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ITS - Journal Paper Formula Student Arodynamic (English Version)
ITS - Journal Paper Formula Student Arodynamic (English Version)
I
wall. The tangential velocity in this thin layer increases from
TS Team Sapuangin first participated in the Student zero (on the wall/no slip) to its full value, the rapid change
Formula Japan (SFJ) competition from 2012 to 2019. The in the layer's tangential velocity component is called the
Sapuangin car that competed was named the VIIIth Boundary layer as shown in Figure 1. [6]
generation Sapuangin Speed (SAS). In the skidpad test, the
car's condition was felt to be not optimal in passing the track Figure 1. Boundary Layer
which required to turn quickly, this was partly due to the
loss of grip on the tires due to load transfer and the
emergence of centrifugal force acting on the car. The
addition of extra downward force is needed to increase tire
grip when the car is required to go through corners quickly.
The aerodynamic shape of the car body is quite helpful in
breaking air resistance, but aerodynamic devices are needed
to increase downforce to add traction to the tires when
turning at high speeds. An example of an aerodynamic B. Adverse Pressure Gradient
device commonly used on racing cars is a winglet whose On objects that have contours that tend to be sharp at the
main form is an airfoil, but if the airfoil is not enough to back, the flow separation will occur near the back, whereas
generate downforce or even increase flow separation then a for objects that have a blunt shape, the point of separation is
multi-element wing on both the front and rear of the winglet often not far from leading edge.
is needed. The most common application seen in formula
racing cars is the use of flaps, which are small winglets Figure 2. Boundary layer with adverse pressure gradient
placed above and behind the main airfoil [1].
Changes in the flap angle greatly affect the amount of
downforce and drag force on a formula car. One of the trials
was carried out by the UH17 car team from the University
of Hertfordshire which conducted experiments by varying
the angle of attack (-5o, 0o, 5o and 10o) with the actual
ITS ENGINEERING JOURNAL Vol. X, No. Y, (2021) ISSN: 2337-3539 (2301-9271 Print) 2
This can occur due to the adverse pressure gradient. collection in this study was the difference in the angle of
Adverse pressure gradient occurs when static pressure attack of the flaps on the airfoil. The flap angle in the basic
increases in the direction of fluid motion (∂ρ/∂x>0) as model is 25o for 1st flap and 35o for 2nd flap. Variations are
shown in Figure 2, as the pressure increases it causes the made by adding or reducing the flap angle in the basic
flow velocity to decrease and when this occurs the flow will model [9]. The following is table 1 of parameter variations
move away from the plane surface or commonly referred to and table 2 of the specifications tested in this study.
as flow separation which will result in a wake where
Table 1. Variation parameters tested in the study
turbulent flow is highly undesirable [7].
Parameter Variasi
C.Pressure Equation
Geometri Front wing Model dasar multi-element
Bernoulli's equation describes the relationship between airfoil Frontwing
air velocity and pressure. The relationship where the local
AOA first and seccond 00, 50, 100, 200, 300
static pressure P, density ρ and velocity V is: flap
2
p V (1) Kecepatan 11.11 m/s
+ =Constant
ρ 2 Reynolds Numbers (𝑅𝑒 ) 9.8e+5
The flow passes through a vehicle moving at a speed of
B. Multi-Element Front Wing Base Model Configuration
V∞, because the vehicle changes the local streamline, the
velocity increases in the area around the body [8]. Since the In this research, the front wing geometry design uses a
constants in the previous equation are the same, they can be multi-element configuration which consists of three
written as: elements, namely the main element namely main element,
2 2 1st Flap, and 2nd Flap. The three elements use an airfoil with
p V p∞ p∞ (2) an Eppler E423 profile [10]. Figures 3 & 4 show the
+ = +
ρ 2 ρ 2 geometry of the front wing along with the names of the parts
of the front wing being tested and their basic configuration
D.Aerodynamic Forces that Affecting Vehicle Performance
[11] [12].
The drag force that occurs is in the form of skin friction
drag ( F Df ), which is the drag force that tangentially touches
the surface arising from the presence of viscosity (shear
stress between the fluid and the surface of the object) and
pressure drag ( F Dp), which is the drag force perpendicular
to the surface of the object that arises due to fluid pressure.
