Electric Vehicle (EV)

Charging Station
Solutions
The OEM and Installers Guide to Control
Components for Electric Vehicle Supply
Equipment (EVSE)

w w w. c 3c o nt rol s . co m
 Table of Contents Glossary of EV Terms
Bidirectional Charging: NEC Article 625:
1 About c3controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 EV charging that goes two ways - from the electric grid to The National Electric Code is the United States adoptable
the vehicle and vice versa. Associated terms include V2G standard for safe electrical design, installation and inspec-
2 Glossary of EV Terms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . 3 (vehicle-to-grid) and V2X (vehicle-to-everything). tion. Article 625 covers electric vehicle charging.

3 Combined Charging System (CCS): Open Charge Point Protocol (OCPP):

Accelerating EV Adoption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 The North American fast-charging standard, this connector A standard developed to provide a central management
combines the J1772 charging inlet with high speed charging system, or charging station network, for communication
4 EV Isometrics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . 5 pins to deliver up to 350 kW of direct current. between EV charging infrastructure companies.

5 Charging Application Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Connector: SAE J1772:

A plug on a power cord that connects the supply device to
the EV charging outlet.
6 EV Control Components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electric Vehicle Supply Equipment (EVSE):
7 EV White Papers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Devices that help provide power to an electric vehicle in
order to recharge the vehicle’s battery.
8 Infrastructure Investment & Jobs Act . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Infrastructure Investment and Jobs Act (IIJA):
Also known as the Bipartisan Infrastructure Bill, this law
9 c3controls’ Product Portfolio . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 was approved in November 2021 and allocates a total
of $7.5 billion to build out a nationwide network of over
10 Why choose c3controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 500,000 EV charging stations.
ISO 15118:
An international standard that outlines the communication
protocol between an EV and EVSE to enable a seamless
plug & charge experience.
About c3controls Kilowatts (kW):
A measure of power - the higher the kW the faster an EV
charging station can charge the vehicle.
Since 1976 c3controls
(www.c3controls.com) has provided Kilowatt-hours (kWh):
OEMs and electrical equipment builders A measure of energy or battery capacity - the higher the
a comprehensive portfolio of industri- kWh the greater the EV driving range.
Set by the Society of Automotive Engineers, this connec-
tor is the North American standard for Level 1 and Level 2
alternating current EV charging.
Smart Charging:
Real-time communication between an electric vehicle, a
charging station and a charging operator in order to mon-
itor, forecast, schedule and completely control the EV
charging process.
Solar + Storage:
A method of charging an EV with solar panels and an energy
storage system for added energy cost savings, convenience,
government incentives and credits, and increased property
value.
UL:
Underwriters Laboratories is the largest component and
product testing lab in the world. UL has certifications for EV
charging such as UL 2594 (AC charging), UL 2202 / UL 2231
(DC charging) and UL 9741 (bidirectional charging).

al control products that meet the most Level 1 Charger:

demanding applications. By maintaining The slowest method of EV charging, this charging accessory
strict control over the development and plugs into a standard 120VAC household outlet.

manufacturing of all products, c3 can Level 2 Charger:

provide customers extraordinary value The most common method of EV charging, this
through unmatched quality, competi- 208/240VAC charging unit is an excellent solution for both
residential and commercial applications.
tive pricing, same-day shipping and a
lifetime product warranty. This vertical- Level 3 Charger:
ly integrated approach coupled with a Also known as ‘Direct Current Fast Chargers’ (DCFC), these
charging stations supply direct current directly to the EV
direct sales model brings c3 closer to the battery for the fastest method of EV charging.
end-user, fostering a degree of innova-
tion that leads the industry.

