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101 C161 R0D
101 C161 R0D
Cover Sheet.................................................................................................................................................................................3
Vessel Design Summary:......................................................................................................................................................4
Nozzle Summary:.......................................................................................................................................................................8
Nozzle Schedule:...................................................................................................................................................................10
Bill of Material:................................................................................................................................................................12
MDMT Summary:..........................................................................................................................................................................14
Warnings and Errors:.........................................................................................................................................................16
Input Echo:...............................................................................................................................................................................17
XY Coordinate Calculations:........................................................................................................................................30
Internal Pressure Calculations:...............................................................................................................................31
Element: Bottom Head.........................................................................................................................................................32
Element: Shell-1...................................................................................................................................................................35
Element: Shell-2...................................................................................................................................................................37
Element: Shell-3...................................................................................................................................................................39
Element: Top Head................................................................................................................................................................41
Pressure Test Results: Shop Test............................................................................................................................44
Pressure Test Results: Field Test..........................................................................................................................46
External Pressure Calculations:...............................................................................................................................48
Element and Detail Weights:........................................................................................................................................49
Nozzle Flange MAWP:............................................................................................................................................................53
Natural Frequency Calculation:.................................................................................................................................55
Wind Load Calculation:....................................................................................................................................................56
Earthquake Load Calculation:......................................................................................................................................59
Wind/Earthquake Shear, Bending:...............................................................................................................................61
Wind/Earthquake Deflection:........................................................................................................................................62
Longitudinal Stress Constants:.................................................................................................................................63
Longitudinal Allowable Stresses:............................................................................................................................64
Longitudinal Stresses due to:....................................................................................................................................65
Stress due to Combined Loads:....................................................................................................................................67
Skirt Opening Stress Calcs:........................................................................................................................................73
Center of Gravity Calculation:.................................................................................................................................77
Lifting Lug Calcs: Lifting lug...............................................................................................................................79
Basering Calculations:....................................................................................................................................................87
WRC Clip Analysis: PS-5................................................................................................................................................94
WRC Clip Analysis: PS-1................................................................................................................................................99
WRC Clip Analysis: PS-2..............................................................................................................................................104
WRC Clip Analysis: PS-3..............................................................................................................................................109
WRC Clip Analysis: PS-4..............................................................................................................................................114
WRC Clip Analysis: PS-6..............................................................................................................................................119
WRC Clip Analysis: PS-7..............................................................................................................................................124
WRC Clip Analysis: PS-8..............................................................................................................................................129
WRC Clip Analysis: PS-9..............................................................................................................................................134
WRC Clip Analysis: PS-10...........................................................................................................................................139
WRC Clip Analysis: Clip:[1 of 1]........................................................................................................................144
Nozzle Calcs.: E_10-Inch...........................................................................................................................................145
Nozzle Calcs.: F1_3-Inch...........................................................................................................................................156
Nozzle Calcs.: F2_3-Inch...........................................................................................................................................160
Nozzle Calcs.: A_30-Inch...........................................................................................................................................164
Nozzle Calcs.: M3_24-Inch.........................................................................................................................................173
Nozzle Calcs.: G2_3-Inch...........................................................................................................................................179
Nozzle Calcs.: G1_3-Inch...........................................................................................................................................182
Nozzle Calcs.: C_4-Inch..............................................................................................................................................186
Nozzle Calcs.: D_10_Inch...........................................................................................................................................197
Nozzle Calcs.: M1_24-Inch.........................................................................................................................................208
Nozzle Calcs.: M2_24-Inch.........................................................................................................................................214
Nozzle Calcs.: H2_1+1/2-Inch..................................................................................................................................220
Nozzle Calcs.: H3_1+1/2-Inch..................................................................................................................................223
Nozzle Calcs.: B_30-Inch...........................................................................................................................................226
Nozzle Calcs.: H1_1+1/2-Inch..................................................................................................................................235
Cover Page 3
DESIGN CALCULATION
Analysis Performed by : #
Materials of Construction:
Normalized is determined based on the UCS-66 material curve selection and Figure UCS-66.
Impact Tested is based on material selection and material data properties.
Element |"To" Elev | Element | Nominal | Finished | Reqd Thk | Reqd Thk | Long | Circ |
| | Length |Thickness |Thickness | Internal | External | Eff | Eff |
Type | mm | mm | mm | mm | mm | mm | | |
------------------------------------------------------------------------------------------------
Skirt | 2000.0 | 2000.0 | 18.0 | 18.0 | ... | ... | 0.70 | 0.70 |
Ellipse | 2050.0 | 50.0 | 16.0 | 12.0 | 11.7 | ... | 0.85 | 0.85 |
Cylinder | 5450.0 | 3400.0 | 12.0 | 12.0 | 11.6 | ... | 0.85 | 0.85 |
Cylinder | 20702.0 | 15252.0 | 12.0 | 12.0 | 11.4 | ... | 0.85 | 0.85 |
Cylinder | 22602.0 | 1900.0 | 12.0 | 12.0 | 11.4 | ... | 0.85 | 0.85 |
Ellipse | 22652.0 | 50.0 | 16.0 | 12.0 | 11.3 | ... | 0.85 | 0.85 |
Factored Loads:
---------------------------------------------------------------------------
Total Wind Shear on Support 45842. N
Total Earthquake Shear on Support 123665. N
Wind Moment on Support 557013248. N-mm
Earthquake Moment on Support 1624828800. N-mm
Maximum Initial Bolt Load 57926. N
Un-Factored Loads:
---------------------------------------------------------------------------
Wind Shear on Support 76404. N
Earthquake Shear on Support 176664. N
Wind Moment on Support 928355328. N-mm
Earthquake Moment on Support 2321184000. N-mm
Maximum Initial Bolt Load 96543. N
Wind and Earthquake moments include the effects of user defined forces and moments if any exist in
the job and were specified to act (compute loads and stresses) during these cases. Also included
are moment effects due to eccentric weights if any are present in the input.
Weights:
Fabricated - Bare W/O Removable Internals 32625.9 kgm
Shop Test - Fabricated + Water ( Full ) 185618.9 kgm
Shipping - Fab. + Rem. Intls.+ Shipping App. 32625.9 kgm
Erected - Fab. + Rem. Intls.+ Insul. (etc) 32635.9 kgm
Empty - Fab. + Intls. + Details + Wghts. 52933.0 kgm
Operating - Empty + Operating Liquid (No CA) 93400.7 kgm
Field Test - Empty Weight + Water (Full) 182646.8 kgm
Mechanical Design Calculation 7
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Vessel Design Summary: Step: 57 5:52pm Apr 25,2023
[*] - This was a small opening and the areas were not computed or
the MAWP of this connection could not be computed because
the longitudinal bending stress was greater than the hoop stress.
