ) 0.017 1C ! 0.208 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.017 3A 0.385 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.017 3B 1.738 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.017 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.017 3C 17.843 (A,B)


N(x) / ( P/Rm ) 0.017 4C 15.185 (C,D)
M(x) / ( P ) 0.017 1C1 ! 0.244 (A,B)
M(x) / ( P ) 0.017 2C 0.215 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.017 4A 0.373 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.017 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.017 4B 0.413 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.101 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Bend. P | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -5.1| 3.8| -5.1| 3.8| -4.9| 3.4| -4.9| 3.4|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Bend. P | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -5.6| 4.1| -5.6| 4.1| -4.9| 3.6| -4.9| 3.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Mechanical Design Calculation 136
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-9 Step: 35 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.027 4C 31.296 (A,B)
N(PHI) / ( P/Rm ) 0.027 3C 31.026 (C,D)
M(PHI) / ( P ) 0.027 2C1 ! 0.126 (A,B)
M(PHI) / ( P ) 0.027 1C ! 0.175 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.027 3A 2.473 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.027 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.027 3B 9.855 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.027 1B ! 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.027 3C 31.026 (A,B)


N(x) / ( P/Rm ) 0.027 4C 31.296 (C,D)
M(x) / ( P ) 0.027 1C1 0.186 (A,B)
M(x) / ( P ) 0.027 2C ! 0.127 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.027 4A 3.061 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.027 4B 2.461 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.027 2B ! 0.089 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Bend. P | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Mechanical Design Calculation 137
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-9 Step: 35 5:52pm Apr 25,2023

| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
Circ. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Q (SUS) | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5|
Long. Pl (SUS) | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Q (SUS) | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.4| 53.1| 52.4| 53.1| 52.3| 53.0| 52.3| 53.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 48.0| 57.5| 48.0| 57.5| 48.2| 57.2| 48.2| 57.2|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 53.75 138.00 | Passed |
Pm+Pl (SUS) | 53.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 57.54 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------
Mechanical Design Calculation 138
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-9 Step: 35 5:52pm Apr 25,2023

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Q (SUS) | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Q (SUS) | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.7| 110.3| 109.7| 110.3| 109.7| 110.4| 109.7| 110.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.5| 121.5| 98.5| 121.5| 94.2| 125.8| 94.2| 125.8|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.35 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 125.84 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 139
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-10 Step: 36 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: PS-10 :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Square


Parameter C11 C11 50.00 mm

Thickness of Reinforcing Pad Tpad 10.000 mm


Pad Parameter C11P C11p 80.000 mm
Pad Parameter C22P C22p 80.000 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P 1196.4 N
Longitudinal Shear (SUS) Vl 304.0 N
Circumferential Shear (SUS) Vc 304.0 N
Circumferential Moment (SUS) Mc 0.0 N-mm
Longitudinal Moment (SUS) Ml 0.0 N-mm
Torsional Moment (SUS) Mt 0.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

WRC 107 Stress Calculation for SUStained loads:


Radial Load P 1196.4 N
Circumferential Shear VC 304.0 N
Longitudinal Shear VL 304.0 N
Circumferential Moment MC 0.0 N-mm
Longitudinal Moment ML 0.0 N-mm
Mechanical Design Calculation 140
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-10 Step: 36 5:52pm Apr 25,2023

Torsional Moment MT 0.0 N-mm

Dimensionless Parameters used : Gamma = 79.61

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.017 4C 15.185 (A,B)
N(PHI) / ( P/Rm ) 0.017 3C 17.843 (C,D)
M(PHI) / ( P ) 0.017 2C1 0.222 (A,B)
M(PHI) / ( P ) 0.017 1C ! 0.208 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.017 3A 0.385 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.017 1A ! 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.017 3B 1.738 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.017 1B ! 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.017 3C 17.843 (A,B)


N(x) / ( P/Rm ) 0.017 4C 15.185 (C,D)
M(x) / ( P ) 0.017 1C1 ! 0.244 (A,B)
M(x) / ( P ) 0.017 2C 0.215 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.017 4A 0.373 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.017 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.017 4B 0.413 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.017 2B ! 0.101 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Bend. P | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -5.1| 3.8| -5.1| 3.8| -4.9| 3.4| -4.9| 3.4|
------------------------------------------------------------------------------------------------
Long. Memb. P | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Bend. P | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -5.6| 4.1| -5.6| 4.1| -4.9| 3.6| -4.9| 3.6|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Mechanical Design Calculation 141
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-10 Step: 36 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.027 4C 31.296 (A,B)
N(PHI) / ( P/Rm ) 0.027 3C 31.026 (C,D)
M(PHI) / ( P ) 0.027 2C1 ! 0.126 (A,B)
M(PHI) / ( P ) 0.027 1C ! 0.175 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.027 3A 2.473 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.027 1A ! 0.100 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.027 3B 9.855 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.027 1B ! 0.057 (A,B,C,D)

N(x) / ( P/Rm ) 0.027 3C 31.026 (A,B)


N(x) / ( P/Rm ) 0.027 4C 31.296 (C,D)
M(x) / ( P ) 0.027 1C1 0.186 (A,B)
M(x) / ( P ) 0.027 2C ! 0.127 (C,D)

N(x) / ( MC/(Rm**2 * Beta) ) 0.027 4A 3.061


(A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.027 2A ! 0.058 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.027 4B 2.461 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.027 2B ! 0.089 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Bend. P | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Mechanical Design Calculation 142
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-10 Step: 36 5:52pm Apr 25,2023

Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
Circ. Pl (SUS) | -0.6| -0.6| -0.6| -0.6| -0.7| -0.7| -0.7| -0.7|
Circ. Q (SUS) | -4.4| 4.4| -4.4| 4.4| -4.1| 4.1| -4.1| 4.1|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5| 26.5|
Long. Pl (SUS) | -0.7| -0.7| -0.7| -0.7| -0.6| -0.6| -0.6| -0.6|
Long. Q (SUS) | -4.8| 4.8| -4.8| 4.8| -4.3| 4.3| -4.3| 4.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 53.1| 53.7| 53.1| 53.7| 53.1| 53.7| 53.1| 53.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.4| 53.1| 52.4| 53.1| 52.3| 53.0| 52.3| 53.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 48.0| 57.5| 48.0| 57.5| 48.2| 57.2| 48.2| 57.2|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 53.75 138.00 | Passed |
Pm+Pl (SUS) | 53.12 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 57.54 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Mechanical Design Calculation 143
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-10 Step: 36 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.8| -2.8| -2.8| -2.8| -2.7| -2.7| -2.7| -2.7|
Circ. Q (SUS) | -11.2| 11.2| -11.2| 11.2| -15.5| 15.5| -15.5| 15.5|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Q (SUS) | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.7| 110.3| 109.7| 110.3| 109.7| 110.4| 109.7| 110.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 98.5| 121.5| 98.5| 121.5| 94.2| 125.8| 94.2| 125.8|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 110.35 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 125.84 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 144
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: Clip:[1 of 1] Step: 37 5:52pm Apr 25,2023

Input Echo, WRC107/537 Item 1, Description: Clip:[1 of 1] :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Square


Parameter C11 C11 101.00 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust No

External Forces and Moments in WRC 107/537 Convention:

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

Error/Warning Messages for WRC 107/537 Analysis: 1


ERROR - There is no Input for SUS, EXP or OCC Loadings.
The analysis will not be possible until there are no errors.

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 145
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Input, Nozzle Desc: E_10-Inch From: 20

Pressure for Reinforcement Calculations P 0.7038 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Elliptical Head D 3000.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 12.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 0.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 0.00 deg
Diameter 10.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 80

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 182.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 250.0000 mm
Weld leg size, Inside Element to Shell Wi 14.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 369.0500 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 9.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 8.0000 mm
Reinforcing Pad Width 48.0000 mm

Flange Class 150


Flange Grade GR 1.1

Piping Exit Angle [North Clockwise reference] 225.0 deg


Mechanical Design Calculation 146
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Bend Radius Multiplier 1.00


Horizontal Run Length 1598.0 mm
Centerline Distance to Tangent 1200.0 mm

The Pressure Design option was MAWP + static head (to the nozzle).

Insert/Set-in Nozzle With Pad, with Inside projection

Reinforcement CALCULATION, Description: E_10-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 10.750 in.


Actual Thickness Used in Calculation 0.520 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]


= P*D*K1/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 0.7*3006.0*0.8983/(2*138.0*1.0-0.2*0.7)
= 6.8896 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.7*136.525/(118*1.0+0.4*0.7)
= 0.8124 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 505.2934 mm
Parallel to Vessel Wall, opening length d 252.6467 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm
Normal to Vessel Wall, Inward 18.0041 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.855, 1. )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Mechanical Design Calculation 147
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Area Required Ar | 1760.998| NA| NA|


Area in Shell A1 | 526.956| NA| NA|
Area in Nozzle Wall A2 | 361.283| NA| NA|
Area in Inward Nozzle A3 | 221.737| NA| NA|
Area in Welds A41+A42+A43 | 283.614| NA| NA|
Area in Element A5 | 1151.996| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 2545.584| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 303.6675 12.0000 mm
Based on given Pad Diameter: 369.0500 3.8272 mm
Based on Shell or Nozzle Thickness: 303.6675 12.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (252.6467*6.8896*1.0+2*10.2016*6.8896*1.0*(1-0.86))
= 1760.998 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 252.647( 1.0 * 9.0 - 1.0 * 6.89 ) - 2 * 10.202
( 1.0 * 9.0 - 1.0 * 6.8896 ) * ( 1 - 0.855 )
= 526.956 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.5 ) * ( 10.2 - 0.81 ) * 0.8551
= 361.283 mm²

Area Available in Inward Nozzle [A3]:


= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 7.2016 * ( 18.0041 ) * 0.8551
= 221.737 mm²

Area Available in Welds [A41 + A42 + A43]:


= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (141.75 ) * 0.86 + (95.2053 ) * 0.86 + 228.6² * 1.
= 283.614 mm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 369.05 - 273.05 ) * 12.0 * 1.
= 1151.996 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.8124 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.6493 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.6493 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.1026 mm
Mechanical Design Calculation 148
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.103, max( 10.6493, 4.5 ) ]
= 10.6493 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.8124, 10.6493 )
= 10.6493 mm

Available Nozzle Neck Thickness = 13.2016 mm🠖OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 19.5, Allowable : 118.0 MPa Passed
Expansion : 0.0, Allowable : 275.4 MPa Passed
Occasional : 4.2, Allowable : 156.9 MPa Passed
Shear : 12.6, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 13.202, tr = 0.812, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.08, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.766, Temp. Reduction = 13 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -36 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.766, Temp. Reduction = 13 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -36 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 6.89, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.766, Temp. Reduction = 13 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Mechanical Design Calculation 149
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Min Metal Temp. at Required thickness (UCS 66.1) -36 °C


Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 6.89, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.766, Temp. Reduction = 13 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -36 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the Nozzle : -36 °C


Gov. MDMT of the Reinforcement Pad : -36 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -36 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.70/1.96 = 0.359

Weld Size Calculations, Description: E_10-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 10.2016 mm


Intermediate Calc. for pad/shell Welds TminPad 12.0000 mm
Intermediate Calc. for Inward Weld TminIns 10.2016 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 7.1412 = 0.7 * tmin. 8.4840 = 0.7 * Wo mm
Pad Weld 6.0000 = 0.5*TminPad 6.3630 = 0.7 * Wp mm
Inward Weld 6.0000 = Min per Code 6.8980 = 0.7 * Wi-Can mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (1760.998 - 526.9555 + 2 * 10.2016 * 0.8551 *
(1.0 * 9.0 - 6.8896 ) )138)
= 175360.88 N

Note: F is always set to 1.0 throughout the calculation.


