Professional Documents
Culture Documents
The Role of Environmental Factors in Industrial Si PDF
The Role of Environmental Factors in Industrial Si PDF
net/publication/40499026
CITATIONS READS
18 1,585
2 authors, including:
SEE PROFILE
Some of the authors of this publication are also working on these related projects:
A Unified Sustainability Index Framework for Small and Medium Enterprises View project
All content following this page was uploaded by Prasanta Kumar Dey on 16 May 2014.
Practice report
S
Site selection is a key activity for quarry expansion ITE SELECTION is one of the key activities
to support cement production, and is governed by for a new project or a capacity expansion pro-
factors such as resource availability, logistics, ject of any manufacturing organization. This is
costs, and socio-environmental factors. Adequate mostly governed by factors such as availability of
consideration of all factors facilitates both indus- resources (raw materials, utilities, labor forces and
so on), construction suitability, further expansion
trial productivity and sustainable economic
possibility, logistics, availability of market, social
growth. This study illustrates the site selection and environmental factors, and physical planning
process that was undertaken for the expansion of considerations.
limestone quarry operations to support cement Social and environmental factors play a major
production in Barbados. First, alternate sites role today in industrial site selection activities
with adequate resources to support a 25-year de- (Dey, 2001), because of global awareness of envi-
velopment horizon were identified. Second, ronmental issues and the presence, in most countries,
socio-environmental conditions were described of regulatory agencies that closely monitor devel-
and potential impacts identified. Third, a com- opment activities. These agencies are empowered,
parative matrix was constructed to evaluate rela- not only to require organizations to conform to
tive site characteristics with respect to physical, stipulated environmental practices while approving
ecological, socio-cultural and economic factors. infrastructure/construction projects, but also to
monitor environmental parameters during construc-
The study shows that environmental factors were
tion and operations (Calvin and Dey, 2002).
essential to the final site recommendation. Expansion of limestone quarry operations to
support cement production presents environment-
ally sensitive issues because of the extraction
Keywords: quarry expansion; site selection; environmental processes used in quarry operations and downstream
impact assessment; cement production; Barbados cement production activities. This is acutely so in
Barbados where limestone is widely available and
the human settlements are widespread. Because of
this, site selection activities to support quarry
Eugene K Ramcharan is Environmental Management Specialist, expansion is governed, not only by resource avail-
TROPECOL, 605-966 Inverhouse Drive, Mississauga, Ontario, ability, but also by logistics, economic cost, and
Canada L5J 4B6; E-mail: tropecol@yahoo.com. Prasanta Kumar
Dey (PhD) is Senior Lecturer, Aston Business School, Aston
socio-environmental issues. This paper will illustrate
University, Birmingham B4 7ET, UK; E-mail: p.k.dey@aston. the site selection process for this expansion in
ac.uk. Barbados.
Impact Assessment and Project Appraisal June 2005 1461-5517/05/020147-8 US$08.00 IAIA 2005 147
Environmental factors in industrial site selection
Figure 1. Outline of Barbados showing the alternative sites in the northern part of the island
The second site, Harrison's Point, is located on the coast, but adjacent to the existing quarry. The depth
coast at a distance of approximately 3.5km (2 miles), from the surface to the aquifer averages 31m. The
by road, from the cement plant. This coastal location Bromefield portion of the site lies adjacent to a key
exposes it to strong, salt-laden (high chloride con- ‘water protection area’, and a dry watercourse trav-
tent) winds that could add chloride ions to the rock erses the area. Several sinkholes and dolines (swal-
and impair the quality of cement by reducing its low holes) are present, but the land is considered to
binding capabilities. The area is classified as only be slightly erodable, and not prone to slippage.