Multiple output lines for the same nozzle indicates required Code calculations in both the
longitudinal and circumferential planes of reinforcement where applicable.
ll - Arc length along the inside vessel surface in the long. direction.
lc - Arc length along the inside vessel surface in the circ. direction
Nozzle Schedule:
Nominal or| Schd| Flg| Nozzle| Wall| Reinforcing Pad | Cut| Flg|
Actual| or FVC| Type| O/Dia| Thk| Diameter Thk | Length| Class|
Description Size| Type| | in| mm| mm | mm| |
---------------------------------------------------------------------------------------------
H2_1+1/2-Inch | 1.500 in| XXS | WNF| 1.900| 10.160| ... | ... | 128.19| 150|
H3_1+1/2-Inch | 1.500 in| XXS | WNF| 1.900| 10.160| ... | ... | 128.19| 150|
H1_1+1/2-Inch | 1.500 in| XXS | WNF| 1.900| 10.160| ... | ... | 128.19| 150|
F1_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| 190.00 | 16.00 | 213.81| 150|
F2_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| 190.00 | 16.00 | 213.81| 150|
G2_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| ... | ... | 126.66| 150|
G1_3-Inch | 3.000 in| 160 | WNF| 3.500| 11.125| 190.00 | 16.00 | 126.66| 150|
C_4-Inch | 4.000 in| 120 | WNF| 4.500| 11.125| 214.30 | 12.00 |1113.00| 150|
E_10-Inch | 10.000 in| 80 | WNF| 10.750| 15.088| 369.05 | 12.00 | 444.00| 150|
D_10_Inch | 10.000 in| 80 | WNF| 10.750| 15.088| 713.05 | 12.00 |1162.00| 150|
M3_24-Inch | 24.000 in|Actual | WNF| 24.000| 12.000| 900.00 | 12.00 | 128.29| 150|
M1_24-Inch | 24.000 in|Actual | WNF| 24.000| 12.000| 900.00 | 12.00 | 128.29| 150|
M2_24-Inch | 24.000 in|Actual | WNF| 24.000| 12.000| 900.00 | 12.00 | 128.29| 150|
A_30-Inch | 30.000 in|Actual | WNF| 31.260| 16.000| ... | ... |1485.18| 150|
B_30-Inch | 30.000 in|Actual | WNF| 30.000| 16.000| ... | ... |2291.00| 150|
The cut length is the outside projection + inside projection + drop + in-plane shell
thickness. This value does not include weld gaps, nor does it account for shrinkage.
In the case of oblique nozzles, the outside diameter must be increased. The re-pad width
around the nozzle is calculated as follows:
Width of Pad = (Pad Outside Dia. (per above) - Nozzle Outside Dia.)/2
For hub nozzles, the thickness and diameter shown are those of the smaller and thinner section.
Note: The Outside projections below do not include the flange thickness.
| mm | deg | mm | mm | |
---------------------------------------------------------------------------------------------
H2_1+1/2-Inch | 20122.002 | 80.0 | 116.00 | 0.00 | Shell-2 |
H3_1+1/2-Inch | 12284.001 | 80.0 | 116.00 | 0.00 | Shell-2 |
H1_1+1/2-Inch | 22114.000 | 300.0 | 116.00 | 0.00 | Shell-3 |
F1_3-Inch | ... | 160.0 | 201.45 | 0.00 | Bottom Head |
F2_3-Inch | ... | 100.0 | 201.45 | 0.00 | Bottom Head |
G2_3-Inch | 4766.000 | 100.0 | 114.00 | 0.00 | Shell-1 |
G1_3-Inch | 4766.000 | 160.0 | 114.00 | 0.00 | Shell-1 |
C_4-Inch | 20039.000 | 211.0 | 101.00 | 1000.00 | Shell-2 |
E_10-Inch | ... | 0.0 | 182.00 | 250.00 | Bottom Head |
D_10_Inch | 12295.000 | 200.0 | 150.00 | 1000.00 | Shell-2 |
M3_24-Inch | 4658.000 | 300.0 | 85.00 | 0.00 | Shell-1 |
M1_24-Inch | 20035.000 | 300.0 | 85.00 | 0.00 | Shell-2 |
M2_24-Inch | 12110.001 | 300.0 | 85.00 | 0.00 | Shell-2 |
A_30-Inch | 4175.000 | 135.0 | 257.17 | 1200.00 | Shell-1 |
B_30-Inch | 21727.000 | 45.0 | 263.00 | 2000.00 | Shell-3 |
Bill of Materials:
Notes:
[ ! ] - This was an impact tested material.
[ 1] - Governing Nozzle Weld.
[ 4] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-c).
[ 5] - ASME Flange MDMT Calcs; Thickness ratio per UCS-66(b)(1)(-b).
[ 6] - MDMT Calculations at the Shell/Head Joint.
[ 7] - MDMT Calculations for the Straight Flange.
[ 8] - Cylinder/Cone/Flange Junction MDMT.
[ 9] - Calculations in the Spherical Portion of the Head.
[10] - Calculations in the Knuckle Portion of the Head.
[11] - Calculated (Body Flange) Flange MDMT.
Mechanical Design Calculation 15
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
MDMT Summary: Step: 56 5:52pm Apr 25,2023
Notes:
Impact test temps were not entered in and not considered in the analysis.
UCS-66(i) applies to impact tested materials not by specification and
UCS-66(g) applies to materials impact tested per UG-84.1 General Note (c).
The Basic MDMT includes the (30F) PWHT credit if applicable.
Please note that nozzle loadings, if included, are assumed to be local in nature
and will not contribute to or create a net section bending moment. Therefore, the
addition of nozzle loads will not affect the support load calculation. If you wish
to create a load on the support(s) from nozzle loads, you can enable that feature in
tools->configuration->Job Specific Settings.
One or more nozzles in this model was specified using the actual thickness basis and a standard
flange is also specified. In many cases a matching nominal diameter cannot be determined and
the weight of the flange and optional blind flange cannot be determined. When actual thickness
basis is specified, you must calculate the weight of the assembly (by hand) and enter it into
the 'Overriding Weight' field in the nozzle dialog when there is a standard flange
specified. However, for FVC nozzles that have their nominal diameter specified in the
FVC dialog, entering the overriding weight for that nozzle is not required.
The level of precision is set to a value of less than 3. At this level you may not
obtain proper resolution on some results. This value can be changed in
Tools->Set Configuration Parameters->Default Values->Level of Precision.
