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Xu2009 PDF
Xu2009 PDF
Abstract: The two main challenges facing dental composite restorations are secondary caries
and bulk fracture. Previous studies developed whisker-reinforced Ca-PO4 composites that
were relatively opaque. The objective of this study was to develop an esthetic glass particle-
reinforced, photo-cured calcium phosphate composite. Tetracalcium phosphate (TTCP)
particles were incorporated into a resin for Ca and PO4 release, while glass particles provided
reinforcement. Ion release and mechanical properties were measured after immersion in
solutions with pH of 7, 5.5, and 4. For the composite containing 40% mass fraction of TTCP,
incorporating glass fillers increased the strength (p < 0.05). Flexural strength (Mean 6 SD;
n 5 6) at 30% glass was 99 6 18 MPa, higher than 54 6 20 MPa at 0% glass (p < 0.05). Elastic
modulus was 11 GPa at 30% glass, compared to 2 GPa without glass. At 28 days, the released
Ca ion concentration was 4.61 6 0.18 mmol/L at pH of 4, much higher than 1.14 6 0.07 at pH
of 5.5, and 0.27 6 0.01 at pH of 7 (p < 0.05). PO4 release was also dramatically increased at
cariogenic, acidic pH. The TTCP-glass composite had strength 2–3 fold that of a resin-
modified glass ionomer control. In conclusion, the photo-cured TTCP-glass composite was
‘‘smart’’ and substantially increased the Ca and PO4 release when the pH was reduced from
neutral to a cariogenic pH of 4, when these ions are most needed to inhibit tooth caries. Its
mechanical properties were significantly higher than previous Ca, PO4, and fluoride releasing
restoratives. Hence, the photo-cured TTCP-glass composite may have potential to provide the
necessary combination of load-bearing and caries-inhibiting capabilities. ' 2009 Wiley
Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater 92B: 332–340, 2010
Keywords: dental composite; tetracalcium phosphate; smart material; tooth caries inhibition;
Ca and PO4 ion release
PO4 releasing composites.30–32 Besides the load-bearing The glass particles were a barium boroaluminosilicate
issue, another important factor that needs to be considered glass (median diameter 5 1.4 lm, Caulk/Dentsply, Milford,
is that the oral plaque pH after a sucrose rinse can decrease DE), selected because it is a typical dental glass filler simi-
to 4.5 or even 4.33,34 A plaque pH of higher than 6 is con- lar to those in a hybrid composite (TPH, Cault/Dentsply).
sidered to be the safe area, a plaque pH of 6.0 to 5.5 is the The purpose was to develop a model composite; the proc-
potentially cariogenic area, and pH of 5.5 to 4 is the cario- essing parameters can then be applied to the use of other
genic or danger area for cavity formation. Therefore, it is glass fillers. The glass particles were silanized with 4% 3-
desirable for the CaP composite to be ‘‘smart,’’ to increase methacryloxypropyltrimethoxysilane and 2% n-propylamine
the release of caries-inhibiting ions at lower pH, when the (mass %).38,39
Ca and PO4 ions are most needed. Such ion release trig-
gered by a local pH drop may help prevent demineraliza-
tion in tooth structures contiguous to the smart composite Resin Composite Fabrication
restoration. Therefore, in a recent study, tetracalcium phos-
A resin of Bis-GMA (bisphenol glycidyl dimethacrylate)
phate [TTCP: Ca4(PO4)2O] composite was developed and
and TEGDMA (triethylene glycol dimethacrylate) at 1:1
shown to be smart to substantially increase the ion release
mass ratio was rendered light-curable with 0.2% camphor-
at cariogenic pH.35 TTCP is a compound used in bone
quinone and 0.8% ethyl 4-N,N-dimethylaminobenzoate.
cements,36 tissue engineering scaffolds,37 and dental mate-
Four groups of specimens were fabricated. The purpose
rials.28 TTCP is the most alkaline among all CaP com-
of Group 1 was to examine the effect of TTCP filler level
pounds,36 and is promising in buffering harmful acids and
on the mechanical properties of the photo-cured composite.
inhibiting tooth caries. However, that recent study used
Only TTCP was used as fillers in the resin, without glass
whiskers as the reinforcing filler, resulting in an opaque
fillers. The TTCP filler levels (mass fraction) in the resin
paste that was not sufficiently esthetic.35 Further study is
were: 0%, 20%, 40%, 60%, and 70%.
needed to develop a TTCP composite reinforced with den-
The fillers were mixed with the resin and the paste was
tal glass particles that is esthetic and translucent, and the
placed into a stainless steel mold of 2 mm 3 2 mm 3 25
paste can be photo-cured.