slightly erodable, and is not prone to land slippage. Maycocks Bay lies west of the site. The back-
High-quality near-shore fringing reefs lie between shore supports a littoral community of trees, shrubs
100m to 1km from the shoreline, where a rare, ex- and grasses that is protected from land-based effects
tensive littoral vegetation community occurs. On the by a terrace that runs parallel to the shore. Several
terrace, the vegetation is comprised of sugar cane, villages are located nearby, and these residents
with a weedy flora of grasses and shrubs. would experience impacts from dust, noise and vi-
The site is connected to the cement plant via nar- bration from quarrying activities. The proposal to
row secondary roads that would require substantial use tunnels and an internal quarry road on which to
upgrading to service the expected increase in heavy- transport limestone presents no transportation-linked
duty vehicles. The poor quality of the roads creates impacts to villagers and other road users.
concerns about the capacity for emergency response
if accidents should occur. Several low-income, rural
communities live in the area, and the population is Environmental issues at the sites
sparse. The depth to the aquifer is 29m, but no
abstraction of water for public use occurs now. Quarry operations impose significant impacts on
However, the aquifer could be brought into produc- environmental features. Although most of the
tion to meet future needs. development and operational items are common to
The Maycocks/Bromefield location comprises all three sites, there are some differences. The
two parcels of land that lie at least 1km from the main ones are the proposal to construct a conveyor
belt to service the Harrison’s Point site, access tun- Table 1 shows the environmental aspects of quarry
nels for the Maycocks/Bromefield site, and road im- expansion project for cement production at the three
provement and upgrade for the Lamberts site. sites.
Table 1. Environmental aspects, potential impacts and mitigation measures for the individual project components of quarrying
operations
Infrastructure
Upgrade of roads (except 1. Safety 1. Inadequate roads can 1. Workers, residents 1. Employ sound technical
at Maycock’s) cause increased construction methods
potential of accidents
2. Access 2. New roads can impair 2. Residents 2. Meet with residents to avoid
access to community conflicts about road usage
facilities
Construction of tunnels 3. Land stability 3. Land collapse 3. Workers 3. Employ sound technical
(only at Maycock’s) methods in construction
Construction of conveyor 4. Sedimentation 4. Increased sediment 4. Near-shore 4. Use sediment traps during
belt (only at Harrison’s load in the near-shore construction and operation
Point)
Removal of over- 1. Air quality 1. Airborne dust 1. Residents 1. Moisten area before clearing site
burden(used to create 2. Land surface 2. Wind erosion of loose 2. Soil and vegetation 2. Survey area to know what exists
a 6m berm around disturbance soil before removal; revegetate berm
perimeter of quarry) rather than allow it to self-
vegetate
3. Aesthetics 3. Visual 3. Landscape, and 3. Keep berm densely vegetated;
intrusion/scarring residents mine areas furthest away from
populated areas first
Transport and delivery of 1. Safety 1. Vehicle overturn or 1. Workers, villagers, 1. Limit the speed of trucks to
explosives collision could cause road users <20km/h in and near quarry
unplanned/ 2. Consider alternative extraction
unmonitored explosion procedures
Warning siren sounded 1. Noise nuisance 1. Sound intrusion for a 1. Residents 1. Limit duration of siren
few seconds
(acceptable nuisance)
2. Consider alternative extraction
procedures
Drill 10–35 holes up to 3 1. Air quality 1. Airborne dust 1. Residents, workers, 1. Moisten areas before drilling
rows (12m deep; 3–4m vegetation
apart) 2. Noise 2. Noise nuisance 2. Residents 2. Keep berm high (6m) and
densely vegetated
3. Vibration 3. Cracks created and 3. Houses, buildings 3. Ensure proper training of drill-
widened in structural crew, especially procedures and
effects timing of drilling
4. Consider alternative extraction
procedures
Fill holes with ANFO 1. Safety 1. Improper sealing of 1. Workers 1. Use only specially trained staff
(Cover holes with holes triggers explo-
12mm–19mm stones to sion before schedule