Configuration Directives:
--------------------------------------------------------------------
--------------------------------------------------------------------
--------------------------------------------------------------------
--------------------------------------------------------------------
Detail ID DEMISTER
Dist. from "FROM" Node / Offset dist 0 mm
Height of Packed Section 160 mm
Density 0.00035 kg/cm³
Percent Volume Holdup 25.0
Specific Gravity of Packing Liquid 1.0
--------------------------------------------------------------------
XY Coordinate Calculations:
| | | | | |
From | To | X (Horiz.)| Y (Vert.) | DX (Horiz.)| DY (Vert.) |
| | mm | mm | mm | mm |
----------------------------------------------------------------------
Skirt| ... | 2000 | ... | 2000 |
Bottom Head| ... | 2050 | ... | 50 |
Shell-1| ... | 5450 | ... | 3400 |
Shell-2| ... | 20702 | ... | 15252 |
Shell-3| ... | 22602 | ... | 1900 |
Top Head| ... | 22652 | ... | 50 |
----------------------------------------------------------------------
PV Elite includes an 1/8 inch (3.175mm) raised face and gasket thicknesses for girth
flanges and tubesheet thicknesses where applicable in the Tangent to Tangent length calculation.
The calculated dimensions are based on the given element lengths. Due to variability in
manufacturing (weld gaps etc.), the Tangent to Tangent length may not be exact.
|
|
Elliptical Head Design Information: |
|
--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.679 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 50.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 133.1 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 16.000 mm
|
Surface Area 10441369.0 mm² | SG of Contents 1.000
|
Element Volume 3888.4 ltr | Weight of Contents 38104.7 N
|
Empty Weight 18497.7 N | Operating Weight 56602.5 N
|
| Comp. All. Ope. Stress 89.2 MPa
|
| Aspect Ratio 2.00
|
|
|
Radiography Information: |
|
--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|
--------------------------------------------------------------------------------------------------
-
Mechanical Design Calculation 33
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Bottom Head Step: 4 5:52pm Apr 25,2023
|
|
MDMT Design Information: |
--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.679 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.820 | Temperature Difference 10 °C
|
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|
--------------------------------------------------------------------------------------------------
-
Note: Temperature values displayed above are for the location with the highest basic MDMT
|
|
Cylindrical Shell Design Information: |
|
--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.671 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 3400.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 132.3 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 32300602.0 mm² | SG of Contents 1.000
|
Element Volume 24037.5 ltr | Weight of Contents 151598.3 N
|
Empty Weight 46049.2 N | Operating Weight 197647.5 N
|
| Comp. All. Ope. Stress 89.2 MPa
|
|
|
Radiography Information: |
|
--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|
-------------------------------------------------------------------------------------------------
--
|
|
MDMT Design Information: |
|
--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.696 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.845 | Temperature Difference 9 °C
|
UCS-66(c) red. No | Computed Min. Temp. -32 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|
--------------------------------------------------------------------------------------------------
-
|
|
Cylindrical Shell Design Information: |
|
--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.650 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
|
|
Radiography Information: |
|
--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|
--------------------------------------------------------------------------------------------------
-
Mechanical Design Calculation 38
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Shell-2 Step: 6 5:52pm Apr 25,2023
|
|
MDMT Design Information: |
|
--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.675 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
--------------------------------------------------------------------------------------------------
-
|
|
Cylindrical Shell Design Information: |
|
--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.650 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 1900.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 128.2 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 12.000 mm
|
Surface Area 18050334.0 mm² | SG of Contents 0.000
|
Element Volume 13432.7 ltr | Weight of Contents 7277.3 N
|
Empty Weight 24237.5 N | Operating Weight 31514.8 N
|
| Comp. All. Ope. Stress 89.2 MPa
|
|
|
Radiography Information: |
|
--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|
--------------------------------------------------------------------------------------------------
-
|
|
MDMT Design Information: |
|
--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.675 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.820 | Temperature Difference 10 °C
|
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|
--------------------------------------------------------------------------------------------------
-
|
|
Elliptical Head Design Information: |
|
--------------------------------------------------------------------------------------------------
-
Design Pressure P 0.650 MPa | Int. Design Temperature 150 °C
|
Material SA-516 70 | Ext. Design Temperature 0 °C
|
Length 50.000 mm | External Pressure Chart CS-2
|
| UNS Number K02700
|
Int. Corr. All. c 3.0000 mm | Allowable Stress (ope) S 138.0 MPa
|
Ext. Corr. All. ce 0.0000 mm | Allowable Stress (amb) Sa 138.0 MPa
|
Inside Diameter Di 3000.000 mm | Actual Stress 127.4 MPa
|
Spec. Min. Thk t or e 12.0000 mm | Spec. Nominal Thk. 16.000 mm
|
Surface Area 10441369.0 mm² | SG of Contents 0.000
|
Element Volume 3888.4 ltr | Weight of Contents 526.2 N
|
Empty Weight 14505.5 N | Operating Weight 15031.7 N
|
| Comp. All. Ope. Stress 89.2 MPa
|
| Aspect Ratio 2.00
|
|
|
Radiography Information: |
|
--------------------------------------------------------------------------------------------------
-
User Defined | User Defined
|
Circ. Joint Efficiency 85 % | Long. Joint Efficiency E 85 %
|
--------------------------------------------------------------------------------------------------
-
Head inner surface maximum deviation outside the specified shape, 1.25% of D: 1.476 mm
Head inner surface maximum deviation inside the specified shape, 0.625% of D: 0.738 mm
|
|
Mechanical Design Calculation 43
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Element: Top Head Step: 8 5:52pm Apr 25,2023
--------------------------------------------------------------------------------------------------
-
MDMT Curve B | Press. at MDMT 0.675 MPa
|
UCS-66(b) red. Yes | Min. Des. Mtl. Temp. -29 °C
|
Governing Thk. 12.000 mm | Basic MDMT -23 °C
|
Stress/Thk. Ratio 0.815 | Temperature Difference 10 °C
|
UCS-66(c) red. No | Computed Min. Temp. -33 °C
|
| MDMT per UG-20(f) -29 °C
|
| Joint Efficiency E* 85 %
|
--------------------------------------------------------------------------------------------------
-
Note: Temperature values displayed above are for the location with the highest basic MDMT
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
------------------------------------------------------------------------
Minimum 1.000
Please note that Nozzle, Shell, Head, Flange, etc MAWPs are all considered
when determining the hydrotest pressure for those test types that are based
on the MAWP of the vessel.