mm. No de-gas procedure was performed for the experi-
Accordingly, the objectives of this study were to de-
mental composite pastes and the control pastes. All the ex-
velop a ‘‘smart’’ TTCP composite reinforced with esthetic
perimental composite pastes and the control pastes were
dental glass particles, and to investigate the effects of solu-
photo-cured (Triad 2000, Dentsply, York, PA) for 1 min on
tion pH on composite ion release and mechanical proper-
each side. The cured specimens were incubated at 378C for
ties. It was hypothesized that: (1) The photo-cured TTCP-
24 h prior to testing.
glass composite would be smart and able to increase its ion
The purpose of Group 2 was to investigate the effects of
release when the pH is decreased; (2) Glass particle rein-
glass reinforcement on composite mechanical properties.
forcement would significantly increase the mechanical
The total fillers in the resin 5 TTCP 1 glass. An interme-
properties of the TTCP composite, which would be signifi-
diate TTCP filler mass fraction of 40% was selected to
cantly stronger than previously-reported ion-releasing
leave room in the resin for glass reinforcement.
restoratives.
The glass filler mass fractions were: 0%, 10%, 20%,
30%, and 35%. Hence the TTCP 1 glass filler level 5
40%, 50%, 60%, 70%, and 75%, respectively. Glass filler
MATERIALS AND METHODS
levels higher than 35% were not used because the compos-
ite paste became relatively dry. The specimens were photo-
TTCP and Glass Fillers
cured in the same manner as described for Group 1.
TTCP was synthesized from a solid-state reaction between The purpose of Group 3 was to investigate the effect of
CaHPO4 and CaCO3 (Baker Chemical, Phillipsburg, NJ), solution pH on mechanical properties of the composite
which were mixed and heated at 15008C for 6 h in a fur- immersed in the solution. The composite containing 40%
nace (Thermolyne, Dubuque, IA).36,37 The mixture was TTCP plus 30% glass particles were selected, because it
quenched to room temperature and ground in a blender had a relatively high strength and ion release. The speci-
(Dynamics, New Hartford, CT). The powder was then mens were immersed for 28 days in three solutions at pH
sieved to obtain TTCP particles with sizes of 1.5–60 lm, of 7, 5.5, and 4, respectively. Then, the flexural strength
with a median of 16 lm. This TTCP powder was then and elastic modulus were measured, as described below.
ground in 95% ethanol with a ball-mill (Retsch, Newtown, The purpose of Group 4 was to further increase the
PA) for 24 h. The particle size distribution was measured amount of Ca and PO4 ion release, by increasing the TTCP
via a sedimentation method with the use of a centrifugal filler level to 50% (from 40% in Groups 2 and 3). The ra-
particle analyzer (SA-CP3, Shimazu, Kyoto, Japan). This tionale was that the previous groups showed that the
yielded a particle size range of 0.2–3.0 lm, with a median TTCP-glass composite had much higher strength than a
of 0.8 lm. This TTCP powder was moderately finer than control material that had ion release. Therefore, there was
the TTCP used in a previous study.35 room to slightly reduce the glass filler level, thereby
increasing the TTCP level. Three composites were made, method (DMS-80 UV-visible, Varian, Palo Alto, CA) using
with glass co-filler levels of 20%, 25%, and 27%, respec- known standards and calibration curves.26,28,42
tively (Hence TTCP 1 glass filler mass fraction 5 70%, One-way and two-way ANOVA were performed to
75%, and 77%, respectively). Glass filler levels higher than detect the significant effects of the experimental variables.
27% were not used because the composite paste became Tukey’s multiple comparison test was used to compare the
dry and difficult to mix. measured data at a p value of 0.05.
A resin-modified glass ionomer (Vitremer, 3M ESPE,
St. Paul, MN) was used as a control for mechanical proper-
RESULTS
ties of specimens immersed in solutions at different pH.
Vitremer is a two-part, powder/liquid composition, and the
Figure 1 plots the results from Group 1 on the effects of
powder is a radiopaque fluoroaluminosilicate glass. The liq-
TTCP filler level on composite mechanical properties
uid is a light sensitive, aqueous solution of a modified pol-
(Mean 6 SD; n 5 6). No glass particles were used. Incor-
yalkenoic acid (Lot # 20081,028, expiration date 2011–07,
Shade B2). Recommended applications include Class III
and V restorations, restoration of root caries lesions, Class
I and II restorations in primary teeth, and core buildup.
Following manufacturer’s recommendation, two scoops of
powder and two drops of liquid yielded a paste that was
filled into the mold. Each component was weighed, indicat-
ing a powder/liquid mass ratio (g/g) of 2.5/1. Specimens
were photo-cured (Triad-2000) for 1 min on each open side
of the specimen using the same 2 mm 3 2 mm 3 25 mm
molds, then incubated at 378C for 24 h before immersion
and mechanical testing.
