ZIEHL ABEGG Assembly Instructions ZAframe MH3000A English PDF

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english

Movement by Perfection

ZAfr ame
MH3000A

Elevated frame for


ZAsyn2 SM500AL-B

Issue 2022/27

Assembly instructions
Store for future use!

A-TIA22_05-GB 2022/27 Index 001 | 01013485-GB


Assembly instructions Contents
ZAframe MH3000A

Contents
1 General 3
1.1 Manufacturer 3
1.2 Meaning of assembly instructions 3
1.3 Validity 3
1.4 Explanations of symbols 3
1.5 Intended use 4
1.6 Improper use 4

2 Safety instructions 6
2.1 General 6
2.2 Product safety 6
2.3 Requirements placed on the personnel 6
 0RGL¿FDWLRQVWRWKHGHYLFH6SDUHSDUWV 

3 Product overview 8
3.1 Operational area/Notes on usage 8
 6WRUDJH 
3.3 Transport and handling 8

4 Scope of supply 10
5 Assembling the machine frame 12
 6FUHZWLJKWHQLQJWRUTXHV 
5.2 Installation 12

6 Service plan 17
7 Disposal/Recycling 18
8 Technical data 19
8.1 Dimension sheet A-M-6795 19
 6WDWLFFDOFXODWLRQ 1

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Assembly instructions General
ZAframe MH3000A

1 General

1.1 Manufacturer
The machine frame ZAframe MH3000A is produced by ZIEHL-ABEGG SE.

ZIEHL-ABEGG SE
+HLQ]=LHKO6WUDVVH
74653 Künzelsau
Germany
Telephone: +49 (0) 7940 16-0
drives@ziehl-abegg.de
ZZZ]LHKODEHJJFRP

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PDWLRQVSHFL¿HGHVSHFLDOO\ZLWKUHJDUGWRJHQHUDOVDIHW\WUDQVSRUWVWRUDJHDVVHPEO\RSHUDWLQJFRQGLWLRQVVWDUWXS
VHUYLFHPDLQWHQDQFHFOHDQLQJDQGGLVSRVDOUHF\FOLQJQRWEHREVHUYHGVDIHRSHUDWLRQRIWKHSURGXFWPD\=$IUDPH
MH3000A not be guaranteed posing a possible danger to life and limb of users and third parties.

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EX\HU¶VOLDELOLW\IRUWKHSURGXFWUHQGHUHGXQVDIHE\GHYLDWLRQIURPWKHVSHFL¿FDWLRQV

1.2 Meaning of assembly instructions


7KHVHDVVHPEO\LQVWUXFWLRQVLQVWUXFW\RXRQKRZWRZRUNVDIHO\ZLWKWKH=$IUDPH0+$7KH\FRQWDLQVDIHW\
instructions and information that is essential for failure-free operation of the ZAframe MH3000A .

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SDVVHGRQWRHYHU\VXEVHTXHQWRZQHUXVHURUHQGFXVWRPHU
Ɠ (QVXUHWKDWDOOSHUVRQVSHUIRUPLQJDFWLYLWLHVRQWKH=$IUDPH0+$FDQHDVLO\YLHZWKHDVVHPEO\LQVWUXF-
tions at any time.

1.3 Validity

These assembly instructions apply to the:


Machine frame ZAframe MH3000A.

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7KHVHDVVHPEO\LQVWUXFWLRQVFRQWDLQLQIRUPDWLRQIRU\RXUJXLGDQFH1RJXDUDQWHHLVSURYLGHGZLWKUHJDUGWRWKHDF-
FXUDF\RIDQ\LQIRUPDWLRQDQGQROHJDOFODLPVPD\EHGHULYHGIURPWKLV5HSURGXFWLRQRIWKLVLQIRUPDWLRQRUH[WUDFWV
WKHUHRILVSHUPLWWHGRQO\ZLWKZULWWHQDSSURYDOIURPWKH=,(+/$%(**6(FRPSDQ\

The assembly instructions do not replace the original operating instructions for the elevator machine or frequency
LQYHUWHU7KHRULJLQDORSHUDWLQJLQVWUXFWLRQVPXVWDOZD\VEHDYDLODEOH