------------------------------------------------------------------------
Minimum 1.000
Weight of Details:
Platforms 1534.8
Packing 18377.4
Packing Liquid 21567.5
Liquid 18900.1
Insulation 384.9
Nozzles 2908.8
Weights 3165.0
Clips 15.0
-------------------------------------------
Sum of the Detail Weights 66853.6 kgm
Note that the above value for the miscellaneous weight percent has
been applied to the shells/heads/flange/tubesheets/tubes etc. in the
weight calculations for metallic components.
Weight Summary:
Mass of the Upper 1/3 of the Vertical Vessel (operating) 23297.9 kgm
Mass of the Upper 1/3 of the Vertical Vessel (filled w/water) 69375.4 kgm
Mass of the Upper 1/3 of the Vertical Vessel (empty) 17511.8 kgm
The cumulative operating weights no liquid in the column above are the cumulative operating
weights minus the operating liquid weight minus any weights absent in the empty condition.
Selected Method for Derating ASME B16.5 Flange MAWP: ASME UG-44(b)
The UG-44(b) Method is based on the paper PVP 2013-97814. PV Elite uses the maximum loads
from each load category to determine ME and FE. In many cases, the computed maximum
allowable pressure will be greater than the flange rating. In these cases, the minimum of the
rating from the table and the UG-44(b) method will be used. SA-193 B8 Cl. 2 bolts or ones
with higher allowable stresses at the specified bolt size shall be used.
The axial force FE must put the nozzle in tension (-P for 107/297; +Fr for PD 5500 AnnexG)
to be considered.
The Natural Frequencies for the vessel have been computed iteratively
by solving a system of matrices. These matrices describe the mass
and the stiffness of the vessel. This is the generalized eigenvalue/
eigenvector problem and is referenced in some mathematical texts.
Input Values:
The importance factor is not used in the calculation of wind pressure vs. elevation for
the selected wind code.
The ASCE code performs calculations in Imperial Units. The wind pressure is therefore computed
in these units.
= 2.01( 15 / Zg )2/Alpha
= 2.01( 15/900.0 )2/9.5
= 0.849
Note:
The height/(avg. diameter) ratio [7.4], was less than or equal to 15,
therefore no wind vibration calculations have been performed.
Note:
The Wind Loads calculated and printed in the Wind Load
calculation report have been factored by the input
scalar/load reduction factor of: 0.600.
Input Values:
= 0.030
Distribute the Base shear force to each element according to the equations
Fx = Cvx * V (eqn. 12.8-11 ) and the vertical distribution factor
Cvx = Wx*hxk/( Sum of Wi*hik ) and k is an exponent which is related
to the period of Vibration.
Note:
The Earthquake Loads calculated and printed in the Earthquake
Load calculation report have been factored by the input
scalar/load reduction factor of: 0.700.
Note:
The Wind Shears/Moments and the Earthquake Shears/Moments calculated
and printed in the Wind/Earthquake Shear and Bending report have
been factored by the input Scalar/Load reductions factors of;
Wind: 0.600; Earthquake: 0.700.
| | | Hydrotest | | Hydrotest |
From| To | Tensile | Tensile | Compressive | Compressive |
| | MPa | MPa | MPa | MPa |
-------------------------------------------------------------------
10| 20| 115.918 | 196.556 | -112.752 | -112.999 |
20| 40| 140.757 | 238.676 | -89.2049 | -89.2657 |
40| 50| 140.757 | 238.676 | -89.2049 | -89.2657 |
50| 60| 140.757 | 238.676 | -89.2049 | -89.2657 |
60| 70| 140.757 | 238.676 | -89.2049 | -89.2657 |
70| 80| 140.757 | 238.676 | -89.2049 | -89.2657 |
-------------------------------------------------------------------
| | Wght. Str. | Wght. Str. |Wght. Str. | Wght. Str. | Wght. Str. |
From| To | Empty | Operating |Hydrotest | Emp. Mom. | Opr. Mom. |
| | MPa | MPa | MPa | MPa | MPa |
---------------------------------------------------------------------------
10| 20| -3.31656 | -5.8521 | -11.301 | 0.39486 | 0.39486 |
20| 40| -5.54904 | -8.03016 | -5.54904 | 0.72429 | 0.72429 |
40| 50| -5.33203 | -7.81315 | -5.33203 | 0.71853 | 0.71853 |
50| 60| -4.74055 | -7.22167 | -4.74055 | 0.58726 | 0.58726 |
60| 70| -0.51355 | -0.54606 | -0.51355 | 0.12515 | 0.12515 |
70| 80| -0.17635 | -0.17635 | -0.17635 | ... | ... |
---------------------------------------------------------------------------
Longitudinal Stresses due to Weight Loads and Bending for these Conditions:
| | Wght. Str. | Bend. Str. | Bend. Str. | Bend. Str. | Bend. Str. |
From| To | Hyd. Mom. | Oper. Wind | Oper. Equ. | Hyd. Wind | Hyd. Equ. |
| | MPa | MPa | MPa | MPa | MPa |
-------------------------------------------------------------------------------
10| 20| 0.39486 | 4.73157 | 13.8154 | 1.56142 | 4.55907 |
20| 40| 0.72429 | 7.29324 | 21.4901 | 2.40677 | 7.09175 |
40| 50| 0.71853 | 7.25976 | 21.3947 | 2.39572 | 7.06025 |
50| 60| 0.58726 | 5.13999 | 15.2034 | 1.6962 | 5.01712 |
60| 70| 0.12515 | 0.10641 | 0.29188 | 0.035114 | 0.096321 |
70| 80| ... | 0.0077145 | 0.02504 | 0.0025458 | 0.0082633 |
-------------------------------------------------------------------------------
| | Bending |
From| To | Stress |
| | MPa |
------------------------
10| 20| ... |
20| 40| ... |
40| 50| ... |
50| 60| ... |
60| 70| ... |
70| 80| ... |
------------------------
General Notes:
A blank stress and stress ratio indicates that the corresponding stress comprising
those components that did not contribute to that type of stress.
