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Abstract
Purpose – The purpose of this paper is to analyse the static performance characteristics of lobe journal bearings lubricated with a micropolar fluid,
considering effect of non-circularity. Number of lobes and their preload value are the non-circularity parameters considered in the present study.
The bearings undertaken for the investigation are two, three and four-lobe symmetric journal bearings with finite width.
Design/methodology/approach – For this purpose, modified form of Reynolds equation is derived, based on Eringen’s micropolar fluid theory
and it is solved numerically using finite element method (FEM). The effect of the non-circularity parameters of bearings on the steady-state
performance characteristics such as load carrying capacity, attitude angle, coefficient of friction and side leakage flow are presented and
discussed.
Findings – The results show that the number of lobes and their preload value can influence the performance of lobe bearings. It is seen that, in order to
provide certain improvement over simple cylindrical bearings, the non-circularity parameters of lobe bearings must be chosen correctly. There is no
single optimum profile for multi-lobe bearing application.
Originality/value – Lobe bearings, compared with simple circular bearings, offer several geometric parameters to designers. These parameters must
be chosen correctly, so that the requirements of a specific application can be fulfilled.
Keywords Fluids, Flow, Lubrication, Mechanical behaviour of materials, Micropolar fluids, Lobe bearing, Finite element method
100
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
1. Introduction occurs at low preload factors and thus one bearing design is
not necessarily best from the stability and unbalance response
Due to advances in modern technology and the increasing point of view (Flack and Allaire, 1984). From the experiment
requirements of high-efficient machine equipments, new works of Zuck and Flack (1987) on the stability of overhang
designs of bearings and improved lubricants have been rotor in a preloaded three-lobe bearing, it has been reported
developed. that large preloads are again advantageous. The theoretical
From lubrication point of view, much work has been done evaluation of the steady-state performance of different types
on the Newtonian type of lubrication. However, to meet the of fixed profile bearings with the consideration of thermal
challenges of the modern industries, most of the modern effects (Ma and Taylor, 1999) has showed that the bearing
lubricants are lubricants with additives which make the flow performance is greatly affected by the shaft running speed,
non-Newtonian. Such lubricants consist of a carrier medium moderately affected by the load and less significantly by the
which is the main lubricating agent and the additives that can preload factor. From the investigations on the performance of
be thought as suspended microstructure particles. This kind a four-lobe pressure-dam bearing (Mehta et al., 2003), it has
of lubricants posses micropolar fluid characteristics and the been seen that the values of minimum film thickness and oil
theory of micropolar fluids (Eringen, 1966), have been flow coefficients decrease whereas the values of friction
applied to solve the lubrication of such fluids. There are many coefficient increases with the increase in preload factor for a
research works where investigators have used the micropolar particular value of Sommerfeld number.
fluid theory for the study of different bearing systems such as Though, many research works have been carried out on the
slider bearings (Ramanaihah and Dubey, 1977; Singh and performance of plain and profile journal bearings, lubricated
Sinha, 1982), journal bearings (Zaheeruddin and Isa, 1978a, b; with both Newtonian and non-Newtonian lubricants, however,
Huang et al., 1988; Khonsari and Brewe, 1989), squeeze film studies dealing with micropolar lubricated lobe bearings are
bearings (Agrawal et al., 1972; Balaram, 1975; Bujurke et al., limited (Prabhakaran Nair et al., 2007; Rahmatabadi et al.,
1987), porous bearings (Sinha, 1977; Zaheeruddin and Isa, 2010a, b). Hence, the object of the present work is to
1978a, b; Isa and Zaheeruddin, 1980) and non-circular lobed investigate the influence of non-circularity parameters on the
bearings (Prabhakaran Nair et al., 2007; Rahmatabadi et al., static performance of multi-lobe journal bearings, lubricated
2010a, b). All the results reported reveal the prominent feature with micropolar fluids. This will complement the other works
of increasing load capacity and decreasing friction coefficient on micropolar lubricated bearings which has been reported in
for micropolar fluids. literature. Figure 1 shows the lobe bearing configurations
In order to overcome the problems encountered with the which are undertaken for the present study.
use of simple cylindrical bore bearings, especially their poor
instability characteristics, during the past decades various
2. Governing equations
non-circular bearing configurations have been developed by
many researchers and bearing designers. Among these The performance analysis of micropolar lubricated non-
bearings, multi-lobe fixed profile bearings, such as elliptical circular lobe bearing involves solution of the governing
(two-lob), three- and four-lobe bearings are the most equations separately for an individual lobe of the bearing,
commonly used. Theoretical studies of Pinkus (1956, 1959) considering each lobe as an independent partial bearing.
are among the initial works on multi-lobe bearings, where the Figure 2 shows the geometric details of a non-circular
advantages of profile bearings has been reported. bearing configuration.