Mechanical Testing
Flexural strength and elastic modulus were measured using
a three-point flexural test with a 20 mm span at a cross-
head-speed of 1 mm/min on a computer-controlled Univer-
sal Testing Machine (5500R, MTS, Cary, NC). The flexural
strength of the composite was calculated by S 5 3PmaxL/
(2bh2), where Pmax is the maximum load on the load-dis-
placement curve, L is flexure span, b is specimen width,
and h is specimen thickness.40 The elastic modulus was
calculated by E 5 (P/d)(L3/[4bh3]), where the load P di-
vided by the corresponding displacement d is the slope of
the load-displacement curve in the linear elastic region.41
DISCUSSION
Figure 5. Group 4 with a TTCP filler level of 50% (higher than the
40% TTCP in Figure 2), reinforced with various glass filler amounts.
The purpose was to increase the TTCP filler level for increased Ca
and PO4 release, without compromising the mechanical properties.
Horizontal line indicates values that are not significantly different
from each other (p [ 0.1). The strengths of Figure 5 were similar to
those in Figure 2 (p [ 0.1). Each value is Mean 6 SD; n 5 6. [Color
figure can be viewed in the online issue, which is available at
www.interscience.wiley.com.]
composite was higher than the strengths of previous Ca and showing a needed, substantial increase in ion release at car-
PO4 releasing restoratives. iogenic pH.
Immersion for a month in solutions at pH of 7, 5.5, and Comparing Figure 3 with Figure 6 indicates that when
4 reduced the composite flexural strength, while the varia- the TTCP mass fraction in the composite was increased
tion in solution pH did not have a significant effect on the from 40 to 50%, the Ca and PO4 release was significantly
composite strength. The photo-cured TTCP-glass composite increased. A previous study investigated the effect of CaP
had an average strength (for specimens immersed at all filler level on ion release, using another CaP compound.31
three pH) of 75 MPa, about 25% lower than the strength of It was shown that the ion release increased with increasing
specimens before immersion. The strength of the photo- filler level at a rate faster than being linear.31 For example,
cured TTCP-glass composite was two-fold higher than the when the CaP filler level was doubled, the ion release was
commercial fluoride releasing control (Vitremer). In com- more than doubled. This was because increasing the CaP
parison, a previously-reported CaP material had a flexural filler level not only increased the source of ion release, it
strength of 10–20 MPa after 90 days of immersion at neu- also increased the interfaces in the resin which served as
tral pH.29 The strength of the ACP-composite decreased to relatively easier passageways for diffusion of water and
40 MPa after 11 days of immersion at neutral pH.26 These ions.31 This is likely why in the present study, increasing
strengths were similar to that of Vitremer, hence these CaP the TTCP by a mere 10% substantially increased the ion
materials have the potential to be useful in low-load-bear- release.
ing restorations. In comparison, the new photo-cured In previous studies, the ACP-composites released Ca
TTCP-glass composite’s average strength of 75 MPa after and PO4 ions to yield a Ca concentration of 0.3–1.0 mmol/
immersion was much higher. This may enable the ion- L, and a PO4 concentrations of 0.2–0.7 mmol/L.26 Another
releasing composite to be used in higher load-bearing resto- study on remineralizing CaP cement reported a Ca concen-
rations. The higher strength was likely because the new tration of 0.5 mmol/L, and a PO4 concentration of 0.1
TTCP-glass composite relied on dental glass fillers for rein- mmol/L, measured in a similar manner.28 It was shown that
forcement, while previous CaP materials relied solely on when Ca and PO4 were released, they reprecipitated to
the CaP fillers for reinforcement, without a glass co-fil- form hydroxyapatite outside the composite and inside the
ler.26–29 Therefore, the photo-cured TTCP-glass composite tooth lesions, significantly increasing the mineral content of
the lesion, thereby remineralizing the lesion.25,28 The Ca
is expected to have a better long-term durability than previ-
and PO4 concentrations released from the new TTCP-glass
ous CaP composites that do not have a stable reinforcement
composite were relatively high. This suggests that the
phase. Future study will investigate the long-term water-
mechanically-stronger, photo-cured TTCP-glass composite
aging and wear behavior of the new TTCP-glass composite.
might also effectively remineralize tooth lesions. Further
Further study should also examine the cyclic fatigue prop-
studies should investigate the in situ caries inhibition capa-
erties and fracture toughness using notched specimens for
bility of the smart TTCP-glass composite.