--------------------------------------------------------------------------
10 8.83 115.92 -19.59 112.75 0.0762 0.1737
20 69.16 140.76 89.20 0.4913
40 69.22 140.76 89.20 0.4918
50 63.30 140.76 89.20 0.4497
60 54.06 140.76 89.20 0.3841
70 54.01 140.76 89.20 0.3837
--------------------------------------------------------------------------
10 196.56 -16.25 113.00 0.1439
20 72.66 238.68 89.27 0.3044
40 72.84 238.68 89.27 0.3052
50 71.25 238.68 89.27 0.2985
60 70.10 238.68 89.27 0.2937
70 70.22 238.68 89.27 0.2942
---------------------------------------------------------------------------------------------
Item: Skirt
Interference check:
Access Access Pitch Ligament
mm mm
---------------------------------------------
1 2 661.6056 532.9556
2 3 1580.9800 1412.6801
3 4 1127.3365 998.6866
4 5 925.4408 703.1408
5 6 1593.5802 1110.7803
6 7 1026.1694 676.6694
1 7 3161.9600 3072.9600
Please note:
There is more than one opening in the skirt
EN 13445 and AD-2000 considers only one opening per Figure 16.12-4
this skirt has 7 openings. Please check results
= 0.14952E+10 N-mm
The balance of the calculations are per EN 13445-3, and they may be
treated as
academic if the designated code is not EN 13445
The compressive bending allowable stress is the minimum of the tensile allowable and
the compressive allowable times the specified compressive allowable increase factor.
Forces and Moments at selected elevations (not all analysis points shown):
Input Values:
The 0 degree angle position is in the horizontal direction and the 90 degree angle
position is in the vertical direction.
PV Elite does not compute weak axis bending forces on the lugs. It is
assumed that a spreader bar is used.
Computed Results:
Converting the weld leg dimension (tw) to the weld throat dimension.
Weld Group Inertia about the Circumferential Axis Ilc 0.259E+09 mm**4
Weld Group Centroid distance in the Long. Direction Yll 292.768 mm
Dist. of Weld Group Centroid from Lug bottom Yll_b 157.232 mm
Weld Group Inertia about the Longitudinal Axis Ill 0.461E+09 mm**4
Note: The Impact Factor is applied to the Forces acting on the Lug.
(0 * 36.0 * 208.484/.46090E+09)
= 9.76 MPa
= 72.000 mm
WRC 107/537 Stress Analysis for the Lifting Lug to Shell Junction in
the new and Cold Condition (no corrosion applied).
Note: The full lug load is applied in both the circumferential and
longitudinal directions simultaneously.
Note: Attachment dimensions (C11P, C22P etc.) may be modified accounting for attachment
welds where applicable.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Shear Pl (SUS) | 10.1| 10.1| -10.1| -10.1| -9.3| -9.3| 9.3| 9.3|
Shear Q (SUS) | 100.7| 100.7| 100.7| 100.7| 100.7| 100.7| 100.7| 100.7|
Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 20.2| 20.2| 20.2| 20.2| 18.6| 18.6| 18.6| 18.6|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 221.5| 221.5| 181.1| 181.1| 182.8| 182.8| 219.9| 219.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Skirt Data :
Skirt Outside Diameter at Base SOD, D6 3036.0000 mm
Skirt Thickness STHK 18.0000 mm
Skirt Internal Corrosion Allowance SCA 1.5000 mm
Skirt External Corrosion Allowance 0.0000 mm
Skirt Material SA-516 70
Note: This analysis is based on Neutral Axis shift method for Steel on
Mechanical Design Calculation 88
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023
Trial# k knew Cc Ct z j Ft Fc Fs
------------------------------------------------------------------------------------
2 0.292 0.438 1.488 2.459 0.439 0.781 166798.2 1008486.2 5776.0
4 0.365 0.402 1.678 2.300 0.423 0.784 183390.1 1025078.1 6789.4
6 0.420 0.429 1.813 2.180 0.411 0.785 196246.1 1037934.2 7666.3
8 0.433 0.431 1.845 2.150 0.408 0.785 199521.6 1041209.6 7904.2
10 0.430 0.429 1.837 2.157 0.409 0.785 198700.4 1040388.4 7844.0
12 0.429 0.429 1.835 2.159 0.409 0.785 198495.3 1040183.4 7829.0
Nomenclature:
a = ( Dc-Ds )/2 Skirt Distance to Bolt Circle
P = Sa * Abss Maximum Load on one Bolt
l Radial Top Plate Width
lavg Average Gusset Plate Width
g1 = Gamma 1 Constant Term f( b/l )
g2 = Gamma 2 Constant Term f( b/l )
g = Flat distance / 2 Nut 1/2 Dimension (from Tema)
Fb Allowable Bending Stress
Req. Skirt Thk. to withstand Local Bending, (Brownell and Young) [t]:
= 1.76( P*a/( m * ( h + tba ) * 1.5 * Sktope) )2/3 * r1/3 + Ca
= 1.76(114937*106.0/(510.19*390.0*207))2/3*1518.01/3+Ca
= 8.98 + 1.5 = 10.48 mm
Shear Stress in a Single Bolt [taub]:
= Shear Force/( Bolt Area * Number of Bolts )
= 123665/( 2379.9 * 20 )
= 2.6 MPa. Must be less than 85.0 MPa.
Results for Computed Minimum Gusset and Top Plate to Skirt Weld Size
Results for Computed Min Gusset and Top Plate to Skirt Weld Size [GsWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 127.3/[( 0.4 * 232 ) * 2 * 0.707]
= 0.97 mm
Results for Computed Min Gusset to Top Plate Weld Size [GtpWeld]
= Wr / [( 0.4 * Yield ) * 2 * 0.707]
= 275.71/[( 0.4 * 232 ) * 2 * 0.707]
= 2.101 mm
Mechanical Design Calculation 91
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Basering Calculations: Step: 26 5:52pm Apr 25,2023
Note: The calculated weld sizes need not exceed the component thickness
framing into the weld. At the same time, the weld must meet a minimum size
specification which is 3/16 in. (4.76 mm) or 1/4 in. (6.35 mm), depending
on the component thickness.