Lobe bearing configurations, as against circular
configurations, offer several choice of geometric parameters Figure 1 Schematic geometries of circular and lobe bearings
to designers. They are such as number of lobes and their
preload value, tilt and mount angles and the oil groove size. y y
However, these parameters must be chosen correctly, otherwise
multi-lobe bearings may not provide any improvement over
simple cylindrical bearing (Tondl, 1965; Leader et al., 1980;
Akkok and Ettles, 1980; Lanes et al., 1982).
x x
Studies concerned with the performance of lobe profile
bearings and the influence of their geometric parameters are
many, some of them which are in connection with the present
work are as follows. The influence of bearing type selection on
the stability of different types of profile bearings, considering circular two-lobe
the effects of preload factor, offset factor and load orientation, y y
has been investigated by Garner et al. (1980). They have
concluded that use of profile bore bearings can significantly
increase the speed at which oil film whirl occurs, relative to a
cylindrical bore bearing. The studies of Lanes and Flack
(1982) on three-mass flexible rotor in seven different sets of
x x
preload and offset three-lobe bearings has showed that larger
preloads, produces the highest stability and that low offset
factors also demonstrate the highest stability. Further studies
of Flack and Lanes (1983) regarding the effect of three-lobe
bearing geometries on the unbalance response of flexible
rotors has indicated that the smallest unbalance response three-lobe four-lobe
101
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
102
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
nX
e ¼4
P e ¼ N em P m ð14Þ where L stands for the number of lobes. The load capacity
m¼1 and attitude angle are then as:
1=2
where P m are the nodal values of pressure, ne are the number W ¼ W 2x þ W
2y ð22Þ
of nodes in an element and N em is the shape function.
Substituting equation (14) into equation (12) and applying
Galerkin’s technique, the following equation is obtained: Xj x
W
f0 ¼ arctan ¼ arctan ð23Þ
Y j y
W
ðð " 2 e # !
›N ek ›N em R ›N k ›N em
C þ C d ud z
Ae ›u ›u L ›z ›z
Z 3.2 Coefficient of friction
›P e ð15Þ The non-dimensional friction force is given by Das et al.
£ P m 2 N ek C d z
Se ›u (2002):
Z 2 ðð
R ›P e ›N ek l Z
X l Z ui2 Z l Z u1iþ1 h ui
2 N ek C du 2 6h d ud z ¼ 0
Se L ›z Ae ›u F f ¼ Ad ud z þ A 2 d ud z ð24Þ
i¼1 2l ui1 2l ui2 h
This equation may be expressed in matrix form as:
where:
e e }n £1 ¼ {H }n £1
½F ne £ne {P }ne £1 þ {Q e e ð16Þ h d p 1
e e
A¼ · þ
2 d u h 2 2N Nl m h
e}
The expression for the components of the matrices [F e], {Q l m tanh 2
e } are:
and {H
Consequently, the friction coefficient is:
ðð " 2 e #
›N ek ›N em R ›N k ›N em R F f
F ekm ¼ C þ d ud z ð17Þ f ¼ ð25Þ
›u ›u L ›z ›z C W
Ae
Z Z 2
›P e R ›P e 3.3 Side leakage flow
Qek ¼ 2 C N ek d z 2 C N ek du ð18Þ The side leakage flow for a journal bearing is given by Wang
Se ›u Se L ›u
and Zhu (2004) as:
ðð
›N ek Xl Z ui2
H ek ¼ 6h d ud z ð19Þ ¼ ›p
›u Q cðN; L; hÞ jz ¼^l d u ð26Þ
Ae
i¼1
i
u1 ›z
103
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
which characterizes the coupling of the linear and angular Figure 4 Variation of load carrying capacity with eccentricity ratio for
momentum equations oriented from the microrotation of the various values of preload
suspended particles in the fluid. The second non-dimensional
parameter is the characteristic length (lm). It describes the 8
interaction between the bearing geometry and the fluid.