Mechanical Design Calculation 150
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 361.2827 + 1151.9957 + 283.6139 - 3.7482 * 0.86 ) * 138
= 236712.50 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 361.2827 + 221.7366 + 204.5381 + ( 157.017 ) ) * 138
= 130337.83 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 361.2827 + 221.7366 + 283.6139 + 1151.9957 + ( 157.017 ) ) * 138
= 300208.16 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.05 * 12.0 * 0.49 * 118
= 297562. N

Shear, Inward Nozzle Weld [Sinw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.05 * 9.7573 * 0.49 * 118
= 241950. N

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 369.05 * 9.0 * 0.49 * 138
= 352758. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 131.4242) * ( 13.2016 - 3.0 ) * 0.7 * 118
= 347882. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 273.05 * 8.0 * 0.74 * 138
= 350362. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 273.05 * ( 12.0 - 3.0 ) * 0.74 * 138
= 394158. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 352758 + 347882 ) = 700639 N

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 297562 + 350362 + 394158 + 241950 ) = 1284032 N

Failure Path [Path 3-3]:


Mechanical Design Calculation 151
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

= ( Spew + Tngw + Sinw )


= ( 352758 + 394158 + 241950 ) = 988867 N

Summary of Failure Path Calculations:


Path 1-1 = 700639 N , must exceed W = 175360 N or W1 = 236712 N
Path 2-2 = 1284032 N , must exceed W = 175360 N or W2 = 130337 N
Path 3-3 = 988866 N , must exceed W = 175360 N or W3 = 300208 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 3.4417 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 444.0000 mm

Input Echo, WRC107/537 Item 1, Description: E_10-Inch :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Spherical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 5400.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round


WRC107 Attachment Classification Holsol Hollow

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 273.050 mm
Nozzle Thickness Tn 13.202 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Thickness of Reinforcing Pad Tpad 12.000 mm


Diameter of Reinforcing Pad Dpad 369.050 mm

Design Internal Pressure Dp 0.704 MPa


Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -9180.0 N
Longitudinal Shear (SUS) (Vl) V1 11490.0 N
Circumferential Shear (SUS) (Vc) V2 11490.0 N
Circumferential Moment (SUS) (Mc) M1 5430001.5 N-mm
Longitudinal Moment (SUS) (Ml) M2 6900000.5 N-mm
Torsional Moment (SUS) Mt 8779995.0 N-mm
Mechanical Design Calculation 152
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 273.05 + 2 * 1.65 * sqrt( 2707.5 ( 12.0 - 3.0 ) )
= 788.183 mm

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -42805.7 N
Circumferential Shear (VC) V2 11490.0 N
Longitudinal Shear (VL) V1 11490.0 N
Circumferential Moment (MC) M1 5430001.5 N-mm
Longitudinal Moment (ML) M2 6900000.5 N-mm
Torsional Moment MT 8779995.0 N-mm

Dimensionless Parameters: U = 0.57 TAU = 12.88 RHO = 2.06

Dimensionless Loads for Spherical Shells at Attachment Junction:


------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SP 3 0.05138 (A,B,C,D)
M(x) / P SP 3 0.05054 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SM 3 0.10911 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SM 3 0.12060 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SM 3 0.10911 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SM 3 0.12060 (A,B,C,D)

N(y) * T / P SP 3 0.20310 (A,B,C,D)


M(y) / P SP 3 0.04433 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SM 3 0.19608 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SM 3 0.13024 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SM 3 0.19608 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SM 3 0.13024 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | 5.0| 5.0| 5.0| 5.0| 5.0| 5.0| 5.0| 5.0|
Rad. Bend. P | 29.4| -29.4| 29.4| -29.4| 29.4| -29.4| 29.4| -29.4|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -5.6| -5.6| 5.6| 5.6|
Mechanical Design Calculation 153
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -37.3| 37.3| 37.3| -37.3|
Rad. Memb. ML | -7.1| -7.1| 7.1| 7.1| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -47.4| 47.4| 47.4| -47.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -20.1| 15.8| 89.0| -64.7| -8.5| 7.2| 77.4| -56.1|
------------------------------------------------------------------------------------------------
Tang. Memb. P | 19.7| 19.7| 19.7| 19.7| 19.7| 19.7| 19.7| 19.7|
Tang. Bend. P | 25.8| -25.8| 25.8| -25.8| 25.8| -25.8| 25.8| -25.8|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -10.1| -10.1| 10.1| 10.1|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -40.3| 40.3| 40.3| -40.3|
Tang. Memb. ML | -12.8| -12.8| 12.8| 12.8| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -51.2| 51.2| 51.2| -51.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -18.5| 32.2| 109.6| -44.5| -4.9| 24.1| 95.9| -36.3|
------------------------------------------------------------------------------------------------
Shear VC | 1.3| 1.3| -1.3| -1.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.3| -1.3| 1.3| 1.3|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.8| 4.8| 2.3| 2.3| 2.3| 2.3| 4.8| 4.8|
------------------------------------------------------------------------------------------------
Str. Int. | 24.2| 33.6| 109.8| 65.0| 9.6| 24.4| 97.1| 57.3|

Unitless Prm: U = 1.18 TAU = 0.00 ( 17.59) RHO = 0.00 ( 0.88)

Dimensionless Loads for Spherical Shells at Pad edge:


------------------------------------------------------------
Curves read for 1979 Figure Value Location
------------------------------------------------------------
N(x) * T / P SR 2 0.05290 (A,B,C,D)
M(x) / P SR 2 0.02718 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / MC SR 3 0.05924 (A,B,C,D)
M(x) * SQRT(Rm * T ) / MC SR 3 0.04999 (A,B,C,D)
N(x) * T * SQRT(Rm * T ) / ML SR 3 0.05924 (A,B,C,D)
M(x) * SQRT(Rm * T ) / ML SR 3 0.04999 (A,B,C,D)

N(y) * T / P SR 2 0.01598 (A,B,C,D)


M(y) / P SR 2 0.00820 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / MC SR 3 0.01767 (A,B,C,D)
M(y) * SQRT(Rm * T ) / MC SR 3 0.01522 (A,B,C,D)
N(y) * T * SQRT(Rm * T ) / ML SR 3 0.01767 (A,B,C,D)
M(y) * SQRT(Rm * T ) / ML SR 3 0.01522 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Memb. P | 28.0| 28.0| 28.0| 28.0| 28.0| 28.0| 28.0| 28.0|
Rad. Bend. P | 86.2| -86.2| 86.2| -86.2| 86.2| -86.2| 86.2| -86.2|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -25.4| -25.4| 25.4| 25.4|
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -128.8| 128.8| 128.8| -128.8|
Rad. Memb. ML | -32.3| -32.3| 32.3| 32.3| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -163.6| 163.6| 163.6| -163.6| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -81.8| 73.1| 310.1| -189.5| -40.0| 45.1| 268.3| -161.5|
------------------------------------------------------------------------------------------------
Tang. Memb. P | 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4| 8.4|
Mechanical Design Calculation 154
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Tang. Bend. P | 26.0| -26.0| 26.0| -26.0| 26.0| -26.0| 26.0| -26.0|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -7.6| -7.6| 7.6| 7.6|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -39.2| 39.2| 39.2| -39.2|

Tang. Memb. ML | -9.6| -9.6| 9.6| 9.6| 0.0| 0.0|


0.0| 0.0|
Tang. Bend. ML | -49.8| 49.8| 49.8| -49.8| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -25.0| 22.6| 93.9| -57.8| -12.3| 14.1| 81.3| -49.2|
------------------------------------------------------------------------------------------------
Shear VC | 2.2| 2.2| -2.2| -2.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -2.2| -2.2| 2.2| 2.2|
Shear MT | 4.6| 4.6| 4.6| 4.6| 4.6| 4.6| 4.6| 4.6|
| |
Tot. Shear| 6.8| 6.8| 2.4| 2.4| 2.4| 2.4| 6.8| 6.8|
------------------------------------------------------------------------------------------------
Str. Int. | 82.6| 74.0| 310.1| 189.6| 40.2| 45.3| 268.6| 162.0|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 45.3| 45.3| 45.3| 45.3| 45.3| 45.3| 45.3| 45.3|
Rad. Pl (SUS) | -2.2| -2.2| 12.1| 12.1| -0.6| -0.6| 10.6| 10.6|
Rad. Q (SUS) | -18.0| 18.0| 76.9| -76.9| -7.9| 7.9| 66.8| -66.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 45.3| 45.3| 45.3| 45.3| 45.3| 45.3| 45.3| 45.3|
Long. Pl (SUS) | 6.9| 6.9| 32.6| 32.6| 9.6| 9.6| 29.8| 29.8|
Long. Q (SUS) | -25.4| 25.4| 77.0| -77.0| -14.5| 14.5| 66.1| -66.1|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 1.3| 1.3| -1.3| -1.3| -1.3| -1.3| 1.3| 1.3|
Shear Q (SUS) | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
Pm (SUS) | 45.3| 45.3| 45.3| 45.3| 45.3| 45.3| 45.3| 45.3|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 52.3| 52.3| 77.9| 77.9| 55.1| 55.1| 75.2| 75.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 30.9| 78.9| 155.1| 20.8| 41.5| 69.7| 142.4| 22.1|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 45.30 138.00 | Passed |
Mechanical Design Calculation 155
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: E_10-Inch Nozl: 31 5:52pm Apr 25,2023

Pm+Pl (SUS) | 77.94 207.00 | Passed |


Pm+Pl+Q (TOTAL)| 155.13 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Rad. Pm (SUS) | 105.7| 105.7| 105.7| 105.7| 105.7| 105.7| 105.7| 105.7|
Rad. Pl (SUS) | -4.4| -4.4| 60.3| 60.3| 2.5| 2.5| 53.4| 53.4|
Rad. Q (SUS) | -77.4| 77.4| 249.8| -249.8| -42.6| 42.6| 214.9| -214.9|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 105.7| 105.7| 105.7| 105.7| 105.7| 105.7| 105.7| 105.7|
Long. Pl (SUS) | -1.2| -1.2| 18.1| 18.1| 0.9| 0.9| 16.0| 16.0|
Long. Q (SUS) | -23.8| 23.8| 75.8| -75.8| -13.2| 13.2| 65.2| -65.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 2.2| 2.2| -2.2| -2.2| -2.2| -2.2| 2.2| 2.2|
Shear Q (SUS) | 4.6| 4.6| 4.6| 4.6| 4.6| 4.6| 4.6| 4.6|
Pm (SUS) | 105.7| 105.7| 105.7| 105.7| 105.7| 105.7| 105.7| 105.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 105.6| 105.6| 166.1| 166.1| 109.7| 109.7| 159.2| 159.2|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 81.5| 179.6| 415.8| 131.9| 93.5| 151.0| 374.3| 113.2|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 105.69 138.00 | Passed |
Pm+Pl (SUS) | 166.09 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 415.80 413.99 | Failed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 156
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F1_3-Inch Nozl: 32 5:52pm Apr 25,2023

Input, Nozzle Desc: F1_3-Inch From: 20

Pressure for Reinforcement Calculations P 0.7030 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Elliptical Head D 3000.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 12.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 700.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 160.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 201.4500 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 190.0000 mm
Thickness of Pad te 16.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 50.5500 mm

Flange Class 150


Flange Grade GR 1.1

Piping Exit Angle [North Clockwise reference] 0.0 deg


Mechanical Design Calculation 157
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F1_3-Inch Nozl: 32 5:52pm Apr 25,2023

Bend Radius Multiplier 1.50


Horizontal Run Length 930.0 mm
Centerline Distance to Tangent 950.0 mm

The Pressure Design option was MAWP + static head (to the nozzle).

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: F1_3-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 3.500 in.


Actual Thickness Used in Calculation 0.383 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]


= P*D*K1/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 0.7*3006.0*0.8983/(2*138.0*1.0-0.2*0.7)
= 6.8812 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.7*44.45/(118*1.0+0.4*0.7)
= 0.2642 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 150.8618 mm
Parallel to Vessel Wall, opening length d 75.4309 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Taking a UG-36(c)(3)(a) exemption for nozzle: F1_3-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.2642 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.6401 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.6401 mm
Mechanical Design Calculation 158
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F1_3-Inch Nozl: 32 5:52pm Apr 25,2023

Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm


Wall Thickness per table UG-45 tb3 = 7.8000 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 7.8, max( 10.6401, 4.5 ) ]
= 7.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.2642, 7.8 )
= 7.8000 mm

Available Nozzle Neck Thickness = 9.7345 mm🠖OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 6.881, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.765, Temp. Reduction = 13 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -36 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C
Mechanical Design Calculation 159
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F1_3-Inch Nozl: 32 5:52pm Apr 25,2023

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the Nozzle : -104 °C


Gov. MDMT of the Reinforcement Pad : -36 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -36 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.70/1.96 = 0.359

Weld Size Calculations, Description: F1_3-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 6.7345 mm


Intermediate Calc. for pad/shell Welds TminPad 13.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.7142 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Pad Weld 6.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.3647 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 213.8148 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 160
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F2_3-Inch Nozl: 33 5:52pm Apr 25,2023

Input, Nozzle Desc: F2_3-Inch From: 20

Pressure for Reinforcement Calculations P 0.7030 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Elliptical Head D 3000.00 mm


Aspect Ratio of Elliptical Head Ar 2.00
Head Finished (Minimum) Thickness t 12.0000 mm
Head Internal Corrosion Allowance c 3.0000 mm
Head External Corrosion Allowance co 0.0000 mm

Distance from Head Centerline L1 700.0000 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 100.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 201.4500 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 190.0000 mm
Thickness of Pad te 16.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 50.5500 mm

Flange Class 150


Flange Grade GR 1.1

Piping Exit Angle [North Clockwise reference] 0.0 deg


Mechanical Design Calculation 161
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F2_3-Inch Nozl: 33 5:52pm Apr 25,2023

Bend Radius Multiplier 1.50


Horizontal Run Length 930.0 mm
Centerline Distance to Tangent 950.0 mm

The Pressure Design option was MAWP + static head (to the nozzle).

