HIP-Berri Water Injection System Expansion-REV-03-Updated PDF

CONTRACTOR BR. C.A.T. INTERNATIONAL CO. LTD.
CONTRACT #: 6600044086 BI #: 10-00622

PROJECT TITLE Berri Water Injection System Expansion HIP # : CATKSABERRIWIPHIP1901 REV: 03
PROJECT LOCATION New SBWIP Eastern Province - Jubail Area
Br. C.A.T. INTERNATIONAL CO. LIMITED
___________________________________________________
Berri Water Injection System Expansion

CONTRACT# 6600044086
BI-10-00622
H.I.P. Package
REV. 03
Revision Made in Yellow Highlights
As of May 30, 2020
Prepared By: HAFEEZ ULLAH KHAN (HSEM-SBWIP)

Project Manager: JAWAID EQUBAL (PM-SBWIP)
CONTRACTOR BR. C.A.T. INTERNATIONAL CO. LTD. CONTRACT #: 6600044086 BI #: 10-00622
Table of Contents
SECTION 1 : Introduction 3
SECTION 2 : Project Location (Ariel Map) 5
SECTION 3 : HIP Tour Attendance Sheet 7
SECTION 4 : References 9
SECTION 5 : Definitions 11
SECTION 6 : Objectives 14
SECTION 7 : Scope of Work 16
SECTION 8 : Roles & Responsibilities 19
SECTION 9 : List of Tasks & Activities 23
SECTION 10 : Hazard Identification Methodology 25
SECTION 11 : Hazard Identification & Risk Assessment Procedure 29
SECTION 12 : Hazard Identification Plan 34
SECTION 13 : Evaluation, Review and Record Keeping Procedure 65
SECTION 14 : Attachments 67
SECTION 1 : Introduction
Page 3 of 68
INTRODUCTION
Br. C.A.T. International Co. Ltd. place paramount importance on Health, Safety and Environmental
issues. We continually strive to eliminate risk of accidents and incident and loss with regard to both
Client and C.A.T. Personnel and Property.
We are very proud of our long construction industry experience which spans some 82 years and our
very good record where Health, Safety and Environmental performance is concerned.
In order to continue to improve performance we embarked on totally modifying and updating our Health,
Safety and Environmental structure and were certified compliant with OHSAS 18001 by Bureau Veritas
on 20th December 2005. We have developed and implement an OHSAS Management System of
modular format that addresses all aspects of H.S.E. currently anticipated in our general scope of work
and also facilitates easy expansion should the need arise.
The Structure of The Management System is a proactive one with Planning and Preventive Action
being core elements through the initiation of regular Health and Safety Training & Instruction, Hazard
and Risk Identification, Health and Safety Audits and comprehensive analysis of Near Miss Incidents.
However no system is perfect and we also include Corrective Action combined with Root Cause
Analysis, Remedial Action, Lessons Learned and a comprehensive Reporting, Investigation and Data
Analysis system that should contribute to a dynamic system that is continually improving.
There are within the system various levels of documentation which are approved at differing levels
within our organization; the separate Structure Chart shows in detail these levels.
In addition to all C.A.T’s Safety Policies, Rules and Regulations all the applicable requirements as per
Saudi Aramco Construction Safety Manual (SACSM), General Instructions (GI’s) and other applicable
standards shall be complied with while executing this project.
This Project HIP shall be revised and amended as needed, after a major incident or occurrence, if
conditions change, new hazards are arise and if there is any change in scope of work. Moreover, the
thorough review will be used to monitor compliance with the program and the rate of success in
achieving its objectives and goals.
Page 4 of 68
SECTION 2 : Project Location (Ariel Map)
Page 5 of 68
Ariel View of Project Location
Page 6 of 68
SECTION 3 : HIP Tour Attendance Sheet
Page 7 of 68
Page 8 of 68
SECTION 4 : References
Page 9 of 68
1. References
➢ Construction Safety Manual Version October 2011
➢ Saudi Aramco Contract Schedule D
➢ Saudi Aramco Contract Schedule B
➢ GI 2.100 Work Permit System
➢ GI 2.709 Gas Testing Procedure
➢ GI 2.716 Land Use Permit Procedures
➢ GI 6.001 Notification Requirements for Incidents
➢ GI 6.007 Reporting of Contractor On-Job Injuries/Occupational Illnesses
➢ GI 6.003 Incident Investigations
➢ GI 2.102 Pressure Testing Safely
➢ GI 7.025 Heavy Equipment Operator Testing and Certification
➢ GI 6.030 Traffic and Vehicle Safety
➢ GI 1021.000 Street and Road Closure: Excavations, Reinstatement and Traffic
Controls
➢ MMSR Saudi Aramco Minimum Medical Standards Requirements Manual
(MMSR)
➢ HSI Br. C.A.T Health and Safety Instructions
➢ C.A.T. Group Occupational Health and Safety Manual
Page 10 of 68
SECTION 5 : Definitions
Page 11 of 68
Company: BR. C.A.T. International Co Limited
SAPO: Saudi Aramco Proponent Organization
SBWIP: South Berri Water Injection Plant
SAES: Saudi Aramco Engineering Standards
SACSM: Saudi Aramco Construction Safety Manual
CSAR: Contractor Safety Administrator Requirements
HIP: Hazard Identification Plan
JSA: Job Safety Analysis
TBT: Tool Box Talks
OHPL: Overhead Powerlines
RFDT: Radio Frequency Dispatch Terminal
Work Method Statement: Methodology of execution of work with specific description and safety
protocols which identifies step by step procedure of work in correlation with each activity. The
statement generally includes the process for carrying out the task with the required resources and
prescribed responsibilities of involved personnel.
Hazard: A source or substance with potential to cause harm to people and property.
Risk: A risk is the likelihood that a hazard will cause a specified harm to personnel, property or
environment
Risk assessment: An identification of what within our work or workplace, which may have the
potential to cause harm to people or workers, so that you can consider whether you have provided
sufficient precautions or need to do more to prevent harm
Severity (Consequence): This includes the nature of the harm that may result from the hazard
Likelihood: is typically used to refer to events that have a reasonable probability of occurring, but
are not definite or may be influenced by factors not yet observed or measured.
Probability: The likelihood of a specific outcome, measured by the ratio of specific outcome to the
total number of possible outcomes.
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Risk Rating: Risk rating means you can simply decide whether the risk is minimal, low, medium
or high. Usually risk rating is the outcome of the following;
Risk Rating = Likelihood X Consequences
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SECTION 6 : Objectives
Page 14 of 68
This Hazard Identification Plan is formulated in conjunction with Saudi Aramco Construction Safety
Manual 5th Edition. It is Br C.A.T. International Co. Ltd. desire to anticipate and prevent all potential
hazards by identifying and providing preventive actions before the work execution. This plan
constitutes the written commitment of Saudi Aramco Project Management Team (SAPMT) and Br
C.A.T. International Co. Ltd., to administer or manage the construction of Berri Water Injection
System Expansion in a safe manner, with minimum risks to Saudi Aramco employees and facilities
as well as to the contractor’s manpower and equipment. Br C.A.T. International Co. Ltd. will ensure
that all work shall be carried out in accordance with Saudi Aramco Construction Safety Manual,
Schedule “D” and all relevant G.I’s and Saudi Aramco Engineering Standards (SAES).
Before starting work on the project site, especially inside live plant or facility, all existing U/G power
cables, communication cables, pipelines etc. must be clearly and physically highlighted on ground
Level with proper identification.
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SECTION 7 : Scope of Work
Page 16 of 68
Scope of Work identifies the work required to support the Berri 250 MBCD AL Increment by installing
a remote water injection plant (SBWIP) at the southern part of Berri field with a total system capacity of
301 MBCD for reservoir pressure maintenance. The proposed facilities will provide water injection for
the southern and central part of Berri field.
The facilities shall be constructed I installed in accordance with this Scope of Work, standards &
drawings referenced herein.
The Work Includes;
1.0.1 South Berri Water Injection Plant (SBWIP)