2. 3.
 Accelerating EV Adoption
Today there are well over 2 million EVs on
the road in the United States alone. A num-
ber that will shortly double and continue to
rise at an extraordinary rate. However, at
c3controls we believe that good isn’t good
enough. There is much work to be done to
support and accelerate the growth of the
EV industry and a more sustainable future.
We must start by overcoming the concept
of range anxiety — a driver’s fear that
their electric vehicle will run out of power
before they are able to reach a suitable
charging point. This concern is being allevi-
ated through a significant ($7.5 billion!)
investment in electric vehicle supply
equipment (EVSE) to improve the availabil-
ity and reliability of EV charging stations.
If consumers know they will have a place
to charge, they will be more likely to make
the switch to an electric vehicle. Therefore,
the EV industry is dependent on the EVSE
market and the availability and quality of
the components used to manufacture and
support all types of EV charging stations,
such as:
Level 1 AC Chargers
Level 2 AC Chargers
Level 3 DC Fast Chargers
Wireless Chargers
Solar Panel Systems
Energy Storage Systems
4.
EV Isometrics
A variety of charging options provides c3controls has component solutions for AC charging stations, DC charging stations, solar
great opportunities for the industry and panels and energy storage systems in both residential and commercial applications!
your business. With the parts you need,
when you need them, your EV application
Residential
can stand out from the rest.
This is where we come in. For over 45
years, c3controls has been a leading man-
ufacturer of quality electrical controls. We
strictly control the manufacturing process
to provide world class products that you
can install and forget about for years to
come. By not sourcing any major compo-
nents from China, we operate more effi-
ciently and respond to market conditions
quicker. That means faster delivery for
your electrical control products.
With over fifteen million available prod-
uct configurations, and numerous white
papers to make you an industry expert,
c3controls has the resources you need to
EVolve and capitalize on all your EV oppor-
tunities! Commercial
5.
 Charging Application Overview and 1 Full voltage,

Control Components
Non-Illuminated, Il- Color-coded snap-
multi-voltage, resis-
Modular range luminated and Keyed on contact blocks
Type 1, 2, 3, 3R, tor, and dual input
Pilot Devices of 30mm, 22mm, Operators in both with angled captive
4/4X, 12, and 13 light units in a wide
16mm, and 13mm maintained and mo- screws and pressure
c3controls has the component solutions for all your EV charging mentary operations plates
range of voltages up
to 600VAC/VDC

needs. 2 UL Listed Polycar-

Meets EN418 Operating tem-
Non-Illuminated bonate enclosure
22mm IEC and Illuminated rated for Type 1, 2,
Safety of Machinery peratures from -40 UV and corrosion
E-Stops global compliance to +55° C (-40 to + resistant
versions 3, 3R, 4/4X, 12, 13,
standards 131° F)
and IP66

3 Door mount, Certified for use in

Operating handles
UL 508 panel-base mount, Manual Motor Con- 16 - 125 Amps in Motor loads up
rated for Type 1, 2,
Disconnect and panel mount troller applications 3-, 4-, and 5-pole to 40HP @ 480V
3, 3R, 4/4X, 12, 13,
Switches with integral oper- suitable as Motor configurations (55kW @ 400V)
IP55, and IP65
ator Disconnects

4
Miniature
1, 2 and 3 Pole 10kA SCCR @ Current ratings up B, C and D curve
Circuit UL 489 & UL 1077
combinations 480Y/277VAC to 63 Amps ratings
Breakers

5
100kA SCCR @ AC and DC - elec- Up to 75 HP @
IEC 9 to 105 Amps 480V and 600V tronic coil control Integral auxiliary 400V (55kW @
Contactors with Class J fuses on DC devices 400V)

6
Definite 24VAC, 120VAC, Quick connect
1, 2 and 3 Pole
Purpose 20 to 90 Amps FLA up to 600VAC 208-240VAC, and and box lug wire
combinations
Contactors 277VAC terminals

7
Compact design, DIN Rail, Panel,
Timing ranges from Voltage inputs
Electronic sizes in 17.5mm, Single, dual and
0.01 seconds to
Socket, and
20-240 VAC and
Timing Relays 22.5mm, and 45mm multi-functions enclosure door
9,999 hours 12-240 VDC
wide mountings

