Download as pdf or txt
Download as pdf or txt
You are on page 1of 4

ZF5-HP19FLE/FLA FWD 5 Speed

80 81 82
79
10

Pump Body
Stator Intermediate Housing
20 21 24 25

Reverse Drum
Intermediate Clutch (C) Reverse Clutch (B)
28 29

C
4th Drum
Forward Drum
Forward Clutch (A)
31 32

D
4-5th Clutch Hub
Forward
4-5th Clutch (E) Clutch Hub Shell Output Planet
35 36 112

Intermediate
Low Sprag
Shaft Low / Reverse Clutch (D)
114 39 40
117

Low/Reverse & Overdrive


Overrun Housing Overrun Clutch (G) Direct Drum (F)
43 44

G
Overdrive Overdrive
Planet Overdrive
Overdrive Direct Clutch (F) Ring Gear
Sun Gear
2013.1.0
15.5-1
FWD 5 Speed ZF5-HP19FLE/FLA
AWD Only

74
B
Driven
Extension Housing
Wiring Harness

C
Drive
Torsen 2

D
Pinion Shaft

150
72

EPC Shift Solenoid


Solenoid 70
F
71

Regulator Solenoids
50 70
51
Shift Solenoids
1
G

Linkage
Park Pawl

2013.1.0
15.5-2
ZF5-HP19/FLE/FLA/HL/HLA (F/RWD 5-Speed)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

TM5HP19FL Technical Manual (OEM Manual - Audi/VW) ..................................................................1995-On


TM5HP19 Technical Manual (OEM Manual - BMW) ........................................................................1997-08
TM5HPVB 5 Speed Valve Body Manual (OEM Manual -All) ...........................................................1995-On

MASTER BOX KITS


--- K7600JG-S 1, 2 Master Kit (German-Made Contents).5HP-19FLE (Audi/VW/Porsche - FWD) ..................1995-On
--- K7600KG-S 1, 2 Master Kit (German-Made Contents) .5HP-19FLA (Audi/VW/Porsche - AWD) ..................1995-On
--- K7600LG-S 1, 2 Master Kit (German-Made Contents) ............. 5HP-19 (BMW - RWD) .................................1997-08

1 Unit requires factory fill oil, please order (1) ZF5 OIL (20 Litres/18.93 Quarts) separately.
2 For “OEM ZF” Overhaul Kit, please add a “DE” suffix to the Master Kit to the Overhaul Kit.

Steel Plate Sub-Kits:

--- K7600JK-9 Steel Plate Kit......................................... All 5HP-19, Except BMW .............................1995-On
--- K7600L-9 Steel Plate Kit.............................................. 5HP-19 (BMW - RWD) .................................1997-08

OVERHAUL KITS
--- K76900JG 2 Overhaul Kit (German-Made Contents).....5HP-19FLE (Audi/VW - FWD) ..........................1995-On
--- K76900KG 2 Overhaul Kit (German-Made Contents).....5HP-19FLA (Audi/VW - AWD) ..........................1995-On
--- K76900LG 2 Overhaul Kit (German-Made Contents)........... 5HP-19 (BMW - RWD) ................................1997-08

GASKET AND RUBBER COMPONENTS & SEALS


1G 76170J 1 Pan Gasket (27 Bolt Holes) ......................... Audi/VW/Porsche ...................................1995-On
--- 76170L 1 Pan Gasket (22 Bolt Holes) ................................... BMW ..............................................1997-02
10A 76526L 1 Front Pump Seal .......................................................All ................................................1995-On

CLUTCH PLATES
20B 76308J 3-5 Intermediate (C) Friction............................ 40T, .063” - 6.630” O.D. .............................1995-On
21B 76309J 4-5 Intermediate (C) Steel................................ 24T, .071” - 5.743” I.D. ..............................1995-On
21B 76309JA 4 Intermediate (C) Steel................................ 24T, .094” - 5.743” I.D. ..............................1995-On
21B 76309JB 3 Intermediate (C) Steel................................ 24T, .119” - 5.743” I.D. ..............................1995-On
21B 76309JD AR Intermediate (C) Steel................................ 24T, .157” - 5.743” I.D. ..............................1995-On

24B 76304J 2 Direct (B) Friction...................................... 30T, .079” - 6.100” O.D. .............................1995-On
25B 76303J 2 Direct (B) Steel........................................... 24T, .071” - 5.200” I.D. ..............................1995-On