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: F2_3-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 3.500 in.


Actual Thickness Used in Calculation 0.383 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Elliptical Head, tr [Int. Press]


= P*D*K1/(2*Sv*E-0.2*P) per Appendix 1-4(c)
= 0.7*3006.0*0.8983/(2*138.0*1.0-0.2*0.7)
= 6.8812 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.7*44.45/(118*1.0+0.4*0.7)
= 0.2642 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 150.8618 mm
Parallel to Vessel Wall, opening length d 75.4309 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Taking a UG-36(c)(3)(a) exemption for nozzle: F2_3-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.2642 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.6401 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.6401 mm
Mechanical Design Calculation 162
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F2_3-Inch Nozl: 33 5:52pm Apr 25,2023

Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm


Wall Thickness per table UG-45 tb3 = 7.8000 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 7.8, max( 10.6401, 4.5 ) ]
= 7.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.2642, 7.8 )
= 7.8000 mm

Available Nozzle Neck Thickness = 9.7345 mm🠖OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 6.881, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.765, Temp. Reduction = 13 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -36 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.264, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.039, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the Nozzle : -104 °C


Gov. MDMT of the Reinforcement Pad : -36 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -36 °C
Mechanical Design Calculation 163
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: F2_3-Inch Nozl: 33 5:52pm Apr 25,2023

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -48 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.70/1.96 = 0.359

Weld Size Calculations, Description: F2_3-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 6.7345 mm


Intermediate Calc. for pad/shell Welds TminPad 13.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.7142 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Pad Weld 6.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.3647 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 213.8148 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 164
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

Input, Nozzle Desc: A_30-Inch From: 40

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 28.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Required Thickness of Shell or Head (User) Tsuser 12.0000 mm

Distance from Bottom/Left Tangent 2175.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Inside


Layout Angle 135.00 deg
Diameter 30.0000 in.

Size and Thickness Basis Actual


Actual Thickness tn 16.0000 mm

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 257.1750 mm


Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 16.0000 mm
Inside Projection h 1200.0000 mm
Weld leg size, Inside Element to Shell Wi 20.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).

Insert/Set-in Nozzle No Pad, with Inside projection

Reinforcement CALCULATION, Description: A_30-Inch


Mechanical Design Calculation 165
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 30.000 in.


Actual Thickness Used in Calculation 0.630 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 0.68*384.0/(138*1.0-0.6*0.68)
= 1.8843 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1536.0000 mm
Parallel to Vessel Wall, opening length d 768.0000 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 32.5000 mm
Normal to Vessel Wall, Inward 25.0000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1., 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 9216.001| NA| NA|
Area in Shell A1 | 9984.004| NA| NA|
Area in Nozzle Wall A2 | 722.520| NA| NA|
Area in Inward Nozzle A3 | 499.998| NA| NA|
Area in Welds A41+A42+A43 | 648.291| NA| NA|
Area in Element A5 | 0.000| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 11854.812| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (768.0*12.0*1.0+2*13.0*12.0*1.0*(1-1.))
= 9216.001 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
Mechanical Design Calculation 166
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

= 768.0( 1.0 * 25.0 - 1.0 * 12.0 ) - 2 * 13.0


( 1.0 * 25.0 - 1.0 * 12.0 ) * ( 1 - 1. )
= 9984.004 mm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp )( tn - trn )fr2
= ( 2 * 32.5 )( 13.0 - 1.88 ) 1.
= 722.520 mm²

Area Available in Inward Nozzle [A3]:


= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 10.0 * ( 25.0 ) * 1.
= 499.998 mm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 20.0² * 1. + ( 15.7573 )² * 1.
= 648.291 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 4.8843 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 15.0000 mm
Wall Thickness tb1 = max(trb1, tr16b) = 15.0000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.3312 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.331, max( 15.0, 4.5 ) ]
= 11.3312 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 4.8843, 11.3312 )
= 11.3312 mm

Available Nozzle Neck Thickness = 16.0000 mm🠖OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 23.1, Allowable : 138.0 MPa Passed
Expansion : 0.0, Allowable : 321.9 MPa Passed
Occasional : 9.8, Allowable : 183.5 MPa Passed
Shear : 3.2, Allowable : 96.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, min( Curve:B, Curve:A)


----------------------------------------------------------------------
Govrn. thk, tg = 16.0, tr = 1.884, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.145, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve A 6 °C


Mechanical Design Calculation 167
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

Min Metal Temp. at Required thickness (UCS 66.1) -104


°C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 16.0, tr = 1.884, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.145, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: A_30-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 13.0000 mm


Intermediate Calc. for Inward Weld TminIns 13.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm
Inward Weld 6.0000 = Min per Code11.1400 = 0.7 * Wi-Can mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (9216.001 - 9984.0039 + 2 * 13.0 * 1. *
(1.0 * 25.0 - 12.0 ) )138)
= max( 0, -59334.42) N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 722.5197 + 0.0 + 648.2906 - 9.7753 * 1. ) * 138
Mechanical Design Calculation 168
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

= 154891.53 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 722.5197 + 499.9981 + 648.2906 + ( 649.9978 ) ) * 138
= 347835.38 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 722.5197 + 499.9981 + 648.2906 + 0.0 + ( 649.9978 ) ) * 138
= 347835.38 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 794.0 * 20.0 * 0.49 * 138
= 1686550. N

Shear, Inward Nozzle Weld [Sinw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 794.0 * 15.7573 * 0.49 * 138
= 1328775. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 390.5) * ( 16.0 - 3.0 ) * 0.7 * 138
= 1540441. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.1416/2.0 ) * 794.0 * ( 16.0 - 0.0 ) * 0.74 * 138
= 2037635. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SONW + SNW ) = ( 1686550 + 1540441 ) = 3226991 N

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 1686550 + 0 + 2037635 + 1328775 ) = 5052960 N

Failure Path [Path 3-3]:


= ( Sonw + Tngw + Sinw )
= ( 1686550 + 2037635 + 1328775 ) = 5052960 N

Summary of Failure Path Calculations:


Path 1-1 = 3226990 N , must exceed W = 0 N or W1 = 154891 N
Path 2-2 = 5052959 N , must exceed W = 0 N or W2 = 347835 N
Path 3-3 = 5052959 N , must exceed W = 0 N or W3 = 347835 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 53.4900 mm


Mechanical Design Calculation 169
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

The Cut Length for this Nozzle is, Drop + Ho + H + T : 1485.1750 mm

Percent Elongation Calculations:


% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.057 %

Input Echo, WRC107/537 Item 1, Description: A_30-Inch :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 28.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 762.000 mm
Nozzle Thickness Tn 16.000 mm
Nozzle Material SA-516 70
Nozzle UNS Number K02700
Nozzle Cold S.I. Allowable SNmc 138.00 MPa
Nozzle Hot S.I. Allowable SNmh 138.00 MPa

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -36000.0 N
Longitudinal Shear (SUS) Vl 36000.0 N
Circumferential Shear (SUS) Vc 36000.0 N
Circumferential Moment (SUS) Mc 54000000.0 N-mm
Longitudinal Moment (SUS) Ml 70200056.0 N-mm
Torsional Moment (SUS) Mt 8.1 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
Mechanical Design Calculation 170
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 794.0 + 2 * 1.65 * sqrt( 1515.5 ( 28.0 - 3.0 ) )
= 1436.336 mm

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -343870.2 N
Circumferential Shear VC 36000.0 N
Longitudinal Shear VL 36000.0 N
Circumferential Moment MC 54000000.0 N-mm
Longitudinal Moment ML 70200056.0 N-mm
Torsional Moment MT 8.1 N-mm

Dimensionless Parameters used : Gamma = 60.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location

-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.229 4C 7.109 (A,B)
N(PHI) / ( P/Rm ) 0.229 3C 3.624 (C,D)
M(PHI) / ( P ) 0.229 2C1 0.020 (A,B)
M(PHI) / ( P ) 0.229 1C ! 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.229 3A 2.172 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.229 1A 0.063 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.229 3B 4.852 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.229 1B 0.015 (A,B,C,D)

N(x) / ( P/Rm ) 0.229 3C 3.624 (A,B)


N(x) / ( P/Rm ) 0.229 4C 7.109 (C,D)
M(x) / ( P ) 0.229 1C1 0.046 (A,B)
M(x) / ( P ) 0.229 2C ! 0.034 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.229 4A 5.377 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.229 2A 0.027 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.229 4B 2.319 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.229 2B 0.021 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
Mechanical Design Calculation 171
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

------------------------------------------------------------------------------------------------
Circ. Memb. P | 64.5| 64.5| 64.5| 64.5| 32.9| 32.9| 32.9| 32.9|
Circ. Bend. P | 66.2| -66.2| 66.2| -66.2| 219.2| -219.2| 219.2| -219.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -8.9| -8.9| 8.9| 8.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -93.5| 93.5| 93.5| -93.5|
Circ. Memb. ML | -25.9| -25.9| 25.9| 25.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -28.5| 28.5| 28.5| -28.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 76.4| 0.9| 185.1| -4.3| 149.7| -101.8| 354.5| -270.9|
------------------------------------------------------------------------------------------------
Long. Memb. P | 32.9| 32.9| 32.9| 32.9| 64.5| 64.5| 64.5| 64.5|
Long. Bend. P | 151.5| -151.5| 151.5| -151.5| 113.6| -113.6| 113.6| -113.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -22.1| -22.1| 22.1| 22.1|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -40.7| 40.7| 40.7| -40.7|
Long. Memb. ML | -12.4| -12.4| 12.4| 12.4| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -39.9| 39.9| 39.9| -39.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 132.1| -91.1| 236.6| -146.1| 115.4| -30.5| 240.9| -67.7|
------------------------------------------------------------------------------------------------
Shear VC | 1.2| 1.2| -1.2| -1.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 1.2| 1.2| -1.2| -1.2| -1.2| -1.2| 1.2| 1.2|
------------------------------------------------------------------------------------------------
Str. Int. | 132.1| 92.0| 236.6| 146.1| 149.8| 101.8| 354.5| 270.9|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 40.3| 40.9| 40.3| 40.9| 40.3| 40.9| 40.3| 40.9|
Circ. Pl (SUS) | 38.7| 38.7| 90.4| 90.4| 24.0| 24.0| 41.8| 41.8|
Circ. Q (SUS) | 37.7| -37.7| 94.7| -94.7| 125.8| -125.8| 312.7| -312.7|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 20.1| 20.1| 20.1| 20.1| 20.1| 20.1| 20.1| 20.1|
Long. Pl (SUS) | 20.5| 20.5| 45.3| 45.3| 42.5| 42.5| 86.6| 86.6|
Long. Q (SUS) | 111.6| -111.6| 191.3| -191.3| 73.0| -73.0| 154.3| -154.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 1.2| 1.2| -1.2| -1.2| -1.2| -1.2| 1.2| 1.2|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 40.3| 40.9| 40.3| 40.9| 40.3| 40.9| 40.3| 40.9|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 78.9| 79.6| 130.7| 131.4| 64.8| 65.4| 106.8| 106.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 152.3| 112.8| 256.8| 162.6| 190.0| 60.9| 394.7| 229.9|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 40.93 138.00 | Passed |
Mechanical Design Calculation 172
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023

Pm+Pl (SUS) | 131.35 207.00 | Passed |


Pm+Pl+Q (TOTAL)| 394.74 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 173
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023

Input, Nozzle Desc: M3_24-Inch From: 40

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2658.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 300.00 deg
Diameter 24.0000 in.

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 85.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 900.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 145.2000 mm
This is a Manway or Access Opening.

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 174
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: M3_24-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 24.000 in.


Actual Thickness Used in Calculation 0.472 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*304.8/(138*1.0+0.4*0.68)
= 1.4883 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1183.2001 mm
Parallel to Vessel Wall, opening length d 591.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1., 1. )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 4363.123| NA| NA|
Area in Shell A1 | 961.281| NA| NA|
Area in Nozzle Wall A2 | 338.024| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 199.999| NA| NA|
Area in Element A5 | 3484.787| NA| NA|
Mechanical Design Calculation 175
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023

---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 4984.092| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 848.2525 12.0000 mm
Based on given Pad Diameter: 900.0000 9.8617 mm
Based on Shell or Nozzle Thickness: 848.2525 12.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6*7.3751*1.0+2*9.0*7.3751*1.0*(1-1.))
= 4363.123 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 591.6( 1.0 * 9.0 - 1.0 * 7.375 ) - 2 * 9.0
( 1.0 * 9.0 - 1.0 * 7.3751 ) * ( 1 - 1. )
= 961.281 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.5 ) * ( 9.0 - 1.49 ) * 1.
= 338.024 mm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1. + (0.0)² * 1. + 10.0² * 1.
= 199.999 mm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 900.0 - 609.6 ) * 12.0 * 1.
= 3484.787 mm²

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Mechanical Design Calculation 176
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023

Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the Nozzle : -33 °C


Gov. MDMT of the Reinforcement Pad : -33 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -33 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: M3_24-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 9.0000 mm


Intermediate Calc. for pad/shell Welds TminPad 9.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 4.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (4363.123 - 961.2814 + 2 * 9.0 * 1. *
(1.0 * 9.0 - 7.3751 ) )138)
= 473441.53 N

Note: F is always set to 1.0 throughout the calculation.