8 Feed Through,
Ground, Multi-Con-
Screw Clamp, DIN Rail mounting;
IEC Terminal Spring Clamp, and
5mm to 25mm
25 to 230 Amps
ductor, Double &
snap-on, snap-off
Blocks widths Triple Level, Fuse
Miniature holder, Power Distri- assembly
bution, and more

9 13 Selectable
Rigid “U” shaped
dimensions from
Wire / Cable 25mm wide up to
Narrow and Wide duct with non-slip Optional adhesive
Duct Slot cover in gray or backing
80mm, and up to
white
2m in length

10
Each simply fasten Standard package
35mm rails in steel 1m (3.28ft) or 2m
DIN Rail by screws to the quantities, or pallet
and aluminum (6.56ft) lengths
mounting surface options available

For illustration purposes only. Other c3controls solutions may be applicable depending on your application design requirements.

6. 7.
 EV White Papers
Product professionals AND subject experts! Check out c3controls’ extensive library of EV
white papers:
EV Charging Guide
Charging your electric vehicle is super easy with this com-
plete step-by-step guide that covers all key things related
to electric vehicle charging. Learn the basics, including what
you should know before you charge and which chargers work
with your type of car.
READ WHITEPAPER
Top 10 FAQs for EV Charging at Home
Looking for a home EV charger but you’ve got big questions?
Don’t worry, we answer 10 frequently asked questions about
home EV charging.
READ WHITEPAPER
Understanding Electric Vehicles Infrastructure -
New Trends in Technology
While they seem recent, electric cars are not a new invention.
Some of the first motorized vehicles used electric motors and
batteries to power them. The movement away from fossil fuels
has fostered innovation in battery technology. EV’s today are
going to require significant investment in charging technology and
infrastructure.
READ WHITEPAPER
8.
Infrastructure Investment & Jobs Act (IIJA)
The IIJA invests $7.5 billion in the development of EV chargers. Public or private sector,
your business could meet the criteria or explore a public-private partnership needed to
access a portion of these federal funds. Here is a funding breakdown:
$5 billion in state allocated funds to strategically deploy an interconnected net-
work of EV charging stations.
$2.5 billion in discretionary grants for states, counties and other public authorities.
Understanding the Design and Manufacture of
Electric Vehicles - New Trends in Technology $1.25 billion to build EVSE along designated alternative fuel corridors.
Read our paper on EV Design & Manufacture to learn how
today’s EVs are designed & manufactured and how everyone
will play a part in the ever-growing EV market. $1.25 billion to provide community grants for more convenient charging.
READ WHITEPAPER
With a goal of initiating charging port installations by early 2023, make sure you stay on
top of IIJA applications and implementation!
Top 10 FAQ’s for Public EV Charging
If you own an electric car, public EV charging is important
to know, but it can also be an overwhelming and confusing
experience for the uninitiated. Here’s a list of FAQs to help
you out!
READ WHITEPAPER
PHEV and EV are the Future
Electric Vehicles are changing the transportation industry. There
are no less than fifteen EV models available for sale in the US today,
and more are coming. Add to that the growing number of PHEV’s
(Plug-in Hybrid Electric Vehicles) and the market opportunity for
charging stations is exploding. If you are an OEM looking to get
a basic understanding of this industry, or just someone with an
inquisitive mind, this paper is for you.
READ WHITEPAPER
9.
 Product Portfolio Why choose c3controls
Our 15 million+ product configurations deliver durability and
reliability—even in the most punishing environments—meeting and
exceeding global
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UL508A series series Total control means lower overhead and direct sales. For our customers, this translates to
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300 TB
CONTROL STATION COMBINATION
se ries series savings of up to 40+% on c3controls premium products.
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Commitment to the success of our customers is a core value and the driving force behind all
we do. We promise concierge style service that makes doing business easy, personalized,
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and responsive.

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10. 11.
 724.775.7926
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