The resultant between friction drag and pressure drag is
referred to as total drag which is defined as follows:
F D =F Dp + F Df (3)
(4)
F D =∫ cos θ ( P dA ) +∫ sin θ (τ dA)
The total drag force that restrains the vehicle's speed
greatly depends on the shape of the vehicle, each vehicle
body with a different shape has its own drag coefficient
factor or C D . The factors that affect the drag coefficient can
be formulated as follows:
Fd
CD=
1 (5)
ρV2 A Figure 3. Front wing and front wheel geometry
2
The lift force acts in the upward direction of the vehicle,
normal to the ground, in the downforce, the lift force acts in
the negative direction (-z direction). As with the drag force,
the lift force occurs as a result of the resultant compressive
force and shear force in the direction of the -Y axis so that
the lift force can be defined as follows:
FL
C L= (6)
1
ρV 2 A
2
III. RESEARCH METHODS Figure 4. The basic configuration of the front wing which
A. Variations in Retrieval of Simulation Data consists of the main elements, 1st flap, 2nd flap
The front wing model to be analyzed uses a multi-element
airfoil model with 3D geometry. The variation used in data
ITS ENGINEERING JOURNAL Vol. X, No. Y, (2021) ISSN: 2337-3539 (2301-9271 Print) 3
Table 2. Specifications The basic geometry of the multi- both at the separation points near and far from the trailing
element front wing edge of the airfoil. In this study, air was chosen as the
working fluid. The nature of the air used is air with a density
of (ρ) 1.225 𝑘𝑔/𝑚3 and viscosity (μ) of 1.78𝑥 10−5 𝑘𝑔/𝑚.𝑠.
Operating conditions function to set parameters in the
operating area, wherein the operating area of this study it is
set at 1 ATM or 101,325 KPa. Boundary conditions are
surface settings that limit fluid zones in the computational
domain. The boundary conditions used in this simulation are
velocity inlet on the front domain, and pressure outlet on the
back. The upper part uses a wall, and the lower part uses a
wall that is set on a moving wall. Moving wall with the
same speed as the inlet in the lower domain to avoid the
formation of a boundary layer on the ground which can
affect the simulation results, and walls on the surface of the
airfoil and tires. The value of setting the boundary
conditions can be seen in Table 3.
C.Computing and Meshing Domains
Table 3. Boundary Condition
The choice of dimensions and domain design is based on Parameter Variasi Keterangan
the research of James Keogh [3] and SAE [13] as shown in Inlet Velocity Kecepatan : 11.11 (m/s)
Figure 5. The creation of the domain is done in Software Turbulent K.E. 0.0185 (m2/s2)
ω 1.55 (1/s)
Ansys 18.1 Design Modeler. In the mesh used polyhedral Turbulence Intensity 1%
method. Polyhedral meshes are used because they are very Outlet Pressure Outlet Pressure (gauge) : 0 (Pa)
good for geometric shapes that are quite complex and are Turbulence Intensity 1%
Ground Moving Wall Kecepatan : 11.11 (m/s)
quite common in winglet calculation analysis. Polyhedral
Reynolds Numbers (𝑅𝑒 ) 9.8e+5
mesh is also used for time efficiency and simulation results,
capturing the boundary layer formed on the surface of the The solution used in this study is the SIMPLE scheme,
airfoil and tires using inflation with a total thickness of setting the Green-Gauss Cell Based pressure gradient,
21mm [14]. Figure 6 shows the mesh for the airfoil and tire second order for pressure, second order upwind for
models to be simulated. momentum turbulent kinetic energy and turbulent
dissipation rate. Initialization is a process to provide an
initial value in the numerical calculation process. This
process needs to be done before the simulation can be run.
The initialization process used is hybrid initialization.
Reference values are used to determine the drag coefficient
calculation reference (CD) and lift coefficient (CL) where the
reference value is determined by the conditions set at the
inlet. Residual monitor is a problem solving stage in the
form of an iterative process until the desired convergence
criterion is achieved. Settings on the residual monitor are
made to set the residual convergence criteria during the
simulation process. The residual convergence value is set at
1 𝑥 10−5.
