Industrial Division

Industrial Division
Industrial Position Sensors – Product Technology
Presented by Cliff Durling November 2014

1 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Position Sensors – The range

2 Ranges
Linear sensors
Rotary sensors

3 Technologies
Potentiometers
Inductive
Hall effect

2 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Position Sensors – Potentiometers

Potentiometers

Bad points
Good points
1. Life limited by wear
1. Absolute position 2. Not suited for dither /vibration
2. Highly stable real time output applications

3. Low current consumption 3. Susceptible to ingress of dust and water

4. High operating force not good for
4. Resistant to EMC
sensitive applications
5. Good cost

3 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Position Sensors – Inductive LVDT’s
LVDT’s
Linear Variable Differential Transformers

Good points Bad points

1. Rugged and Non contacting 1. Need specific drive electronics
2. Excellent in extreme environments 2. Lots of connections 4,5 or 6.
3. Very accurate in short strokes 3. Poor body / stroke in long lengths (<250mm)
4. Good frequency response 4. Higher cost than potentiometers
5. Limitless life (application permitting)

4 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Position Sensors – Inductive ICT in cylinder

ICT Inductive sensor

Good points
1. Absolute high accuracy non contact sensing Bad points
2. Extremely rugged for shock / vibration 1. Large drive electronics needed
3. Operates in very high and low temperatures 2. Electronics separate need mounting
4. Very small footprint consideration ( except new ICT800 /820)
5. Strokes from 25mm to 2M 3. Installation of core & electronics not the easiest
6. Limitless life ( application permitting) 4. Higher cost than potentiometers

5 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Position Sensors - Hall Effect

Hall Effect

Good points Bad points

1. High accuracy / Resolution 1. Susceptible to external magnetic fields
2. Programmable output 2. Limited stroke for linear versions (<1 ½ inches)
3. No additional drive electronics needed 3. Rapidly evolving technology – obsolescence
4. Non contacting - unlimited life issues
5. Comparable cost to potentiometers 4. Technology readily available to all sensor
manufacturers

6 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Linear Sensor Matrix Potentiometers

Model Number SLS095 SLS130 MLS130 SLS190 SLS320

Technology Potentiometer Potentiometer Potentiometer Potentiometer Potentiometer

Measuring Range 10 to 100 mm 25 to 200 mm 25 to 200 mm 25 to 350 mm 250 to 1600 mm

Output(s) Voltage Divider Voltage Divider Voltage Divider Voltage Divider Voltage Divider

Temperature Range -30 to 100 degC -30 to 100 degC -30 to 100 degC -30 to 100 degC -30 to 100 degC
± 0.15%
Linearity ± 0.5% at 10mm >50mm ± 0.15% >50mm ± 0.15% >50mm ± 0.15%
±0.15% at 100 mm <50mm +/-0.25% <50mm +/-0.25% <50mm +/-0.25%
< 50 million cycles of < 50 million cycles of < 50 million cycles of < 50 million cycles of < 50 million cycles of
Life Expectancy 25mm stroke 25mm stroke 25mm stroke 25mm stroke 25mm stroke
Resolution 0.01mm 0.01mm 0.01mm 0.01mm 0.01mm
Sealing IP66 IP66 IP66 IP66 IP66
General Industry General Industry General Industry General Industry
Primary Application Process automation Process automation Motorsport suspension Process automation Process automation

7 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Linear Sensor Matrix - Inductive

Model Number AF111 AF145 SLT190

Technology LVDT LVDT Single coil Inductive

Measuring Range 5 to 150 mm 5 to 150 mm 25 to 500 mm

Requires UCM Module: Requires UCM Module: Requires EICT Module: Voltage,
Output(s) Voltage, Current or PWM Voltage, Current or PWM Current or PWM