these Ca and PO4 ion-releasing composites.4,15,17,39
Regarding potential clinical applications, the composite
As shown in Figure 3, the photo-cured TTCP-glass com-
with 40% TTCP and 30% glass could be used in load-bear-
posite was ‘‘smart’’ and dramatically increased the Ca and
ing restorations, for which the current CaP composites and
PO4 release when the pH was reduced from neutral to a
resin-modified glass ionomer restoratives are mechanically
cariogenic pH of 4. It is generally accepted that the local
too weak. The composite with 50% TTCP and 20% glass,
plaque pH of [ 6 is the safe area, pH of 6.0–5.5 is the
with a higher Ca and PO4 releasing capability, could be
potentially cariogenic area, and pH of 5.5–4 is the cario-
used in treatments where complete removal of caries tissue
genic area for cavity formation.33,34 It is advantageous that
is contra-indicated, in teeth where carious lesions are be-
the TTCP-glass composite could substantially increase Ca
ginning to occur, and for patients at high risk for dental
and PO4 release at lower pH, when these ions are most
caries including those receiving radiation treatments or
needed to combat caries. In contrast, the ion release was
with dry mouth. Further studies are needed to explore these
minimal at neutral pH, so that these ions would not be
applications and the efficacy of the photo-cured smart
wasted at neutral pH, and the release capability of the
TTCP-glass composite.
smart composite would not be quickly exhausted. In several
previous studies, the release of fluoride and chlorhexidine
from restoratives at neutral and acidic pH was measured, SUMMARY
which showed more release at lower pH.44–46 Other studies
on CaP composites reported Ca and PO4 release at neutral Currently-available posterior composites and hybrid compo-
pH only, without reporting release at cariogenic pH.26–32 A sites can be used as stress-bearing restorations, but they
recent study from our laboratory reported Ca and PO4 generally do not release Ca, PO4, or F ions. On the other
release at different pH, but that composite was relatively hand, restoratives that do release Ca, PO4, or F ions are rel-
opaque and could not be photo-cured. On the basis of our atively weak and cannot be used in large stress-bearing
literature search, the present study is the first report on a restorations. Therefore, there is a need to develop new
photo-cured ‘‘smart’’ composite with Ca and PO4 release, composites that are mechanically strong while at the same
time have sustained release of Ca, PO4, and F ions to in- 12. Watts DC, Marouf AS, Al-Hindi AM. Photo-polymerization
hibit caries. In the present study, a new calcium phosphate shrinkage-stress kinetics in resin-composites: Methods devel-
opment. Dent Mater 2003;19:1–11.
composite was developed using a photo-cured Bis-GMA/
13. Krämer N, Garcı́a-Godoy F, Reinelt C, Frankenberger R.
TEGDMA resin, esthetic dental glass particles, and ball- Clinical performance of posterior compomer restorations over
milled fine TTCP particles. The flexural strength of the 4 years. Am J Dent 2006;19:61–66.
TTCP-glass composite was two-fold higher than previ- 14. Tyas M. Correlation between fracture properties and clinical
ously-known CaP composites and a resin-modified glass performance of composite resins in posterior teeth. Aust Dent
J 1990;35:46–49.
ionomer. The photo-cured TTCP-glass composite was 15. Ferracane JL, Berge HX. Fracture toughness of experimental
‘‘smart’’ and increased the Ca and PO4 ion release by an dental composites aged in ethanol. J Dent Res 1995;74:1418–
order of magnitude, when the pH was reduced from neutral 1423.
to a cariogenic pH of 4, when these ions are most needed 16. Ruddell DE, Maloney MM, Thompson JY. Effect of novel fil-
to inhibit tooth caries. Decreasing the solution pH did not ler particles on the mechanical and wear properties of dental
composites. Dent Mater 2002;18:72–80.
significantly decrease the mechanical properties of the com- 17. Drummond JL. Degradation, fatigue, and failure of resin den-
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chanical properties higher than those of previous Ca, PO4, 18. Watts DC, Issa M, Ibrahim A, Wakiaga J, Al-Samadani K,
and F releasing restoratives, may have potential to provide Al-Azraqi M, Silikas N. Edge strength of resin-composite
margins. Dent Mater 2008;24:129–133.
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19. Sarrett DC. Clinical challenges and the relevance of materials
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20. Sakaguchi RL. Review of the current status and challenges
The authors thank Dr. James H. Yen and William F. Guthrie of for dental posterior restorative composites: Clinical, chemis-
the Statistical Engineering Division of the National Institute try, and physical behavior considerations. Dent Mater
of Standards and Technology (NIST) for help with statistical 2005;21:3–6.
analysis. They thank Dr. Laurence C. Chow, Dr. Shozo Takagi, 21. Mjör IA, Moorhead JE, Dahl JE. Reasons for replacement of
Dr. Sabine Dickens, Dr. Drago Skrtic, and Dr. Limin Sun of the Paf- restorations in permanent teeth in general dental practice. Int
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Dr. Joseph M. Antonucci of NIST for discussions. They also thank 22. Frost PM. An audit on the placement and replacement of
Esstech (Essington, PA) for kindly providing the resin monomers. restorations in a general dental practice. Prim Dent Care
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23. Deligeorgi V, Mjor IA, Wilson NH. An overview of reasons
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