eliminate fly rock) 2. Consider alternative extraction
procedures
Blasting done with non- 1. Air quality 1. Airborne dust and 1. Workers, residents1. Proper blasting practices that
electric detonators oxides of nitrogen minimize airborne particulates;
(monitor for noise and emitted appropriate pollution control
vibration 450m away) devices should be installed to
capture emissions
2. Noise 2. Noise levels increase 2. Workers, residents 2. Ensure berm is high and
densely vegetated
3. Vibrations 3. Creation and widening 3. Residents 3. Use blasting procedures to
of cracks in structural minimize vibrations to nearby
elements residents and structures
4. Slope stability 4. Sinkholes may 4. Workers 4. Constant monitoring for
collapse. weaknesses in topography;
restrict unscheduled access to
subsidence areas
5. Land-use 5. Undue interruption of 5. Sensitive populations; 5. Ensure community is aware of
conflicts daily activities for schools, offices, etc blasting hours; update
community community on the expected
impacts of operations
6. Capacity for 6. Fly rock may cause 6. Workers 6. Ongoing training for best
emergency response injury to workers quarrying practices
(continued)
Table 1 (continued)
Verification of successful 1. No known issue 1. Noise 1. Noise 1. Limit duration of the blast
blast (5,00 – 8,000 2. Consider alternate extraction
tonnes limestone per procedures
blast)
All clear siren sounded
Excavate limestone 1. Air quality 1. Airborne dust 1. Workers, residents
1. Training for best quarrying
(using CAT 973 with practices; use particulate trapping
bucket and ripper) devices; wet area
2. Noise 2. Noise as a result of 2. Workers, residents 2. Use of ear mufflers for workers;
scraping and ripping densely vegetated berm should
attenuate noise
3. Land space 3. Permanent loss of 3. Land use 3. Rehabilitate area with appropriate
soil land use eg recreational ground
4. Slope stability 4. Stress of earth 4. Equipment, workers 4. Periodic monitoring of quarry floor
moving equipment to detect weaknesses in rock;
may cause collapse frequent safety reminders
of earth surface
5. Aesthetics 5. Scarring, over time, 5. Community 5. Ongoing rehabilitation, where
is visually feasible; restrict unauthorized
unappealing access to site
Mechanically break large 1. Air quality 1. Airborne dust 1. Workers. 1. Ensure safety gear is worn
boulders (using generated
hydraulic hammer) 2. Vibrations 2. Vibrations from the 2. Workers. 2. Conduct periodic checks for onsite
pounding can structures to detect weaknesses
damage onsite
buildings
Stockpile limestone 1. Air quality 1. Airborne dust 1. Workers, residents. 1. Keep stockpile covered; moisten if
(according to quality and generated conditions are windy
size)
Load 2,500 tonnes of rock 1. Air quality 1. Airborne dust 1. Workers. 1. Use dust-reduction devices
onto 6 trucks (22 at generated
Lamberts) using wheel
loaders
Haul load to crusher at 1. Air quality 1. Airborne dust 1. Residents. 1. Use tarpaulin to cover load on
cement plant along a generated during trucks
private roadway (22 transport
trucks for 160 trips daily 2. Noise 2. Increased vehicular 2. Residents. 2. Ensure drivers become aware of
at Lamberts) (along traffic leads to more sensitivities of residents (no
conveyor belt system for noise unnecessary tooting of horns, etc)
Harrison’s Point) 3. Emission of vehicular 3. Traffic congestion 3. Residents, workers. 3. Proper servicing of trucks can
fumes causes increased reduce vehicular emissions
emissions
4. Land-use conflicts 4. Access roads may 4. Residents 4. Discuss with residents about the
dislocate community best location of access roads
activities (except at Maycock’s)
5. Accidental spill of 5. Increased 5. Roads, vegetation 5. Contingency plan to counter
limestone from trucks sedimentation (Lamberts) and near- accidental spills, including
(Lamberts) or shore (Harrison’s maintenance and clean-up
conveyor belt Point) activities
(Harrison’s Point)
6. Capacity for 6. Increased number 6. Workers, residents 6. Design roads for adequate
emergency response of vehicles along capacity and visibility (except at
steep roadways Maycock’s)
increases potential
for accidents
Table 2. Environmental site comparison of locations proposed for expansion of quarry operations
Ideal site characteristics Site 1: Lamberts Site 2: Harrison’s Point Site 3: Maycock’s/Bromefield