Temperature Range -55 to 200 DegC -55 to 200 DegC -55 to 200 DegC
± 0.25% <100 mm ± 0.25% <100 mm ± 0.25% <100 mm
Linearity ± 0.125% 10 + mm ± 0.125% 10 + mm ± 0.125% 10 + mm
Life Expectancy Unlimited Unlimited 50 million cycles
Resolution Infinite Infinite Infinite
Sealing IP66 IP66 IP67
General Industry Process General Industry Process General Industry Process
automation rugged automation rugged automation rugged
Primary Application environments environments environments

8 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Linear Sensor Matrix – Cylinder Sensors

Model Number ICS100 ICT050 ICT080 ICT100 ICT800 ICT820

Technology Potentiometer Inductive Inductive Inductive Inductive Inductive
Sensor size 10mm Diameter 5mm Diameter 8mm Diameter 10mm Diameter 8mm Diameter 8mm Diameter
Measuring Range 25 to 1600 mm 25 to 500 mm 25 to 1000 mm 25 to 2000 mm 25 to 1000 mm 25 to 1000 mm
Output(s) Voltage Divider Requires EICT Module: Requires EICT Module : Requires EICT Module : 0.5 to 4.5 VDC CAN J1939 Includes
Voltage, Current or PWM Voltage, Current or PWM Voltage, Current or PWM Position & Temp

Temperature Range -30 to 100 degC -20 to 200 DegC -20 to 200 DegC -20 to 200 DegC -40 to 125 DegC -40 to 125 DegC
Linearity ± 0.2% to 70mm ± 0.15% ± 0.25% ± 0.25% ± 0.25% ± 0.1% ± 0.1%
75+ mm
Life Expectancy < 50 million cycles Unlimited Unlimited Unlimited Unlimited Unlimited
Resolution Infinite Infinite Infinite Infinite 12 bit 13 bit
Pressure rating 500 Bar 500 Bar 670 Bar 670 Bar 670 Bar 670 Bar

Primary Application In-Cylinder In-Cylinder In-Cylinder In-Cylinder In-Cylinder In-Cylinder

9 November 3, 2014 Proprietary © 2014 Curtiss-Wright

 Tilt Sensor Matrix

Model Number
STT280 STT500
Technology Micromachined Accelerometer Micromachined Accelerometer

Measuring Ranges ± 10, ± 20, ± 30, ± 60 Deg ± 10, ± 20, ± 30, ± 60 Deg

Output 0.5 to 4.5 VDC 0.5 to 4.5 VDC

Temperature Range -40 to 125 DegC -40 to 125 DegC

Output proportional Output proportional

Linearity to Sine of Angle to Sine of Angle

Sealing IP68 IP69K

Resolution ± 0.07 deg ± 0.07 deg

3m drop to concrete 3m drop to concrete

Shock Level Max 20,000 g Max 20,000 g

Life Expectancy Unlimited Unlimited

10 November 3, 2014 Proprietary © 2014 Curtiss-Wright

 Rotary Sensor Matrix

Model Number SRS280 SRH280P SRH280DP TPS280DP

Technology Potentiometer Hall Effect Hall Effect Hall Effect
10 to 360 deg in 10 deg 20 to 360 deg in 1 deg 20 to 360 deg in 1 deg 20 to 360 deg in 1 deg
Measuring Range increments increments increments increments
Output(s) Voltage Divider Voltage or PWM Voltage or PWM Voltage or PWM
Resolution 12 bit of measuring range 12 bit of measuring range 12 bit of measuring range 12 bit of measuring range
Input/Output Single Input Single Input
Configuration Single Channel Single Channel Dual Outputs Dual Outputs
Temperature Range -40 to 130 DegC - 40 to 140 DegC - 40 to 140 DegC - 40 to 140 DegC
Linearity < 1 Deg ± 0.4 % ± 0.4 % ± 0.4 %
Sealing IP68 IP68 IP68 IP68
10 million cycles due to seal 10 million cycles due to seal
Life Expectancy 10 million cycles wear wear Virtually Infinite
Shock Level 2500g 2500g or 3m to concrete 2500g or 3m to concrete 2500g or 3m to concrete
Interconnection 3 wire cable 3 wire cable 4 wire cable 4 wire cable
Off-Road and Off-Road and Off-Road and Motorsport Throttle
Primary Application Motorsport Motorsport Motorsport Position

11 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Rotary Sensor Matrix Cont.