= 5124479/30547.7
= 167.75 mm
Review notes about nozzle loadings and supports in the Warnings report.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -13.0| 8.8| -13.0| 8.8| -9.7| 4.8| -9.7| 4.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 13.0| 8.8| 13.0| 8.8| 13.8| 9.8| 13.8| 9.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 115.3| 116.0| 115.3| 116.0| 115.3| 116.0| 115.3| 116.0|
Circ. Pl (SUS) | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Q (SUS) | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 57.7| 57.7| 57.7| 57.7| 57.7| 57.7| 57.7| 57.7|
Long. Pl (SUS) | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Q (SUS) | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 115.3| 116.0| 115.3| 116.0| 115.3| 116.0| 115.3| 116.0|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 112.9| 113.6| 112.9| 113.6| 113.3| 114.0| 113.3| 114.0|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 104.6| 121.9| 104.6| 121.9| 101.6| 125.8| 101.6| 125.8|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 4.3| 3.2| 4.3| 3.2| 4.1| 3.0| 4.1| 3.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.3| -2.3| -2.3| -2.3| -2.6| -2.6| -2.6| -2.6|
Long. Bend. P | -12.3| 12.3| -12.3| 12.3| -8.6| 8.6| -8.6| 8.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -14.6| 10.1| -14.6| 10.1| -11.1| 6.0| -11.1| 6.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 14.7| 10.1| 14.7| 10.1| 15.5| 11.2| 15.5| 11.2|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 4.3| 3.2| 4.3| 3.2| 4.1| 3.0| 4.1| 3.0|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.3| -2.3| -2.3| -2.3| -2.6| -2.6| -2.6| -2.6|
Long. Bend. P | -12.3| 12.3| -12.3| 12.3| -8.6| 8.6| -8.6| 8.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -14.6| 10.1| -14.6| 10.1| -11.1| 6.0| -11.1| 6.0|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 14.7| 10.1| 14.7| 10.1| 15.5| 11.2| 15.5| 11.2|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -13.0| 8.8| -13.0| 8.8| -9.7| 4.8| -9.7| 4.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 13.0| 8.8| 13.0| 8.8| 13.8| 9.8| 13.8| 9.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Q (SUS) | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Q (SUS) | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 110.0| 110.7| 110.0| 110.7| 110.4| 111.1| 110.4| 111.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 101.7| 119.0| 101.7| 119.0| 98.7| 122.9| 98.7| 122.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Long. Memb. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |MC 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. |ML 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -13.0| 8.8| -13.0| 8.8| -9.7| 4.8| -9.7| 4.8|
------------------------------------------------------------------------------------------------
Shear VC | 0.1| 0.1| -0.1| -0.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.1| -0.1| 0.1| 0.1|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
------------------------------------------------------------------------------------------------
Str. Int. | 13.0| 8.8| 13.0| 8.8| 13.8| 9.8| 13.8| 9.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Type of | |
Stress Load | Au Al Bu Bl Cu Cl Du Dl|
------------------------------------------------------------------------------------------------
Circ. Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
Circ. Pl (SUS) | -2.4| -2.4| -2.4| -2.4| -2.0| -2.0| -2.0| -2.0|
Circ. Q (SUS) | -8.3| 8.3| -8.3| 8.3| -11.8| 11.8| -11.8| 11.8|
------------------------------------------------------------------------------------------------
Long. Pm (SUS) | 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2| 56.2|
Long. Pl (SUS) | -2.1| -2.1| -2.1| -2.1| -2.5| -2.5| -2.5| -2.5|
Long. Q (SUS) | -10.9| 10.9| -10.9| 10.9| -7.3| 7.3| -7.3| 7.3|
------------------------------------------------------------------------------------------------
Shear Pm (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Shear Pl (SUS) | 0.1| 0.1| -0.1| -0.1| -0.1| -0.1| 0.1| 0.1|
Shear Q (SUS) | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Pm (SUS) | 112.4| 113.1| 112.4| 113.1| 112.4| 113.1| 112.4| 113.1|
------------------------------------------------------------------------------------------------
Pm+Pl (SUS) | 110.0| 110.7| 110.0| 110.7| 110.4| 111.1| 110.4| 111.1|
------------------------------------------------------------------------------------------------
Pm+Pl+Q (Total)| 101.7| 119.0| 101.7| 119.0| 98.7| 122.9| 98.7| 122.9|
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|
Note - The ! mark next to the figure name denotes curve value exceeded.
| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Mechanical Design Calculation 123
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-6 Step: 32 5:52pm Apr 25,2023
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|
Note - The ! mark next to the figure name denotes curve value exceeded.
| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Mechanical Design Calculation 128
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-7 Step: 33 5:52pm Apr 25,2023
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|
Note - The ! mark next to the figure name denotes curve value exceeded.
| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Mechanical Design Calculation 133
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-8 Step: 34 5:52pm Apr 25,2023
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|
Note - The ! mark next to the figure name denotes curve value exceeded.
| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Mechanical Design Calculation 138
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-9 Step: 35 5:52pm Apr 25,2023
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Str. Int. | 5.6| 4.2| 5.6| 4.2| 5.1| 3.7| 5.1| 3.7|
Note - The ! mark next to the figure name denotes curve value exceeded.
Circ. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| -13.9| 8.4| -13.9| 8.4| -18.2| 12.7| -18.2| 12.7|
------------------------------------------------------------------------------------------------
Long. Memb. P | -2.7| -2.7| -2.7| -2.7| -2.8| -2.8| -2.8| -2.8|
Long. Bend. P | -16.5| 16.5| -16.5| 16.5| -11.2| 11.2| -11.2| 11.2|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Memb. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -19.2| 13.8| -19.2| 13.8| -14.0| 8.5| -14.0| 8.5|
------------------------------------------------------------------------------------------------
Shear VC | 0.2| 0.2| -0.2| -0.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.2| -0.2| 0.2| 0.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 0.2| 0.2| -0.2| -0.2| -0.2| -0.2| 0.2| 0.2|
------------------------------------------------------------------------------------------------
Str. Int. | 19.2| 13.8| 19.2| 13.8| 18.2| 12.8| 18.2| 12.8|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Mechanical Design Calculation 143
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
WRC Clip Analysis: PS-10 Step: 36 5:52pm Apr 25,2023
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 19.5, Allowable : 118.0 MPa Passed
Expansion : 0.0, Allowable : 275.4 MPa Passed
Occasional : 4.2, Allowable : 156.9 MPa Passed
Shear : 12.6, Allowable : 82.6 MPa Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Rad. Memb. MC | 0.0| 0.0| 0.0| 0.0| -37.3| 37.3| 37.3| -37.3|
Rad. Memb. ML | -7.1| -7.1| 7.1| 7.1| 0.0| 0.0| 0.0| 0.0|
Rad. Bend. ML | -47.4| 47.4| 47.4| -47.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Rad. Str.| -20.1| 15.8| 89.0| -64.7| -8.5| 7.2| 77.4| -56.1|
------------------------------------------------------------------------------------------------
Tang. Memb. P | 19.7| 19.7| 19.7| 19.7| 19.7| 19.7| 19.7| 19.7|
Tang. Bend. P | 25.8| -25.8| 25.8| -25.8| 25.8| -25.8| 25.8| -25.8|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -10.1| -10.1| 10.1| 10.1|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -40.3| 40.3| 40.3| -40.3|
Tang. Memb. ML | -12.8| -12.8| 12.8| 12.8| 0.0| 0.0| 0.0| 0.0|
Tang. Bend. ML | -51.2| 51.2| 51.2| -51.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Tang. Str.| -18.5| 32.2| 109.6| -44.5| -4.9| 24.1| 95.9| -36.3|
------------------------------------------------------------------------------------------------
Shear VC | 1.3| 1.3| -1.3| -1.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.3| -1.3| 1.3| 1.3|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.8| 4.8| 2.3| 2.3| 2.3| 2.3| 4.8| 4.8|
------------------------------------------------------------------------------------------------
Str. Int. | 24.2| 33.6| 109.8| 65.0| 9.6| 24.4| 97.1| 57.3|
Tang. Bend. P | 26.0| -26.0| 26.0| -26.0| 26.0| -26.0| 26.0| -26.0|
Tang. Memb. MC | 0.0| 0.0| 0.0| 0.0| -7.6| -7.6| 7.6| 7.6|
Tang. Bend. MC | 0.0| 0.0| 0.0| 0.0| -39.2| 39.2| 39.2| -39.2|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 23.1, Allowable : 138.0 MPa Passed
Expansion : 0.0, Allowable : 321.9 MPa Passed
Occasional : 9.8, Allowable : 183.5 MPa Passed
Shear : 3.2, Allowable : 96.6 MPa Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 154891.53 N
Note: The MAWP of this junction was limited by the parent Shell/Head.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
Mechanical Design Calculation 170
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: A_30-Inch Nozl: 34 5:52pm Apr 25,2023
and which can also be inferred by review of the non-dimensional curve limits.