Results presented in this study are for micropolar fluids with Preload = 0.2
7 0.4
N2 ¼ 0.5 and lm ¼ 9. The effect of lubricant supply grooves is 0.6
disregarded. It is assumed that the leading boundary ui1 of any 6 0.8
lobe begins from its junction with the preceding lobe as shown
in Figure 2. 5
To check the accuracy of the developed numerical model,
W
the variation of load capacity as a function of eccentricity ratio 4
obtained for a circular bearing lubricated with Newtonian as
well as micropolar lubricants are compared with the published 3
results of Khonsari and Brewe (1989) in Figure 3. It is seen
2
that the present numerical results obtained are in good
agreement with the published results. 1
Figure 4 shows the variation of the load carrying capacity
of the different lobe bearings as the function of the
(W) 0
eccentricity (1) ratio for different values of the preload 0 0.2 0.4 0.6 0.8 1
factor (d). The results show the usual trend of increase in W e
as the 1 of the bearings increases. These results also indicate (a) two-lobe
the dependence of W of the lobe bearings on their preload 10
factor(d). As the preload factor of the bearings increases
9 Preload = 0.2
(d ! 1), i.e. configuration of bearings becomes nearer to 0.4
circular one and so having lesser non-circularity, there is 8 0.6
increase in their load carrying capacity. From the above results 0.8
it is further seen that the rate of the effect of d on W is 7
influenced by the number of lobes of the bearings. The 6
bearings having comparatively lesser number of lobes (being
5
W
9 Preload = 0.2
30 0.4
N^2 = 0.5, lm = 9, Present work
8 0.6
N^2 = 0.5, lm = 9, Khonsari and Brewe, 1989 0.8
Newtonian, Present work 7
25
Newtonian, Khonsari and Brewe, 1989
6
20 5
W
W
4
15
3
10 2
1
5
0
0 0.2 0.4 0.6 0.8 1
e
0
0 0.2 0.4 0.6 0.8 1 (c) four-lobe
e Notes: N2 = 0.5; Im = 9
104
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
Figure 5 shows the results for the variation of the attitude Figure 5 Variation of attitude angle with eccentricity ratio for various
angle (f) as the function of the eccentricity (1) ratio for values of preload
different values of the preload factor (d). The results indicate
the pronounced influence of the number of the lobes in a 120
bearing on the effect of the preload factor on the attitude Preload = 0.2
0.4
angle. As the number of lobes of the bearings is increased, 0.6
the trend as well as the rate of the effect of the preload on the 100 0.8
variation of f with 1 is varied. It is seen that the four-lobe
configuration which is nearer to circular configuration, is 80
more affected by the preload factor. Also the results show that
for low values of the 1 all the bearings with lesser preload
factor operate at lower f, i.e. as d ! 0 and as the result non-
f
60
circularity of the bearings increases, there is decrease in
attitude angle of the bearings. This effect of non-circularity of
40
the bearings, i.e. operating at lower attitude angle in
comparison to circular bearings, is one of the main
advantages of non-circular lobe bearings. The smaller the 20
attitude angles, i.e. the closer the load line and journal-to-
bearing line of centers, the better the stability of the journal
bearing system occurs (Chandra et al., 1983). From the 0
0 0.2 0.4 0.6 0.8 1
results it is observed that at low eccentricities, the three-lobe e
bearings as compared to other bearings, operate at lower
(a) two-lobe
attitude angles, close to those of the four-lobe bearings. With 100
the increase of eccentricity, then the four-lobe bearings have
comparatively smaller attitude angles. Preload = 0.2
0.4
The effect of preload factor on coefficient of friction ( f) as the 0.6
80
function of 1 is shown in Figure 6. It is seen that the rate of 0.8
the effect of preload factor on f in this case also is dependent on the
number of lobes of the bearings. The effect is more pronounced
for bearings having comparatively lesser number of lobes. The 60
results show that for low 1 values, three-lobe bearings have lesser
f
f than the other bearings, though its difference with the values
for four-lobe bearing is marginal. Then as the 1 increases, the 40
four-lobe bearings will have lesser f compared with other bearings
and so having better performance from this performance
characteristic point of view. 20
Figure 7 shows the variation of side leakage flow (Q) as the
function of 1 for different preload factor (d). The results show
that except for high values of d , which the variations of Q with 0
the increase of 1 are marginal, there is increase in Q with 0 0.2 0.4 0.6 0.8 1
increasing 1, particularly with pronounced rate at higher e
values of 1 as the number of lobes are increased. Also it is (b) three-lobe
observed that at low 1, bearings with smaller d have more side 100
leakage flow. This trend is followed through out for two-lobe
bearings, however as the number of lobes as well as the 1 of Preload = 0.2
the bearings are increased, the rates of the effect for different 0.4
80
preload factor come nearer to each other. The results further 0.6
0.8
demonstrate the higher side leakage flow of the two-lobe
bearings compared to other bearing configurations.
