Introduction of KD series Press control system

KD系列压机控制系统介绍

International technical service department

2017
CONTENT 目 录

1 Introduction of electrical components

电气元器件介绍

Introduction of the method of distinguishing the

2 electrical schematic diagram of the Keda press
科达压机电气原理图识图方法介绍

Application techniques and adjustment methods

3 of setting parameters
设定参数的运用技巧和调整方法
 Introduction of electrical components
电气元器件介绍

 Select and apply 300 CPU（313C、314-2D）

PLC选用西门子300型（313C、314-2DP）

Features:performance meets the requirements of press,

compact structure, low cost of customer maintenance, simple
fault handling, Customer or service personnel can be on-site
resolved.
特点：性能满足压机的使用要求，结构紧凑，客户维护成本低，故障处理简单，
客户或服务人员基本可现场解决 。
 Introduction of electrical components
电气元器件介绍

 Low voltage circuit breaker, contactor mainly choose Schneider product.

 低压断路器、接触器主要选择施耐德产品
 Introduction of electrical components
电气元器件介绍

 The crossbeam and the ejector displacement sensor mainly choose

balluff or MTS products
 动梁及顶出位移传感器主要选用巴鲁夫或MTS产品
 Introduction of electrical components
电气元器件介绍

 HMI apply siemens MP277、KP1200

 人机界面使用西门子MP277、KP1200
 Introduction of electrical components
电气元器件介绍

 On-site and electrical control cabinet connection parts are using

reliable heavy-duty connection
 现场与电控柜连接部分均使用性能可靠的重载连接
CONTENTS 目 录

1 Introduction of electrical components

电气元器件介绍

Introduction of the method of distinguishing the

2 electrical schematic diagram of the Keda press
科达压机电气原理图识图方法介绍

Application techniques and adjustment methods

3 of setting parameters
设定参数的运用技巧和调整方法
 The method of distinguishing the electrical schematic diagram
of the Keda press 科达压机电气原理图识图方法

Overview 综述：

 To understand the control system of a device, it is important to understand

the electrical drawing.
 要了解一台设备的控制系统，能看懂电气图纸至关重要

 Each company's drawings generally have their own different nomenclature

and line number method
 每个公司的图纸一般会有各自不同的命名及线号标示的方法

 For a relatively large system, to understand the drawings must be clear of

some basic principles of drawing design
 对于一个相对较大系统来说，要看懂图纸必须先搞清图纸设计的一些基本原则
 The method of distinguishing the electrical schematic diagram of the
Keda press 科达压机电气原理图识图方法

 A comparison of common symbols and names in electrical

schematic diagrams 电气原理图中常用符号与名称对照表
Graphic symbol图示符号 Lib ref 元器件名称

circuit breake 断路器（马达启

QF 动器）

KM Contactor 接触器

KA auxiliary relay 中间继电器

TC Transformer 变压器

FR thermal relay 热继电器

current transformer 电流互感

TA 器

displacement sensor 位移传感

SQ 器
 The method of distinguishing the electrical schematic diagram
of the Keda press 科达压机电气原理图识图方法

 Power part line name 电源部分线号命名 L directly after the

number, indicating the
high voltage in the
control line L直接后带数字，
表示控制线路中的高电压

U\v\w for 380V

power supply
U\V\W为380V电源
 The method of distinguishing the electrical schematic diagram
of the Keda press 科达压机电气原理图识图方法

 Power part line name电源部分线号命名

L+ after the digital
signal is all DC 24V
power supplyL+后带数字标
示的均为直流24V电源

M is a reference 0
point for DC 24V
M为直流24V的参考0点
 The method of distinguishing the electrical schematic diagram
of the Keda press 科达压机电气原理图识图方法

 The name of the line number in the control loop控制回路中线号的命名

KM1 for Component code，04
represents the drawing number of the
component，7 refers to the specific
position in the drawing KM1为元器件代号，
04代表元器件所在的图纸号，7指的是在图纸中所处
的具体位置

The first two digits represent

the number of the line ，The
last two digits are the code of
the line number，线号前两位代
表线路所在的图号，后两位代表线号的
编码
 The method of distinguishing the electrical schematic diagram
of the Keda press 科达压机电气原理图识图方法

 Description of position in drawing and drawing number图纸号与图纸中所处

位置说明
0-9 a few numbers below
correspond to the position of
this page drawing，as
mentioned above, meaning 7.
0-9几个数字下面对应的区间为本页图
纸的位置，如上图说7的含义

The 4 in the upper page diagram

refers to the E04 page in the lower
figure上页图中所示4即指下图中的E04页
CONTENTS 目 录

1 Introduction of electrical components

电气元器件介绍

Introduction of the method of distinguishing the

2 electrical schematic diagram of the Keda press
科达压机电气原理图识图方法介绍

Application techniques and adjustment methods

3 of setting parameters
设定参数的运用技巧和调整方法
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Pressure display 压力显示