Mechanical Design Calculation 177
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 338.0239 + 3484.7871 + 200.0 - 0.0 * 1. ) * 138
= 555090.56 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 338.0239 + 0.0 + 100.0 + ( 162.0 ) ) * 138
= 82794.65 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 338.0239 + 0.0 + 200.0 + 3484.7871 + ( 162.0 ) ) * 138
= 577444.19 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 609.6 * 10.0 * 0.49 * 138
= 647431. N

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 900.0 * 10.0 * 0.49 * 138
= 955853. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 300.3) * ( 12.0 - 3.0 ) * 0.7 * 138
= 820122. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 609.6 * 12.0 * 0.74 * 138
= 1173304. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 609.6 * ( 12.0 - 3.0 ) * 0.74 * 138
= 879982. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 955853 + 820122 ) = 1775975 N

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 647431 + 1173304 + 879982 + 0 ) = 2700717 N

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 955853 + 879982 + 0 ) = 1835835 N

Summary of Failure Path Calculations:


Path 1-1 = 1775975 N , must exceed W = 473441 N or W1 = 555090 N
Path 2-2 = 2700716 N , must exceed W = 473441 N or W2 = 82794 N
Mechanical Design Calculation 178
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023

Path 3-3 = 1835834 N , must exceed W = 473441 N or W3 = 577444 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 31.2941 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 128.2942 mm

Percent Elongation Calculations:


% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.008 %

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 179
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G2_3-Inch Nozl: 36 5:52pm Apr 25,2023

Input, Nozzle Desc: G2_3-Inch From: 40

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2766.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 100.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 160

Flange Material SA-105


Flange Type Weld Neck Flange

Hub Height of Integral Nozzle te 4.0000 mm


Hub Thickness of Integral Nozzle ( tn or x+tp ) 1.0000 mm

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 114.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).

Reinforcement CALCULATION, Description: G2_3-Inch


Mechanical Design Calculation 180
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G2_3-Inch Nozl: 36 5:52pm Apr 25,2023

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 3.500 in.


Actual Thickness Used in Calculation 0.383 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*44.45/(118*1.0+0.4*0.68)
= 0.2538 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 150.8618 mm
Parallel to Vessel Wall, opening length d 75.4309 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 20.8364 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: G2_3-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.2538 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.8000 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 7.8, max( 10.3751, 4.5 ) ]
= 7.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.2538, 7.8 )
= 7.8000 mm

Available Nozzle Neck Thickness = 9.7345 mm🠖OK


Mechanical Design Calculation 181
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G2_3-Inch Nozl: 36 5:52pm Apr 25,2023

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.254, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.038, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.254, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.038, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: G2_3-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 6.7345 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.7142 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.6588 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 126.6588 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 182
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G1_3-Inch Nozl: 37 5:52pm Apr 25,2023

Input, Nozzle Desc: G1_3-Inch From: 40

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 2766.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 160.00 deg
Diameter 3.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 160

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 114.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 10.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 190.0000 mm
Thickness of Pad te 16.0000 mm
Weld leg size between Pad and Shell Wp 12.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 16.0000 mm
Reinforcing Pad Width 50.5500 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 183
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G1_3-Inch Nozl: 37 5:52pm Apr 25,2023

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: G1_3-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 3.500 in.


Actual Thickness Used in Calculation 0.383 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*44.45/(118*1.0+0.4*0.68)
= 0.2538 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 150.8618 mm
Parallel to Vessel Wall, opening length d 75.4309 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Taking a UG-36(c)(3)(a) exemption for nozzle: G1_3-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.2538 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 7.8000 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 7.8, max( 10.3751, 4.5 ) ]
Mechanical Design Calculation 184
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G1_3-Inch Nozl: 37 5:52pm Apr 25,2023

= 7.8000 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.2538, 7.8 )
= 7.8000 mm

Available Nozzle Neck Thickness = 9.7345 mm🠖OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.254, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.038, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.254, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.038, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.254, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.038, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.254, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.038, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the Nozzle : -104 °C


Gov. MDMT of the Reinforcement Pad : -33 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -33 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C
Mechanical Design Calculation 185
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G1_3-Inch Nozl: 37 5:52pm Apr 25,2023

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: G1_3-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 6.7345 mm


Intermediate Calc. for pad/shell Welds TminPad 9.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.7142 = 0.7 * tmin. 7.0700 = 0.7 * Wo mm
Pad Weld 4.5000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.6588 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 126.6588 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 186
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Input, Nozzle Desc: C_4-Inch From: 50

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 18039.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 211.00 deg
Diameter 4.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 120

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 101.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 8.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 1000.0000 mm
Weld leg size, Inside Element to Shell Wi 8.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 214.3000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 10.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 50.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 187
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Insert/Set-in Nozzle With Pad, with Inside projection

Reinforcement CALCULATION, Description: C_4-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 4.500 in.


Actual Thickness Used in Calculation 0.383 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*57.15/(118*1.0+0.4*0.68)
= 0.3263 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 201.6618 mm
Parallel to Vessel Wall, opening length d 100.8309 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm
Normal to Vessel Wall, Inward 9.3364 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.855, 1. )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 758.037| NA| NA|
Area in Shell A1 | 160.667| NA| NA|
Area in Nozzle Wall A2 | 246.581| NA| NA|
Area in Inward Nozzle A3 | 59.628| NA| NA|
Mechanical Design Calculation 188
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Area in Welds A41+A42+A43 | 66.796| NA| NA|


Area in Element A5 | 1048.338| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 1582.009| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 132.9972 12.0000 mm
Based on given Pad Diameter: 214.3000 2.5682 mm
Based on Shell or Nozzle Thickness: 137.3484 9.7345 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (100.8309*7.3751*1.0+2*6.7345*7.3751*1.0*(1-0.86))
= 758.037 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 100.831( 1.0 * 9.0 - 1.0 * 7.375 ) - 2 * 6.735
( 1.0 * 9.0 - 1.0 * 7.3751 ) * ( 1 - 0.855 )
= 160.667 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.5 ) * ( 6.73 - 0.33 ) * 0.8551
= 246.581 mm²

Area Available in Inward Nozzle [A3]:


= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 3.7345 * ( 9.3364 ) * 0.8551
= 59.628 mm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 8.0² * 0.86 + (3.7573)² * 0.86 + 0.0² * 1.
= 66.796 mm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 201.6618 - 114.3 ) * 12.0 * 1.
= 1048.338 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.3263 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 8.2578 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 8.258, max( 10.3751, 4.5 ) ]
Mechanical Design Calculation 189
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

= 8.2578 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.3263, 8.2578 )
= 8.2578 mm

Available Nozzle Neck Thickness = 9.7345 mm🠖OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 28.0, Allowable : 118.0 MPa Passed
Expansion : 0.0, Allowable : 267.0 MPa Passed
Occasional : 2.4, Allowable : 156.9 MPa Passed
Shear : 18.3, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.326, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.048, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.326, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.048, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.326, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.048, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 9.735, tr = 0.326, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.048, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Mechanical Design Calculation 190
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the Nozzle : -104 °C

Gov. MDMT of the Reinforcement Pad : -33


°C
Gov. MDMT of the nozzle to shell joint welded assembly : -33 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: C_4-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 6.7345 mm


Intermediate Calc. for pad/shell Welds TminPad 9.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.7142 = 0.7 * tmin. 5.6560 = 0.7 * Wo mm
Pad Weld 4.5000 = 0.5*TminPad 7.0700 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (758.0366 - 160.6668 + 2 * 6.7345 * 0.8551 *
(1.0 * 9.0 - 7.3751 ) )138)
= 85010.79 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 246.5806 + 1048.3376 + 66.7961 - 0.5558 * 0.86 ) * 138
= 186231.52 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 246.5806 + 59.628 + 66.7961 + ( 103.6537 ) ) * 138
= 65772.09 N
Mechanical Design Calculation 191
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 246.5806 + 59.628 + 66.7961 + 1048.3376 + ( 103.6537 ) ) * 138
= 210427.77 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 8.0 * 0.49 * 118
= 83040. N

Shear, Inward Nozzle Weld [Sinw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 114.3 * 3.7573 * 0.49 * 118
= 39001. N

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 214.3 * 10.0 * 0.49 * 138
= 227599. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 53.7827) * ( 9.7345 - 3.0 ) * 0.7 * 118
= 93980. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 114.3 * 12.0 * 0.74 * 138
= 219994. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 114.3 * ( 12.0 - 3.0 ) * 0.74 * 138
= 164997. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 227599 + 93980 ) = 321580 N

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 83040 + 219994 + 164997 + 39001 ) = 507033 N

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 227599 + 164997 + 39001 ) = 431597 N

Summary of Failure Path Calculations:


Path 1-1 = 321579 N , must exceed W = 85010 N or W1 = 186231 N
Path 2-2 = 507032 N , must exceed W = 85010 N or W2 = 65772 N
Path 3-3 = 431597 N , must exceed W = 85010 N or W3 = 210427 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa
Mechanical Design Calculation 192
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 1.0891 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 1113.0001 mm

Input Echo, WRC107/537 Item 1, Description: C_4-Inch :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 114.300 mm
Nozzle Thickness Tn 9.735 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Thickness of Reinforcing Pad Tpad 12.000 mm


Diameter of Reinforcing Pad Dpad 214.300 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -2410.0 N
Longitudinal Shear (SUS) Vl 3020.0 N
Circumferential Shear (SUS) Vc 3020.0 N
Circumferential Moment (SUS) Mc 959999.9 N-mm
Longitudinal Moment (SUS) Ml 1210000.0 N-mm
Torsional Moment (SUS) Mt 1539997.1 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
Mechanical Design Calculation 193
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 114.3 + 2 * 1.65 * sqrt( 1507.5 ( 12.0 - 3.0 ) )
= 498.683 mm

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -7178.2 N
Circumferential Shear VC 3020.0 N
Longitudinal Shear VL 3020.0 N
Circumferential Moment MC 959999.9 N-mm
Longitudinal Moment ML 1210000.0 N-mm
Torsional Moment MT 1539997.1 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.033 4C 13.321 (A,B)
N(PHI) / ( P/Rm ) 0.033 3C 14.398 (C,D)
M(PHI) / ( P ) 0.033 2C1 0.164 (A,B)
M(PHI) / ( P ) 0.033 1C 0.201 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.033 3A 0.824 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.033 1A 0.102 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.033 3B 3.324 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.033 1B 0.062 (A,B,C,D)

N(x) / ( P/Rm ) 0.033 3C 14.398 (A,B)


N(x) / ( P/Rm ) 0.033 4C 13.321 (C,D)
M(x) / ( P ) 0.033 1C1 0.210 (A,B)
M(x) / ( P ) 0.033 2C 0.161 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.033 4A 0.984 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.033 2A ! 0.061 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.033 4B 0.825 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.033 2B ! 0.101 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 3.0| 3.0| 3.0| 3.0| 3.3| 3.3| 3.3| 3.3|
Circ. Bend. P | 16.0| -16.0| 16.0| -16.0| 19.7| -19.7| 19.7| -19.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -0.5| -0.5| 0.5| 0.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -26.7| 26.7| 26.7| -26.7|
Circ. Memb. ML | -2.5| -2.5| 2.5| 2.5| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -20.3| 20.3| 20.3| -20.3| 0.0| 0.0| 0.0| 0.0|
| |
Mechanical Design Calculation 194
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Tot. Circ. Str.| -3.7| 4.7| 41.8| -30.8| -4.2| 9.8| 50.1| -42.6|
------------------------------------------------------------------------------------------------
Long. Memb. P | 3.3| 3.3| 3.3| 3.3| 3.0| 3.0| 3.0| 3.0|
Long. Bend. P | 20.5| -20.5| 20.5| -20.5| 15.7| -15.7| 15.7| -15.7|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -0.6| -0.6| 0.6| 0.6|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -16.0| 16.0| 16.0| -16.0|
Long. Memb. ML | -0.6| -0.6| 0.6| 0.6| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -33.1| 33.1| 33.1| -33.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -10.0| 15.3| 57.5| -49.7| 2.1| 2.7| 35.3| -28.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.8| 0.8| -0.8| -0.8| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.8| -0.8| 0.8| 0.8|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.4| 4.4| 2.8| 2.8| 2.8| 2.8| 4.4| 4.4|
------------------------------------------------------------------------------------------------
Str. Int. | 12.3| 16.9| 58.0| 50.1| 8.4| 10.7| 51.3| 43.8|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.062 4C 26.947 (A,B)
N(PHI) / ( P/Rm ) 0.062 3C 21.651 (C,D)
M(PHI) / ( P ) 0.062 2C1 0.071 (A,B)
M(PHI) / ( P ) 0.062 1C 0.105 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.062 3A 5.643 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.062 1A 0.089 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.062 3B 18.128 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.062 1B 0.039 (A,B,C,D)