1.0.2 Substation
1.0.3 Operator shelter
1.0.4 Power line
1.0.5 Switchyard extension at existing BGP
1.0.6 Chemical injection package
1.0.7 Gate house
1.0.8 X-ray building
1.0.9 Support building
1.0.10 Generator building
1.0.11 Maintenance area
1.0.12 Access road from SBWIP to BGP.
Corrosion Inhibitor Skid

• Corrosion inhibitor Pumps with continuous dosing rate of 25 ppm.
• Corrosion inhibitor tanks with storage capacity of 30 days at maximum chemical dosing
pump capacity.
Biocide Injection Skid
• Biocide Injection Pumps with batch dosing rate of 1000 ppm.
• Biocide storage tanks with storage capacity of 30 days at maximum chemical dosing
pump capacity.
Firewater System
A fire water system will be provided for the water injection plant. The SBWIP is considered as a
non-process industrial facility. This system will provide firewater to fire protection devices such as
hydrants, and hose reels. The storage capacity will be suitable for four hours of flow and provided
by two dedicated storage tanks. The capacity will be provided by two firewater pumps without a
standby. One pump will be diesel-engine driven while the other will be motor-driven. Pressure in
the firewater system will be continuously maintained by two jockey pumps (1-duty + 1-standby).
Control Systems and Communication facilities

Process Instrumentation and control systems will be in accordance with the Saudi Aramco
Engineering Standard SAES-J-003. The project will install new Operator console for monitoring
of the new Water Injection system. This project shall provide data and voice network to the
Support Building and Gatehouse. This project shall also provide RFDT at the Gate House.
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Potable Water System

The potable water system serves buildings and safety showers/eyewashes within SBWIP. It will
also provide utility water thus avoiding the need for separate utility water pumps. The potable
water system includes one storage tank, two (1-operating + 1-standby) pumps, and distribution
piping.
Raw Water Supply System
Firewater and potable water supply will be from two local deep wells. Each well will be equipped
with a submersible pump. A dosing system will inject chlorine at the following locations:
Common discharge header of deep well pumps
• Firewater system recycle line
• Potable water system recycle line
Drainage System
An oily water drainage system will be provided. The system includes catch basins/funnels, gravity
sewer piping, oily water sump, pumps and evaporation pond. The collected oily water will be
discharged to the evaporation pond, which is provided with oil skimmer in case of 8 mg/L of oil
content.
Two (1-duty+1-standby) normal flow pumps will be sized to accommodate drain flows during
normal operation or maintenance. Two (1-duty+1-standby) maximum flow pumps will be sized to
accommodate the greater of 1) flowrate caused by cumulative releases of drains during normal
operation or maintenance, plus the maximum firewater flow or 2) cumulative storm water flow,
based on a 5-year return frequency per SAES-A-112.
Wastewater Disposal
Septic tanks with either seepage pits or wastewater disposal fields will be used for wastewater
disposal.
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SECTION 8 : Roles & Responsibilities
Page 19 of 68
• Project Manager:
• Project Manager shall report to the Area Manager regarding project related matters.
• Enforce C.A.T. & Saudi Aramco Health and Safety Policies and Procedures.
• Ensure proper coordination with SAPO.
• To ensure that a high level of H.S.E. Commitment is communicated to all employees.
• To demonstrate commitment by the provision of adequate resources essential to
comply with all project and legal requirements.
• Understand the Project requirements and Local laws with regard to H.S.E. and ensure
they are complied with.
• Ensure that through all phases of work are properly planned and meeting safety
requirements.
• Ensure all Supervisory personnel are qualified and receive required trainings.
• Provide all necessary resources to deal with any emergency situation or incident
occurrence.
• Project Safety Manager:

• The Project Safety Manager shall report to Area HSE Manager and will keep close
coordination with Project Manager regarding project HSE matters/concerns.
• Ensure implementation of CAT and SA HSE policies at project site.
• Ensure that all CAT employees and subcontractor personnel attend site safety
orientations, including other trainings as required by the SAPO.
• Ensure that all approved safety procedures are available and being implemented on
project site.
• Proper coordination with SAPO regarding HSE matters/concerns.
• Ensure in time reporting & investigation of all incidents.
• Assignment of safety personnel according to project requirements.
• Construction Managers:
• Construction Managers shall report to the Project Manager regarding project related
matters.
• Enforce C.A.T. & Saudi Aramco Health and Safety Policies and Procedures.
• To ensure that a high level of H.S.E. Commitment is communicated to all employees.
• Ensure provision of adequate resources to construction team for safe execution of work.
• Ensure that through all phases of work are properly planned and meeting safety
requirements.
• Ensure effective communication with supervisory staff and SAPO representatives.
• Provide all necessary resources to deal with any emergency situation or incident
occurrence.
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• Project Safety Coordinator/Supervisor:
• HSE Coordinator shall be reported to Safety Manager and keep close coordination with
Construction managers regarding HSE matters.
• Ensure implementation of CAT and SA HSE policies at project site.
• Assist Project Safety Manager in the formulation and review of documents and
procedures inclusive of Hazard Identification Plans, Emergency Response Plans, Work
Instructions and other documents that may be required to ensure a Safe and Healthy
Work Environment.
• Coordination with site safety staff and Area HSE Office.
• Project and Department Engineers:
• Understand the project requirements and Local laws with regard to H.S.E. and ensure
• Ensure safest possible methodology is employed.
• Confirming that Work Permit Procedure is followed.
• Ensure that all company resources are being utilized in safe manners.
• Promote H.S.E. awareness at all levels.
• Set a personal example by working safely.
• Ensure all accidents and incidents are promptly and correctly reported.
• Construction and Support Group Supervisory Staff:
• Organize the site in order that activities are conducted on a safe manner.
• Communicate Hazard and Risk Information.
• Be aware of and communicate project and location specific H.S.E. requirements.
• Cooperate and assist H.S.E. personnel in their duties.
• Set a personal example to build a positive safety culture.
• Be familiar with and implement the Work Permit System.
• SA certified WPRs (work permit receivers) shall ensure safe execution of activities.
• Coordinate with other contractors / subcontractors on safety issues.
• Make sure that appropriate PPEs are available and used correctly.
• Ensure good housekeeping.
• Regularly check condition of tools and equipment.
• Conduct regular safety meetings.
• Safety Officers:
• Reported to site safety supervisor and close coordination with construction supervision.
• Understand the project requirements and local laws with regard to H.S.E. and ensure
• Maintain accurate records of activities related to H.S.E.
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• Liaise with SAPO representatives.

• Ensure only qualified & certified personnel are involved in different operations such as
Equipment Operation, Abrasive Blasting, Electrical Installations and First Aider etc.
• Monitor material handling and storage methods and ensure they are adequate.
• Verify that all activities relating to safety are carried out in accordance with approved
H.S.E. Plans, Procedures, Specifications, Laws, Regulations and Codes.
• Submit daily reports of activities to Project Health and Safety Supervisor.
• Promptly report and document all instances of nonconformance, incidents, unsafe acts
and conditions.
• Ensure that subcontractors and visitors are aware of and comply with H.S.E.
requirements.
• Ensure that all equipments are in safe condition & fit for use.
• Workers:
• Use appropriate PPEs and properly store after use.

