REFINING MAJOR PROJECTS GENERAL MANAGEMENT

PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-

SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 1 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

CETHK PDVSA PDVSA

ISSUE PURPOSE / DESCRIPTION OF TOTAL
REV. DATE PREP’D/CHK’D CHECKED APPROVED
CHANGE PAGES
/APR’D BY BY BY

A OCT. 22 FIRST ISSUE 43 O.V./Z.F./C.Q. K.B P.I.

CETHK PDVSA CHECKED BY PDVSA APPROVED BY

PREPARED BY: ORLANDO VELASQUEZ

CHECKED BY: ZHANG FURONG SIGNATURE SIGNATURE

APPROVED BY: CHEN QI

NAME: KELVIN BRITO NAME: PEDRO INFANTE
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 2 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

RPLC DEEP CONVERSION PROJECT

EQUIPMENT FOUNDATION CALCULATION REPORT

U-00
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 3 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

Contents

1 OBJECTIVE 4
2 SCOPE 4
3 APPLICABLE CODES AND STANDARDS. 4
4 QUALITY OF MATERIALS. 5
5 GEOTECHNICAL PARAMETER. 5
6 REQUESTS 6
7 DESIGN REQUIREMENTS 7
8 CALCULATION METHODOLOGY USED. 7
9 ANNEXES 7
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 4 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

1 OBJECTIVE
Present the calculations corresponding to the design of the foundations for the residual pumps
foreseen in the project "ENGINEERING OF THE VDU INTERCONNECTION OF THE DEEP
CONVERSION PROJECT OF THE PUERTO LA CRUZ REFINERY", located in the Refinery of
Puerto La Cruz.

2 SCOPE
It contemplates the minimum requirements necessary for the calculations related to the activities
of the civil discipline involved in the design of the foundations corresponding to the RPLC residual
pumps, of the project "ENGINEERING OF THE INTERCONNECTION OF VDU OF THE DEEP
CONVERSION PROJECT OF THE PUERTO LA CRUZ REFINERY”. The following calculations
are developed in this document:
Foundation for the RPLC residual pumps.

3 APPLICABLE CODES AND STANDARDS.

The works must be carried out in accordance with the most recent editions of the Standards,
Codes, Construction Specifications and modern construction practices.

COVENIN-MINDUR.
• 1753-06 Reinforced Concrete Structure for Buildings. Analysis and design.
• 1756-1:2001 Earthquake Resistant Buildings. Part 1. Requirements.
• 1756-1:2001 Earthquake Resistant Buildings. Part 1. Requirements.
• 2002-88 Criteria and Minimum Actions for the Building Project.
PDVSA.
• JA-251-ORT Concrete Structure. Design.
• A-251 Underground Concrete Design.
• JA-251 Reinforced Concrete Structure – Design.
• JA-252 Design of Foundations.
• JA-222 Seismore-Resistant Design Of Containers And Structures
• L-STC-001 Procedure for Concrete Design.
• L-STC-002 Procedure for the Design of Foundations.

4 QUALITY OF MATERIALS.
The materials to be used in the civil works of the project must meet the following characteristics:
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
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PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 5 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

• Concrete in foundations f´c = 250 kg/cm2.

• Structural Reinforcement Steel: Fy= 4200 Kg/cm2.
• Chopped Stone Maximum Size 1”.

5 GEOTECHNICAL PARAMETER.
The information referred to in this document, corresponding to the soil parameters, was obtained
from document No. 3006-500A-DC302102 "GEOTECHNICAL INVESTIGATION REPORT U52,
MACOTAL MAIN SUBSTATION AREA", prepared by the company VONE CONSORTIUM in
2013.
Table No.1 summarizes the most relevant parameters determined for the soil.

Table 1. Properties and geotechnical parameters for direct foundations

NBH-07
Prof (m) Ύ (ton/m3) ᶲ(°) Cu (kg/cm2) E(kg/cm2)
00-0.5 1,9 - 1,85 342
0.5-2.00 1,9 - 0,75 348
Source: Document No. 3006-500A-DC302102

From the analyzes carried out for different foundation widths, table No. 2 is presented, with the
results of the load capacity analysis and estimated settlements.

Table 2. Estimated allowable capacity

ESTIMATED ALLOWABLE CAPACITY
B (m) L/B= 2
q allow (kgr/cm2)
Bearing Cap. Settlem Cap
3 3.15 8.78
B= ancho de la fundación; L= largo de la fundación.

Source: Document No. 3006-500A-DC302102

 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 6 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

In UNIT VDU, specially in BOREHOLE NH7 representing ZONE 1 is recommended to improve soil
conditions by replacing at least from G.L. (-2.00m) to G.L. (-3.00m) according to section 8.6
Special Considerations for Shallow Foundations (No. 3006-500A-DC302102).