N(x) / ( P/Rm ) 0.062 3C 21.651 (A,B)


N(x) / ( P/Rm ) 0.062 4C 26.947 (C,D)
M(x) / ( P ) 0.062 1C1 0.109 (A,B)
M(x) / ( P ) 0.062 2C 0.071 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.062 4A 8.361 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.062 2A 0.048 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.062 4B 5.537 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.062 2B 0.061 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 14.3| 14.3| 14.3| 14.3| 11.5| 11.5| 11.5| 11.5|
Circ. Bend. P | 37.5| -37.5| 37.5| -37.5| 55.7| -55.7| 55.7| -55.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -4.3| -4.3| 4.3| 4.3|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -67.6| 67.6| 67.6| -67.6|
Circ. Memb. ML | -17.2| -17.2| 17.2| 17.2| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -37.6| 37.6| 37.6| -37.6| 0.0| 0.0| 0.0| 0.0|
| |
Mechanical Design Calculation 195
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Tot. Circ. Str.| -3.1| -2.8| 106.6| -43.6| -4.7| 19.1|


139.0| -107.6|
------------------------------------------------------------------------------------------------
Long. Memb. P | 11.5| 11.5| 11.5| 11.5| 14.3| 14.3| 14.3| 14.3|
Long. Bend. P | 58.0| -58.0| 58.0| -58.0| 37.7| -37.7| 37.7| -37.7|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -6.3| -6.3| 6.3| 6.3|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -36.5| 36.5| 36.5| -36.5|
Long. Memb. ML | -5.3| -5.3| 5.3| 5.3| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -58.3| 58.3| 58.3| -58.3| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 5.9| 6.4| 133.0| -99.6| 9.1| 6.8| 94.8| -53.6|
------------------------------------------------------------------------------------------------
Shear VC | 1.0| 1.0| -1.0| -1.0| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.0| -1.0| 1.0| 1.0|
Shear MT | 2.4| 2.4| 2.4| 2.4| 2.4| 2.4| 2.4| 2.4|
| |
Tot. Shear| 3.4| 3.4| 1.4| 1.4| 1.4| 1.4| 3.4| 3.4|
------------------------------------------------------------------------------------------------
Str. Int. | 11.3| 11.5| 133.1| 99.6| 14.0| 19.2| 139.3| 107.8|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
Circ. Pl (SUS) | 0.5| 0.5| 5.5| 5.5| 2.8| 2.8| 3.7| 3.7|
Circ. Q (SUS) | -4.2| 4.2| 36.3| -36.3| -7.0| 7.0| 46.3| -46.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0|
Long. Pl (SUS) | 2.6| 2.6| 3.9| 3.9| 2.4| 2.4| 3.6| 3.6|
Long. Q (SUS) | -12.7| 12.7| 53.6| -53.6| -0.3| 0.3| 31.7| -31.7|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.8| 0.8| -0.8| -0.8| -0.8| -0.8| 0.8| 0.8|
Shear Q (SUS) | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 48.5| 49.2| 53.6| 54.2| 50.8| 51.4| 51.8| 52.4|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 44.9| 54.6| 90.7| 44.0| 44.2| 58.7| 98.5| 13.4|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Mechanical Design Calculation 196
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023

Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 54.22 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 98.54 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -3.0| -3.0| 31.5| 31.5| 7.2| 7.2| 15.7| 15.7|
Circ. Q (SUS) | -0.1| 0.1| 75.1| -75.1| -11.9| 11.9| 123.3| -123.3|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | 6.2| 6.2| 16.7| 16.7| 8.0| 8.0| 20.6| 20.6|
Long. Q (SUS) | -0.2| 0.2| 116.3| -116.3| 1.1| -1.1| 74.2| -74.2|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 1.0| 1.0| -1.0| -1.0| -1.0| -1.0| 1.0| 1.0|
Shear Q (SUS) | 2.4| 2.4| 2.4| 2.4| 2.4| 2.4| 2.4| 2.4|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 109.5| 110.1| 143.9| 144.6| 119.6| 120.3| 128.1| 128.8|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 109.5| 110.5| 219.1| 112.9| 107.8| 132.2| 251.6| 7.7|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 144.60 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 251.56 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 197
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Input, Nozzle Desc: D_10_Inch From: 50

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 10295.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside


Layout Angle 200.00 deg
Diameter 10.0000 in.

Size and Thickness Basis Minimum


Nominal Thickness 80

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 150.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 12.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 1000.0000 mm
Weld leg size, Inside Element to Shell Wi 14.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 713.0500 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 220.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 198
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Insert/Set-in Nozzle With Pad, with Inside projection

Reinforcement CALCULATION, Description: D_10_Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 9.710 in.


Actual Thickness Used in Calculation 0.520 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 0.68*126.32/(118*1.0-0.6*0.68)
= 0.7253 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 505.2934 mm
Parallel to Vessel Wall, opening length d 252.6467 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm
Normal to Vessel Wall, Inward 18.0041 mm

The Pad diameter is greater than the Diameter Limit. The excess will not be considered.

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 118.0/138.0 )
= 0.855

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 0.855, 1. )
= 0.855

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 1885.108| NA| NA|
Area in Shell A1 | 405.717| NA| NA|
Area in Nozzle Wall A2 | 364.635| NA| NA|
Area in Inward Nozzle A3 | 221.737| NA| NA|
Mechanical Design Calculation 199
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Area in Welds A41+A42+A43 | 202.614| NA| NA|


Area in Element A5 | 2786.910| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 3981.613| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 330.5840 12.0000 mm
Based on given Pad Diameter: 713.0500 2.9728 mm
Based on Shell or Nozzle Thickness: 330.5840 12.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (252.6467*7.3751*1.0+2*10.2016*7.3751*1.0*(1-0.86))
= 1885.108 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 252.647( 1.0 * 9.0 - 1.0 * 7.375 ) - 2 * 10.202
( 1.0 * 9.0 - 1.0 * 7.3751 ) * ( 1 - 0.855 )
= 405.717 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.5 ) * ( 10.2 - 0.73 ) * 0.8551
= 364.635 mm²

Area Available in Inward Nozzle [A3]:


= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 7.2016 * ( 18.0041 ) * 0.8551
= 221.737 mm²

Area Available in Welds [A41 + A42 + A43]:


= (Wo² - Ar Lost)*Fr3+((Wi-can/0.707)² - Ar Lost)*fr2 + Wp²*fr4
= (141.7501 ) * 0.86 + (95.2053 ) * 0.86 + 0.0² * 1.
= 202.614 mm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 505.2934 - 273.05 ) * 12.0 * 1.
= 2786.910 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.7253 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.1026 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.103, max( 10.3751, 4.5 ) ]
Mechanical Design Calculation 200
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

= 10.3751 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.7253, 10.3751 )
= 10.3751 mm

Available Nozzle Neck Thickness = 13.2016 mm🠖OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 19.4, Allowable : 118.0 MPa Passed
Expansion : 0.0, Allowable : 275.6 MPa Passed
Occasional : 4.0, Allowable : 156.9 MPa Passed
Shear : 12.6, Allowable : 82.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 13.202, tr = 0.725, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.071, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -20 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C
Attachment governing, Attachment stress = Shell stress per Code

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


Mechanical Design Calculation 201
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the Nozzle : -33 °C

Gov. MDMT of the Reinforcement Pad : -33


°C
Gov. MDMT of the nozzle to shell joint welded assembly : -33 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: D_10_Inch

Intermediate Calc. for nozzle/shell Welds Tmin 10.2016 mm


Intermediate Calc. for pad/shell Welds TminPad 9.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 8.4840 = 0.7 * Wo mm
Pad Weld 4.5000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (1885.1082 - 405.717 + 2 * 10.2016 * 0.8551 *
(1.0 * 9.0 - 7.3751 ) )138)
= 208046.58 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 364.6348 + 2786.9104 + 202.6142 - 3.7482 * 0.86 ) * 138
= 451593.16 N
Mechanical Design Calculation 202
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 364.6348 + 221.7366 + 204.5381 + ( 157.017 ) ) * 138
= 130800.38 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 364.6348 + 221.7366 + 202.6142 + 2786.9104 + ( 157.017 ) ) * 138
= 515088.88 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.05 * 12.0 * 0.49 * 118
= 297562. N

Shear, Inward Nozzle Weld [Sinw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 273.05 * 9.7573 * 0.49 * 118
= 241950. N

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 713.05 * 8.0 * 0.49 * 138
= 605841. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 131.4242) * ( 13.2016 - 3.0 ) * 0.7 * 118
= 347882. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 273.05 * 12.0 * 0.74 * 138
= 525542. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 273.05 * ( 12.0 - 3.0 ) * 0.74 * 138
= 394159. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 605841 + 347882 ) = 953723 N

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 297562 + 525542 + 394159 + 241950 ) = 1459213 N

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 605841 + 394159 + 241950 ) = 1241950 N

Summary of Failure Path Calculations:


Path 1-1 = 953722 N , must exceed W = 208046 N or W1 = 451593 N
Mechanical Design Calculation 203
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Path 2-2 = 1459213 N , must exceed W = 208046 N or W2 = 130800 N


Path 3-3 = 1241950 N , must exceed W = 208046 N or W3 = 515088 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 6.2260 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 1162.0000 mm

Input Echo, WRC107/537 Item 1, Description: D_10_Inch :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 12.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis ID


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 246.647 mm
Nozzle Thickness Tn 13.202 mm
Nozzle Material SA-106 B
Nozzle UNS Number K03006
Nozzle Cold S.I. Allowable SNmc 118.00 MPa
Nozzle Hot S.I. Allowable SNmh 118.00 MPa

Thickness of Reinforcing Pad Tpad 12.000 mm


Diameter of Reinforcing Pad Dpad 713.050 mm

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -9180.0 N
Longitudinal Shear (SUS) Vl 11490.0 N
Circumferential Shear (SUS) Vc 11490.0 N
Circumferential Moment (SUS) Mc 5430001.5 N-mm
Longitudinal Moment (SUS) Ml 6900000.5 N-mm
Torsional Moment (SUS) Mt 8779995.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Mechanical Design Calculation 204
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 273.05 + 2 * 1.65 * sqrt( 1507.5 ( 12.0 - 3.0 ) )
= 657.433 mm

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -41435.8 N
Circumferential Shear VC 11490.0 N
Longitudinal Shear VL 11490.0 N
Circumferential Moment MC 5430001.5 N-mm
Longitudinal Moment ML 6900000.5 N-mm
Torsional Moment MT 8779995.0 N-mm

Dimensionless Parameters used : Gamma = 72.07

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.079 4C 12.365 (A,B)
N(PHI) / ( P/Rm ) 0.079 3C 10.774 (C,D)
M(PHI) / ( P ) 0.079 2C1 0.084 (A,B)
M(PHI) / ( P ) 0.079 1C 0.120 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.079 3A 2.162 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.079 1A 0.095 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.079 3B 7.757 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.079 1B 0.045 (A,B,C,D)

N(x) / ( P/Rm ) 0.079 3C 10.774 (A,B)


N(x) / ( P/Rm ) 0.079 4C 12.365 (C,D)
M(x) / ( P ) 0.079 1C1 0.124 (A,B)
M(x) / ( P ) 0.079 2C 0.084 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.079 4A 3.122 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.079 2A 0.053 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.079 4B 2.150 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.079 2B 0.068 (A,B,C,D)

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 16.1| 16.1| 16.1| 16.1| 14.0| 14.0| 14.0| 14.0|
Circ. Bend. P | 47.6| -47.6| 47.6| -47.6| 67.7| -67.7| 67.7| -67.7|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -3.1| -3.1| 3.1| 3.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -58.6| 58.6| 58.6| -58.6|
Mechanical Design Calculation 205
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Circ. Memb. ML | -14.1| -14.1| 14.1| 14.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -35.1| 35.1| 35.1| -35.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 14.5| -10.5| 112.8| -52.4| 20.0| 1.9| 143.5| -109.2|
------------------------------------------------------------------------------------------------
Long. Memb. P | 14.0| 14.0| 14.0| 14.0| 16.1| 16.1| 16.1| 16.1|
Long. Bend. P | 70.1| -70.1| 70.1| -70.1| 47.4| -47.4| 47.4| -47.4|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -4.5| -4.5| 4.5| 4.5|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -32.5| 32.5| 32.5| -32.5|
Long. Memb. ML | -3.9| -3.9| 3.9| 3.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -53.2| 53.2| 53.2| -53.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 27.0| -6.8| 141.2| -105.3| 26.6| -3.3| 100.5| -59.3|
------------------------------------------------------------------------------------------------
Shear VC | 1.3| 1.3| -1.3| -1.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.3| -1.3| 1.3| 1.3|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.8| 4.8| 2.3| 2.3| 2.3| 2.3| 4.8| 4.8|
------------------------------------------------------------------------------------------------
Str. Int. | 28.7| 13.8| 141.4| 105.4| 27.3| 6.9| 144.0| 109.7|