Physical
1. Proven quantity of limestone to 1. Height above sea level = 1. Height above sea level = 46m 1. Height above sea level = 36–
ensure 50 years of mining 145m Depth of coral rock is Adequate supplies of limestone 50m Adequate supplies of
84m Adequate supplies of available limestone available
limestone available
2. Not prone to erosion or land 2. Classified as slightly erodable 2. Classified as slightly erodable 2. Classified as slightly erodable
slippage
3. Area must have good drainage, 3. Area has pervious rock 3. Area has pervious rock 3. Area has pervious rock
so water does not remain
stagnant
4. Area must not be near a 4. Located within low risk water 4. Located within mild risk water 4. Bromefield is located in a mild
potable water supply (eg High protection area protection area risk, but adjacent to a medium
risk water protection areas) risk water protection area
5. No impact on the underground 5. No expected impact on 5. No expected impact on 5. Potential impacts on
hydrology groundwater hydrology groundwater hydrology groundwater hydrology
unknown
6. Abandonment depth must be 6. 75m above sea level 6. Not less than 20m above the 6. Not less than 20m above the
at adequate distance above aquifer aquifer
water table
Biological/ecological
1. No encroachment on 1. Terrestrial vegetation consists 1. Terrestrial vegetation consists 1. Terrestrial vegetation consists
Terrestrial flora or fauna of grasses, herbs and shrubs of grasses and shrubs. Coastal of scrubs. Coastal vegetation
vegetation consists of manchi- consists of manchineel trees
neel trees, shrubs and grasses and grasses.
2. No encroachment on marine 2. No marine flora or fauna 2. Near-shore fringing reefs 2. Fringing reefs offshore.
flora or fauna
Socio-cultural
1. Roads and other infrastructure 1. Class I and II roadways; no 1. Class II and III roadways of 1. Class II roadway – private
necessary to accommodate additional infrastructure needed poor quality roadway; use of tunnels
quarry must be adequate (if not expected
developer must meet the cost of
upgrading)
2. Other sensitive land uses (eg 2. Residential population growing; 2. Sparsely populated rural 2. Residential population adjacent
residential, tourist districts, agricultural land needed for settlements; agricultural land to site; agricultural land needed
beaches or recreational areas, conversion needed for conversion; for conversion; children’s home
community facilities) must not considered for tourism 500m away
be adversely affected development
3. Site must not adversely affect 3. No nearby heritage or 3. Site lies immediately inland of a 3. No heritage or conservation
heritage or conservation areas conservation areas ‘Coastal Landscape Protection area
Zone’
4. Close proximity to existing 4. No existing special industry 4. No existing special industry 4. Adjacent to existing limestone
special industries is favored nearby: 7km, by road, from nearby; 3.5km, by road, from quarry
cement plant cement plant
5. Visual intrusion of the site must 5. Site is exposed to road users 5. Site is not exposed when 5. Site is not exposed when
be minimal bermed bermed
Development and economy
1. Transportation needs 1. 22 trucks 1. 6 trucks 1. 6 trucks
2. Infrastructure needs (eg roads) 2. Significant road upgrade 2. Road upgrade and conveyor 2. Underground tunnels to be put
needed belt system required in place
3. Potential for increased risk 3. Steeper slopes over a longer 3. Significant increased risk to
distance may incur accidents residents if adequate measures
during haulage are not implemented
4. Significant potential impacts for
road and community safety
presents significant adverse visual and aesthetic quarrying, since adequate supplies of raw material
impacts (Lamberts), presents significant traffic are available. While no significant biological, eco-
management and safety concerns (Lamberts), re- logical or heritage resources are present at Lamberts
quires significant increase in set-up and operating and Maycocks/Bromefield, unique littoral wood-
costs (Lamberts), presents socio-environmental im- lands occur at Harrison’s Point, and healthy reefs lie
pacts that have planning implications (Maycocks/ immediately offshore the Harrison’s Point and May-
Bromefield), and requires significant increase in set- cocks/Bromefield sites.