• Report any situation that may be unsafe immediately to your supervisor
• The workplace is not a playground do not act in any manner that may endanger others
or yourself.
• Be aware of all safety rules and obey them.
• Obey all instructions and warning signs.
• Do not interfere with or operate any equipment without authorization which may
endanger others or yourself.
• Refrain from horseplay and abuse of equipment.
• Report all incidents to your immediate supervisor.
• If in doubt ask your supervisor or safety representative.
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SECTION 9 : List of Tasks & Activities
Page 23 of 68
Following activities/tasks are associated with the scope of work;
Sr# Description of Task Sr# Description of Task

1 Transportation of People 17 Scaffolding Works(Erecting & Dismantling)
2 Transportation of Materials 18 Work At Height
3 Transportation of Heavy Equipments 19 Building Masonry Works

4 Work Permit 20 Electrical Works
Work Site Preparation (Backfilling,
5
levelling and grading) 21 Welding/Cutting/Grinding
6 Simultaneous Operations (SIMOPs) 22 NDT of Welded Joints
7 Lifting & Rigging Operations 23 Abrasive Blasting/Coating/Painting
8 Crane Operations 24 Hydro Testing
9 Working Near Hydrocarbon Area 25 Dewatering
Working Close to OHPLs & High
10
Voltage Electrical Equipment 26 Construction of Access Asphalt Road
11 Use of Hand Tools 27 Inclement Weather Conditions
12 Use of Power Tools 28 Housekeeping
13 Deep Excavations
14 Confined Space Entry
15 Concrete Form Work
16 Back Filling of Excavations
Page 24 of 68
SECTION 10 : Hazard Identification

Methodology
Page 25 of 68
Hazard identification
Hazard identification is the process of identifying hazards in the workplace or for a work procedure. In
order to understand what hazard identification involves, it is first necessary to understand the nature
of hazards.
Following are the common types of hazards which we may interface at our workplace.
1. Physical hazards
A physical hazard is a naturally occurring process that has the potential to create loss or
damage such as;
• Noise
• Electricity
• Heat and cold
• Fire
• Floods
2. Mechanical Hazards
Mechanical hazards are created as a result of either powered or manual (human) use of tools,
equipment or machinery and plant such as;
• Crushing
• Shearing
• Cutting or severing
• Entanglement
• Drawing-in or trapping
• Impact
• Stabbing or puncture
• Friction or abrasion
3. Chemical hazards
A chemical can be considered a hazard if by virtue of its intrinsic properties it can cause harm
or danger to humans, property, or the environment. Health hazards associated with chemicals
are dependent on the dose or amount of the chemical such as;
• Toxic gases
• Noxious fumes
• Corrosive liquids
• Acid and alkalis
• Organic compounds
• Asbestos
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4. Ergonomic hazards
Ergonomic hazards are physical conditions that may pose risk of injury to the musculoskeletal,
such as the muscles or ligaments the lower back, tendons or nerves of the hands/wrists, or
bones surrounding the knees. Ergonomics hazards include things such as;
• Awkward or extreme postures

• Whole-body or hand/arm vibration
• Poorly designed tools, equipment, or workstations
• Poor sitting arrangements in offices
• Repetitive motions
• Poor lighting
5. Radiation hazards
The emission of energy as electromagnetic waves or as moving subatomic particles, especially
high-energy particles which cause ionization.
Exposure to very high levels of radiation such as;
• Radiations from x-ray machines

• High powered lasers
• Radioactive materials and other electronic devices
6. Psychological hazards
Psychological hazards are hazards that affect the psychological well-being of people, including
their ability to participate in a work environment among other people such as;
• Physical stress
• Mental stress
• Fatigue
• Peer group pressure
7. Biological hazards
Biological hazards are also known as biohazards usually these originate in biological
processes of living organisms and refer to agents that pose a threat to the health of living
organisms, the security of property or the environment such as;
• Syringes containing potentially infected blood

• Specimen containers carrying potentially infected materials
• Legionella bacteria
• Viruses from air conditioning systems
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Hazard Identification Methods:
There are number of methodologies which can be used in hazard identification process. Following
are few useful methods or techniques which can be used in hazard identification process.
• Walkthroughs such as to carry out pre-work site visit to know about the area and
proposed task.
• Analyzing the available data such as manufacturer data, incident data, scope of work,
work method statements and previously developed JSAs or risk assessments etc.
• Work site inspections carry out work site inspections and use their data in hazard
identification process such as management walkthroughs, audits, health and safety surveys
etc.
• Use of checklists is one of the useful tool for identification of hazards at workplace such
as daily, weekly and monthly inspection checklists.
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SECTION 11 : Hazard Identification & Risk

Assessment Procedure
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8. Introduction
The hazard identification or risk assessment process can be illustrated in the following flow chart.
05-Review & 01-Identify

Record Hazards
04- 02-Evaluate
Implement and Assess
the Control the Risk
03-Decide
Control
1. Identify the Hazards:
Hazard or risk identification is part of the process used to evaluate if any particular workplace
condition, equipment, tools etc. may have the potential to cause harm to personnel, property
or environment.
Following are the key steps to identify the hazards but not limited to;
• Gather & review the information about the hazards present or likely to be present in the
workplace.
• Carry out initial and routine inspections of the workplace to identify new or repetitive
hazards.
• Collect the data from incidents investigations & illness records etc.
• Consider hazards associated with emergency or non-routine situations.
• Collect information from manufacturer data for the equipments/tools to be used at
workplace.
2. Evaluate and Assess the Risk:
Risk evaluation is to determine the consequences of hazards and then to decide the severity
level. Thus, the risk evaluation process is the combination of consequences and likelihood
of the hazards (Ref. to Below Risk Assessment Worksheet)
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3. Decide Control:
Deciding control is a critical step in assessing the risk. After identification the hazards and
severity level of risk, it is required to decide suitable and reasonably practicable control
measures to protect the people, property and environment from harm.
While deciding control measures adopt ALARP (As Low as Reasonably Practicable)
technique.
• Elimination.
• Substitution.
• Engineering Controls.
• Signage/Warnings and /or Administrative Controls.
• Personal Protective Equipment.
Records shall be maintained showing the process of control assessment
4. Implementation of The Control:
Decided control measures to be implemented as per risk severity, such as some control
measures would need immediate attention, some may need additional resources or even
some hazards may need to be eliminated as reasonably practicable.
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5. Review & Record:
HIP must be reviewed and findings should be recorded. However, beside periodic review
HIP shall be revised and amended, as needed, when conditions change, process change,
new hazards are introduced or the scope of work changes.
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6. HAZARD/RISK IDENTIFICATION & ASSESSMENT CHART
Boundaries of Study
Set-up the Scope
H&S Action Group Objectives
References
Boundaries of Study
Define the scope and Scope
Objectives
Areas for Assessment References
Regulatory Requirements
Conduct Preliminary Checklists
Audits
desktop assessment and Historical Data & Experience
brainstorming Equipment / Machinery Data
Material Data Sheets
Interview Employees and Interested

Visit Site location to Parties.
Evaluate External Activities
physically assess the Observe Processes
Hazards. Check Existing Controls
Codes & Standards

Complete Hazard Listing Target Criteria
Indicating Compared with Quantitative Analysis
Current Controls Client Specifications
Feedback
For Evaluate Evaluate
Determination of Likelihood Severity
Appropriate Controls
Monitor Controls,
Calculate Risk Near Misses and
Levels Incidents in order
Low, Medium, High. that effectiveness is
analyzed
Unacceptable Acceptable
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SECTION 12 : Hazard Identification Plan
Page 34 of 68
Likelihood
S Hazard Hazard & Risk Level
Task Potential Hazards Control Measures of
Severity
# Occurrence Low Med High
1. Transportation 1. Improper 1.1 Ensure that proper means of transportation 2 2 X

of Personnel transportation are provided for the personnel from camp to
(By using means site and site to camp.
Pickups , 1.2 For busses comply with SA CSAR
Buses, requirements (4.15 page 12 of 50).
Coasters etc.) 2. Vehicle accident 2.1 Only authorized and qualified drivers with
3 X
holding valid SAG driving license shall be
allowed to drive the vehicles.
2.2 Drivers must undergo safe driving training.
2.3 Don’t over speed and follow road traffic safety
rules.
2.4 All occupants must fasten seat belts.
2.5 Ensure that journey management log sheet is
properly filled and maintained.
2.6 Ensure all vehicles are fit for the road journey.
2.7 Bus marshal checklist shall be filled prior to
travelling for all buses and coasters.
2.8 Ensure 360-degree view checklist being
maintained at least twice a day.
2.9 Ensure that vehicles parking areas are away
from rest shelters and working areas.
2. Transportation 1. Manual handling 1.1 Task, load, individual capacity and working 3 2 X
of Materials environment should be known prior to start
any activity.
1.2 Throwing of materials shall not be allowed.
1.3 Avoid manual handling and prefer mechanical
aids.
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Likelihood
Severity
1.4 Proper training shall be provided to workers