60
5. Conclusions
f
In the present work, influence of the number of lobes and also the 40
effect of non-circularity parameter (d) on the static performance
characteristics of two-, three- and four-lobe journal bearings,
lubricated with micropolar fluids, are investigated. From the 20
results, the following conclusions can be drawn:
.
The effect of the non-circularity parameter, on the
performance of lobe bearings, is much influenced by the 0
number of lobes of the bearings, and different lobe bearings 0 0.2 0.4 0.6 0.8 1
are not affected by the same rate and trend. e
.
While the non-circularity parameter can has favorable effects (c) four-lobe
on some of the performance characteristics parameters of Notes: N2 = 0.5; Im = 9
105
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
Figure 6 Variation of coefficient of friction with eccentricity ratio for Figure 7 Variation of side leakage flow with eccentricity ratio for
various values of preload various values of preload
160
120
Preload = 0.2 140
100 0.4
0.6 120 Preload = 0.2
0.8 0.4
0.6
80 100 0.8
Q
80
f
60
60
40
40
20
20
0 0
0 0.2 0.4 0.6 0.8 1 0 0.2 0.4 0.6 0.8 1
e e
(a) two-lobe (a) two-lobe
80 80
70 Preload = 0.2 70
0.4
0.6 Preload = 0.2
60 0.8 60 0.4
0.6
50 50 0.8
40
f
40
30
30
20
20
10
10
0
0 0.2 0.4 0.6 0.8 1 0
e 0 0.2 0.4 0.6 0.8 1
(b) three-lobe e
(b) three-lobe
80
50
70 Preload = 0.2
0.4
0.6
60 0.8 40
50
30
40
f
30
20
20
Preload = 0.2
10 10 0.4
0.6
0.8
0
0 0.2 0.4 0.6 0.8 1
e 0
0 0.2 0.4 0.6 0.8 1
(c) four-lobe e
Notes: N2 = 0.5; Im = 9 (c) four-lobe
Notes: N2 = 0.5; Im = 9
106
Behavior of micropolar lubricated lobe bearings Industrial Lubrication and Tribology
M. Nekoeimehr, A.D. Rahmatabadi and R. Rashidi Volume 65 · Number 2 · 2013 · 100 –107
the lobe bearings, however, it can adversely affect some Ma, M.-T. and Taylor, C.M. (1999), “A comparative thermal
of the other performance characteristic parameters. analysis of the static performance of different fixed profile
.
The non-circularity parameter as well as the number of bore plain bearings”, Proc. IMechE Part J: J. Eng. Tribol.,
lobes of the bearings, as the design parameters, must be Vol. 213, pp. 13-30.
chosen correctly to suit the requirements of a specific Malik, M., Sinhasan, R. and Chandra, M. (1981), “Design data
application. for three lobe bearing”, ASLE Trans., Vol. 24, pp. 345-53.
Mehta, M.P., Rattan, S.S. and Gian, B. (2003),
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Corresponding author
Leader, M.E., Flack, R.D. and Lewis, D.W. (1980),
“An experimental determination of the instability of A.D. Rahmatabadi can be contacted at:
a flexible rotor in four-lobe bearing”, Wear, Vol. 58, pp. 35-47. dashti@yazduni.ac.ir
107