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NOTICE

Services, Wärtsilä Finland Oy

Engine section Engine type Ref. Date Issue Document No. Page
16 Main gas admission valve See below WFI–S 14-Feb-2012 01 WS16P020 1(3)+1

Main Gas Admission Valve

Engine type This document concerns the following WÄRTSILÄ® engine ref. types:
 32DF power plant engines
 34SG, W34SG

General A top-load main gas admission valve was introduced in 2010, the cartridge
is mounted from the top of the housing, see Figure 1. It replaces the
bottom-load gas admission valve, where the cartridge is mounted from the
bottom, see Figure 2.

Solenoid
Solenoid

Cartridge

Cartridge

Fig. 1. Top-load SOGAV 105. Fig. 2. Bottom-load SOGAV 105.

The complete top-load and the bottom-load valves are interchangeable.

However, individual parts, including the solenoid, are not interchangeable.

Note! The top-load version has a lower flow coefficient, which might require
adjustment of cylinder specific MFI (Main Fuel Injection) offsets and the
start fuel limiter. Please contact your closest Wärtsilä Services Network for
assistance.

Recommendation Upgrade to the top-load SOGAV 105 valve next time the main gas
admission valves are replaced. Wärtsilä recommend upgrading all main gas
admission valves at the same time.

Wärtsilä Finland Oy P.O. Box 252 (Tarhaajantie 2) Telecop. +358 10 709 1847 Tel. +358 10 709 0000 Business ID 0773744-3
Services, Vaasa FIN-65101 Vaasa, Finland Telecop. +358 10 709 1380 Registered Office: Vaasa
Wärtsilä Finland Oy P.O. Box 50 (Stålarminkatu 45) Telecop. +358 10 709 3279 Tel. +358 10 709 0000
Services, Turku FIN-20811 Turku, Finland Telecop. +358 10 709 3410
Services, Wärtsilä Finland Oy Spare part notice
Issue Document No. Page
01 WS16P020 2(3)+1

Instructions For removal and mounting instructions see also the engine specific
Instruction Manual chapter 17, Fuel System.
1. Disconnect the power supply from the WECS/UNIC system.

2. Disconnect the cable from the CCU/CCM and remove the old gas
admission valve.

3. Mount the new gas admission valve. Route the cable to the
CCU/CCM the same way as the previous cable and cut to proper
length.

4. Ground the cable in the cable gland as shown in the enclosed

instructions.

5. Crimp the sleeves to the wire ends with the crimp tool. The wire end
sleeves and crimp tool can be purchased separately from Wärtsilä.
See Ordering section for further information.

6. Connect the wires to the CCU/CCM terminals.

Note! Engines with WECS 3000. The new cable is thicker and the cable gland at
the CCU box needs to be changed. One adapter and cable gland is needed
per main gas admission valve.

Ordering Contact your closest Wärtsilä Services Network. When ordering please
specify the engine serial number, part number and version.
WÄRTSILÄ 32DF (Power plant engines)
Ref. type Part number Version Description Qty/cyl.

32 164 025 0014 Top load SOGAV 105 valve 1

with flying lead, 24 V.
2
32 164 110 0002 Sleeve for 1.5 mm electrical 2
wire.

WÄRTSILÄ 12V34SG, 18V34SG

Ref. type Part number Version Description Qty/cyl.
34 164 025 0010 Top load SOGAV 105 valve 1
with flying lead, 24 V.
2
34 164 110 0002 Sleeve for 1.5 mm electrical 2
wire.

WÄRTSILÄ 9L34SG, 16V34SG, 20V34SG

Ref. type Part number Version Description Qty/cyl.
W34 164 025 0003 Top load SOGAV 105 valve 1
with flying lead, 24 V.
2
W34 164 110 0002 Sleeve for 1.5 mm electrical 2
wire.
Services, Wärtsilä Finland Oy Spare part notice
Issue Document No. Page
01 WS16P020 3(3)+1

Tool
Ref. types Part number Version Description
32
34 846 622 0001 Crimping tool
W34

When ordering parts for engines with WECS 3000, please specify the
numbers below.
Parts for WECS 3000 engines (32DF, 12V34SG and 18V34SG)
Number Description Qty/valve
PAAF085920 Adapter 1
0050L321602 Cable gland 1

Letter distribution Wärtsilä Services Network and operators / owners of engines concerned.

Letter validity Until further notice.

Enclosure Grounding of shielded standard cable, 1 page.

 2012 Wärtsilä Finland Oy – All rights reserved

No part of this publication may be reproduced or copied in any form or by any means (electronic, mechanical, graphic, photocopying,
recording, taping or other information retrieval systems) without the prior written permission of the copyright holder. Wärtsilä Finland Oy
makes no representation, warranty (express or implied) in this publication and assumes no responsibility for the correctness, errors or
omissions for information contained herein. Information in this publication is subject to change without notice.
Unless otherwise expressly set forth, no recommendation contained in this document is to be construed as provided due to a
defect in the engine, but merely as an improvement of the engine and/or the maintenance procedures relating thereto. Any actions
by the owner/operator as a result of the recommendations are not covered under any warranty provided by Wärtsilä and such
actions will thus be at the owners/operators own cost and expense.
NO LIABILITY WHETHER DIRECT, INDIRECT, SPECIAL, INCIDENTAL OR CONSEQUENTIAL, IS ASSUMED WITH RESPECT TO THE
INFORMATION CONTAINED HEREIN. THIS PUBLICATION IS CONFIDENTIAL AND INTENDED FOR INFORMATION PURPOSES
ONLY.
Grounding of a shielded standard cable Enclosure 1

1. Screw off the cable gland nut and put it on the cable with the sealing
inside.

2. Cut off the sheath.

3. Put on the washer with larger innerdiameter and cut the braid of
tinned copper wire in the distance of about 2 cm from the washer.

4. Bend the braid of tinned copper wire against the washer.

5. Put on the second washer so that the braid of tinned copper wire is
left between the washers.

6. Cut off the braid sticking out between the washers.

7. Put the cable in the cable gland that is already installed in its position.

8. Screw on the cable gland nut.

9. Cut off the filling compound.

10. Check that there are no damages to the wires and that the nut is
tightened. Optimal tightness is achieved when the sealing swells out
about 1,0 mm.