1.4 Explanations of symbols


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VWDQGDUGLVHGVDIHW\LQVWUXFWLRQVDQGGLUHFWLYHVVLJQDOZRUGVDQGV\PEROVDFFRUGLQJWR',1(1,62

7KHFRPSRVLWLRQRIWKHVDIHW\LQVWUXFWLRQVDQGGLUHFWLYHVDVZHOODVVLJQDOZRUGVDQGV\PEROVDUHH[SODLQHGEHORZ

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Assembly instructions General
ZAframe MH3000A

DANGER
7KHVLJQDOZRUGGHQRWHVDKD]DUGZLWKDKLJKGHJUHHRIULVNWKDWZLOOUHVXOWLQGHDWKRUVHULRXVLQMXU\LI
it is not avoided.

WARNING
7KHVLJQDOZRUGGHQRWHVDKD]DUGZLWKDPHGLXPGHJUHHRIULVNWKDWPD\UHVXOWLQGHDWKRUVHULRXV
LQMXU\LILWLVQRWDYRLGHG

CAUTION
7KHVLJQDOZRUGGHQRWHVDKD]DUGZLWKDORZGHJUHHRIULVNWKDWPD\UHVXOWLQPLQRURUPRGHUDWHLQMXU\
if it is not avoided.

ATTENTION
7KHVLJQDOZRUGGHQRWHVPDWHULDOGDPDJHWKDWFRXOGGDPDJHWKHSURGXFWRUPDFKLQHLQWKHHYHQWRI
misuse.

INFORMATION
Important information and advice for users.

7DEOH 6LJQDOZRUGV

1.5 Intended use


7KH PDFKLQH IUDPH LV LQWHQGHG IRU IDVWHQLQJ WKH HOHYDWRU PDFKLQH DQG D GHÀHFWLRQ SXOOH\ ZLWK URSH UHWDLQHU DQG
optional enclosure. The machine frame is vibration-insulated in the machine room. Any other use above and beyond
WKLVLVQRWDOORZHGXQOHVVFRQWUDFWXDOO\DJUHHG

7KHPDQXIDFWXUHUVKDOOQRWEHOLDEOHIRUDQ\GDPDJHUHVXOWLQJIURPLPSURSHUXVH7KHXVHUEHDUVWKHVROHULVN

Intended use also includes:

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FRQ¿UPDWLRQDQGRWKHUVSHFL¿FDWLRQV
Ɠ 3HUVRQVSHUIRUPLQJZRUNFRPSOHWHO\UHDGLQJDQGXQGHUVWDQGLQJWKLVGRFXPHQWDWLRQDQGHVSHFLDOO\WKHVDIHW\
instructions chapter

1.6 Improper use


Any use that is not described in the intended use is improper and therefore impermissible.

The following foreseeable types of misuse are also improper:

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Ɠ Use of the machine frame including add-on parts as a repository or climbing aid
4/24 A-TIA22_05-GB 2022/27 Index 001
Assembly instructions General
ZAframe MH3000A

Improper use:
Ɠ Without installation in a suitable elevator system and/or protective devices
Ɠ In a corrosive and/or explosive atmosphere
Ɠ In an abrasive environment
Ɠ ,QDQHQYLURQPHQWLQZKLFKPHGLDFRXOGVWLFNWRWKHGHYLFH
Ɠ 8QGHUZDWHU
Improper operation:
Ɠ %H\RQGWKHRSHUDWLQJGDWDDSSURYHGLQWKHGLPHQVLRQVKHHWRUGHUFRQ¿UPDWLRQDQGRWKHUVSHFL¿FDWLRQV
Ɠ ,QDZD\WKDWFRXOGFDXVHSHUVRQDOLQMXU\RUPDWHULDOGDPDJHWRRFFXULQWKHHYHQWRIIDXOWVRUIDLOXUH

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ZAframe MH3000A

2 Safety instructions

2.1 General
7KLVFKDSWHUFRQWDLQVLPSRUWDQWVDIHW\LQVWUXFWLRQVIRUSUHYHQWLQJSHUVRQDOLQMXU\DQGPDWHULDOGDPDJH

Also observe the safety instructions in the instructions for the connected components. The machine frame described
LQWKHVHLQVWUXFWLRQV=$IUDPH0+$LVQRWUHDG\IRUXVH,WPD\RQO\EHRSHUDWHGZKHQLWLVLQVWDOOHGDQGLWVVDIHW\
can be established by means of appropriate measures depending on the application. Observe protective devices as
SHU(1,62DQG(1,62LQWKLVUHVSHFW1RWHWKHDJUHHGLQVWDOODWLRQORFDWLRQRUSRVLWLRQ7KHV\VWHP
manufacturer or the machine builder and/or the user is responsible that the inherent installation and security informa-
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,I\RXKDYHDQ\WHFKQLFDOTXHVWLRQVZKLOHFRPPLVVLRQLQJRUUHJDUGLQJPDOIXQFWLRQVSOHDVHFRQWDFWRXUFXVWRPHU
service team.