E. Grid Independency Test
Figure 5. Computational Domain in Study Grid independence test is used to prove the accuracy of
the mesh pattern used. This simulation uses different control
volumes and the value used as a comparison is the lift
coefficient on the front wing with a flap variation
Figure 6. Front wing mesh model and Sapuangin speed car configuration of 10o. In this grid independent analysis, 5
tires variations of Mesh are made, namely mesh A, mesh B, mesh
Mesh quality can be assessed based on skewness, aspect C, mesh D and mesh E. Table 4 shows the results of the grid
ratio, and orthogonal quality. In this study the authors chose independency analysis.
skewness as a mesh metric. ANSYS Fluent recommends a Table 4. Grid Independence results
maximum skewness value of 0.94 to get fairly accurate Y+ Quality
results. Mesh Nodes Element
Airfoil 1 Airfoil 2 Airfoil 3 Ban Max Skew
Cl Error
A 0.94 -0.311 -
D.Modeling Parameters 369196 1378355 6.168 8.159 8.193 4.439
B 369393 1379503 6.287 7.987 7.917 4.378 0.94 -0.317 1.84%
The turbulence model used in this study is the k-omega C 370099 1383609 6.461 8.049 8.208 4.411 0.94 -0.341 6.57%
SST. The choice of this model is based on research by Susin D 372361 1396704 5.991 7.821 7.821 4.373 0.93 -0.355 3.95%
E 397602 1541770 6.319 7.947 8.096 4.403 0.93 -0.363 2.31%
[15] where this model is able to capture flow phenomena
ITS ENGINEERING JOURNAL Vol. X, No. Y, (2021) ISSN: 2337-3539 (2301-9271 Print) 4
Based on the table above, all relative error values are B. Flow Velocity and Pressure Contours in the x-y Plane
below 5%. The biggest error value is between mesh B and
mesh C of 6.57%. After simulating using mesh D and mesh
E, the error value no longer increases significantly.
Likewise, it can be seen that each Y+ value between meshes
D and E does not increase significantly. Mesh D can be said
to be grid independent because the error in the lift
coefficient in mesh D is only 3.95% and there is no
significant jump in the relative error value in the mesh with
fewer cells than mesh D.
flaps on the main airfoil element. Figure 10 shows the Variation Main
Element
First
Flap
Second
Flap
Total
Main
Eleme nt
First
Flap
Second
Flap
Total Add
phenomenon of flow near the ground past the first element AOA= 0 -10.46 -1.25 -0.342 -12.052 -0.265 -0.031 -0.008 -0.304 -
shown by the blue and light green contours at the distance %Contribution of total 85.23% 11.96% 2.80%
AOA= 10 -11.707 -1.896 -0.455 -14.058 -0.296 -0.048 -0.011 -0.355 8.37%
between the ground and the airfoil and the presence of a red- %Contribution of total 83.28% 13.49% 3.24%
which indicates an increase in pressure. This event shows AOA= 30 -10.79 -1.895 -0.443 -13.128 -0.273 -0.048 -0.011 -0.332 -30.42%
%Contribution of total 82.19% 14.43% 3.37%
that there is an increase in speed on the downstream front
wing due to a ground effect that is created between the
distance the front wing and the ground are traversed. Based
on Bernoulli's equation for a flow that is on the same
streamline, a flow that has a high velocity will cause low
static pressure and vice versa. The phenomenon in this study
is in accordance with this theory.
C.Simulation Results of Multi Element Front Wing with the
Effect of Variation of Angle of Attack (AOA).