The exhaust process of the press is divided into two parts: unloading and
exhaust,often occurs when the exhaust timeout alarm, if the proportional
valve and pressure relief valve are confirmed to be normal, need to
observe some of the pressure changes shown in the diagram, if the
exhaust is still unable to unload to 0（below 0.2Mpa）, General need to
replace pressure sensor.
压机排气过程分为卸压、排气两部分，经常出现排气超时报警时，若确认比例阀和卸压阀均正
常，需观察图中所示部分压力变化，若排气时仍然无法卸到0（小于0.2MPa），一般需要更换
压力传感器。
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Keyboard display:Push Button without action, This page allows you to

determine if the key is faulty.
 键盘显示：按动按钮若无动作，可通过此页判断按键是否有故障 。
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Control of the crossbeam one（ Taking the drop of crossbeam as an

example ）横梁控制一（以下降为例） 0 bit or automatic
high。 0位或自动高位

The two parameters are

related to the diagram,
Beam running curve as Acceleration
right 图示中此两参数相关，横梁 point 加速点
运行曲线如右图

Deceleration
The two parameters are point 减速点
related to the diagram,
Beam running curve as
right.图示中此两参数相关，横
梁运行曲线如右图

Pressure
position加压位
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Control of the crossbeam two 横梁控制二

When the
manual state is
not operating, if
the crossbeam
climbs or falls 手 设置状态确认，
动状态不操作时，若 同时保证横梁
横梁爬升或下滑，则 在最高位
相应设置正负偏置

Improper setting will

overflow powder,
delamination, beam
down time instability 设
置不当会溢粉、分层、横梁下行
时间不稳定
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Lack of material control

 缺料控制

5 protection
needs to be set,
Otherwise lack
material may
cause the
equipment to be
damaged 5个保护均
需设置，否则缺料可能
造成设备损坏
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Mold control (normal use does not do the introduction)

 模具控制（正常使用不做介绍）
Should observe whether
the mould state is
changing normally,
Different result
processing methods are
different. 顶出故障时应观察模
具状态是否变化正常，不同结果
处理方法不同

If the height deviation of

the display height is too
large (more than 0.3), the
press delay is too long or
the ejector will be out of
action. 若显示高度与设置高度偏
差过大（0.3以上）会造成压机延时
过长或顶出不动作
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Automatic thickness adjustment（ Just fine-tune the use ）, may cover

the fabric or the failure caused by the ejection instability.
 厚度自动调整（只做微调使用，可能会掩盖布料或顶出不稳定造成的故障）
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Ejection calibration and point movement顶出校准及点动动作

Please operate in strict accordance with
the requirements of the picture. 请严格按照画
面要求操作

The point move rises and falls

when the mold is not put on
the use too much will cause
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

This is the height

 Mould modify 模具修正 difference that needs
to be corrected此为需
要修正的高度差值

When corrected
Non-Keda many times, the
charger Skip mould will follow the
set 非科达料车时 signal in turn多次修正
不需设置 时，模具会按照信号依次动
作
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Pressing parameters 压制参数

According to the actual situation set,

too small may cause low voltage
instability根据实际情况设置，过小可能造成低
压不稳定

The less pressure you need to control,

the lower the speed of the suppression,
or it will cause pressure fluctuations or
inaccurate control 需要控制的压力越小，压制速
度必须降低，否则会造成压力波动大或控制不准确
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

Contains the rise time and wait time

 Exhaust parameters 排气参数
Will affect the height of the
exhaust会影响排气的高度值
of the exhaust，Too short will cause
the exhaust to not move, too long
will also cause the exhaust height
value to increase
包含排气的上升时间和等待时间，太短会造成排
气不动作，太长也会使排气的高度值增加

Many presses in the adjustment to produce the

stamping movement is not soft, because this
parameter set unreasonable cause 很多压机调整中产
生冲压动作不柔和，是因为这个参数设置不合理造成的
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

 Control parameters控制参数

A lot of times the charger does not move, because

forget the choice of charger 很多时候料车不动作,是因为忘记进
行料车选择
 Using skill and adjusting method of setting parameter设定参数的
运用技巧和调整方法

Through this page to control

 Special Features Page特殊功能页面 running pump to do the valve
test 可通过此页控制开泵情况下做阀实验

supercharger return is
not in place to affect
the high pressure, can
be appropriately
increased this value 增
压器回程不到位影响高压，可
适当增大此值

When the customer's

powder is suppressed, it
will cause the exhaust time
to change greatly, this
value can be adjusted
appropriately at this time当
客户粉料压制后膨胀较大时，会引起
排气时间变化大（非超时报警），此
时可适当调整此值
Thank you！