2.2 Product safety


The machine frame ZAframe MH3000A conforms to the state of the art at the time of delivery and is fundamentally
considered to be safe to operate.

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cause further damage.
Ɠ The machine frame ZAframe MH3000A and its accessories may only be installed and operated in perfect condi-
WLRQDQGLQFRPSOLDQFHZLWKWKHDVVHPEO\LQVWUXFWLRQV
Ɠ Observe the local rules and regulations during planning and set-up.
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Ɠ 5HJXODUO\FKHFNWKHVDIHW\GHYLFHVWRHQVXUHWKDWWKH\DUHIXQFWLRQDO

2.3 Requirements placed on the personnel


The ZAframe MH3000A is intended for commercial use. Observe the legal requirements related to occupational
KHDOWKDQGVDIHW\,QDGGLWLRQWRWKHVDIHW\LQVWUXFWLRQVWKHVDIHW\DFFLGHQWSUHYHQWLRQDQGHQYLURQPHQWDOSURWHFWLRQ
provisions that are valid for the operational area of ZAframe MH3000A must be observed.

As the user, pay special attention to the following:

Ɠ $OOHPSOR\HHVZKRKDQGOHWKH=$IUDPH0+$PXVWKDYHUHDGDQGXQGHUVWRRGWKHVHDVVHPEO\LQVWUXFWLRQV
Ɠ 6WDႇUHFHLYHUHJXODUWUDLQLQJDQGUHFHLYHLQIRUPDWLRQDERXWSRVVLEOHGDQJHUV
Ɠ The applicable occupational health and safety regulations and industrial safety regulations
Ɠ 7KHULVNDVVHVVPHQWWRLGHQWLI\DGGLWLRQDOGDQJHUVWKDWPD\UHVXOWIURPWKHVSHFL¿FRSHUDWLQJFRQGLWLRQVDWWKH
ORFDWLRQZKHUHWKH=$IUDPH0+$LVXVHG
Ɠ 7KHGH¿QHGUHVSRQVLELOLWLHVIRUDVVHPEO\LQVWDOODWLRQRSHUDWLRQPDLQWHQDQFHDQGFOHDQLQJ
Ɠ 7KDWSHUVRQQHODUHSURYLGHGZLWKWKHUHTXLUHGSURWHFWLYHHTXLSPHQW
Ɠ The product is free from any technical faults
Ɠ That maintenance intervals are observed
Ɠ 7KDWDOOVDIHW\GHYLFHVDUHFKHFNHGUHJXODUO\IRUIXQFWLRQDOLW\DQGFRPSOHWHQHVV
Ɠ The electro-technical regulations (including EN 50110 or EN 60204)
Ɠ The European standards and guidelines (at national and regional level and if applicable the in-house regula-
tions) for safety and hazard prevention

6/24 A-TIA22_05-GB 2022/27 Index 001


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ZAframe MH3000A

WARNING
5LVNRILQMXU\LQFDVHRILQVXႈFLHQWTXDOL¿FDWLRQ
,PSURSHUKDQGOLQJFDQOHDGWRVHULRXVSHUVRQDOLQMXU\DQGPDWHULDOGDPDJH
Ɠ +DYHDOODFWLYLWLHVSHUIRUPHGRQO\E\SHUVRQQHOZLWKWKHDSSURSULDWHTXDOL¿FDWLRQV

WARNING
Risk of injury due to external personnel.
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XQIDPLOLDUZLWKWKHVSHFL¿FFLUFXPVWDQFHVDQGWKHUHVXOWLQJKD]DUGV
Ɠ These persons must be informed in detail about the hazards in their area of activity.
Ɠ 7KHLUZRUNLQJPHWKRGVPXVWEHPRQLWRUHGLQRUGHUIRUDQ\QHFHVVDU\LQWHUYHQWLRQWREH
performed in good time.

