DME-812 Advanced Manufacturing Processes

Instructor:
Dr. Muhammad Salman Khan
Assistant Professor
Email: muhammad.salman@smme.nust.edu.pk
Contact: 051-90856047, 03025546462

Specialization:

PhD Mechanical Engineering

(Damage Mechanics of Composite Honeycomb Core Structures for Aerospace Applications)
Universiti Teknologi Malaysia, Malaysia

Design and Manufacturing Engineering Department

SMME-NUST, Islamabad
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 DME-812 Advanced Manufacturing Processes

Course Code: DME 812

MS Teams Link:
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Department of Design and Manufacturing Engineering

SMME-NUST, Islamabad

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 Today’s Lecture
Topics covered:

• Course Outline
• Introduction and Overview
• Muslims Contribution Towards Manufacturing
• Intro to Manufacturing Processes
• Advanced Manufacturing Processes
• Industrial Challenges
• Processing Technologies
• Integrated Computational Materials Engineering
DME 812 – Advanced Manufacturing Processes

INTRODUCTION AND
OVERVIEW OF ADVANCED
MANUFACTURING
Manufacturing in Nature
Manufacturing in Nature
– Anthill –
Manufacturing in Nature
Manufacturing in Nature
Manufacturing in Nature
Manufacturing in Nature
– Oyster Pearl –
 Muslims Contribution
Towards Manufacturing
Double-suction Pump of Al-Jazari
Abu Ja'far Muhammad ibn
Musa al-Khwarizmi
 Manufacturing and
Advanced Manufacturing
 Definition of Manufacturing

• Manufacturing can be defined as the application of

mechanical, physical, and chemical processes to
convert the geometry, properties, and/or appearance
of a given starting material to make finished parts or
products better, cheaper, faster and leaner
• Manufacturing involves interrelated activities that include
product design and documentation, material selection,
process planning, production, quality assurance,
management and marketing of products
 Definition of Advanced Manufacturing

• Advanced manufacturing is defined as manufacturing that builds on and

encompasses the use of science, engineering, and information
technologies, along with high-precision tools and methods integrated
with a high-performance workforce and innovative business or
organizational models, to improve existing or create entirely new
materials, products, and processes
• Advanced manufacturing deals with sophisticated, yet simple to operate
and cost-effective technologies that are capable of producing geometrically
simple and light-weight products offering comparatively higher levels of
functionality, reproducibility, environmental compatibility and durability than
similar products developed using conventional manufacturing
 Advanced Manufacturing
– Industrial Challenges –

• Zero defects manufacturing processes

• Flexibility, adaptability and process scalability
• Weight reduction
• Energy efficiency, waste reduction and sustainability
• Cost reduction
• Advanced automation
• Man-machine collaboration
• Environmental safety and health hazards
• Value chain integration
• Time to market reduction
• Periodic customer feedback and timely incorporation of significant product features
• Total quality management, operations management and risk management
 Advanced Manufacturing
Process Technologies
• Computer technologies (e.g., CAD, CAE, CAM)
• High Performance Computing (HPC) for modeling, simulation and analysis
• Rapid prototyping (additive manufacturing)
• High Precision technologies
• Information technologies
• Advanced robotics and other intelligent production systems
• Automation
• Control systems to monitor processes
• Sustainable and green processes and technologies
• New industrial platform technologies (e.g., composite materials)
• Ability to custom manufacture
• Ability to manufacture high or low volume (scalability)
• High rate of manufacturing
 Advanced Manufacturing
– Integrated Computational Materials Engineering –
 Recommended Text

• Al-Hassan, A. Y. “Science and Technology in Islam: Technology and applied sciences”

(UNESCO)
• Meri, J. W. “Medieval Islamic Civilization: An Encyclopedia” (Routledge)
• Al-Djazairi, S.E. “The Golden Age and Decline of Islamic Civilization” (MSBN Books)
• Ahmad Y. Al-Hassan, “Transfer of Islamic Technology to the West”
• Mohammed Abattouy, “Muslim Heritage in Mechanics and Technology”
• Ibn al-Razzaz al-Jazari, “The Book of Knowledge of Ingenious Mechanical Devices”
(Translated by Donald R. Hill)
• Ibn Khalaf Al-Muradi, “The Books of Secrets” (Translated by M. Lisa, M. Taddei, E. Zanon)
• Salim Al-Hassani, “The European Muslim Heritage and its Role in the Development of
Europe”
• SalimAl-Hassani, “Filling the Gap in the History of Pre-Modern Industry: 1000 Years of
Missing Islamic Industry”