Pöyry Energy

TWO(2) X 500MW
MONG DUONG 1 THERMAL POWER PLANT

APPROVED A
Approved without exception

APPROVED WITH COMMENTS AC

Approved Subject to Incorporation of comments
RETURNED FOR CORRECTION RT
Insufficient Information/ Detail
Resubmit for Approval
REJECTED RJ
Complete redesign required
RECEIVED FOR INFORMATION I
Returned without comments
RECEIVED FOR INFORMATION IC
Returned with comments
Note: Approval or comments does not relieve the Contractor of
any obligations covered under contract

Engineer: Sudin De
Discipline: Senior Mec Engineer
01-Oct-12
Date:

FOR CONSTRUCTION

0 Sep.18. 2012 Issue for Construction H.O.HONG H.O.HONG M.G.KIM

B Aug.10. 2012 Issue for Approval H.O.HONG H.O.HONG M.G.KIM
A Jul.04. 2012 Issue for Approval H.O.HONG H.O.HONG M.G.KIM
REV. DATE DESCRIPTION DSGN CHKD APPD

PROJECT :

TWO(2) x 500 MW MONG DUONG 1 THERMAL POWER PLANT

EMPLOYER :

CONSULTANT :

CONTRACTOR :

DESIGNED BY DATE TITLE :

H.O.HONG Jul.04.2012 INSPECTION & TEST PLAN

CHECKED BY DATE FOR
FIELD ERECTION TANK
H.O.HONG Jul.04.2012
APPROVED BY DATE PROJECT NUMBER DOCUMENT NUMBER REV.

M.G.KIM Jul.04.2012 ADB/MD1-TPIP/EPC150911 MD1-0-T-030-05-00070 0

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT
INSPECTION AND TEST PLAN FOR FIELD ERECTION TANK REV. 0

TABLE OF CONTENTS

1.0 MATERIAL VERIFICATION

2.0 REVIEW WPS/PQR/WELDER QUALIFICATION RECORD

3.0 CHECK THE FOUNDATION BEDDING

4.0 CHECK THE FOUNDATION

5.0 BOTTOM PLATE

6.0 SHELL PALTE

7.0 DIMENSIONAL INSPECTION

8.0 ROOF PLATE

9.0 NOZZLE, MANHOLE AND OTHER OPENING CONNECTION

10 ATTACHMENT AND INTERNAL PIPING

11 HYDROSTATIC TEST

12 CLEANING/PAINTING

13 FINAL INSPECTION

14 ATTACHMENT

# 1 INSPECTION REPORT FOR FOUNDATION LEVEL CHECK

# 2 INSPECTION REPORT FOR FIELD ERECTION TANK
# 3 WELDING INSPECTION RECORD
# 4 WELDING JOINT NUMBER SKETCH FOR FIELD TANK
# 5 VACUUM TEST REPORT
# 6 AIR SOAP BUBBLE TEST REPORT FOR REINFORCING
PADS
# 7 WATER FILLING AND SETTLEMENT CHECK REPORT
# 8 DAILY INSPECTION REPORT FOR PAINTING
# 9 GENERAL CHECK REPORT
# 10 PUNCH LIST
HYUNDAI ENG. & CONST. CO., LTD.

DISCIPLINE : Mechanical
ITP No. ITP-M-103
INSPECTION & TEST PLAN DESCRIPTION OF WORK :
Rev. No. 0
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT PAGE 1 OF 2
Field Erection Tank
DATE Sep. 18. 2012

REFERENCES INSPECTION INVOLVEMENT

REPORTING
NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. REMARK
FORMAT SUBCON HDEC EMPLOYER
CODE & STANDARDS)

1 Material Verification(Including Material Test Material Spec. ITP-M-103-02 W R R

Certificate with Transfer Heat Number)

2 Review WPS/PQR/Welder Qualification Record ASME IX R R R

3 Check the Foundation Bedding API 650 / ERQ 4.14 ITP-M-103-01 W W S

- Levelness of Bituminous soling, Sand soling etc.