As the angles on the four flaps increase, it can be seen
from the table that the resulting lift coefficient (CL) also
increases before finally at extreme angles the value
decreases. This is caused by air separation due to the
increase in alpha (α), which is the angle formed between the
X-axis freestream velocity vector and the chord length of the
airfoil. When the air is separated in the downstream inverted
airfoil, the pressure on the upper surface also increases so
that the greater the angle α formed, the greater the lift Table 5. Result of lift force, lift coefficient (CL) from
coefficient that can be generated due to the pressure on the Angle of Attack (AOA) variation
upper surface. However, if the angle α is too large, the air
separation that occurs will be too large so that there is no Table 6. Graph of lift coefficient (CL) on the front wing
more streamlined air flowing in the lower surface airfoil, with variations in Angle of Attack (AoA)
this is caused by the viscosity properties of the air. The In Table 5 the highest value of the lift coefficient (CL) is
addition of a multi-element airfoil is able to delay the air obtained in the 20o configuration with a value of CL = -
being separated by increasing the momentum of the air to be 0.433 and the lowest value is in the 10o configuration with a
separated, due to an increase in the angle α formed by the value of CL = -0.304 which is also shown in graph 6. With
airfoil, through the gap (the distance formed between the an increase in the flap angle of 300 the lift coefficient (CL)
airfoils) which has been set at a distance. The result is that experiences drastic decrease which is caused by air
the front wing is able to produce an optimal lift coefficient separation due to the angle α formed,
(CL) even though the angle α formed is quite large.
Table 7. Result of drag force, drag coefficient (CD) Angle
of Attack (AOA)
Re= 9.8 x 10^5
Velocity=11.11 m/s
Drag Force (N) Cd
Variation Main Second Main First Se cond
First Flap Total Total Add
Element Flap Element Flap Flap
Performance
In figure 13 the velocity field around the Sapuangin
Figure 11. Graph of drag coefficient (CD) on the front Speed 6 (SAS 6) is calculated and projected on the contour
wing with variations in Angle of Attack (AoA) plane along the car. The blue color indicates where the
The largest total drag force value is found in the 30 o velocity is quite low, and you can see that the air is
separated at the rear of the car. In this contour, you can see
variation. with a value of 6.372 N and the lowest at 0 o
in detail the separation of the flow occurring in the cockpit
variation with a value of 2.96 N. As the angles formed
area and an increase in speed in the area near the helmet and
between the freestream vector the X-axis direction and the
the bottom of the car due to the car's low ground clearance.
chord length of the airfoil or commonly called alpha (α) Stagnation pressure can be seen on the rider's helmet and on
increase, the resulting drag coefficient (CD) will also the main hoop.
increase due to wake caused by airflow separation in the
inverted airfoil. In table 7 and figure 12 the lowest drag Figure 12. Velocity contour on car formula SAS 6
coefficient (CD) value is obtained in the 0o configuration
with a CD value = 0.073 and the highest Cd value is in the
30o configuration with a CD value = 0.161.
Table 8. The results of the lift to drag ratio (𝐶L /𝐶D) on
the front wing
Re= 9.8 x 10^5
Variation Velocity=11.11 m/s
Cl Cd Cl/Cd Add
AoA= 0 -0.304 0.073 -4.1644 -
AoA= 5 -0.326 0.084 -3.881 -7.3%
AoA=10 -0.355 0.1 -3.55 -9.3%
AoA=20 -0.433 0.15 -2.8867 -23.0%
AoA=30 -0.332 0.16 -2.075 -39.1%
visible on the wheels that the pressure that occurs can downforce results are obtained of 75.063 N where the
reduce the vehicle's traction when maneuvering. winglets contribute as much as 5.18% of the total downforce
The speed field around the car is visualized with a generated by the car. The increase in downforce was caused
contour plane where the blue color represents the area with by the value of the lift coefficient (C L) which also increased
low speed and the red color represents the area with higher due to the addition of winglets on the car. The total increase
speed. As shown in Figure 15, flow separation occurs in the in the coefficient of lift (CL) and downforce with the
cockpit area and behind the driver. The interesting thing is addition of winglets on the SAS 6 formula car in turning
how the speed distribution on the underside of the vehicle conditions is 36.89%.
changes thanks to the addition of the front wing. Table 11. Drag force result, drag coefficient (𝐶D) SAS 6
Re = 9.8 x 10^5
Ve locity=11.11 m/s
Drag Force (N) Cd
Variation
Winglet SAS 6 Total Winglet SAS 6 Total Add
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