BYCO 

PETROLEUM PAKISTAN LIMITED
HAZOP STUDY
CHECK LIST
BPPL‐ADV‐CL‐01 Page No: 1 of 1
Issue Date: Revision No: 00

Description: BOILER HAZOP Study
Node: 7. BFW from LP De‐aerator to BOPL
P&ID No: 6162‐B01‐063‐001 
Line No:   10" BFW ‐0113 ‐0111‐25H & 4" BFW‐0120‐0311‐25H
Process Parameters Keywords Causes Consequences Safeguard Recommendations
Decrease in dearator's level. Higher  Recirculation line control valves are 
Three BFW pumps in operation SOP to be followed. 
BFW flow to BOPL. Energy loss available. Experienced  Operator 
Deaerator may loose its level. It may PSV available. PIC 501 control loop
High Increase in Deaerator pressure  -
also result in PSV pop-up. is available.
local level guage, level alarm and
BFW pump tripping against low low Level monitoring of Deaerator is
MFV‐105,106,107 Malfunction to shut  Decrease in dearator's level. Higher 
alarm LALL 104,105 in deaerator, required. Routine maintenance of
close BFW flow to BOPL. Energy loss
LIC 103 level control loop is available control valves is required
Flow to address de-aerator low level
Level monitoring of Deaerator is
Dearator's level will be increased.  Deaerator level indication and
MFV‐105,106,107 Malfunction to open required. Routine maintenance of
Energy loss control LIC 103 is available .
control valves is required
Low Flange leakage/Line rupture
FIRQC-106 is available also manual Maintenace as per requiremnent,
BFW supply to BOPL will be cut off
valve for isolation is available Operator's Intervention as per SOP
Auto cut in as per login I-104 is
BFW pump cavitation  BFW supply to BOPL will be cut off -
available, experienced operators
No Isolating valve closed BFW supply to BOPL will be cut off FIRQC-106 is available -
Decrease in dearator's level. Higher  line design pressure is higher than
Three BFW pumps in operation -
BFW flow to BOPL. Energy loss pump shut off pressure
LG available, alarm switches
High LCV‐102 abnormal shut off Steam drum level may decrease -
available
MFV‐102,103,104 Malfunction to shut 
No significant effect -
Pressure close
Auto cut in as per login I-104 is
BFW pump cavitation  Lower BFW supply to BOPL -
available, experienced operators
Low MFV‐102,103,104 Malfunction to open Lower BFW supply to BOPL FIRQC-106 is available -
Pump strainer chocking Lower BFW supply to BOPL DPI across strainer is available operator's vigilance as per SOP
Energy loss, deaerator pressure rise, Operating parameters monitoring,
High PCV‐501 malfunction wide open Maintenace as per requiremnent
pump may cavitate PCV 500 by pass is available

Temperature no deaeration which may lead to

dissolved oxygen test, Operating
Low PCV‐501 malfunction to close parameters monitoring alongwith -
deaerator internal corrosion
steam venting from deaerator

LCV 103-1 and LCV 103-2 DOV 103 is available, LG 101,104

Deaeration will be decreased -
malfunction to wide open for local monitoring also available

High 
DOV 103 is available, LG 101,104
Level BFW pump tripping Deaeration will be decreased for local monitoring, and auto cut in -
logic are also available

PALL 1700,1200 is avaialble with

condensate and demin water pump boiler feed water pump trip against
Low auto cut in logic, local pressure Maintenace as per requiremnent
failure LALL103, LALL104
guage monitoring

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