-------------------------------------------------------------------
N(PHI) / ( P/Rm ) 0.229 4C 7.109 (A,B)
N(PHI) / ( P/Rm ) 0.229 3C 3.624 (C,D)
M(PHI) / ( P ) 0.229 2C1 0.020 (A,B)
M(PHI) / ( P ) 0.229 1C ! 0.066 (C,D)
N(PHI) / ( MC/(Rm**2 * Beta) ) 0.229 3A 2.172 (A,B,C,D)
M(PHI) / ( MC/(Rm * Beta) ) 0.229 1A 0.063 (A,B,C,D)
N(PHI) / ( ML/(Rm**2 * Beta) ) 0.229 3B 4.852 (A,B,C,D)
M(PHI) / ( ML/(Rm * Beta) ) 0.229 1B 0.015 (A,B,C,D)
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Circ. Memb. P | 64.5| 64.5| 64.5| 64.5| 32.9| 32.9| 32.9| 32.9|
Circ. Bend. P | 66.2| -66.2| 66.2| -66.2| 219.2| -219.2| 219.2| -219.2|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -8.9| -8.9| 8.9| 8.9|
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -93.5| 93.5| 93.5| -93.5|
Circ. Memb. ML | -25.9| -25.9| 25.9| 25.9| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -28.5| 28.5| 28.5| -28.5| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 76.4| 0.9| 185.1| -4.3| 149.7| -101.8| 354.5| -270.9|
------------------------------------------------------------------------------------------------
Long. Memb. P | 32.9| 32.9| 32.9| 32.9| 64.5| 64.5| 64.5| 64.5|
Long. Bend. P | 151.5| -151.5| 151.5| -151.5| 113.6| -113.6| 113.6| -113.6|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -22.1| -22.1| 22.1| 22.1|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -40.7| 40.7| 40.7| -40.7|
Long. Memb. ML | -12.4| -12.4| 12.4| 12.4| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -39.9| 39.9| 39.9| -39.9| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 132.1| -91.1| 236.6| -146.1| 115.4| -30.5| 240.9| -67.7|
------------------------------------------------------------------------------------------------
Shear VC | 1.2| 1.2| -1.2| -1.2| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.2| -1.2| 1.2| 1.2|
Shear MT | 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Shear| 1.2| 1.2| -1.2| -1.2| -1.2| -1.2| 1.2| 1.2|
------------------------------------------------------------------------------------------------
Str. Int. | 132.1| 92.0| 236.6| 146.1| 149.8| 101.8| 354.5| 270.9|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 174
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M3_24-Inch Nozl: 35 5:52pm Apr 25,2023
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 4984.092| NA| NA|
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 183
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: G1_3-Inch Nozl: 37 5:52pm Apr 25,2023
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 7.8000 mm
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 187
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 8.2578 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 28.0, Allowable : 118.0 MPa Passed
Expansion : 0.0, Allowable : 267.0 MPa Passed
Occasional : 2.4, Allowable : 156.9 MPa Passed
Shear : 18.3, Allowable : 82.6 MPa Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
Mechanical Design Calculation 193
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: C_4-Inch Nozl: 38 5:52pm Apr 25,2023
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
Tot. Circ. Str.| -3.7| 4.7| 41.8| -30.8| -4.2| 9.8| 50.1| -42.6|
------------------------------------------------------------------------------------------------
Long. Memb. P | 3.3| 3.3| 3.3| 3.3| 3.0| 3.0| 3.0| 3.0|
Long. Bend. P | 20.5| -20.5| 20.5| -20.5| 15.7| -15.7| 15.7| -15.7|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -0.6| -0.6| 0.6| 0.6|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -16.0| 16.0| 16.0| -16.0|
Long. Memb. ML | -0.6| -0.6| 0.6| 0.6| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -33.1| 33.1| 33.1| -33.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| -10.0| 15.3| 57.5| -49.7| 2.1| 2.7| 35.3| -28.1|
------------------------------------------------------------------------------------------------
Shear VC | 0.8| 0.8| -0.8| -0.8| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -0.8| -0.8| 0.8| 0.8|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.4| 4.4| 2.8| 2.8| 2.8| 2.8| 4.4| 4.4|
------------------------------------------------------------------------------------------------
Str. Int. | 12.3| 16.9| 58.0| 50.1| 8.4| 10.7| 51.3| 43.8|
------------------------------------------------------------------------------------------------
Stress Int. | | |
-------------------------------------------------------------------------
Pm (SUS) | 48.66 138.00 | Passed |
Pm+Pl (SUS) | 54.22 207.00 | Passed |
Pm+Pl+Q (TOTAL)| 98.54 413.99 | Passed |
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 198
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: D_10_Inch Nozl: 39 5:52pm Apr 25,2023
The Pad diameter is greater than the Diameter Limit. The excess will not be considered.
= 10.3751 mm
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 19.4, Allowable : 118.0 MPa Passed
Expansion : 0.0, Allowable : 275.6 MPa Passed
Occasional : 4.0, Allowable : 156.9 MPa Passed
Shear : 12.6, Allowable : 82.6 MPa Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
----------------------------------------------------------------------
Govrn. thk, tg = 12.0, tr = 7.375, c = 3.0 mm, E✱ = 1.0
Thickness Ratio = tr * E✱/(tg - c) = 0.819, Temp. Reduction = 10 °C
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
results below, "537" can be interchanged with "107".