Model Number SRH220DR SRH501P SRH502P SRH520CN SRH880P

Technology Hall Effect Hall Effect Hall Effect Hall Effect Hall Effect
Measuring Range 20 to 360 deg in 20 to 360 deg in 20 to 360 deg in 360 Deg 20 to 360 deg in
1 deg increments 1 deg increments 1 deg increments 1 deg increments
Output(s) Voltage or PWM Voltage or PWM Voltage or PWM CAN J1939 or Voltage or PWM
CANopen

Resolution 12 bit of measuring range 12 bit of measuring range 12 bit of measuring range 14 bit of measuring range 12 bit of measuring range
Dual supply Single Channel Single supply Single supply Single Supply
Input/Output
Configuration Dual Outputs Dual Outputs Dual Outputs Single output

Temperature Range - 40 to 140 DegC - 40 to 140 DegC - 40 to 140 DegC - 40 to 140 DegC - 40 to 120 DegC
Linearity ± 0.4 Deg ± 0.4 Deg ± 0.4 Deg ± 0.4 Deg ± 0.4 Deg
IP68 with Amp
Sealing IP67 with Deutsch IP68 and/or IP69K IP68 and/or IP69K IP68 and/or IP69K IP68

10 million cycles due to seal 10 million cycles due to seal 10 million cycles due to seal 10 million cycles due to seal
Life Expectancy Virtually Infinte wear wear wear wear
Shock Level 3m to concrete 3m to concrete 3m to concrete 3m to concrete 2500g

Interconnection 6 pin Deutsch or Amp 3 wire cable 4 wire cable 4 wire cable 4-pin M12 connector built-in

Primary Application Off-Road Off-Road Off-Road Off-Road Off-Road

12 November 3, 2014 Proprietary © 2014 Curtiss-Wright

 Rotary Sensor Matrix Hall Effect no contact

Model Number NRH280DP NRH285DR NRH275DR

Technology Hall Effect Hall Effect Hall Effect

Measuring Range 20 to 360 deg in 1 deg increments 20 to 360 deg in 1 deg increments 20 to 360 deg in 1 deg increments

Output(s) Voltage or PWM Voltage or PWM Voltage or PWM

Resolution 12 bit of measuring range 12 bit of measuring range 12 bit of measuring range
Single supply Dual supply Dual supply
Input/Output Configuration Dual Outputs Dual Outputs Dual Outputs

Temperature Range - 40 to 140 DegC - 40 to 140 DegC - 40 to 140 DegC

Linearity ± 0.4 % ± 0.4 % ± 0.4 %

Sealing IP68 /IP69K IP68/IP69K IP67

Life Expectancy Virtually Infinte Virtually Infinte Virtually Infinte

Shock Level 2500g or 3m to concrete 2500g or 3m to concrete 2500g or 3m to concrete

Interconnection 4 wire cable Two 3 wire cables 6 wires

Off-Road and Off-Road and
Primary Application Motorsport Motorsport Off-Road

13 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Combine Harvester – Argentina
Header height control using SRH280 contactless rotary sensor
(4 per machine)

24 November 3, 2014 Proprietary © 2014 Curtiss-Wright

GPS controlled steering system for crop sprayers
uses SLS320 linear and SRH501 rotary sensors

25 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Baling trailer with automated pick-up function
SRH501P (4-20mA version) contactless rotary sensor for lift, rotate and
stow mechanism

28 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Baling trailer with automated pick-up function
SRH501P (4-20mA version) contactless rotary sensor for lift, rotate and
stow mechanism

Big Bale Video

29 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Curtiss-Wright Controls - Industrial

Thank you

Any Questions?

19 November 3, 2014 Proprietary © 2014 Curtiss-Wright

Presented by Cliff Durling
Head of External Sales – Europe
cdurling@curtisswright.com

www.cwc-ind.com
20 November 3, 2014 Proprietary © Curtiss-Wright