Dimensionless Parameters used : Gamma = 167.50

Dimensionless Loads for Cylindrical Shells at Pad Edge:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.207 4C 15.073 (A,B)
N(PHI) / ( P/Rm ) 0.207 3C 5.218 (C,D)
M(PHI) / ( P ) 0.207 2C1 0.011 (A,B)
M(PHI) / ( P ) 0.207 1C ! 0.069 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.207 3A 4.326 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.207 1A 0.052 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.207 3B 9.333 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.207 1B 0.008 (A,B,C,D)

N(x) / ( P/Rm ) 0.207 3C 5.218 (A,B)


N(x) / ( P/Rm ) 0.207 4C 15.073 (C,D)
M(x) / ( P ) 0.207 1C1 0.029 (A,B)
M(x) / ( P ) 0.207 2C ! 0.038 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.207 4A 14.131 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.207 2A 0.020 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.207 4B 4.412 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.207 2B 0.009 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00

Stresses in the Vessel at the Edge of Reinforcing Pad (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 46.0| 46.0| 46.0| 46.0| 15.9| 15.9| 15.9| 15.9|
Circ. Bend. P | 33.5| -33.5| 33.5| -33.5| 212.8| -212.8| 212.8| -212.8|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -5.5| -5.5| 5.5| 5.5|
Mechanical Design Calculation 206
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -67.2| 67.2| 67.2| -67.2|
Circ. Memb. ML | -15.2| -15.2| 15.2| 15.2| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -12.4| 12.4| 12.4| -12.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 51.9| 9.7| 107.1| 15.4| 156.0| -135.2| 301.5| -258.5|

------------------------------------------------------------------------------------------------
Long. Memb. P | 15.9| 15.9| 15.9| 15.9| 46.0| 46.0| 46.0| 46.0|
Long. Bend. P | 89.1| -89.1| 89.1| -89.1| 118.1| -118.1| 118.1| -118.1|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -18.1| -18.1| 18.1| 18.1|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -26.3| 26.3| 26.3| -26.3|
Long. Memb. ML | -7.2| -7.2| 7.2| 7.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -15.2| 15.2| 15.2| -15.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 82.7| -65.2| 127.4| -81.1| 119.7| -63.9| 208.6| -80.3|
------------------------------------------------------------------------------------------------
Shear VC | 1.1| 1.1| -1.1| -1.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.1| -1.1| 1.1| 1.1|
Shear MT | 1.2| 1.2| 1.2| 1.2| 1.2| 1.2| 1.2| 1.2|
| |
Tot. Shear| 2.4| 2.4| 0.1| 0.1| 0.1| 0.1| 2.4| 2.4|
------------------------------------------------------------------------------------------------
Str. Int. | 82.8| 75.0| 127.4| 96.5| 156.0| 135.2| 301.5| 258.5|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
Circ. Pl (SUS) | 2.0| 2.0| 30.2| 30.2| 11.0| 11.0| 17.1| 17.1|
Circ. Q (SUS) | 12.5| -12.5| 82.6| -82.6| 9.1| -9.1| 126.4| -126.4|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0| 24.0|
Long. Pl (SUS) | 10.1| 10.1| 18.0| 18.0| 11.7| 11.7| 20.6| 20.6|
Long. Q (SUS) | 16.9| -16.9| 123.3| -123.3| 15.0| -15.0| 79.9| -79.9|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 1.3| 1.3| -1.3| -1.3| -1.3| -1.3| 1.3| 1.3|
Shear Q (SUS) | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
Pm (SUS) | 48.0| 48.7| 48.0| 48.7| 48.0| 48.7| 48.0| 48.7|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 50.1| 50.8| 78.2| 78.9| 59.0| 59.7| 65.2| 65.9|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 64.3| 39.3| 166.2| 81.4| 68.3| 50.7| 191.8| 61.5|
Mechanical Design Calculation 207
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 78.92 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 191.84 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Reinforcing Pad Edge (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | 30.8| 30.8| 61.2| 61.2| 10.4| 10.4| 21.5| 21.5|
Circ. Q (SUS) | 21.1| -21.1| 45.9| -45.9| 145.6| -145.6| 280.0| -280.0|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | 8.7| 8.7| 23.1| 23.1| 27.9| 27.9| 64.2| 64.2|
Long. Q (SUS) | 73.9| -73.9| 104.3| -104.3| 91.8| -91.8| 144.4| -144.4|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 1.1| 1.1| -1.1| -1.1| -1.1| -1.1| 1.1| 1.1|
Shear Q (SUS) | 1.2| 1.2| 1.2| 1.2| 1.2| 1.2| 1.2| 1.2|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 143.3| 143.9| 173.7| 174.3| 122.8| 123.5| 134.0| 134.7|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 164.6| 131.9| 219.5| 153.4| 268.4| 22.1| 413.9| 145.5|

Vessel Stress Summation Comparison (MPa):

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 113.09 138.00 | Passed |
Pm+Pl (SUS) | 174.35 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 413.94 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 208
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023

Input, Nozzle Desc: M1_24-Inch From: 50

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 18035.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 300.00 deg
Diameter 24.0000 in.

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 85.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 900.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 145.2000 mm
This is a Manway or Access Opening.

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 209
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: M1_24-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 24.000 in.


Actual Thickness Used in Calculation 0.472 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*304.8/(138*1.0+0.4*0.68)
= 1.4883 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1183.2001 mm
Parallel to Vessel Wall, opening length d 591.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1., 1. )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 4363.123| NA| NA|
Area in Shell A1 | 961.282| NA| NA|
Area in Nozzle Wall A2 | 338.024| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 163.999| NA| NA|
Area in Element A5 | 3484.787| NA| NA|
Mechanical Design Calculation 210
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023

---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 4948.092| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 851.2524 12.0000 mm
Based on given Pad Diameter: 900.0000 9.9856 mm
Based on Shell or Nozzle Thickness: 851.2524 12.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6*7.3751*1.0+2*9.0*7.3751*1.0*(1-1.))
= 4363.123 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 591.6( 1.0 * 9.0 - 1.0 * 7.375 ) - 2 * 9.0
( 1.0 * 9.0 - 1.0 * 7.3751 ) * ( 1 - 1. )
= 961.282 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.5 ) * ( 9.0 - 1.49 ) * 1.
= 338.024 mm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1. + (0.0)² * 1. + 8.0² * 1.
= 163.999 mm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 900.0 - 609.6 ) * 12.0 * 1.
= 3484.787 mm²

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Mechanical Design Calculation 211
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023

Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the Nozzle : -33 °C


Gov. MDMT of the Reinforcement Pad : -33 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -33 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: M1_24-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 9.0000 mm


Intermediate Calc. for pad/shell Welds TminPad 9.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 4.5000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Mechanical Design Calculation 212
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (4363.123 - 961.2818 + 2 * 9.0 * 1. *
(1.0 * 9.0 - 7.3751 ) )138)
= 473441.50 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 338.024 + 3484.7871 + 164.0 - 0.0 * 1. ) * 138
= 550123.12 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 338.024 + 0.0 + 100.0 + ( 162.0 ) ) * 138
= 82794.66 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 338.024 + 0.0 + 164.0 + 3484.7871 + ( 162.0 ) ) * 138
= 572476.69 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 609.6 * 10.0 * 0.49 * 138
= 647431. N

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 900.0 * 8.0 * 0.49 * 138
= 764683. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 300.3) * ( 12.0 - 3.0 ) * 0.7 * 138
= 820122. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 609.6 * 12.0 * 0.74 * 138
= 1173304. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 609.6 * ( 12.0 - 3.0 ) * 0.74 * 138
= 879982. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 764683 + 820122 ) = 1584805 N

Failure Path [Path 2-2]:


Mechanical Design Calculation 213
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023

= ( Sonw + Tpgw + Tngw + Sinw )


= ( 647431 + 1173304 + 879982 + 0 ) = 2700717 N

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 764683 + 879982 + 0 ) = 1644664 N

Summary of Failure Path Calculations:


Path 1-1 = 1584804 N , must exceed W = 473441 N or W1 = 550123 N
Path 2-2 = 2700716 N , must exceed W = 473441 N or W2 = 82794 N
Path 3-3 = 1644664 N , must exceed W = 473441 N or W3 = 572476 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 31.2941 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 128.2942 mm

Percent Elongation Calculations:


% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.008 %

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 214
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023

Input, Nozzle Desc: M2_24-Inch From: 50

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 10110.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 300.00 deg
Diameter 24.0000 in.

Size and Thickness Basis Actual


Actual Thickness tn 12.0000 mm

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 85.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 10.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 12.0000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Pad Material SA-516 70


Pad Allowable Stress at Temperature Sp 138.00 MPa
Pad Allowable Stress At Ambient Spa 138.00 MPa
Diameter of Pad along vessel surface Dp 900.0000 mm
Thickness of Pad te 12.0000 mm
Weld leg size between Pad and Shell Wp 8.0000 mm
Groove weld depth between Pad and Nozzle Wgpn 12.0000 mm
Reinforcing Pad Width 145.2000 mm
This is a Manway or Access Opening.

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 215
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023

Insert/Set-in Nozzle With Pad, no Inside projection

Reinforcement CALCULATION, Description: M2_24-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 24.000 in.


Actual Thickness Used in Calculation 0.472 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*304.8/(138*1.0+0.4*0.68)
= 1.4883 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1183.2001 mm
Parallel to Vessel Wall, opening length d 591.6000 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 22.5000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr4]:


= min( 1, Sp/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1., 1. )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 4363.123| NA| NA|
Area in Shell A1 | 961.282| NA| NA|
Area in Nozzle Wall A2 | 338.024| NA| NA|
Area in Inward Nozzle A3 | 0.000| NA| NA|
Area in Welds A41+A42+A43 | 163.999| NA| NA|
Area in Element A5 | 3484.787| NA| NA|
Mechanical Design Calculation 216
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023

---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 4948.092| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 90.00 degs.

The area available without a pad is Insufficient.


The area available with the given pad is Sufficient.

SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness


Based on given Pad Thickness: 851.2524 12.0000 mm
Based on given Pad Diameter: 900.0000 9.9856 mm
Based on Shell or Nozzle Thickness: 851.2524 12.0000 mm

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (591.6*7.3751*1.0+2*9.0*7.3751*1.0*(1-1.))
= 4363.123 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
= 591.6( 1.0 * 9.0 - 1.0 * 7.375 ) - 2 * 9.0
( 1.0 * 9.0 - 1.0 * 7.3751 ) * ( 1 - 1. )
= 961.282 mm²

Area Available in Nozzle Wall Projecting Outward [A2]:


= ( 2 * Tlwp ) * ( tn - trn ) * fr2
= ( 2 * 22.5 ) * ( 9.0 - 1.49 ) * 1.
= 338.024 mm²

Area Available in Welds [A41 + A42 + A43]:


= Wo² * fr3 + (Wi-can/0.707)² * fr2 + Wp² * fr4
= 10.0² * 1. + (0.0)² * 1. + 8.0² * 1.
= 163.999 mm²

Area Available in Element [A5]:


= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te)) * fr4
= ( 900.0 - 609.6 ) * 12.0 * 1.
= 3484.787 mm²

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for the Nozzle, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Mechanical Design Calculation 217
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023

Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle Neck to Pad Weld for Reinforcement pad, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 1.488, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.165, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Shell to Pad Weld Junction at Pad OD, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -23 °C


Min Metal Temp. at Required thickness (UCS 66.1) -33 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the Nozzle : -33 °C


Gov. MDMT of the Reinforcement Pad : -33 °C
Gov. MDMT of the nozzle to shell joint welded assembly : -33 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: M2_24-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 9.0000 mm


Intermediate Calc. for pad/shell Welds TminPad 9.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code 7.0700 = 0.7 * Wo mm
Pad Weld 4.5000 = 0.5*TminPad 5.6560 = 0.7 * Wp mm
Mechanical Design Calculation 218
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (4363.123 - 961.2818 + 2 * 9.0 * 1. *
(1.0 * 9.0 - 7.3751 ) )138)
= 473441.50 N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 338.024 + 3484.7871 + 164.0 - 0.0 * 1. ) * 138
= 550123.12 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 338.024 + 0.0 + 100.0 + ( 162.0 ) ) * 138
= 82794.66 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 338.024 + 0.0 + 164.0 + 3484.7871 + ( 162.0 ) ) * 138
= 572476.69 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 609.6 * 10.0 * 0.49 * 138
= 647431. N

Shear, Pad Element Weld [Spew]:


= (pi/2) * DP * WP * 0.49 * SEW
= ( 3.1416/2.0 ) * 900.0 * 8.0 * 0.49 * 138
= 764683. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 300.3) * ( 12.0 - 3.0 ) * 0.7 * 138
= 820122. N

Tension, Pad Groove Weld [Tpgw]:


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
= (3.1416/2 ) * 609.6 * 12.0 * 0.74 * 138
= 1173304. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * ( T - cas ) * 0.74 * Sng
= ( 3.1416/2.0 ) * 609.6 * ( 12.0 - 3.0 ) * 0.74 * 138
= 879982. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SPEW + SNW ) = ( 764683 + 820122 ) = 1584805 N

Failure Path [Path 2-2]:


Mechanical Design Calculation 219
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023

= ( Sonw + Tpgw + Tngw + Sinw )


= ( 647431 + 1173304 + 879982 + 0 ) = 2700717 N

Failure Path [Path 3-3]:


= ( Spew + Tngw + Sinw )
= ( 764683 + 879982 + 0 ) = 1644664 N

Summary of Failure Path Calculations:


Path 1-1 = 1584804 N , must exceed W = 473441 N or W1 = 550123 N
Path 2-2 = 2700716 N , must exceed W = 473441 N or W2 = 82794 N
Path 3-3 = 1644664 N , must exceed W = 473441 N or W3 = 572476 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 31.2941 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 128.2942 mm

Percent Elongation Calculations:


% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.008 %

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 220
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H2_1+1/2-Inch Nozl: 42 5:52pm Apr 25,2023

Input, Nozzle Desc: H2_1+1/2-Inch From: 50

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 18122.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside


Layout Angle 80.00 deg
Diameter 1.5000 in.