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Circ. Memb. ML | -14.1| -14.1| 14.1| 14.1| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -35.1| 35.1| 35.1| -35.1| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 14.5| -10.5| 112.8| -52.4| 20.0| 1.9| 143.5| -109.2|
------------------------------------------------------------------------------------------------
Long. Memb. P | 14.0| 14.0| 14.0| 14.0| 16.1| 16.1| 16.1| 16.1|
Long. Bend. P | 70.1| -70.1| 70.1| -70.1| 47.4| -47.4| 47.4| -47.4|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -4.5| -4.5| 4.5| 4.5|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -32.5| 32.5| 32.5| -32.5|
Long. Memb. ML | -3.9| -3.9| 3.9| 3.9| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -53.2| 53.2| 53.2| -53.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 27.0| -6.8| 141.2| -105.3| 26.6| -3.3| 100.5| -59.3|
------------------------------------------------------------------------------------------------
Shear VC | 1.3| 1.3| -1.3| -1.3| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.3| -1.3| 1.3| 1.3|
Shear MT | 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6| 3.6|
| |
Tot. Shear| 4.8| 4.8| 2.3| 2.3| 2.3| 2.3| 4.8| 4.8|
------------------------------------------------------------------------------------------------
Str. Int. | 28.7| 13.8| 141.4| 105.4| 27.3| 6.9| 144.0| 109.7|
Note - The ! mark next to the figure name denotes curve value exceeded.
Circ. Memb. MC | 0.0| 0.0| 0.0| 0.0| -67.2| 67.2| 67.2| -67.2|
Circ. Memb. ML | -15.2| -15.2| 15.2| 15.2| 0.0| 0.0| 0.0| 0.0|
Circ. Bend. ML | -12.4| 12.4| 12.4| -12.4| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Circ. Str.| 51.9| 9.7| 107.1| 15.4| 156.0| -135.2| 301.5| -258.5|
------------------------------------------------------------------------------------------------
Long. Memb. P | 15.9| 15.9| 15.9| 15.9| 46.0| 46.0| 46.0| 46.0|
Long. Bend. P | 89.1| -89.1| 89.1| -89.1| 118.1| -118.1| 118.1| -118.1|
Long. Memb. MC | 0.0| 0.0| 0.0| 0.0| -18.1| -18.1| 18.1| 18.1|
Long. Bend. MC | 0.0| 0.0| 0.0| 0.0| -26.3| 26.3| 26.3| -26.3|
Long. Memb. ML | -7.2| -7.2| 7.2| 7.2| 0.0| 0.0| 0.0| 0.0|
Long. Bend. ML | -15.2| 15.2| 15.2| -15.2| 0.0| 0.0| 0.0| 0.0|
| |
Tot. Long. Str.| 82.7| -65.2| 127.4| -81.1| 119.7| -63.9| 208.6| -80.3|
------------------------------------------------------------------------------------------------
Shear VC | 1.1| 1.1| -1.1| -1.1| 0.0| 0.0| 0.0| 0.0|
Shear VL | 0.0| 0.0| 0.0| 0.0| -1.1| -1.1| 1.1| 1.1|
Shear MT | 1.2| 1.2| 1.2| 1.2| 1.2| 1.2| 1.2| 1.2|
| |
Tot. Shear| 2.4| 2.4| 0.1| 0.1| 0.1| 0.1| 2.4| 2.4|
------------------------------------------------------------------------------------------------
Str. Int. | 82.8| 75.0| 127.4| 96.5| 156.0| 135.2| 301.5| 258.5|
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 209
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M1_24-Inch Nozl: 40 5:52pm Apr 25,2023
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 4948.092| NA| NA|
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 215
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: M2_24-Inch Nozl: 41 5:52pm Apr 25,2023
---------------------------------------------------------------
TOTAL AREA AVAILABLE Atot | 4948.092| NA| NA|
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 221
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H2_1+1/2-Inch Nozl: 42 5:52pm Apr 25,2023
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Mechanical Design Calculation 224
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: H3_1+1/2-Inch Nozl: 43 5:52pm Apr 25,2023
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.
Material SA-516 70
Material UNS Number K02700
Material Specification/Type Plate
Allowable Stress at Temperature Sn 138.00 MPa
Allowable Stress At Ambient Sna 138.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Stresses on Nozzle due to External and Pressure Loads per the ASME B31.3 Piping Code,
(see 319.4.4 and 302.3.5):
--------------------------------------------------------
Sustained : 23.9, Allowable : 138.0 MPa Passed
Expansion : 0.0, Allowable : 321.1 MPa Passed
Occasional : 9.4, Allowable : 183.5 MPa Passed
Shear : 10.7, Allowable : 96.6 MPa Passed
The number of cycles on this nozzle was assumed to be 7000 or less for the determination of
the expansion stress allowable.
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
= 158310.52 N
Note: The MAWP of this junction was limited by the parent Shell/Head.
Warning:
The equations for nozzle local stress analysis pertain to radial nozzles only
and this nozzle is not specified as radial. Please check the specific
analysis code for all assumptions and limitations.
WRC Bulletin 537 provides equations for the dimensionless curves found in bulletin 107. As noted
in the foreword to bulletin 537, "537 is equivalent to WRC 107". Where 107 is printed in the
Mechanical Design Calculation 232
For C161
DCAC Vessel
PV Elite 25 Licensee: #
FileName : 101-C161_R0D_Design-------------------------------
Nozzle Calcs.: B_30-Inch Nozl: 44 5:52pm Apr 25,2023
WRC 107/537 has dimensional limitations that can be found in the bulletin's Foreword
and which can also be inferred by review of the non-dimensional curve limits.
Note - The ! mark next to the figure name denotes curve value exceeded.
------------------------------------------------------------------------------------------------
Because only sustained loads were specified, the Pm+Pl+Q allowable was 3 * Smh.
Material SA-106 B
Material UNS Number K03006
Material Specification/Type Smls. pipe
Allowable Stress at Temperature Sn 118.00 MPa
Allowable Stress At Ambient Sna 118.00 MPa
The Pressure Design option was MAWP + static head (to the nozzle).
Skipping the nozzle attachment weld strength calculations. Per UW-15(b)(2) the nozzles
exempted by UG-36(c)(3)(a) (small nozzles) do not require a weld strength check.
Note: The MAWP of this junction was limited by the parent Shell/Head.