Factory Test Report

Project Name: Power Grid Network Strengthening Project under PGCB

(PGCB/GtoG/01)

Buyer: Jiangsu Etern Co., Ltd

Production Name: Ni- Cd Battery

Type and specification：KPL460

Standard：IEC60623：2017

Inspection Date：

Place of inspection: Sichuan, CHINA

SICHUAN CHANGHONG BATTERY CO., LTD

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 The Outline of the Routine (Acceptance) Test of Vented
Ni-Cd Rechargeable Single Cell KPL460
1 Test Basis
According to the standard of IEC60623：2017 about Secondary cells and batteries
containing alkaline or other no-acid electrolytes-Vented nickel-cadmium prismatic
rechargeable single cells,the battery KPL460 is on the routine(acceptance) test.

2 Test Aim
The KPL460 battery, developed and manufactured by Sichuan Changhong Battery Co.,
Ltd is to be tested to check whether the battery complies with the standards of
electrical performance based on IEC60623：2017 about Secondary cells and batteries
containing alkaline or other no-acid electrolytes-Vented nickel-cadmium prismatic
rechargeable single cells.

3 Implementation Unit
The test is organized and carried out by Sichuan Changhong Battery Co., Ltd.

4 Test Requirements
All test data should be true and accurate.
Sampling test is used in the test, which adopts once normal sample according to
IEC60410.

5 Test Conditions and Equipment

5.1 Test Condutions
Unless otherwise stipulated, all measures and testes should be carried out under the
normal atmosphere condition of relative humidity ranging from 20％～80％and under
the temperature within 15℃～25℃.
5.2 Test equipment and inspection instrument
Accuracy, quality and quantity of the test equipment and detecting device should
meet the needs of all the measurements and tests and within the validity.
5.3 Accuracy of instrument
5.3.1 Voltmeter and Ampere meter
a) DC voltmeter: Accuracy should not be less than 0.5, digital voltmeter should have
the same accuracy; Internal resistance of the voltmeter should not be less than 1KΩ/V;
b) Ammeter: Accuracy should not be less than 0.5, digital ammeter should have the
same accuracy; the accuracy of the current divider matching with the ammeter and
wire should match with the accuracy of the ammeter.
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5.3.2 Thermometer
Accuracy of thermometer: ±1℃.
5.3.3 Callipers
Accuracy of callipers: ±0.05mm or better.
5.3.4 Weighing Apparatus
Accuracy of weighing apparatus: ±5g or better.
5.3.5 Test Equipments and Instruments
Accuracy of weighing apparatus: ±5g or better.
5.3.6 Test Equipments and Instruments
All the test equipments and the instruments used are listed in Table 1.

Table 1 Equipment and instruments used in the routine（acceptance） test

Name of Equipment Name of Equipment

Model Qty. Model Qty.
and instruments and instruments

Battery testing BTS10006C8

Vernire caliper 0～500mm 1 3
system 6V/100A

Battery testing
Electrical scale TSC-JZ 1 JFBTS-6V300A 3
system

FLUKE115C
Multimeter 1 / / /
0.001V～600V

6 Test method
6.1 Charge method
Unless otherwise specified in this standard, the rechargeable cells should be charged
with constant current of 0.2ItA for 8 hours at ambient temperature range of 20℃±5℃.
Before charging, the rechargeable cell should be discharged with constant current of
0.2ItA to the final cell voltage of 1.0V at ambient temperature range of 20℃±5℃.

6.2 Test items, Test method, Test requirement and Acceptable standard
As for the detailed test items, test method, test requirement and acceptable
standards, please refer to table 2.

Table 2 Test items, test method, test requirements and acceptable standards of
the routine（acceptance） test

NO. Test items Test methods Quality standards

The surface of the cell

Physical Check the appearance of the battery container is smooth, no
1
Appearance visually. apparent cracking and no
scratching,

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 The overall dimensions are measured by Length: ≤162mm；
vernire caliper with quantum of 500mm Width: ≤200mm；
2 Dimensions
and 0.02mm as the minimum distance Height: ≤450mm。
between two scales.

he weight is measured by electrical scale

Weight：≤ 25.0kg;
3 Weight with quantum of 60kg and minimum scale
distance is 0.005 kg.

After visual detection, each cell

carry durable markings giving the
following minimum information,
which meets the requirements:
Check the appearance and mark of the 1.Designation as specified in
4 Marking
battery visually. KPL460
2.Name or identification of
manufacturer or supplier;
3.Positive terminal: a red
washer and raised symbol.