 0RGL¿FDWLRQVWRWKHGHYLFH6SDUHSDUWV

WARNING
Safety risk due to incorrect spare parts or third-party products
,QFRUUHFWRUGHIHFWLYHSDUWVPD\LPSDLUVDIHW\DQGOHDGWRGDPDJHPDOIXQFWLRQVRUWRWDOIDLOXUH
Ɠ 8VHRQO\JHQXLQHVSDUHSDUWVDQGJHQXLQHDFFHVVRULHVIURP=,(+/$%(**6(3DUWVDF-
quired from other sources are not guaranteed to be designed and produced in accordance
ZLWKWKHORDGDQGVDIHW\VSHFL¿FDWLRQV
Ɠ (QVXUHWKDWDOOSDUWVKDYHWKHFRUUHFWVSHFL¿FDWLRQV

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ZAframe MH3000A

3 Product overview

3.1 Operational area/Notes on usage


ZAframe MH3000A is not a ready-to-use product but is designed as a component for systems.

Possible areas of use:

Ɠ 0DFKLQHIUDPHIRU=,(+/$%(**HOHYDWRUPRWRUVLQQHZWUDFWLRQOLIWV
Ɠ Machine frame for modernisation

3.2 Storage
Store the product correctly:

Ɠ 7KH=$IUDPH0+$6WRUHLQWKHRULJLQDOSDFNDJLQJLQDGU\DUHDSURWHFWHGIURPWKHZHDWKHUDQGSURWHFW
IURPGLUWDQGZHDWKHULQÀXHQFHVXQWLO¿QDOLQVWDOODWLRQ
Ɠ 0DNHVXUHWKHDUHDLVGU\DQGIUHHIURPFRQGHQVDWLRQ3UHYHQWDQ\FRQGHQVDWLRQIURPEXLOGLQJXSLQVLGHWKH
SDFNDJLQJ
Ɠ $YRLGH[SRVLQJWRH[WUHPHO\KLJKRUORZWHPSHUDWXUHVDQGH[WUHPHOHYHOVRIPRLVWXUH
5HFRPPHQGHGYDOXHV7HPSHUDWXUHƒ&WRƒ&PD[KXPLGLW\
Ɠ $YRLGDQ\DJJUHVVLYHVXEVWDQFHVVXFKDVVDOWVSUD\

3.3 Transport and handling

DANGER
Danger to life due to falling parts
)DOOLQJSDUWVFDQFDXVHVHULRXVLQMXULHVRUHYHQGHDWK
Ɠ 2EVHUYHDQ\VDIHW\LQVWUXFWLRQVZKHQWUDQVSRUWLQJE\FUDQH
Ɠ 1HYHUZDONXQGHUVXVSHQGHGORDGV
Ɠ Observe the permissible loads
Ɠ 6HFXUHSDOOHWVGXULQJWUDQVSRUW
Ɠ 'RQRWVWDFNSDOOHWV
Ɠ $OZD\VSURWHFWWKHSURGXFWIURPWKHZHDWKHUGXULQJWUDQVSRUW
Ɠ Wear safety clothing

CAUTION
Heavy moving parts
,PSURSHUKDQGOLQJRIKHDY\SDUWVPD\UHVXOWLQLQMXU\
Ɠ Wear safety clothing / shoes and cut-resistant safety gloves.
Ɠ 7ZRSHRSOHDUHQHHGHGIRUZHLJKWVJUHDWHUWKDQNJIRUPHQNJIRUZRPHQ DFFRUGLQJ
WR5()$±WKHYDOXHVPD\GLႇHUIURPFRXQWU\WRFRXQWU\ 
Ɠ 7KHZHLJKWRIWKH=$IUDPH0+$LVVSHFL¿HGRQWKHGLPHQVLRQVKHHW

,PSURSHUWUDQVSRUWFDQUHVXOWLQGDPDJHWRFRPSRQHQWVLQFOXGLQJEDOOEHDULQJVDQGDFFHVVRULHVZKLFKFRXOGOHDGWR
a reduced product life and/or restricted functionality.