Source: Document No. 3006-500A-DC302102 (ANNEX 6)

5.1.1 Earthquake resistant considerations

For the design of the foundation slab of the residual pump, the seismic-resistant considerations of
the PDVSA standard J|A-222 Seismore-Resistant Design Of Containers And Structures, chapter 6
and 9, in which it is established that for the area referring to the Puerto La Cruz Refinery, where the
pump will be located, the following information is available:
• Risk level: B (Table 4.1)
• a* = 60 cm/ s 2
(Figure 6.1)
• Ύ = 3,75 (Figure 6.2)
• Probability of annual exceedance of the seismic movement p1= 0,002 (Table 4.1)

6 REQUESTS

6.1.1 Permanent loads:

It consists of the self weight of the packages and the self weight of the foundation.
According to the update of the information provided by PDVSA and the mechanical department
regarding the packages of the residual pumps, there will be three pumps with a separation, one
from the other, of 3.0 meters, so it was handled creating a slab for each. The total weight of the
pump motor is 7.5 ton.
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 7 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

7 DESIGN REQUIREMENTS

7.1.1 Dimensions and weights of the pumps:

The model of the pump to be used is the Warren Pumps Jaguar 2200 Series model J60X, its
measurements are as follows:
• Width: 0.69m
• Length: 3.53 m
• Height: 0.77m
• Weight: 7.5 ton.

8 CALCULATION METHODOLOGY USED.

For the design of the standard foundations for the residual pumps, the structural calculation
program SAFE V2014 was used, which performs the calculation of a foundation slab for a static
equipment that applies a distributed load in the area of the slab, which adjusts the behavior of
these pieces of equipment in particular. See Annex B.
The considerations used in the program are the following:
• 4.00m x 2.00m x 0.75m thick foundation slab (for 7.5 ton unit)
Note: The foundation will be adopted with a thickness of 0.60m, protruding from the asphalt
coating by 0.20m

9 ANNEXES

9.1.1 Annexes A: pump catalog

9.1.2 Annexes B: RPLC Asphalt foundation design

9.1.3 Annexes 2: Calculation Sap 2000 v22- RPLC Asphalt foundation

 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 8 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

ANNEXES A

PUMP CATALOG
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PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
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TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 10 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 11 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 12 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 13 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 14 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

ANNEXES B

RPLC ASPHALT FOUNDATION DESIGN

 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
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PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
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TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 15 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.2 Foundation slab design

Pre-sizing of the foundation block

foundation weight Wf = n * Weq

n = 1,5
Wf = 1,5 * 7.5 = 11.25 t
Minimum foundation thickness Hf (min) = Wf / B*L*c = 0.75 m Ok

Loads
foundation weight Wf = 4.00 x 1.50 x 0,6 x 2,5 = 9t
equipment weight W eq = 7.5 t _________________
W t = 16.5 t

Seismic loads (According to PDVSA No.JA-221, chap. 6 and 9)

Structure location: PLC, Edo. Anzoategui

2
a* = 60 cm/s Figure 6.1
 = 3,75 Figure 6.2
Degree of Risk = B Table 4.1

Probability of annual exceedance of the design seismic movement

p1 = 0,002 Table 4.1

Maximum horizontal ground acceleration

. -1/
a = a* ( -ln (1 - p1) )
2
a = 314,60 cm/s
Ao = a/g
2
g = 981 cm/s
Ao = 0,321
Fxu = Ao * Weq = 0,321 * 7.5 = 2.41t (last state)

Foundation Properties
B = 1.50 m ; L = 4.00 m ; H = 0.75 m
Area A = 6.00 m2

Figure 1. Reinforcing steel

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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

Figure 2. Reinforcing steel

 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
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UNIT: (U-00) CETHK DOC. No.
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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 18 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

ANNEXES C

CALCULATION SAFE V2014- RESIDUAL PUMPS FOUNDATION

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PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.3 Foundation slab design

Data entry to the program

9.3.1 Material Property Data

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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.3.2 Slab Property Data

9.3.3 Soil Subrade Property Data

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PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
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PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
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TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
DISCIPLINE: CIVIL
TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
PAGE 22 OF 26
FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.3.4 Load Information

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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK
 REFINING MAJOR PROJECTS GENERAL MANAGEMENT
PROJECT: RPLC DEEP CONVERSION PDVSA DOC. No. 3006-
SUBPROJECT: GENERAL 466D-DM104002
UNIT: (U-00) CETHK DOC. No.
AREA: OTHER AREAS PAL580-INM-PLA-107
PHASE: DETAILED ENGINEERING REV. A DATE: 09-08-22
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TITLE: CALCULATION REPORT FOR RPLC ASPHALT PUMP
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PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.3.5 Geometry
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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.3.6 Punching Shear Design 0.0154 <1.00 OK!!

9.3.7 Soil Pressure Diagram 0.421kg/cm2 < 0.75 kg/cm2 (from Table 1) OK!!
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FOUNDATIONS
PDVSA PROJECT No.: 3006; CETHK JOB CODE: CETHK

9.3.8 Slab Design

Top and Botton Reinforcement Ø ½” @ 30 cm