for taking proper positions while manually
shifting / moving materials.
2. Falling objects 2.1 Make sure all materials are properly secured 2 3 X
and tied up.
2.2 Drivers must follow speed limit and other
traffic safety rules.
2.3 Don’t exceed safe capacity of loading
vehicles.
2.4 Avoid overloading and over volume loads.
3. Sharp edges
3.1 Use proper hand gloves while handling the 2 2 X
materials.
3.2 Sharp edged materials shall be protected.
3. Transportation 1. Vehicle accident 1.1 All drivers shall be competent and possess a 3 3 X
of Heavy valid Saudi Arabian Government License.
Equipments 1.2 Safety orientation shall be conducted for all
drivers/operators.
1.3 Traffic signs and speed limits shall be posted
along thoroughfares.
1.4 Road traffic signs and barricades, shall
conform to G.I. 1021.000
1.5 All transportation of heavy equipment and
pipes shall be done using the main highway to
any work location after getting the required
permit from the government.
1.6 Ensure flagmen will be provided at all entry
and exits.
2. Damage to 2.1 Keep safe distance from existing structures. 3 3 X
company
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Likelihood
Severity
property/ 2.2 Ensure that all goal post are installed on both
structures sides where crossing overhead power lines,
and ensure that a safe distance is maintained
to prevent electrocution.
2.3 Keep extensions of heavy equipments at safe
distance from overhead powerlines.
2.4 Ensure that crane’s boom shall be fully
retracted while crossing under OHPLs.
3. Equipment/ 3.1 All loads/ equipment shall be tied up and 2 4 X
materials over- secured properly.
board (drop 3.2 Ensure all roads leading to the site are wide
object) enough and in good condition.
3.3 Equipment (Side boom, forklift, Tele handler,
etc.) shall include Rollover Protective
Structure (ROPS) and seat restraint system
for driver/operator.
4. Work Site 1. Equipment 1.1 Assign trained flagman/spotter to monitor 2 4 X
Preparation collision movement of heavy equipment’s.
1.2 Restrict unauthorized movement in the
working area.
1.3 Only use defined routes for the movement of
heavy equipment.
1.4 Provide warning signs and barricade along
with spotlights for night.
1.5 Maintain safe distance of equipment from
each other.
1.6 Assign trained flagmen/spotters to control
movement of heavy equipment on work site.
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Likelihood
Severity
2. Heavy vehicle/ 1.7 PWAS should be provided for earth moving

equipment over equipments as per SA “Schedule B”
turn requirements.
2.1 Ensure loads are evenly distributed 2 4 X
particularly if they are likely to flow poorly. A
plastic liner will often help the load slide off
more evenly
3. Falling of load 3.1 Make sure dump truck is not over loaded.
3.2 Secure the loaded materials properly. 2 4 X
3.3 Don’t allow the dump trucks to offload the
materials in uneven areas.
5. Lifting and 1. Lifting 1.1 Lifting equipment’s operator shall inspect their 3 3 X
Rigging equipment’s equipment prior its operation by completing
Operations (boom truck, fork the Operators Daily Inspection Checklist.
lift, side boom 1.2 Lifting equipment’s operator shall ensure that
etc.) malfunction the equipment is in good working condition.
1.3 Operator shall immediately report any defect
found to Workshop, for repair or parts
replacement.
1.4 Operators shall be tested and certified as per
G.I. 7.025.
2. Defective rigging 2.1 Rigger shall inspect regularly and before use 3 4 X
equipment’s all the rigging equipment’s by completing the
Rigging Equipment Inspection form.
2.2 Rigger shall only use rigging equipment’s that
are rated for the load being hoisted and in
good condition.
2.3 Don’t use defective rigging equipment.
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Likelihood
Severity
2.4 Rigging equipment shall be in conformance

with G.I. 7.029.
3. People and 3.1 Lifting area shall be cleared of non-essential 3 4 X
property struck by personnel and obstruction.
3.2 Operator shall maintain a safe distance on
existing facility or any property.
3.3 Ensure that 360° view of operator’s cabin is
clear from any obstruction
3.4 Stop all other works that shall be affected by
the lifting activity.
3.5 No lifting if the wind speed is over 32 kph or
20 mph.
4. Pinch points 4.1 Personnel shall be instructed on avoiding 3 3 X
pinch points when tying / untying of nylon belts
and tag lines.
5. Load swinging 5.1 Ensure that Tag Line(s) is attached to the load
to prevent from swinging.
3 3 X
5.2 Tagline holding person should stay at safe
distance.
6. Crane 1. Equipment failure 1.1 Ensure that equipment is mechanically fit and 3 2 X
Operations safe for use.
1.2 Crane shall be third party certified and operator
shall be SA certified as per G.I 7.025.
1.3 Crane operator must carry out daily inspection
as per Operator Inspection Checklist.
1.4 All deficiencies shall be reported and rectified
prior to carry out any rigging operation.
2. Falling & 2.1 Load to be lifted should be as per SWL of 3 2 X
unexpected swing crane.
of load 2.2 Rigger should be certified as per G.I 7.025.
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2.3 Rigging accessories shall be inspected and

color coded by certified rigger.
2.4 Critical lift plan shall be prepared and approved
by SA certified rigger I as required.
2.5 Don’t use damaged slings.
2.6 Exclusion zone should be identified and
barricaded prior starting crane lifting
operations
3. Obstructions 3.1 Area should be clear from any obstruction of
equipments and structure for free movement of 2 3 X
crane boom within 360 degree.
3.2 Ensure the lifting area is cordoned off
immediately.
3.3 Safety signs should be displayed in the area.
4. Miscommunication
4.1 Competent rigger must be available for crane 3 2 X
lifting operations
4.2 Adequate communication device shall be
provided to crane operator and rigger.
5. Inclement weather 5.1 Wind speed shall be checked prior starting

2 3 X
conditions crane lifting operations
5.2 Crane lifting activities should be stopped in
case of wind speed exceeding 32kph
5.3 Proper ventilation should be available for the
crane operator while operating
5.4 Stop crane operations in case of inclement
weather conditions (fog, sand storms, raining
etc.)
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7. Working Near 1. Gas release 1.1 Obtain relevant work permit prior to commence 2 4 X
Hydrocarbon (i.e.H2S or any the work.
Area Toxic gas) 1.2 Gas test shall be performed before working in
hydrocarbon area.
1.3 Give awareness to workforce regarding H2S
safety.
2. Fire, Explosion 2.1 Don’t allow any naked flame in live
hydrocarbon area.
2 4 X
2.2 Evacuate the area in case of gas release.
2.3 Designated assembly area shall be at safe
distance from live area.
2.4 Keep heavy equipment away (3m) from live
lines/equipment.
2.5 Mechanical excavators shall not work within
3m (10ft) of any underground utility cable as
per SA CSM section 3.7.3(C).
8. Working close 1. Electrocution 1.1 Goal Post shall be installed at a safe distance 3 4 X
to Overhead from overhead power line and conduct pre-job
Powerlines and meeting with heavy equipment drivers to
High Voltage highlight this hazard.
Electrical 1.2 Work permit shall be required when working
Equipments near or under overhead and need countersign
the permit as per G.I. 2.100.
1.3 Ensure that booms and extensions of all heavy
equipment are lowered to maximum safe limit
while crossing under OHPLs.
1.4 Assign trained flagmen or signal men.
1.5 The power lines clearance distances are as
follows:
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Voltage Absolute Limit of