28C 76304L 4-5 Forward (A) Friction.................................. 30T, .059” - 5.785” O.D. .............................1995-On
29C 76305J 4-5 Forward (A) Steel....................................... 24T, .071” - 5.200” I.D. ..............................1995-On
31D 76310B 4-5 4-5 (E) Friction........................................... 36T, .059” - 4.246” O.D. .............................1995-On
32D 76311J 4-5 4-5 (E) Steel............................................... 30T, .071” - 3.070” I.D. ............................1995-On

35E 76304L 5-6 Low/Reverse (D) Friction............................ 30T, .079” - 6.100” I.D. ..............................1995-On
36E 76305J 5-6 Low/Reverse (D) Steel............................... 24T, .071” - 5.200” I.D. ............................1995-On

39F 76310H 3-4 Overrun 5th (G) Friction............................ 30T, .062” - 5.300” O.D. .............................1995-On
40F 76322J 3-4 Overrun 5th (G) Steel................................. 24T, .071” - 4.730” I.D. .............................1995-On

43G 76310H 4-5 O/D 5th (F) Friction.................................... 30T, .062” - 5.300” O.D. .............................1995-On
44G 76307J 5-6 O/D 5th (F) Steel........................................ 24T, .118” - 4.730” I.D. ..........................1995-On

TRANSMISSION OIL FILTERS


50G 76600J 1 Oil Filter.......................................................... Audi/VW/Porsche ...................................1995-On
50G 76600L 1 Oil Filter.....................................................................BMW ..............................................1997-08

51G ATK-200 1 Oil Filter Kit.............................................................Audi/VW ...........................................1995-On


51G ATK-209 1 Oil Filter Kit................................................................BMW ..............................................1997-08

2013.2.0
15.5-3
ZF5-HP19/FLE/FLA/HL/HLA (F/RWD 5-Speed)
ILL. PART PER
NO. NUMBER CAR DESCRIPTION YEARS

ELECTRONIC COMPONENTS
--- K76879L 1 Solenoid Kit (Complete, OEM)...........Audi & VW w/Speed Sensor on the Case ....................1995-On
--- K78879K 1 Solenoid Kit (Complete, OEM).......Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
--- K76879L 1 Solenoid Kit (Complete, OEM) .................................... BMW ...............................................1997-08
--- K78879H 1 Solenoid Kit (Complete, OEM)P . orsche FL w/1060 030 030/050/053 &( HL/HLA 1999-On) .....1995-On
--- K78879K 1 Solenoid Kit (Complete, OEM). Porsche FL w/1060 030 002/009/031 & (HL/HLA 1998) ..........1995-On
70F 76871J 3 Shift Solenoids....................... All BMW & Audi & VW w/Speed Sensor on the Case ...........1995-On
70F 78871F 3 Shift Solenoids........................... Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
70F 78871F 3 Shift Solenoids..................................................... All Porsche .........................................1995-On
71F 76870L 3-4 Regulator Solenoids............... All BMW & Audi & VW w/Speed Sensor on the Case ...........1995-On
71F 76870J 3-4 Regulator Solenoids................... Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
71F 76870J 3-4 Regulator Solenoids............................................. All Porsche ........................................1995-On
72F 76879J 1 EPC Solenoid......................... All BMW & Audi & VW w/Speed Sensor on the Case ...........1995-On
72F 76879 1 EPC Solenoid............................. Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
72F 76879L 1 EPC Solenoid............................ Porsche FL w/1060 030 002/009/031 &(HL 1998) .............1996-99
72F 78879H 1 EPC Solenoid......................Porsche FL w/1060 030 030/050/053 & (HL/HLA 1999-On) .......1999-On
74C 76869JA 1 Internal Wiring Harness...................Audi & VW w/Speed Sensor on the Case ...................1995-On
74C 76869J 1 Internal Wiring Harness.............. Audi & VW w/Speed Sensor on the Valve Body ...............1995-On
74C 76869L 1 Internal Wiring Harness............................................. BMW ..............................................1997-08
74C 76869P 1 Internal Wiring Harness.................................... Porsche HL/HLA .....................................1998-On
--- 76875L 1 Input Speed Sensor (w/Wire Leads) ............. Mounted on the Case .................................1995-On
--- 76875H 1 Input Speed Sensor (Two Bolt Holes) .............. On the Valve Body ...................................1995-On
--- 76875L 1 Input Shaft Speed Sensor......................................... BMW ..............................................1997-08
--- 78876H 1 Output Speed Sensor ................................... On Differential Cover ................................1995-On
--- 76876L 1 Output Speed Sensor ......................................... Rear of Case ........................................1995-On
--- 76875H 1 Output Speed Sensor................................................ BMW ...............................................1997-08
HARD PARTS AND MISCELLANEOUS
Note : When ordering Hard Parts, please add the appropriate suffix : (-R) Reman, (-U) Used, (-A) Aftermarket.
--- K76980LY 1 Bushing Kit (Omega) .......................................................................................................1995-On