4 Check the Foundation API 650 / ERQ 4.14 ITP-M-103-01 W W W

- Location, Elevation & Levelness

5 Bottom Plate(Incl. Shell to Bottom Joint) API 650 / ERQ 4.14

1) Welding Inspection(Including Fit-up, Thickness, ITP-M-103-03 W W S
Edge preparation, Pitting corrosion)
2) Position and Dimension ITP-M-103-09 W W S
3) NDE, If required NDE REPORT W R R
4) Vacuum Test ITP-M-103-05 W W S

6 Shell Plate API 650 / ERQ 4.14

1) Welding Inspection(Including Fit-up, Thickness, ITP-M-103-03 W W S
Edge preparation, Pitting corrosion)
2) Peaking and Banding ITP-M-103-09 W W S
3) NDE NDE REPORT W R R

LEGEND H : HOLD POINT PREPARED BY REVIEWED BY APPROVED BY

W : WITNESS POINT
R : DOC. REVIEW H. O. HONG H. O. HONG M. G. KIM
S : SURVEILLANCE HDEC QA/QC HDEC QA/QC HDEC QA/QC
HYUNDAI ENG. & CONST. CO., LTD.

DISCIPLINE : Mechanical
ITP No. ITP-M-103
INSPECTION & TEST PLAN DESCRIPTION OF WORK :
Rev. No. 0
WO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT PAGE 2 OF 2
Field Erection Tank
DATE Sep. 18. 2012

REFERENCES INSPECTION INVOLVEMENT

REPORTING
NO. DESCRIPTION OF INSPECTION / TEST (PROCEDURE, SPEC. REMARK
FORMAT
CODE & STANDARDS) SUBCON HDEC EMPLOYER

7 Dimensional Inspection API 650 / ERQ 4.14 ITP-M-103-02 W W W

1) Plumbness
2) Roundness

8 Roof Plate API 650 / ERQ 4.14

1) Welding Inspection ITP-M-103-03 W W S
2) NDE, If required NDE REPORT W R R
3) Leak Test(Vacuum or Air Test) ITP-M-103-05/06 W W S

9 Nozzle, Manhole and Other Opening Connection API 650 / ERQ 4.14
1) Welding Inspection ITP-M-103-03 W W S
2) Dimensional Inspection ITP-M-103-02 W W S
3) Air Soap Bubble Test for Reinforcement ITP-M-103-06 W W S
4) NDE, If required NDE REPORT W R R

10 Attachment and Internal Piping API 650 / ERQ 4.14

1) Welding Inspection ITP-M-103-03 W W S
2) NDE, If required NDE REPORT W R R

11 Hydrostatic Test API 650 / ERQ 4.14 ITP-M-103-07 H H W

- Water filling and Settlement Check for Foundation

12 Cleaning/ Painting Painting Spec. MD1-0-M- ITP-M-103-08 W W S

100-02-00001 Clause. 6.4
13 Final Inspection(Including Stair, Roof top handrail, API 650 / ERQ 4.14 ITP-M-103-09 H W W
Toe guard)

LEGEND H : HOLD POINT W : WITNESS POINT R: DOCUMENT REVIEW S : SURVEILLANCE

HYUNDAI ENG. & CONST. CO., LTD.

INSPECTION REPORT FOR FOUNDATON LEVEL CHECK

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG. NO. :

TANK TAG NO. : SYSTEM :

POINT NO. ELEVATION REMARKS POINT NO. ELEVATION REMARKS

LOCATION OF CHECK POINTS REMARKS

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-M-103-01

HYUNDAI ENG. & CONST. CO., LTD.

INSPECTION REPORT FOR FIELD ERECTION TANK

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG. NO. :

TANK TAG NO. : SYSTEM :

MATERIAL VERIFICATION :

DIMENSIONAL CHECK

ITEM POINT REQUIRED DEVIATION POINT REQUIRED DEVIATION

0 180
ROUNDNESS
90 270

0 180
PLUMBNESS
90 270

NOZZLE
ITEM ELEVATION AZIMUTH NOZZLE NO. ELEVATION AZIMUTH
NO.