Approach
Up to 50,000 volts 3.0 meters/10 feet
50,000 to 200,000 volts 4.6 meters/15 feet
200,000 to 350,000 volts 6.1 meters/20 feet
Over 350, 000 volts 7.6 meters/25 feet
9. Use of Hand 1. Damaged tools 1.1 All hand tools must be inspected, color coded 2 2 X
Tools and in good condition.
1.2 Don’t use damaged hand tools on job site.
1.3 Use right tools for right job.
2. Homemade tools
2.1 Don’t allow use of homemade tools.
2 2 X
2.2 Discard homemade immediately from site.
3. Physical injuries
3.1 Ensure provision of proper PPEs (Hand gloves
and safety glasses).
2 3 X
3.2 Keep safe distance from each other while
using hand tools.
3.3 Throwing of hand tools shall be strictly
prohibited.
10. Use of Power 1. Damaged or 1.1 Ensure that all power tools are inspected, color 2 3 X
Tools defective Tools coded and in good condition.
1.2 Don’t use damaged and defective tools on site.
1.3 Remove damaged or defective tools from site.
2. Personnel Injuries 2.1 Ensure PPEs; hand gloves, safety googles,
3 3 X
hard hat, ear plugs are provided and well
maintained.
2.2 Use face shield while using power tools like
grinder, drill machine, portable jack hammer
etc.
2.3 Trained and qualified personnel shall be
allowed to use power tools.
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3. Electrocution 3.1 Ensure that electrical cables of power tools are 3 2 X

free from damage and are in good condition.
3.2 Electrical cords shall be double insulated/
grounded.
3.3 Don’t use power tools with exposed wiring.
3.4 Only electrician will perform the repair work for
electrical power tools if needed.
11. Deep 1. Personnel and 1.1 SA work permit(s) per GI 2.100 shall be 3 3 X
Excavations equipment falling obtained as required before excavation work
into excavation is started.
1.2 Stops/Barriers shall be provided at a safe
distance (6ft) from excavation edges in order
to prevent personnel, vehicles and
construction equipment’s from falling.
1.1 Banks men shall be provided whenever
vehicles are working adjacent to excavations.
2. Collapse of 2.1 Only trained, authorized, licensed and
excavation certified heavy equipment operators as per 2 3 X
G.I. 7.025 shall operate the heavy equipment.
2.2 Motor Vehicles, cranes, and heavy equipment
shall be kept away from the edge of an
excavation a distance of 2 meters (6.5 feet).
See SACSM, Chapter II-1, 1.11.3).
2.3 Signs and barricades shall be installed around
excavations.
2.4 Install ladders for evacuation in case of
emergency. Distance between access/exit
points in an excavation shall not exceed 7.5
meters (25 feet). See SACSM II-1, part 1.8.1.
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2.5 Excavation plan shall be prepared by a

qualified person depending upon the soil
classification before excavation works.
2.6 Excavations deeper than 1.2 meters shall be
adequately shored, sloped or benched.
2.7 Materials and spoils shall be set back at least
0.6 (2 ft.) from the edge of the excavation.
3. Damage to 3.1 The work permit issuer shall ensure that
2 4 X
underground underground utilities/installations have been
utilities located and marked (e.g., by flags or chalk)
before excavation activities begin.
3.2 Hand excavation shall be used only to expose
existing underground facilities.
3.3 Mechanical excavators shall not work within
3m (10ft) of any underground utility cable as
per SA CSM section 3.7.3(C).
3.4 Ensure use of cable and metal detectors prior
to commence any excavation works.
3.5 Mechanical excavators shall not be used until
all underground utilities and installations have
been exposed by hand digging.
3.6 Proponent organization shall develop an
excavation plan that aligns with chapter II-1 of
the SACSM, part 1.3.4., and Appendix A
(Tables and figures), Table 1.1, Excavation
Planning and Design Responsibilities. A pre-
excavation checklist shall be properly
completed and made available upon request.
Please refer to SACSM, Chapter II-1
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(excavation and shoring), and Appendix B for

a sample pre-excavation checklist.
4. Improper access 4.1 Ladders shall be provided in excavations for 2 3 X
and egress access and egress.
4.2 Ensure ladder extend a minimum of 1 meter
(3 ft.) above the top landing point. In general,
set ladder at a 4:1 slope.
5. Presence of 5.1 A gas test shall be conducted prior getting a
permit and starting any work and, during the 3 4 X
Hazardous
materials work as needed.
5.2 Gas test shall be conducted by Saudi Aramco
certified gas tester as per G.I. 2.709.
6. Dust 6.1 All excavations, stockpiles, embankments, 3 3 X
haul roads, access roads, waste areas,
borrow areas and other work areas shall be
maintained to prevent dust that would cause a
hazard or nuisance to others.
6.2 Personnel shall wear the appropriate personal
protective equipment to prevent inhaling dust
that contains hazardous materials such as
silica, asbestos, etc.
7. Cave-in
7.1 Confined space shall have proper sloping and
shoring system.
7.2 Ensure that no equipment shall be located
near the excavation.
7.3 Ground water shall be controlled to prevent
cave in.
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12. Confined Space 1. Possible exposure 1.1 A confined space entry procedure shall be 3 4 X
Entry to H2S & other implemented.
Flammable gas 1.2 Atmospheric gas tests shall be performed and
immediately recorded prior to entry, after
breaks or other interruptions in the work, if
there is any reason to believe that conditions
inside the confined space have changed or at
periodic intervals (every 2 hours) as
necessary to determine whether acceptable
atmospheric conditions are being maintained
during the course of the confined space entry.
2. Oxygen 2.1 Ensure to provide air mover for proper 3 4 X
deficiencies ventilation.
2.2 Normal condition atmosphere shall be
monitored regularly.
3. Chemical 3.1 All chemical shall be stored properly, labeled 3 4 X
exposure and in closed containers.
3.2 Specific recommendation for the materials
should be obtained and followed.
3.3 Safety Officers shall maintain in file a Material
Safety Data Sheet (MSDS) of all chemicals in
use and shall take charge in disseminating
related information to concerned, personnel
on its use, handling, storage, transportation
and disposal.
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13. Concrete form 1. Personnel Injuries 1.1 Conduct JSA & HIP briefing with the workers. 3 3 X
Works 1.2 PPEs such as hand gloves, safety glasses
(Steel fixing, shall be provided.
shuttering, 1.3 All workforce must be trained and well
concreting and qualified.
grouting etc.) 1.4 Ensure proper handling of steel and shuttering
materials to avoid personnel injuries
2. Damaged 2.1 All tools/equipment must be inspected, color
2 3 X
tools/equipment coded and in good condition.
2.2 Damaged tool/equipment shall not be allowed.
All chemicals must be handled properly.
3. Chemical handling 3.1 MSDS shall be provided and communicated to 2 4 X
the working crew.
3.2 Ensure that every chemical container has clear
labeling on it.
3.3 Chemicals shall be stored and transported in
safe manners.
3.4 Rubber gloves, eyes protection, face
protection etc. shall be provided when handling
the chemicals or concrete.
3.5 Ensure that first aid kit and trained first aider is
available at site.
3.6 Protect sharp edged steel re-bars with
appropriate capping.
4. Sharp edges 4.1 Use leather gloves while steel fixing and form 2 3 X
work.
5. Slip, trip and fall 5.1 Keep access ways free from any kind of 3 3 X
obstructions.
5.2 Maintain good housekeeping all the time.
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5.3 Provide appropriate means of access and

egress especially in elevated areas.
14. Back-filling of 1. Collapse of 1.1 Only trained, authorized, licensed and 3 4 X