Size and Thickness Basis Minimum


Nominal Thickness XXS

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 116.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 221
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H2_1+1/2-Inch Nozl: 42 5:52pm Apr 25,2023

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: H2_1+1/2-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.200 in.


Actual Thickness Used in Calculation 0.350 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 0.68*18.24/(118*1.0-0.6*0.68)
= 0.1047 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 72.9600 mm
Parallel to Vessel Wall, opening length d 36.4800 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.7250 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: H2_1+1/2-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1047 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.22, max( 10.3751, 4.5 ) ]
= 6.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1047, 6.22 )
= 6.2200 mm

Available Nozzle Neck Thickness = 8.8900 mm🠖OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:


Mechanical Design Calculation 222
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H2_1+1/2-Inch Nozl: 42 5:52pm Apr 25,2023

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 8.89, tr = 0.105, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.018, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 8.89, tr = 0.105, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.018, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: H2_1+1/2-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 5.8900 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.1230 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.1941 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 128.1941 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 223
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H3_1+1/2-Inch Nozl: 43 5:52pm Apr 25,2023

Input, Nozzle Desc: H3_1+1/2-Inch From: 50

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 10284.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside


Layout Angle 80.00 deg
Diameter 1.5000 in.

Size and Thickness Basis Minimum


Nominal Thickness XXS

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 116.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 224
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H3_1+1/2-Inch Nozl: 43 5:52pm Apr 25,2023

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: H3_1+1/2-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Inside Diameter Used in Calculation 1.200 in.


Actual Thickness Used in Calculation 0.350 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 0.68*18.24/(118*1.0-0.6*0.68)
= 0.1047 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 72.9600 mm
Parallel to Vessel Wall, opening length d 36.4800 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.7250 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: H3_1+1/2-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1047 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.22, max( 10.3751, 4.5 ) ]
= 6.2200 mm
Mechanical Design Calculation 225
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H3_1+1/2-Inch Nozl: 43 5:52pm Apr 25,2023

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1047, 6.22 )
= 6.2200 mm

Available Nozzle Neck Thickness = 8.8900 mm🠖OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 8.89, tr = 0.105, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.018, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 8.89, tr = 0.105, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.018, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: H3_1+1/2-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 5.8900 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.1230 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.1941 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 128.1941 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 226
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

Input, Nozzle Desc: B_30-Inch From: 60

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 28.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm
Required Thickness of Shell or Head (User) Tsuser 12.0000 mm

Distance from Bottom/Left Tangent 19727.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa

Diameter Basis (for tr calc only) Outside


Layout Angle 45.00 deg
Diameter 30.0000 in.

Size and Thickness Basis Actual


Actual Thickness tn 16.0000 mm

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 263.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 20.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 20.0000 mm
Inside Projection h 2000.0000 mm
Weld leg size, Inside Element to Shell Wi 20.0000 mm
User Defined Nozzle/Shell Centerline Angle 112.5000 deg.

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).

Insert/Set-in Nozzle No Pad, with Inside projection

Reinforcement CALCULATION, Description: B_30-Inch


Mechanical Design Calculation 227
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45

Actual Outside Diameter Used in Calculation 30.000 in.


Actual Thickness Used in Calculation 0.630 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*Ro/(Sn*E+0.4*P) per Appendix 1-1 (a)(1)
= 0.68*381.0/(138*1.0+0.4*0.68)
= 1.8604 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 1593.2814 mm
Parallel to Vessel Wall, opening length d 796.6407 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 32.5000 mm
Normal to Vessel Wall, Inward 25.0000 mm

Weld Strength Reduction Factor [fr1]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr2]:


= min( 1, Sn/Sv )
= min( 1, 138.0/138.0 )
= 1.000

Weld Strength Reduction Factor [fr3]:


= min( fr2, fr4 )
= min( 1., 1.0 )
= 1.000

Results of Nozzle Reinforcement Area Calculations: (mm²)

AREA AVAILABLE, A1 to A5 | MAWP| External| Mapnc|


---------------------------------------------------------------
Area Required Ar | 9559.690| NA| NA|
Area in Shell A1 | 10356.333| NA| NA|
Area in Nozzle Wall A2 | 747.297| NA| NA|
Area in Inward Nozzle A3 | 499.998| NA| NA|
Area in Welds A41+A42+A43 | 648.291| NA| NA|
Area in Element A5 | 0.000| NA| NA|
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 12251.919| NA| NA|

The MAWP Case Governs the Analysis.

Nozzle Angle Used in Area Calculations 67.50 degs.

The area available without a pad is Sufficient.

Area Required [A]:


= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
= (796.6407*12.0*1.0+2*13.0*12.0*1.0*(1-1.))
= 9559.690 mm²

Reinforcement Areas per Figure UG-37.1

Area Available in Shell [A1]:


Mechanical Design Calculation 228
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )


= 796.641( 1.0 * 25.0 - 1.0 * 12.0 ) - 2 * 13.0
( 1.0 * 25.0 - 1.0 * 12.0 ) * ( 1 - 1. )
= 10356.333 mm²

Area Available in Nozzle Projecting Outward [A2]:


= ( 2 * tlnp )( tn - trn )fr2/sin( alpha3 )
= ( 2 * 32.5 )( 13.0 - 1.86 ) 1./sin( 104.3 )
= 747.297 mm²

See ASME VIII-1 2011(a) Appendix L, L-7.7.7(b) for more information.

Area Available in Inward Nozzle [A3]:


= 2 * ti * min( h, Tl, 2.5 * ti) * fr2
= 2 * 10.0 * ( 25.0 ) * 1.
= 499.998 mm²

Area Available in Inward Weld + Outward Weld [A41 + A43]:


= Wo² * fr2 + ( Wi-can/0.707 )² * fr2
= 20.0² * 1. + ( 15.7573 )² * 1.
= 648.291 mm²

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 4.8604 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 15.0000 mm
Wall Thickness tb1 = max(trb1, tr16b) = 15.0000 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 11.3312 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 11.331, max( 15.0, 4.5 ) ]
= 11.3312 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 4.8604, 11.3312 )
= 11.3312 mm

Available Nozzle Neck Thickness = 16.0000 mm🠖OK

Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 23.9, Allowable : 138.0 MPa Passed
Expansion : 0.0, Allowable : 321.1 MPa Passed
Occasional : 9.4, Allowable : 183.5 MPa Passed
Shear : 10.7, Allowable : 96.6 MPa Passed

The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 16.0, tr = 1.86, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.143, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C


Mechanical Design Calculation 229
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

Min Metal Temp. at Required thickness (UCS 66.1) -104 °C


Min Metal Temp. w/o impact per UG-20(f) -29 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 16.0, tr = 1.86, c = 3.0 mm, E✱ = 1.0

Thickness Ratio = tr * E✱/(tg - c) = 0.143, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -14 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C
Min Metal Temp. w/o impact per UG-20(f) -29 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: B_30-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 13.0000 mm


Intermediate Calc. for Inward Weld TminIns 13.0000 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 6.0000 = Min per Code14.1400 = 0.7 * Wo mm
Inward Weld 6.0000 = Min per Code11.1400 = 0.7 * Wi-Can mm

Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)

Weld Load [W]:


= max( 0, (A-A1+2*tn*fr1*(E1*t-tr))Sv)
= max( 0, (9559.6904 - 10356.333 + 2 * 13.0 * 1. *
(1.0 * 25.0 - 12.0 ) )138)
= max( 0, -63286.38) N

Note: F is always set to 1.0 throughout the calculation.

Weld Load [W1]:


= (A2+A5+A4-(Wi-Can/.707)²*fr2)*Sv
= ( 747.2975 + 0.0 + 648.2906 - 9.7753 * 1. ) * 138
Mechanical Design Calculation 230
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

= 158310.52 N

Weld Load [W2]:


= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
= ( 747.2975 + 499.9981 + 648.2906 + ( 649.9978 ) ) * 138
= 351254.38 N

Weld Load [W3]:


= (A2+A3+A4+A5+(2*tn*t*fr1))*S
= ( 747.2975 + 499.9981 + 648.2906 + 0.0 + ( 649.9978 ) ) * 138
= 351254.38 N

Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 824.7829 * 20.0 * 0.49 * 138
= 1751936. N

Shear, Inward Nozzle Weld [Sinw]:


= (pi/2) * Dlo * Wo * 0.49 * Snw
= ( 3.1416/2.0 ) * 824.7829 * 15.7573 * 0.49 * 138
= 1380291. N

Shear, Nozzle Wall [Snw]:


= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
= (3.1416 * 405.3559) * ( 16.0 - 3.0 ) * 0.7 * 138
= 1599044. N

Tension, Shell Groove Weld [Tngw]:


= (pi/2) * Dlo * Wgnvi * 0.74 * Sng
= ( 3.1416/2.0 ) * 824.7829 * ( 20.0 - 0.0 ) * 0.74 * 138
= 2645791. N

See UG-41 and UW-15 for clarification of allowable stresses.

Strength of Failure Paths:

Failure Path [Path 1-1]:


= ( SONW + SNW ) = ( 1751936 + 1599044 ) = 3350980 N

Failure Path [Path 2-2]:


= ( Sonw + Tpgw + Tngw + Sinw )
= ( 1751936 + 0 + 2645791 + 1380291 ) = 5778018 N

Failure Path [Path 3-3]:


= ( Sonw + Tngw + Sinw )
= ( 1751936 + 2645791 + 1380291 ) = 5778018 N

Summary of Failure Path Calculations:


Path 1-1 = 3350980 N , must exceed W = 0 N or W1 = 158310 N
Path 2-2 = 5778017 N , must exceed W = 0 N or W2 = 351254 N
Path 3-3 = 5778017 N , must exceed W = 0 N or W3 = 351254 N

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 49.1937 mm


Mechanical Design Calculation 231
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

The Cut Length for this Nozzle is, Drop + Ho + H + T : 2291.0000 mm

Percent Elongation Calculations:


% Elongation per Table UG-79-1 (50*tnom/Rf*(1-Rf/Ro)) 2.145 %

Warning:
The equations for nozzle local stress analysis pertain to radial nozzles only
and this nozzle is not specified as radial. Please check the specific
analysis code for all assumptions and limitations.

Input Echo, WRC107/537 Item 1, Description: B_30-Inch :

Diameter Basis for Vessel Vbasis ID


Cylindrical or Spherical Vessel Cylsph Cylindrical
Internal Corrosion Allowance Cas 3.0000 mm
Vessel Diameter Dv 3000.000 mm
Vessel Thickness Tv 28.000 mm

Design Temperature T1 150.0 C


Vessel Material SA-516 70
Vessel UNS Number K02700
Vessel Cold S.I. Allowable Smc 138.00 MPa
Vessel Hot S.I. Allowable Smh 138.00 MPa

Using 2 * Yield for Discontinuity Stress Allowable (Div 2, 4.1.6.3), Sps.