Check the open circuit voltage

The open of battery which in charging
Check the open circuit voltage of battery by
circuit state should be over or equal
5 voltmeter;
voltage and to 1.28V;
Check the polarity of the battery visually.
polarity The polarity of battery should
be correct.

After the battery is charged as ruled in

6.1,keep the battery shelved for 1h~4h,
then discharge the battery at 0.2ItA
Discharge
respectively to 1.0V/cell,at ambient
6 performance Discharge duration: ≥5h。
temperature range of 20℃±5℃.
at 20℃
Discharge test with 0.2ItA is allowed to do
5 cycles.No matter which one cycle meets
the requirements, the test can be stopped.

7 The routine (acceptance) test schedule

Please see table 3 for The routine (acceptance) test schedule.

Table 3 The routine (acceptance) test schedule

Sampling Requirements
No. Test Items Test period
Inspection Level AQL%

1 Physical Appearance Ⅱ 4.0 0.5h

2 Dimensions S3 1.0 0.5h

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 3 Weight S3 1.0 0.5h

4 Marking S3 1.0 0.5h

The open circuit voltage and

5 Ⅱ 0.65 1h
polarity
Discharge performance at
6 S3 1.0 1d
20℃

8 Data Record and Processing Requirements

1）Record all the test data during charging and discharging.
2）In case there is insecurity phenomenon, it is recommended to keep records and
take photos of rechargeable cell on the spot.
3） After the routine (acceptance) test, the inspection unit should issue routine
(acceptance) test report.

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 SICHUAN CHANGHONG BATTERY CO., LTD
TEST CENTER TEST REPORT
Vented Ni- Cd
Product Settlement
Rechargeable Single Product Type KPL460 Test Category
Name Test
Cells
Battery department Date of Performance
Product Unit Test Objective
No.1 Manufacture Test

Production Test Start

Test Standard IEC60623：2017
Batch Date

Number of Sample
13 pieces See remark Test End Date
samples Number
Test
Personnel

Test Equipment See equipment list.

Test Items and Results

No. Number of samples Test Items Qualified Evaluation Results

1 1#～13# Physical Appearance Ac=5 Re=6

2 1#～13# External Dimensions Ac=0 Re=1

3 1#～13# Weight Ac=0 Re=1

4 1#～13# Marking Ac=0 Re=1

5 1#～13# Open Voltage and Polarity Ac=1 Re=2

Discharge Performance at
6 1#～13# Ac=0 Re=1
20℃

Final Test Result

1. A sample of 5pcs batteries was randomly sampled by quality assurance

department,the sampling data is shown in 《Finished Product Inspection Report》 of
备注
quality assurance department.
Remark
2. 1#～13# battery numbers are：
3. Dimensions and quality requirements according to 2023 technical advice note .

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Equipment, Instrumentations and Meters List for Test

No. Name Type Number Verification Validity

1 Vernier Calipers 0－500mm

FLUKE115C
2 Multimeter
0.001V～600V

3 Electronic Scales TCS-JZ

BTS5006C8
4 Battery Test System
6V/50A

5 Battery Test System JFBTS-6V300A

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 Test Report of Vented Nickel-Cadmium Rechargeable Single
Cells KPL460

Product Test Report

Product Type KPL460 See remark
Number Date
Qualified
Test Standard IEC60623:2017 Test Category Settlement Test Ac=0 Re=1
Evaluation
Amb Fina
R
U ient l Qualified Resu
Test Items Test Results H
nit TEM Volt Standard lts
%
P age
The surface of
the cell
container
Physical should be
/ /
Appearance smooth. No
apparent
cracking. No
scratching.

m
/ ≤162
m

External m
/ ≤200
Dimensions m

m
/ ≤450
m

Weight kg / ≤25.0

Proofrea
Auditor Drafter Operator
der

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 Test Report of Vented Nickel-Cadmium Rechargeable Single
Cells KPL460

Product Test Report

Product Type KPL460 See remark
Number Date
Qualified
Test Standard IEC60623:2007 Test Category Settlement Test Ac=0 Re=1
Evaluation
Amb
R Final
U ient Qualified Res
Test Items Test Results H Volt
nit TEM Standard ults
% age
P

The marking
shall be met in
Marking / /
accordance
standard.

V / ≥1.28
Open Voltage
and Polarity The polarity shall
/ /
be correct.

Dischar
ge
0.2I
Perfor h 1.0V ≥5
tA
mance
at 20℃

Proofrea
Auditor Drafter Operator
der

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