Transport the product correctly:

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Ɠ $OZD\VSURWHFWWKHSURGXFWIURPWKHZHDWKHUGXULQJWUDQVSRUWWUDQVSRUWZLWKRXWSURWHFWLRQLVQRWSHUPLWWHG'R

8/24 A-TIA22_05-GB 2022/27 Index 001


$VVHPEO\LQVWUXFWLRQV 3URGXFWRYHUYLHZ
ZAframe MH3000A

QRWDOORZDQ\PRLVWXUHWRHQWHUWKHSDFNDJLQJ

A-TIA22_05-GB 2022/27 Index 001 9/24


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ZAframe MH3000A

4 Scope of supply

6\ORPHU 2 Cross beam right 3 Cross beam left

/RQJLWXGLQDOEHDP $[OHNHHSSODWH

'HÀHFWLRQSXOOH\ 7 Axle 8 Washer 9 Rope guard

10/24 A-TIA22_05-GB 2022/27 Index 001


$VVHPEO\LQVWUXFWLRQV 6FRSHRIVXSSO\
ZAframe MH3000A

10 Nip guard %UDFNHW

Item Number Designation


1 4 6\ORPHU9LEUDWLRQLQVXODWLRQWXUTXRLVHZLWKGRXEOHVLGHGWDSH
2 1 Cross beam right
3 1 Cross beam left
4 2 /RQJLWXGLQDOEHDP
5 2 $[OHNHHSSODWH
6 1 'HÀHFWLRQSXOOH\ෘ 320 mm or ෘ 400 mm
7 1 Axle
8 2 6KHDYH
9 1 Rope guard
10 1 Nip guard
11 1 %UDFNHW
12 8 +H[DJRQKHDGVFUHZ0[7(16,/2&.
13 15 +H[DJRQKHDGVFUHZ0[7(16,/2&.
14 21 +H[DJRQQXW07(16,/2&.
15 8 +H[DJRQKHDGVFUHZ0[7(16,/2&.
16 8 +H[DJRQQXW07(16,/2&.
17 6 +H[DJRQKHDGVFUHZ0[7(16,/2&.
18 4 +H[DJRQKHDGVFUHZ0[
19 4 Washer 20
20 4 Hexagon nut M20 - 8.8

Table 2: Bill of material for base frame

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Assembly instructions Assembling the machine frame
ZAframe MH3000A

5 Assembling the machine frame

5.1 Screw tightening torques

6FUHZVL]H Unit Tightening torques


M12 - 90/8 Nm 97 s2
M16 - 90/8 Nm 215 s2
M20 - 8.8 Nm 390 s2

7DEOH 6FUHZWLJKWHQLQJWRUTXHV

5.2 Installation

1. 7KHYLEUDWLRQLQVXODWLRQ  LVVXSSOLHGZLWKGRXEOHVLG-
ed tape.
2. 6WLFNWKHYLEUDWLRQLQVXODWLRQ  WRWKHFURVVEHDPV 
+ 3).
Glue to the cross beam at the bottom of the footplate.
*OXHLQWKHFHQWUHRIWKHIRRWSODWHLQWHUPVRIZLGWK
DQGOHQJWKZLVHÀXVKRQWKHULJKWDQGOHIW

1. 6FUHZWKHWZRD[OHNHHSSODWHV  ZLWKKH[DJRQ
KHDGVFUHZV0[  RQWRWKHWZRORQJLWXGLQDO
beams (4) at clearance A.
ATTENTION! The hole must be at the top of both
longitudinal beams (4).
Calculate clearance A:
& $6/'
' ‘GHÀHFWLRQSXOOH\
7KHKH[DJRQKHDGVFUHZV  DUHVFUHZHGLQWRWKH
D[OHNHHSSODWH  RQWKHORQJLWXGLQDOEHDP  IURP
WKHVLGHZLWKWKHVWUXWV
Tightening torque 97 ±2 Nm

12/24 A-TIA22_05-GB 2022/27 Index 001


Assembly instructions Assembling the machine frame
ZAframe MH3000A

1. 6FUHZWKHULJKWFURVVEHDP  RQWRWKHORQJLWXGLQDO
EHDP  ZLWKKH[DJRQKHDGVFUHZV0[  
DQGQXWV0  7LJKWHQWKHVFUHZVKDQGWLJKW

1. 6FUHZWKHOHIWFURVVEHDP  RQWRWKHORQJLWXGLQDO
EHDP  ZLWKKH[DJRQKHDGVFUHZV0[  
DQGQXWV0  7LJKWHQWKHVFUHZVKDQGWLJKW

1. Put the second longitudinal beam (4) on the foot plate


of the right-hand side cross beam (2) and the foot
plate of the left-hand side cross beam (3).