Make sure that material properties at this temperature are not
time-dependent for Material: SA-516 70

Attachment Type Type Round

Diameter Basis for Nozzle Nbasis OD


Corrosion Allowance for Nozzle Can 3.0000 mm
Nozzle Diameter Dn 762.000 mm
Nozzle Thickness Tn 16.000 mm
Nozzle Material SA-516 70
Nozzle UNS Number K02700
Nozzle Cold S.I. Allowable SNmc 138.00 MPa
Nozzle Hot S.I. Allowable SNmh 138.00 MPa

Design Internal Pressure Dp 0.675 MPa


Include Pressure Thrust Yes

External Forces and Moments in WRC 107/537 Convention:


Radial Load (SUS) P -36000.0 N
Longitudinal Shear (SUS) Vl 36000.0 N
Circumferential Shear (SUS) Vc 36000.0 N
Circumferential Moment (SUS) Mc 54000000.0 N-mm
Longitudinal Moment (SUS) Ml 70200056.0 N-mm
Torsional Moment (SUS) Mt 81000008.0 N-mm

Use Interactive Control No


WRC107 Version Version March 1979

Include Pressure Stress Indices per Div. 2 No


Compute Pressure Stress per WRC-368 No
Local Loads applied at end of Nozzle/Attachment No

WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
Mechanical Design Calculation 232
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

results below, "537" can be interchanged with "107".

WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.

Stress Attenuation Diameter (for Insert Plates) per WRC 297:


= NozzleOD + 2 * 1.65 * sqrt( Rmean( t - ca ) )
= 762.0 + 2 * 1.65 * sqrt( 1515.5 ( 28.0 - 3.0 ) )
= 1404.336 mm

WRC 107 Stress Calculation for SUStained loads:


Radial Load P -318555.3 N
Circumferential Shear VC 36000.0 N

Longitudinal Shear VL 36000.0 N


Circumferential Moment MC 54000000.0 N-mm
Longitudinal Moment ML 70200056.0 N-mm
Torsional Moment MT 81000008.0 N-mm

Dimensionless Parameters used : Gamma = 60.62

Dimensionless Loads for Cylindrical Shells at Attachment Junction:


-------------------------------------------------------------------
Curves read for 1979 Beta Figure Value Location
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.220 4C 7.283 (A,B)
N(PHI) / ( P/Rm ) 0.220 3C 3.841 (C,D)
M(PHI) / ( P ) 0.220 2C1 0.022 (A,B)
M(PHI) / ( P ) 0.220 1C ! 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.220 3A 2.230 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.220 1A 0.064 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.220 3B 5.028 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.220 1B 0.016 (A,B,C,D)

N(x) / ( P/Rm ) 0.220 3C 3.841 (A,B)


N(x) / ( P/Rm ) 0.220 4C 7.283 (C,D)
M(x) / ( P ) 0.220 1C1 0.049 (A,B)
M(x) / ( P ) 0.220 2C ! 0.034 (C,D)
N(x) / ( MC/(Rm**2 * Beta) ) 0.220 4A 5.315 (A,B,C,D)
M(x) / ( MC/(Rm * Beta) ) 0.220 2A 0.028 (A,B,C,D)
N(x) / ( ML/(Rm**2 * Beta) ) 0.220 4B 2.356 (A,B,C,D)
M(x) / ( ML/(Rm * Beta) ) 0.220 2B 0.022 (A,B,C,D)

Note - The ! mark next to the figure name denotes curve value exceeded.

Stress Concentration Factors: Kn = 1.00, Kb = 1.00


Mechanical Design Calculation 233
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

Stresses in the Vessel at the Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Memb. P | 61.2| 61.2| 61.2| 61.2| 32.3| 32.3| 32.3| 32.3|
Circ. Bend. P | 66.5| -66.5| 66.5| -66.5| 203.1| -203.1| 203.1| -203.1|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -9.5| -9.5| 9.5| 9.5|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -99.5| 99.5| 99.5| -99.5|
Circ. Memb. ML | -27.9| -27.9| 27.9| 27.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -31.9| 31.9| 31.9| -31.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 67.8| -1.2| 187.6| -9.2| 126.3| -80.8| 344.4| -260.8|
------------------------------------------------------------------------------------------------
Long. Memb. P | 32.3| 32.3| 32.3| 32.3| 61.2| 61.2| 61.2| 61.2|
Long. Bend. P | 148.7| -148.7| 148.7| -148.7| 105.3| -105.3| 105.3| -105.3|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -22.7| -22.7| 22.7| 22.7|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -43.9| 43.9| 43.9| -43.9|
Long. Memb. ML | -13.1| -13.1| 13.1| 13.1| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -44.5| 44.5| 44.5| -44.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 123.5| -85.1| 238.6| -147.8| 99.9| -22.9| 233.1| -65.2|
------------------------------------------------------------------------------------------------
Shear VC | 1.2| 1.2| -1.2| -1.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.8| 4.8| 2.3| 2.3| 2.3| 2.3| 4.8| 4.8|
------------------------------------------------------------------------------------------------
Str. Int. | 123.9| 85.3| 238.7| 147.8| 126.5| 80.9| 344.6| 260.9|

------------------------------------------------------------------------------------------------

WRC 107/537 Stress Summations:

Vessel Stress Summation at Attachment Junction (MPa)

| Stress Intensity Values at |


Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 40.3| 40.9| 40.3| 40.9| 40.3| 40.9| 40.3| 40.9|
Circ. Pl (SUS) | 33.3| 33.3| 89.2| 89.2| 22.8| 22.8| 41.8| 41.8|
Circ. Q (SUS) | 34.5| -34.5| 98.4| -98.4| 103.5| -103.5| 302.6| -302.6|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 20.1| 20.1| 20.1| 20.1| 20.1| 20.1| 20.1| 20.1|
Long. Pl (SUS) | 19.2| 19.2| 45.4| 45.4| 38.5| 38.5| 84.0| 84.0|
Long. Q (SUS) | 104.3| -104.3| 193.2| -193.2| 61.4| -61.4| 149.1| -149.1|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 1.2| 1.2| -1.2| -1.2| -1.2| -1.2| 1.2| 1.2|
Shear Q (SUS) | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
Pm (SUS) | 40.3| 40.9| 40.3| 40.9| 40.3| 40.9| 40.3| 40.9|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 73.6| 74.3| 129.5| 130.1| 63.3| 64.0| 104.1| 104.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 144.2| 105.1| 258.9| 159.4| 166.7| 40.0| 384.9| 220.0|

Vessel Stress Summation Comparison (MPa):


Mechanical Design Calculation 234
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023

Type of | Max. S.I. S.I. Allowable | Result |


Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 40.93 138.00 | Passed |
Pm+Pl (SUS) | 130.13 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 384.87 413.99 | Passed |

Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.


Mechanical Design Calculation 235
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H1_1+1/2-Inch Nozl: 45 5:52pm Apr 25,2023

Input, Nozzle Desc: H1_1+1/2-Inch From: 60

Pressure for Reinforcement Calculations P 0.6752 MPa


Temperature for Internal Pressure Temp 150 °C

Parent Material SA-516 70


Parent Allowable Stress at Temperature Sv 138.00 MPa
Parent Allowable Stress At Ambient Sva 138.00 MPa

Inside Diameter of Cylindrical Shell D 3000.00 mm


Shell Finished (Minimum) Thickness t 12.0000 mm
Shell Internal Corrosion Allowance c 3.0000 mm
Shell External Corrosion Allowance co 0.0000 mm

Distance from Bottom/Left Tangent 20114.00 mm

User Entered Minimum Design Metal Temperature -29.00 °C

Type of Element Connected to the Parent : Nozzle

Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa

Diameter Basis (for tr calc only) Inside


Layout Angle 300.00 deg
Diameter 1.5000 in.

Size and Thickness Basis Minimum


Nominal Thickness XXS

Flange Material SA-105


Flange Type Weld Neck Flange

Corrosion Allowance can 3.0000 mm


Joint Efficiency of Shell Seam at Nozzle E1 1.00
Joint Efficiency of Nozzle Neck En 1.00

Outside Projection ho 116.0000 mm


Weld leg size between Nozzle and Pad/Shell Wo 6.0000 mm
Groove weld depth between Nozzle and Vessel Wgnv 8.4000 mm
Inside Projection h 0.0000 mm
Weld leg size, Inside Element to Shell Wi 0.0000 mm

Flange Class 150


Flange Grade GR 1.1

The Pressure Design option was MAWP + static head (to the nozzle).

Insert/Set-in Nozzle No Pad, no Inside projection

Reinforcement CALCULATION, Description: H1_1+1/2-Inch

ASME Code, Section VIII, Div. 1, 2021, UG-37 to UG-45


Mechanical Design Calculation 236
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H1_1+1/2-Inch Nozl: 45 5:52pm Apr 25,2023

Actual Inside Diameter Used in Calculation 1.200 in.


Actual Thickness Used in Calculation 0.350 in.

Nozzle input data check completed without errors.

Reqd thk per UG-37(a) of Cylindrical Shell, tr [Int. Press]


= P*R/(Sv*E-0.6*P) per UG-27 (c)(1)
= 0.68*1503.0/(138*1.0-0.6*0.68)
= 7.3751 mm

Reqd thk per UG-37(a) of Nozzle Wall, trn [Int. Press]


= P*R/(Sn*E-0.6*P) per UG-27 (c)(1)
= 0.68*18.24/(118*1.0-0.6*0.68)
= 0.1047 mm

UG-40, Limits of Reinforcement: [Internal Pressure]


Parallel to Vessel Wall (Diameter Limit) Dl 72.9600 mm
Parallel to Vessel Wall, opening length d 36.4800 mm
Normal to Vessel Wall (Thickness Limit), no pad Tlnp 14.7250 mm

Taking a UG-36(c)(3)(a) exemption for nozzle: H1_1+1/2-Inch.


This calculation is valid for nozzles that meet all the requirements of
paragraph UG-36. Please check the Code carefully, especially for nozzles
that are not isolated or do not meet Code spacing requirements. To force
the computation of areas for small nozzles go to Tools->Configuration
and check the box to force the UG-37 small nozzle area calculation.

UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]


Wall Thickness for Internal/External pressures ta = 3.1047 mm
Wall Thickness per UG16(b), tr16b = 4.5000 mm
Wall Thickness, shell/head, internal pressure trb1 = 10.3751 mm
Wall Thickness tb1 = max(trb1, tr16b) = 10.3751 mm
Wall Thickness tb2 = max(trb2, tr16b) = 4.5000 mm
Wall Thickness per table UG-45 tb3 = 6.2200 mm

Determine Nozzle Thickness candidate [tb]:


= min[ tb3, max( tb1,tb2) ]
= min[ 6.22, max( 10.3751, 4.5 ) ]
= 6.2200 mm

Minimum Wall Thickness of Nozzle Necks [tUG-45]:


= max( ta, tb )
= max( 3.1047, 6.22 )
= 6.2200 mm

Available Nozzle Neck Thickness = 8.8900 mm🠖OK

Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:

Nozzle Neck to Flange Weld, Curve: B


----------------------------------------------------------------------
Govrn. thk, tg = 8.89, tr = 0.105, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.018, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Nozzle-Shell/Head Weld (UCS-66(a)1(b)), Curve: B


----------------------------------------------------------------------
Mechanical Design Calculation 237
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H1_1+1/2-Inch Nozl: 45 5:52pm Apr 25,2023

Govrn. thk, tg = 8.89, tr = 0.105, c = 3.0 mm, E✱ = 1.0


Thickness Ratio = tr * E✱/(tg - c) = 0.018, Temp. Reduction = 78 °C

Min Metal Temp. w/o impact per UCS-66, Curve B -29 °C


Min Metal Temp. at Required thickness (UCS 66.1) -104 °C

Gov. MDMT of the nozzle to shell joint welded assembly : -104 °C

Flange MDMT including Temperature reduction per UCS-66.1:

Unadjusted MDMT of ASME B16.5/47 flanges per UCS-66(c) -18 °C


Flange MDMT with Temp reduction per UCS-66(b)(1)(-b) -104 °C

Where the Stress Reduction Ratio per UCS-66(b)(1)(-b) is :


Design Pressure/Ambient Rating = 0.68/1.96 = 0.344

Weld Size Calculations, Description: H1_1+1/2-Inch

Intermediate Calc. for nozzle/shell Welds Tmin 5.8900 mm

Results Per UW-16.1:


Required Thickness Actual Thickness
Nozzle Weld 4.1230 = 0.7 * tmin. 4.2420 = 0.7 * Wo mm

Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.

Maximum Allowable Pressure for this Nozzle at this Location:


Converged Maximum Allowable Pressure in the Operating case: 1 MPa

Note: The MAWP of this junction was limited by the parent Shell/Head.

The Drop for this Nozzle is : 0.1941 mm


The Cut Length for this Nozzle is, Drop + Ho + H + T : 128.1941 mm

PV Elite is a trademark of Hexagon AB, 2023, All rights reserved.

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