MANHOLE

NOZZLE

REMARK :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-M-103-02

HYUNDAI ENG. & CONST. CO., LTD.

WELDING INSPECTION RECORD

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

Tank Name : Drawing No :

Tank Tag No (KKS No) : System :

Dia. Thick Welding Visual NDE

Joint No. Welder No. PWHT REMARK
(㎜) ness. Date Report No.
Fit-up Final Kind Result
No.

SUBCONTRACTOR CONTRACTOR EMPLOYER

SIGN

DATE

FORM NO. ITP-M-103-03

HYUNDAI ENG. & CONST. CO., LTD.

WELDING JOINT NUMBER SKETCH FOR FIELD TANK

(SAMPLING)
TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

FORM NO. ITP-M-103-04

HYUNDAI ENG. & CONST. CO., LTD.

VACUUM TEST REPORT

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG. NO. :

TANK TAG NO. : SYSTEM :

TEST PRESSURE :

TEST RESULT : DATE OF TEST :

SKETCH OF TEST BOUNDARY :

REMARK :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-M-103-05

HYUNDAI ENG. & CONST. CO., LTD.

AIR SOAP BUBBLE TEST REPORT FOR REINFORCING PADS

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG. NO. :

TANK TAG NO. : SYSTEM :

TEST PRESSURE :

HOLDING TIME : DATE OF TEST :

NOZZLE
SIZE RESULT NOZZLE SIZE RESULT
NO.

REMARK :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :
FORM NO. ITP-M-103-06
HYUNDAI ENG. & CONST. CO., LTD.

WATER FILLING AND SETTLEMENT CHECK REPORT

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG. NO :

TANK TAG NO. : SYSTEM :

# Settlement Check

Check Time Water Filling Holding Settlement Point(Tank EL +1000) Remark

(Water Filling) Time Time 1 2 3 4
Initial

25%

50%
75%

100%

Holding(24 Hours)

After discharge
# The sketch of Bench Mark

1 Shell Plate
North
EL.+1000

4 Bottom Plate
2

REMARK :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :
FORM NO. ITP-M-103-07
HYUNDAI ENG. & CONST. CO., LTD.

DAILY INSPECTION REPORT FOR PAINTING

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG. NO. :

TANK TAG NO : SYSTEM :

RESULT
NO. CHECK ITEM REMARK
ACC N/A REJ

Verification of Material
1 -Manufacturer: ________________________________
-Batch Code No.: _______________________________

Weather Condition
-Relative Humidity :
2
-Temperature(°C): Air : Steel:
-Dew Point:

3 Preparation of Metal surface : SA 2½(SSPC level 10)

Cumulative Dry Film Thickness (minimum actual DFT)

NOs of Coat :
st
1 Coat: _______________ Date:________________
4 nd
2 Coat:_______________ Date:________________
rd
3 Coat:_______________ Date:________________
Final coat:_____________ Date:________________

5 Surface Condition of Paint

REMARK :

SIGNATURE DATE
SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-M-103-08

HYUNDAI ENG. & CONST. CO., LTD.

GENERAL CHECK REPORT

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

TANK NAME : DWG NO. :

TANK TAG NO. : SYSTEM :

SKETCH :

REMARK :

SIGNATURE DATE

SUBCONTRACTOR :

CONTRACTOR :

EMPLOYER :

FORM NO. ITP-M-103-09

 PUNCH LIST
Page : of

Category Legend A : To be cleared prior to commissioning

TANK Name : TANK Tag No.(KKS No.) : Area/ Unit :
B : To be cleared After commissioning

Item Raised Issue Category Draw ing Action Closed Verified By

HYUNDAI ENG. & CONST. CO., LTD.

Description Remarks
No By Date A/B No./Location By Date HDEC Employer
PUNCH LIST

TWO(2) X 500MW MONG DUONG 1 THERMAL POWER PLANT

FORM NO. ITP-M-103-010