1. 3UHDVVHPEOHWKHGHÀHFWLRQSXOOH\  ,QVHUWWKHD[OH
 LQWRWKHGHÀHFWLRQSXOOH\  3ODFHRQHZDVKHU  
on each axle (7) on the right and left.

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Assembly instructions Assembling the machine frame
ZAframe MH3000A

1. ATTENTION! 7ZRVHUYLFHWHFKQLFLDQVDUHUHTXLUHG
One service technician must hold the pre-assembled
GHÀHFWLRQSXOOH\  EHWZHHQWKHWZRORQJLWXGLQDO
beams (4).
2. ,QVHUWWKHD[OH  LQWRWKHD[OHNHHSSODWH  RIWKH
DOUHDG\VFUHZHGORQJLWXGLQDOEHDP  
3. +ROGWKHSUHDVVHPEOHGGHÀHFWLRQSXOOH\  LQWKLV
position.
4. A second service technician must slide the assembled
ORQJLWXGLQDOEHDP  WRZDUGVWKHGHÀHFWLRQSXOOH\  
5. 7KHD[OH  PXVWDOVREHLQVHUWHGLQWRWKHD[OHNHHS
plate (5) on this side.

1. 6FUHZWKHORRVHORQJLWXGLQDOEHDP  ZLWKKH[DJRQ
KHDGVFUHZV0[  DQGQXWV0  HDFK
onto the right cross beam (2) and the left cross beam
 7LJKWHQWKHVFUHZVKDQGWLJKW

ATTENTION! The rope guard (9) and the nip guard (10)
must be installed in this assembly step. Installation at a
ODWHUGDWHLVQRWSRVVLEOH

1. 3UHDVVHPEOHWKHURSHJXDUG  6FUHZWKHURSH
guard (9) onto the longitudinal beams (4) at the height
RIWKHD[OHNHHSSODWHXVLQJKH[DJRQKHDGVFUHZV
M12 x 30 (15) and 4 nuts M12 (16). Tighten the
VFUHZVKDQGWLJKW
2. 3UHDVVHPEOHWKHQLSJXDUG  6FUHZWKHQLSJXDUG
 WRWKHORQJLWXGLQDOEHDPV  ZLWKKH[DJRQ
KHDGVFUHZV0[  DQGQXWV0  
7LJKWHQWKHVFUHZVKDQGWLJKW

14/24 A-TIA22_05-GB 2022/27 Index 001


Assembly instructions Assembling the machine frame
ZAframe MH3000A

1. 3RVLWLRQWKHEUDFNHW  RQWKHORQJLWXGLQDOEHDPDQG
cross beams.
ATTENTION! The weight of the bracket (11) is
38 kg.
2. 6FUHZRQWKHOHIWEUDFNHW  ZLWKKH[DJRQKHDG
VFUHZV0[  DQGQXWV0  7LJKWHQ
WKHVFUHZVKDQGWLJKW
3. 6FUHZRQWKHULJKWEUDFNHW  XVLQJKH[DJRQKHDG
VFUHZV0[  DQGQXWV0  7LJKWHQ
WKHVFUHZVKDQGWLJKW
4. 7LJKWHQDOO0VFUHZVZLWKWKHWLJKWHQLQJWRUTXH
Tightening torque 215 ±2 Nm

1. 3RVLWLRQWKHHOHYDWRUPDFKLQH  RQWKHEUDFNHW  
2. 6FUHZRQWKHHOHYDWRUPDFKLQHXVLQJKH[DJRQKHDG
VFUHZV0[  ZDVKHUV  DQGQXWV0
(20).
Tightening torque 390 ±2 Nm

1. )RUODWHUDOVXSSRUWVFUHZLQRQHKH[DJRQKHDGVFUHZ
M16 x 45 (17) and one nut M16 (14) on the right and
OHIW7LJKWHQWKHVFUHZVKDQGWLJKW

1. 5HPRYHWKHURSHJXDUG  6HHRULJLQDORSHUDW-


LQJLQVWUXFWLRQV$7%$BFKDSWHU)DVWHQLQJ
the rope guard.
2. Place the ropes (22).
ATTENTION! When positioning the ropes, always
REVHUYHWKHLQVWDOODWLRQVSHFL¿FDWLRQVRIWKHUH-
spective rope manufacturer.
3. 0RXQWWKHURSHJXDUG  $GMXVWWKHURSHJXDUG
at a clearance of 2 to 3 mm from the ropes.