ZF5-HPFLE / FLA
79A 76005L 1 Converter Bushing .....................................................All ...............................................1995-On
80A K76895J 1 Pump Body....................................................... Audi/VW/Porsche .....................................1995-On
80A K76895L 1 Pump Body................................................................ BMW ..............................................1997-08
81A 76998J 1 Pump Body Wear Plate.................................... Audi/VW/Porsche .....................................1995-On
81A 76998L 1 Pump Wear Plate...................................................... BMW ...............................................1997-08
82A K76812J 1 Stator Support Assembly................................ Audi/VW/Porsche ..................................1995-On
--- 76812L 1 Stator Support Assembly ....................................... BMW ...............................................1997-08
--- 76812C 1 Stator Support Shaft (Aftermarket) ........................ BMW ..............................................1997-08
92C 76003LY 1 4th Clutch Drum Bushing (Omega).........................All.................................................1995-On
112E K76815J 1 O/D 5th (F) Hub and Low Sprag Assembly......................................................................1995-On
114F 76800J 1 Low/Reverse (D) Clutch Housing (Audi/VW w5-Friction L/R & 3-Friction Overrun) ............1995-On
114F 76800JA 1 Low/Reverse (D) Clutch Housing.(Audi/VW w/5-Friction L/R & 4-Friction Overrun) ...........1995-On
114F 76800K 1 Low/Reverse (D) Clutch Housing (Audi/VW w/6-Friction L/R & 4-Friction Overrun) ...........1995-On
114F 76800H 1 Low/Reverse (D) Clutch Housing ............... (BMW w/6-Friction L/R) ................................1997-08
117F 76805L 1 O/D 5th (F) Drum....................................................... BMW ...............................................1997-08
--- 76845J 1 O/D 5th (F) Clutch Piston (Molded Rubber) ................ .................................................1995-On
--- K76011H 1 O/D 5th (F) Clutch Drum Bushing and Sealing Ring Kit (Sonnax) .................................1995-On
--- K76815L 1 O/D 5th (F) Hub and Low Sprag Assembly............... BMW ...............................................1997-08
--- 76781L 1-2 Accumulator/Pipe (BMW, Plastic, In Pump, Commonly Broken Upon Disassembly) ............. 1997-08
--- K76944L 1 Valve Body Spring and Retainer Kit (OEM Kit) ........ BMW ...............................................1997-08
--- 76996J 1 Valve Body Casting (Upper, Top Part of Illustration 150F) ................................................1995-On
--- 76997KJ 1 Valve Body Casting (Lower Houses Manual/PR Valve;Audi/VW/Por 002 thru 054 Exc. 049) ...1995-On
--- 76997L 1 Valve Body Casting (Lower Houses Manual/PR Valve;All BMW,Audi/VW/Por 049, 059 -103) ..1995-On
--- 76898KJ 1 Main Pressure Regulator Valve (OEM,Use w/76997KJ;Audi/VW/Por 002 thru 054 Exc 049) ...1995-On
--- 76898L 1 Main Pressure Regulator Valve (OEM,Use w/76997L;All BMW,Audi/VW/Por 049, 059 -103) ..1995-On
--- K76898L 1 Main Pressure Regulator Valve Kit (TransGo, 5-Land Style, No Reaming Required) .........1995-On
150F 50-109A 1 Reman Valve Body (Audi/VW, w/Speed Sensors on Case, No Feed Holes) ........................1995-On
150F 50-109B 1 Reman Valve Body (Audi/VW, w/Speed Sensors on VB, 1 Feed Hole) ................................1995-On
150F 50-109C 1 Reman Valve Body (Audi/VW, w/Speed Sensors on VB, 2 Feed Holes) ..............................1995-On
150F 50-111 1 Reman Valve Body (BMW) ................................................................................................1997-08
--- ZF5OIL-1L 1 Esso Oil (1 Litre Bottle) ..................................................................................................1995-On
2013.3.0
15.5-4

You might also like