Excavations excavation certified heavy equipment operators as per
G.I. 7.025 shall operate the heavy equipment.
1.2 Motor Vehicles, cranes, and heavy equipment
shall be kept away from the edge of an
1.3 Signs and barricades shall be installed around
excavations.
1.4 Install ladders for evacuation in case of
emergency. Distance between access/exit
points in an excavation shall not exceed 7.5
meters (25 feet). See SACSM II-1, part 1.8.1.
1.5 Excavation plan shall be prepared by a
qualified person depending upon the soil
classification before excavation works.
1.6 Excavations deeper than 1.2 meters shall be
adequately shored, sloped or benched.
1.7 Materials and spoils shall be set back at least
0.6 (2 ft.) from the edge of the excavation.
2. Struck by 2.1 Trained and competent Banks men/Spotters
equipment shall be used to control the back-filling 3 4 X
operation in order to prevent equipment
working too close to the excavation edge.
2.2 All earth moving heavy equipment shall be
equipped with PWAS (as required).
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2.3 Ensure that PWAS is functioning properly and

well maintained.
2.4 Trained and competent standby man shall be
assigned to restrict unauthorized movements.
2.5 Equipment operators shall have a valid Saudi
Aramco certificate for the equipment he is
operating.
3. Equipment Roll- 3.1 Motor Vehicles, cranes, and heavy equipment
over shall be kept away from the edge of an 3 3 X
3.2 Equipment shall include Rollover Protective
Structure (ROPS) and seat restraint system
for driver/operator.
15. Erection/ 1. Manual handling 1.1 Only skilled and qualified scaffold erectors 2 2 X
Dismantling of shall be allowed to commence the activity.
Scaffold 1.2 Use mechanical aids for shifting of materials.
1.3 Use hand gloves while handling scaffolding
materials and wear full body harness while
working at height.
2.1 Standard scaffold materials shall be used at
2. Substandard 2 2 X
site as per SA requirements.
material
2.2 Damaged, corroded material shall be
discarded from site.
3. Personnel/ objects 3.1 Skilled and trained scaffold erectors shall 3 3 X
falling perform the job.
3.2 Use full body harness and ensure 100% tie off
all the time while working at height (1.8m)
3.3 Ensure that top rails, mid rails are installed as
per SA standard (G.I 8.001).
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3.4 Secure loose material on platforms.

3.5 Don’t throw the materials.
3.6 Access ladders and landing point shall be free
from any obstructions.
3.7 Always maintain three point contact while
climbing the ladder.
3.8 Ensure all required hand tools such as
spanners shall be attached to wire.
3.9 Area shall be properly barricaded and secured.
3.10 Ensure proper signages shall be in place such
as ‘Danger – Work at Height’ etc.
4. Collapse of
4.1 Scaffolding erection and dismantling shall be 3 3 X
directly supervised by SA certified scaffold
scaffold
supervisor.
4.2 Ensure that scaffolding is inspected & tagged
by certified scaffold supervisor and inspector
(as required) before use.
4.3 Ensure firm placement of base plate, sole
board (as required) to avoid collapse of
scaffolding.
4.4 Scaffolding shall be erected on solid,
compacted ground surface.
4.5 All scaffolding shall be at safe distance from
deep excavations (1.5 time).
4.6 Special scaffold (as per SA CSM chapter-II-2
and G.I 8.001) shall be erected by SA
approved “Specialized Scaffolding
Contractor”.
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4.7 Don’t overload the working platform, safe

working load shall be calculated and agreed
prior to start the work.
16. Work at Height 1. Personnel fall from 1.1 Skilled & trained scaffolders to perform work. 3 3 X
height 1.2 Scaffolding erection and dismantling must be
supervised by SA certified scaffolding
supervisor.
1.3 Ensure fully compliance with SA G.I 8.001
(Safety Requirements for Scaffolds)
1.4 Scaffolding shall be inspected and tagged by
SA certified scaffolding supervisor.
1.5 Use full body harness with 100% tie off while
working at height (more than 1.8m).
1.6 Top rail’s height shall not be less than 0.95 m
(38 in) and not more than 1.15 m (45 in).
1.7 Ensure proper placement of access ladder
(75o angle).
1.8 Keep access ladder all the time free from
obstructions.
1.9 Stop work at height in case of inclement
weather conditions, e.g. raining, sand storms,
fog and high wind speed (65kph).
2. Falling objects 2.1 Don’t keep loose material on platform.
3 3 X
2.2 Ensure toe boards are properly secured to
prevent from falling objects.
2.3 Area shall be barricaded beneath the
scaffolding platforms.
2.4 While working on height SIMOPs shall not be
allowed to prevent from possible personal
injuries.
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2.5 Don’t allow throwing of materials from height.

3. Unstable work 3.1 Working platform shall be designed in a 2 3 X
platform manner that it does not sway while it is raised
and lowered.
3.2 All materials that will be used shall conform
with the standards.
3.3 Daily inspection by a competent person such
as scaffolding supervisor.
17. Building 1. Inadequate tools 3.3 Right tools for right job shall be used and all 2 3 X
Masonry and equipment tools/equipment shall be inspected & color
Works coded.
2. Manual handling 2.1 Ensure proper application of manual handling 3 3 X
techniques.
2.2 Use other resources to shift the material rather
than handling them manually.
3. Slip, trip and fall 3.1 Working platforms shall be kept clear from any
kind of obstructions. 3 3 X
3.2 Never block the access and egress.
3.4 Ensure to use of full body while working on
elevated platforms.
3.5 Don’t allow parallel activities while working at
height.
3.6 Working platform shall be appropriate and
inspected.
3.7 Don’t allow throwing of material from height,
proper means of shifting material shall be used
to avoid any personnel injury or damage.
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18. Electrical 1. Faulty 1.1 All tools/equipment to be used shall be 2 3 X

works (cable tools/equipment inspected, color coded and in good working
pulling/laying, condition.
conduiting, 1.2 Only trained & skilled personnel shall be
termination etc.) allowed to operate power tools.
2. Hand injuries 2.1 Use arc flash clothes, arc resistant gloves and
3 3 X
follow safe work practices.
2.2 Carefully handle the materials with sharp
edges.
3. Slip, trip and fall 3.1 Ensure proper stacking of materials and good 3 3 X
cable management to avoid personnel slip, trip
and fall.
4. Improper 4.1 Ensure proper and continues communication 2 3 X
communication with the operations to commence the work till to
end.
4.2 Only competent and authorized personnel will
be allowed to commence the work.
4.3 Stop the work in case of any abnormal
condition.
4.4 Report all kind of incidents, unsafe acts and
condition to concern authorities.
5. Electrocution 5.1 Only trained electricians should work on 2 4 X
electrical panels.
5.2 Ensure that required PPEs are provided as per
GI 2.721 (rubber insulated gloves, rubber
insulated sleeves & dielectric shoes etc.)
5.3 Don’t touch any irrelevant electrical panel or
breaker which is not in your scope of work.
5.4 Strictly follow LO/TO procedure (as required).
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19. Welding, 1. Eye injury 1.1. Welder shall wear the appropriate welding 3 3 X
Cutting & helmet with proper grade of filter plate.
Grinding 1.2. Unauthorized personnel shall be kept away
from welding area.
1.3. Personnel shall wear the appropriate safety
spectacle as per G.I. 8.002
3 3 X
2. Burns 2.1 Personnel involve in the work activity shall wear
the recommended protective clothing.
2.2 Ensure that any exposed skin of personnel
involved in the activity shall be covered during
the welding process.
2.3 Personnel shall wear the appropriate safety
shoes as per G.I. 8.005.
3. Electric shock 3.1 Ensure that welding machine is properly 3 3 X
grounded.
3.2 Welder should be insulated from live electrical
parts and dry.
3.3 Ensure to inspect and replace cables, plugs
and leads that show any signs of defects.
3.4 Welders shall wear the appropriate gloves and
clothing.
4.1 Personnel exposed shall wear hearing
4. Noise 3 2 X
protection.
5.1 All welders shall be Saudi Aramco certified for