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Assembly instructions Assembling the machine frame
ZAframe MH3000A

1. Position the rope guard (9) as close as possible to the


ropes. The ropes must not touch the rope guard (9).
2. Position the nip guard (10) as close as possible to the
ropes. The ropes must not touch the nip guard (10).
3. 7LJKWHQWKHVFUHZVZLWKWKHWLJKWHQLQJWRUTXH
Tightening torque 97 ±2 Nm

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$VVHPEO\LQVWUXFWLRQV 6HUYLFHSODQ
ZAframe MH3000A

6 Service plan
$OZD\VREVHUYHWKHVDIHW\QRWHVSDUWLFXODUO\WKHUHTXLUHPHQWVSODFHGRQSHUVRQQHOEHIRUHVWDUWLQJZRUN

Interval Component Activity


Annually Rope guard &KHFNWKHFOHDUDQFH7KHURSHVPXVWQRWWRXFKWKHURSHJXDUG
Annually Nip guard &KHFNWKHFOHDUDQFH7KHURSHVPXVWQRWWRXFKWKHQLSJXDUG

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INFORMATION
Contact our customer service team in the event of damage/complaints.

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Assembly instructions Disposal/Recycling
ZAframe MH3000A

7 Disposal/Recycling
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national legal stipulations.

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contaminated area.
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Assembly
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instructions 6WDWLFFDOFXODWLRQ
Technical data
ZAframe MH3000A

8 Technical data

8.1 Dimension sheet A-M-6795

8.1.1 Legend for dimension sheet

(1) See motor dimension sheet


(2) ASL = rope distance
ASL can be adjusted in 20 mm increments
(3) Arrangement of the vibration insulation
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(6) Right

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Assembly instructions Technical data
ZAframe MH3000A

8.1.2 Dimension sheet A-M-6795, right-hand version

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ZAframe MH3000A

8.2 Static calculation


Static calculation - Translation -
(english)
A-BN22_02-GB
2022/38 Index 001

Manufacturer: ZIEHL-ABEGG SE
Heinz-Ziehl-Straße
74653 Künzelsau
Germany

Strength verification included verification of welded and bolted joints of the machine frame

Type of machine frame: ZAframe MH3000A

Object examined:
2022-03-08_ZAframe_MH3000A_FEM_Bauteile_Schweißnähte_maxASL_Kreutz
2022-03-08_ZAframe_MH3000A_FEM_Bauteile_Schweißnähte_minASL_Kreutz

Examination basis:
ZIEHL-ABEGG_2022-08-02_Spezifikation_Statische_Berechnung_Maschinenrahmen_ZAframe_ MH3000A_V03

Construction drawings: A-M-6795, Index 000


A-00-800-0006, Index 000

Permissible materials: Steel EN 10025–2–S235JR (1.0038)

Load data: Maximum resulting axle load at drive 29500 N


Maximum rope force car side 14750 N
Maximum rope force on counterweight side 14750 N

Examination result:
The necessary calculation for the ZAframe MH3000A was carried out according to the specification V01 dated
2022-03-08. Maximum stresses up to 70 N/mm2 for S235JR. The calculation was made by using the ANSYS
Workbench 2020 R2 software and the evaluation of the welds was made by using the integrated WB-FKM-Weld
extension based on the FKM guideline.
The verification is fulfilled and the MH3000A is released for the specified loads.

Künzelsau, 2022-09-20
(Location, date of issue)

ZIEHL-ABEGG SE ZIEHL-ABEGG SE
André Lagies Patrik Kreutz
Head of R&D Machines Drive Technology Mechanical Design Drive Division
(name, function) (name, function)

(signature) (signature)

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Notizen
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Service

+49 7940 16 308

drives-service@ziehl-abegg.de

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