up costs (Lamberts and Harrison’s Point). On the basis of national planning policies and
These similarities and differences are considered guidelines (Government of Barbados, 1998), current
in relation to the four selection criteria — resource and proposed legislation for quarrying (Government
availability, socio-environmental impacts, planning of Barbados, 1963; 1996), standards for vibration
considerations, and economic costs. With respect to from quarry operations (United States Bureau of
resource availability, all three sites are suitable for Mines, undated), and general descriptions of the
• proximity to unique coastal and marine ecosys- over the entire life of the project’s operations so as
tems, and to determine suitability of a specific site.
• visual and aesthetic impacts of the proposed con- Moreover, projects having multiple stakeholders
veyor belt system for transporting rock to the create a complex decision-making situation, as gen-
crushing plant. erally no site will satisfy either the developer or the
regulatory agency fully, since each views the impor-
From the socio-environmental and other data tance of factors differently and could prefer other
available, we consider that the Lamberts site presents alternatives. Therefore, an integrated analysis of all
significant economic constraints and socio- the factors that are relevant to the alternative sites is
environmental impacts that are difficult to mitigate. required to establish the benefits and constraints pre-
The Harrison’s Point site has planning and environ- sented by different development scenarios, with
mental constraints that preclude its use as a limestone stakeholder group consensus identifying the most
quarry, while the Maycocks/Bromefield area presents suitable location.
socio-environmental impacts, the most serious of The procedures for expanding limestone quarry
which are the operational impacts (dust, noise, blast- operations to support cement production in Barbados
ing and vibration on adjacent residents). These im- are similar to this. The study shows that, while eco-
pacts can be mitigated, but at a financial cost. nomic factors such as logistics and resource avail-
Based on the mitigation probability of the socio- ability could favor a particular site, environmental
environmental impacts, we consider the Lamberts and social factors were critical to the final selection.
site to be the least suitable for quarry development. Prioritizing environmental and social factors for site
While the Maycocks/Bromefield and Harrison’s selection issues not only ensures sustainable devel-
Point sites are more closely matched, the Govern- opment, but also maintains high levels of organiza-
ment’s policy to maintain the unique ecosystems in tional productivity as it ensures uninterrupted
the vicinity of Harrison’s Point precludes its devel- operations with minimum failure throughout the
opment. This leaves the Maycocks/Bromefield site project’s life.
as the one with development potential if the devel-
oper can meet the costs of mitigation. This recom-
mendation may face constraints arising from References
planning considerations, and site development could
depend on a financial analysis to assess the costs of Calvin, H, and P K Dey (2002), “Social impact assessment of a
development and operation of the three sites, which sewerage project in Barbados”, Impact Assessment and Pro-
ject Appraisal, 20(2), September, pages 215–223.
includes the costs of mitigation. Dey, P K (2001), “Integrated approach to project feasibility analy-
sis”, Impact Assessment and Project Appraisal, 19(3),
September, pages 235–245.
Government of Barbados (1963), The Quarries Act – CAP 353
Conclusion (1963) (Government of Barbados, Bridgetown).
Government of Barbados, (1996), The Quarries Act (Revised) –
Site selection for any operation (manufacturing and CAP 353 (1996) (Government of Barbados, Bridgetown).
Government of Barbados (1998), National Physical Development
services) is one of the important activities in overall Plan (Draft) (Government of Barbados, Bridgetown).
project planning, which is governed by factors such Senn, H A (1946), “Geological investigations of the groundwater
as resource availability, logistics, nearness to de- resources of Barbados”, West Indies Report of the British Un-
ion Oil Company.
mand centers, environment, and socio-economic United States Bureau of Mines (undated), The Pennsylvania
considerations. These factors need to be analyzed Code, chapter 25, section 77.