5. Fire
the materials and types of welding or brazing 3 3 X
being performed.
5.2 Combustible material around the work area
shall be removed and/or protected against
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sparks, slag or heat using fireproof material or

by wetting if appropriate.
5.3 Hot work permit(s) shall be obtained prior to
burning, welding and brazing in a restricted
area per GI 2.100.
5.4 Appropriate and adequate fire extinguisher
shall be readily available.
5.5 A qualified fire watch shall be assigned to any
cutting, welding or burning operation. The fire
watch shall remain in the work area during
these activities and for no less than 30
minutes after the hot work has finished.
5.6 Ensure that adequate personnel are trained in
firefighting and the proper use of portable fire
extinguisher as per G.I. 1783.001.
5.7 Ensure the use of Flash-back arrestors
whenever using oxygen-acetylene gas
cylinders.
5.8 Oxygen-acetylene cutting equipment shall be
in good operable conditions.
5.9 Oxygen-acetylene cylinders shall be fixed on
trolley and stored properly.
20. NDT Of Welded 1. Unskilled 1.1 Trained and qualified personnel shall be 2 3 X
Joints workforce allowed to perform the job.
1.2 Certifications of all personnel shall be valid.
2. Improper 2.1 Ensure proper transportation of RT source.
transportation of 2 3 X
2.2 Radiation personnel shall pass the Radiation
radiographic
Safety examination by Loss Prevention
source
Department as per SAEP 1143 and shall hold
current “Radiographers permit”
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2.3 Access to Radiation storage shall be limited to

R.S.O and trained personnel only
2.4 Radiation source shall be stored at storage
bunker protected with double shielding.
2.5 All safety precautions/instruction shall be
followed as per G.I.150.003,G.I. 150.006 and
G.I.150.007
3. Miscommunication 3.4 Ensure proper communication and
2 2 X
coordination.
3.5 A work permit shall be obtained before any X-
ray work to be done.
4. Unauthorized 4.1 No work to be conducted close to the area 3 3 X
personnel where X-ray is conducted.
4.2 Appropriate sign boards and barricades shall
be provided to cordon off the area where
Radiography is in Progress.
4.3 Un-authorized entry close to radioactive
source shall be restricted.
21. Abrasive 1. Fire 1.1 Solvent and paint shall not be used on 3 4 X
Blasting surfaces that have attained a temperature,
which is greater than the summer ambient
temperature.
1.2 Trained fire watch shall be assigned on site.
1.3 Appropriate and adequate number of fire
extinguishers shall be readily available.
1.4 Paint mixing area shall be defined a NO
SMOKING AREA and sited away from open
flame and where machinery in use.
1.5 Solvents paint or coating materials shall be
sheltered from exposure from extreme
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summer heat, and stored in a well-ventilated

area.
1.6 Before commencing flame cleaning of any
area, check thoroughly that there shall be no
inflammable material or hot line in the area.
1.7 Combustible abrasives (e.g., nut shells)
capable of forming explosive mixtures with air
shall not be used.
2. Hose dislodge 2.1 Special care shall be taken when connecting
or disconnecting hoses, air compressor must 3 3 X
be shut off.
2.2 Air hoses shall be properly fixed with hose
clamps.
2.3 Ensure that warning notice is installed at
compressor units.
2.4 All hoses shall be inspected daily and
damaged hoses shall be removed
immediately.
2.5 Abrasive blasting equipment shall be
equipped with a properly functioning constant
pressure handle or control switch (i.e., a
3. Noise “dead-man” switch).
3.1 Hearing protection shall be provided to all 3 2 X
personnel in areas near abrasive blasting
operations where noise levels exceed 85
decibels.
3.2 Signs shall be installed to highlight the hazard
of noise exposure.
4. Chemical 4.1 Hazards involved in chemicals shall be
handling 3 3 X
communicated to workers.
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4.2 Ensure provision of appropriate such as

sandblasting hood, respirators, ear plugs,
facemasks etc.
4.3 All chemical shall be handled as per MSDS.
5. Dust exposure 5.1 Ensure abrasive blasting operators shall be

trained and certified. 3 2 X
5.2 Ensure personnel involve in grit blasting are
wearing the required PPE.
5.3 Breathing air compressor shall be properly
placed to prevent air contaminants from
entering the compressor intake.
5.4 Air compressors shall be tested and inspected
by an independent approved SA third party
and shall meet the Grade D air quality
requirements.
22. Coating and 1. Accidental eye 1.1 Flush eyes with clean water in case of 3 2 X
Painting contact accidental eye contact.
1.2 Ensure that personnel shall wear appropriate
eye protection.
1.3 Ensure provision of eye wash stations at
painting areas.
2.1 Ensure utilization of personnel with proper
2. Incompetent 2 3 X
training.
personnel
2.2 Personnel involved shall be knowledgeable of
the work activity.
2.3 Competent foreman / supervisor shall be
present to supervise the work activity.
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23. Hydro-test 1. Over pressure 1.1 The “Checklist for Pressure Testing Safely” 3 4 X
shall be completed before, during and after
the test. This checklist shall be kept on-site
with the work permit.
1.2 Hydrostatic testing shall comply with all
related standards as stated in the Reference
section of submitted “Hydro-test Procedure “.
1.3 Approved hydro-test procedure as per G.I.
2.101 and G.I. 432.000 shall be available on
site and strictly followed.
1.4 Pressure relief valve shall be installed on the
system to be tested and shall be set at 5%
above test pressure.
1.5 Pressure test manifold shall be installed
between pump and system and shall be pre
tested at 20% above test pressure.
1.6 Bleed valve shall be installed in order that
pressure can be release quickly if required.
2.1 Ensure to close monitor, identify pressure
2. Failure of
rating and working pressure by using
joints/pipe 3 4 X
calibrated gauges.
2.2 Hydro-test supervisor shall ensure that all
equipment utilized, complies with all relevant
safety standards and are certified for use.
2.3 Ensure that all flanges bolts are in good
condition before hydro-test activity starts.
2.4 Pressure shall be increased in stages to
prevent sudden increases of stress in all pipe
works and fittings.
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2.5 Do not work or strike on the line to stop the

leak while it is under pressure (ensure the
pressure is set to zero before any repair).
2.6 All piping work / fittings shall be checked at
each increase of pressure.
2.7 Ensure that a repair kit is readily available in
case of any leaks.
3. Damage to 3.1 Ensure that all hoses to be used are
property calibrated, inspected and in good working 3 3 X
condition.
3.2 Whip check shall be used on all flexible pipe
fittings.
3.3 Pressure test pump shall be fully secured and
barricaded with warning signs posted.
4. Physical injuries 4.1 Area around systems under pressure shall be 3 3 X
controlled with no unauthorized entry.
4.2 Held hydro test safety meeting to ALL parties
involved prior to work activity.
4.3 Essential personnel to be kept to minimum
and non-essential personnel shall be kept
away from the hydro test area.
4.4 Announcement shall be made to warn ALL
personnel at the start and finish of the work.
4.5 Enforce the use of PPE, such as safety
helmet, safety shoes, safety glass safety
gloves, coveralls to all personnel involved in
the activity.
24. Dewatering 1. Equipment failure 1.1 Ensure that dewatering pump and attached 2 2 X
accessories are in good working condition.
1.2 Competent personnel shall involve.
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2. Pressurized fluid 2.1 Make sure all hoses connections all secured 3 3 X
and whip latches are properly attached.
2.2 Restrict unauthorized personnel in the

activity area.
3. Electrocution 3.1 Avoid working with wet electrical cords/tools 2 4 X
and make sure all are dried properly prior to
use.
3.2 Only skilled and qualified electrician shall
carry out electrical repair works.
4. Spillage 4.1 A designated area shall be allocated for
2 2 X
dewatering purposes to avoid spillage in open
area.
4.2 Hoses connections shall be verified time to
time to avoid leakage.
5. Slip, trip and fall 5.1 Ensure proper management of hoses,
extension cords to avoid personnel tripping. 3 3 X
5.2 Access ways should be kept clear from any
kind of obstructions.
5.3 Restrict personnel and vehicles/equipment
movement in working area.
25. Construction of 1. Manual handling 1.1 Avoid manual handling wherever possible & 2 3 X
Asphalt Access use mechanical aids to transport materials.
Road 1.2 Workers shall be trained to perform manual
handling such as use of correct posture and
correct techniques.
1.3 Workers shall wear job required PPE such as
but not limited to; heat resistant gloves, gum
shoes face shield long sleeves overall.
3 3 X
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Likelihood
Severity
2. Collision/struck by 2.1 Only authorized personnel shall be allowed to

heavy equipment enter into the work area.
2.2 Daily heavy equipment checklist shall be
completed by the operator.
2.3 PWAS shall be installed in all required earth
moving equipment and in good working
condition.
2.4 Heavy equipment reversing alarm shall be
audible & in good working condition.
2.5 Spotters shall be assigned while equipment
movement.
2.6 Stay clear from the moving and working heavy
equipment and safe distance shall be
maintained between the equipment.
3.1 Ensure proper communication between 2 2 X
3. Improper
operator and the spotter shall be maintained
communication
while operating the equipment.
3.2 Flagmen shall wear high visibility vest.
3.3 Safety sign boards shall be placed at site.
4. Chemical handling
(skin contact, 4.1 Workers shall be trained to deal with the 3 3 X
fumes etc.) chemicals.
4.2 MSDS of the chemical being used shall be
available at site and hazard involved in the
chemicals communicated with the working
crew.
4.3 Direct contact with chemicals shall be avoided
and if needed use protective clothing and
gloves as required.
4.4 Ensure provision dust masks, eyes protection.
Page 62 of 68
Likelihood
Severity
5. Dust & dirt 5.1 Water sprinkling for dust suppression shall be 2 2 X
particles ensured on regular basis at site.
5.2 Disposable dust mask respirator shall be worn
with combination of face shield.
6. Inclement weather 6.1 Stop heavy equipment operation in case of
3 3 X
condition sand storm and heavy rain.
6.2 Heat stress plan shall be available at site and
communicated with the work force.
6.3 Appropriate clothing shall be worn by the
workers as per the weather condition
26. Inclement 1. Heat stress/ heat 1.1 STOP work in case of extreme or inclement 3 3 X
weather stroke, weather conditions.
conditions asphyxiation 1.2 Educate workers time to time regarding safety
(Rain, sand/dust
precautions during extreme weather.
storms, extreme
weather, fog 1.3 Heat stress plan shall be provided and
etc.) implemented on work site.
1.4 Provide sufficient numbers of rest shelters on
work site.
1.5 Use penalty of fresh water to avoid heat stress
or heat stroke.
1.6 Limit the working hours in extreme weather.
1.7 Take rest after specific intervals.
1.8 Report any abnormal condition immediately to
your supervisor.
1.9 Trained first aider with equipped first aid kits
and ambulance shall be available on job site.
2. Poor visibility 2.1 Stop movement of heavy equipment and
3 3 X
vehicles in case of inclement weather
conditions.
Page 63 of 68
Likelihood
Severity
3. Dust, dirt. 3.1 Use dust mask/ respirators shall be provided 2 2 X

on site.
3.2 Ensure regular dust suppression on site.
27. Housekeeping 1. Slip, trip and fall 1.1 Keep access ways and passage free from all 2 3 X
kind of obstructions.
1.2 Stack all kind of materials in designated
material storage area.
1.4 Secure loose material on elevated platforms.
2. Environmental 2.1 Remove all unwanted material from worksite 2 2 X
pollution and restore the area as it was in original
condition.
2.2 Ensure proper segregation of waste.
2.3 Comply with SA G.I 430.001 waste
Management.
2.4 Ensure that approved EMP (Environmental
Management Plan) is available and
implemented on site.
2.5 Ensure proper disposal of waste on daily
basis.
2.6 Don’t allow to throw the waste/ garbage in
working area or in open desert.
Page 64 of 68
SECTION 13 : Evaluation, Review and

Record Keeping Procedure
Page 65 of 68
Evaluation Process
After deciding suitable control measures there should be continues monitoring or evaluation
process which will be helpful for periodic or necessary review of HIP.
Monitoring or evaluation can be done in the following way;
➢ Consultation with the employees & performing authorities

➢ Conducting periodic and routine inspections
➢ Management walkthroughs
➢ Coordination meetings with site supervision
Reasons for Review Reviewing
➢ When the results of monitoring (accidents, ill-health effects, environmental) are adversely not
as expected
➢ When interface with the new hazards
➢ When there is change in a method statement or process
➢ Change in management
➢ Change in legislation
➢ The introduction of new plant or technology
➢ As the time passes, risk assessment should be periodically reviewed and updated
Records
All records relevant to above procedure related to projects shall be kept by the Safety Department
in the site office; on the achievement of the Project, the Health and Safety records shall be
transferred to be archived and kept for a period of Five Years.
Records not related to projects shall be maintained by the responsible person and copied to the
Management Representative.
Following records shall be maintained but not limited to;
➢ Management walkthroughs
➢ Audit findings
➢ Incident review recommendations
➢ Accidents, ill-health effects & environmental records
➢ Job safety analysis
➢ Daily, weekly and monthly routine inspections
➢ Preventive maintenance record
Page 66 of 68
SECTION 14 : Attachments
Page 67 of 68
➢ See Attached Soil Test Analysis Report
➢ See Attached Drawings
Page 68 of 68

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CONTRACTOR BR. C.A.T. INTERNATIONAL CO. LTD.

CONTRACT #: 6600044086 BI #: 10-00622

Br. C.A.T. INTERNATIONAL CO. LIMITED

Berri Water Injection System Expansion

Prepared By: HAFEEZ ULLAH KHAN (HSEM-SBWIP)

SECTION 2 : Project Location (Ariel Map)

Ariel View of Project Location

SECTION 3 : HIP Tour Attendance Sheet

➢ Saudi Aramco Contract Schedule D

➢ Saudi Aramco Contract Schedule B

➢ GI 2.100 Work Permit System

➢ GI 2.709 Gas Testing Procedure

➢ GI 2.716 Land Use Permit Procedures

➢ GI 6.001 Notification Requirements for Incidents

➢ GI 6.007 Reporting of Contractor On-Job Injuries/Occupational Illnesses

➢ GI 6.003 Incident Investigations

➢ GI 2.102 Pressure Testing Safely

➢ GI 7.025 Heavy Equipment Operator Testing and Certification

➢ GI 6.030 Traffic and Vehicle Safety

➢ GI 1021.000 Street and Road Closure: Excavations, Reinstatement and Traffic

➢ MMSR Saudi Aramco Minimum Medical Standards Requirements Manual

➢ HSI Br. C.A.T Health and Safety Instructions

➢ C.A.T. Group Occupational Health and Safety Manual

Company: BR. C.A.T. International Co Limited

SAPO: Saudi Aramco Proponent Organization

SBWIP: South Berri Water Injection Plant

SAES: Saudi Aramco Engineering Standards

SACSM: Saudi Aramco Construction Safety Manual

CSAR: Contractor Safety Administrator Requirements

HIP: Hazard Identification Plan

JSA: Job Safety Analysis

TBT: Tool Box Talks

OHPL: Overhead Powerlines

RFDT: Radio Frequency Dispatch Terminal

Risk Rating = Likelihood X Consequences

SECTION 7 : Scope of Work

The Work Includes;

1.0.1 South Berri Water Injection Plant (SBWIP)

Corrosion Inhibitor Skid

Control Systems and Communication facilities

Potable Water System

SECTION 8 : Roles & Responsibilities

• Project Safety Manager:

• Project Safety Coordinator/Supervisor:

• Project and Department Engineers:

• Construction and Support Group Supervisory Staff:

• Liaise with SAPO representatives.

• Use appropriate PPEs and properly store after use.

SECTION 9 : List of Tasks & Activities

Following activities/tasks are associated with the scope of work;

Sr# Description of Task Sr# Description of Task

3 Transportation of Heavy Equipments 19 Building Masonry Works

SECTION 10 : Hazard Identification

• Awkward or extreme postures

Exposure to very high levels of radiation such as;

• Radiations from x-ray machines

• Syringes containing potentially infected blood

Hazard Identification Methods:

SECTION 11 : Hazard Identification & Risk

05-Review & 01-Identify

1. Identify the Hazards:

2. Evaluate and Assess the Risk: