Re E92003 - Europa - 2021 08 11 PDF

RE-E
92003/2021-08-11
Replaces: 06.2018
Axial piston variable pump

A4VG series 32
Europe
▶ High-pressure pump for applications in closed circuits
▶ Size 28 to 125
▶ Nominal pressure 400 bar
▶ Maximum pressure 450 bar
▶ Closed circuit
Features Contents
▶ Integrated auxiliary pump for boost and pilot oil supply Type code 2
▶ Flow direction changes when the swashplate is moved Hydraulic fluids 6
Working pressure range 8
through the neutral position
Technical data 10
▶ High-pressure relief valves with integrated boost function NV – Version without control module 13
▶ With adjustable pressure cut-off as standard HD – Proportional control, hydraulic, pilot-pressure related 14
▶ Boost-pressure relief valve HW – Proportional control, hydraulic, mechanical servo 16
DA – Automatic control, speed related 18
▶ Through drive for mounting of further pumps up to
DG – Hydraulic control, direct operated 21
same size EP – Proportional control, electric 22
▶ Large variety of controls EZ – Two-point control, electric 24
▶ Swashplate design ET – Electric control, direct operated 25
BT – BODAS electronic control 27
Dimensions, size 28 29
Dimensions, through drive 65
Overview of mounting options 75
Combination pumps A4VG + A4VG 76
High-pressure relief valves 77
Pressure cut-off 78
Mechanical stroke limiter 79
Stroking chamber pressure port X3 and X4 80
Measuring ports MA, MB, MH 81
Filtration 82
Connector for solenoids 87
Rotary inch valve 88
Installation dimensions for coupling assembly 89
Installation instructions 90
Project planning notes 93
Safety instructions 94
RE-E 92003/2021-08-11, Bosch Rexroth AG

2 A4VG series 32 | Axial piston variable pump
Type code
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
Axial piston unit

01 Swashplate design, variable, nominal pressure 400 bar, maximum pressure 450 bar A4V
Operating mode
02 Pump, closed circuit G
Size (NG)
03 Geometric displacement, see "Technical data" on page 10 28 40 56 71 90 125
Control device 28 40 56 71 90 125

04 Without control module ● ● ● ● ● ● NV
Proportional control pilot-pressure related, with inlet filtration in P 1)
● ● ● ● ● ● HD3
hydraulic mechanical servo ● ● ● ● ● ● HW
Automatic control, speed related U = 12 V ● ● ● ● ● ● DA1
U = 24 V ● ● ● ● ● ● DA2
Hydraulic control, direct operated ● ● ● ● ● ● DG
Proportional control with proportional solenoid with U = 12 V ● ● ● ● ● ● EP3
electric inlet filtration in P1) U = 24 V ● ● ● ● ● ● EP4
Two-point control, electric with switching solenoid U = 12 V ● ● ● ● ● ● EZ1
U = 24 V ● ● ● ● ● ● EZ2
Electric control, direct operated U = 12 V ● ● ‒ ‒ ‒ ‒ ET3
two pressure reducing valves (FTDRE) U = 24 V ● ● ‒ ‒ ‒ ‒ ET4
Electric control, direct operated U = 12 V ‒ ‒ ‒ ‒ ‒ ● ET7
two pressure reducing valves (DRE5) U = 24 V ‒ ‒ ‒ ‒ ‒ ● ET8
BODAS electronic control 2)
U = 12 V ● ● ‒ ‒ ‒ ● BT1
U = 24 V ● ● ‒ ‒ ‒ ● BT2
Pressure cut-off 28 40 56 71 90 125

05 Without pressure cut-off3) ● ● ‒ ‒ ‒ ●
Pressure cut-off ● ● ● ● ● ● D
Neutral position switch 28 40 56 71 90 125

06 Without neutral position switch (without code) ● ● ● ● ● ●
Neutral position switch (only for HW control) ● ● ● ● ● ● L
Mechanical stroke limiter 28 40 56 71 90 125

07 Without mechanical stroke limiter (without code) ● ● ● ● ● ●
Mechanical stroke limiter, externally adjustable ● ● ● ● ● ● M
Stroking chamber pressure port 28 40 56 71 90 125

08 Without stroking chamber pressure port X3, X4 (without code) ● ● ● ● ● ●
Stroking chamber pressure port X3, X4 ● ● ● ● ● ● T
● = Available ○ = On request – = Not available = Preferred program
1) Sizes 28 to 71 are designed with inlet filtration in P and X1/X2 3) Version not available for all port plate variants, please contact us.
2) The BT control is only permissible in combination with port plate
22 or 30, see position 15 "Port thread: Metric with O-ring seal
following ISO 6149".
Bosch Rexroth AG, RE-E 92003/2021-08-11

Axial piston variable pump | A4VG series 32 3
Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
DA control valve NV HD HW DG DA EP EZ ET BT
09 Without DA control valve ● ● ● ● ‒ ● ● ● ● 1
DA control valve, fixed setting ‒ ● ● ● ● ● ‒ ‒ ‒ 2
DA control valve, mechanically adjustable, direction of actuation, clockwise ‒ ● ● ● ● ● ‒ ‒ ‒ 3R
with position lever direction of actuation,
‒ ● ● ● ● ● ‒ ‒ ‒ 3L
counter-clockwise
DA control valve, fixed setting, ports for pilot control device ‒ ● ● ‒ ● ● ‒ ‒ ‒ 7
DA control valve, fixed setting and hydraulic inch valve mounted,
‒ ‒ ‒ ‒ ● ‒ ‒ ‒ ‒ 8
control with hydraulic fluid, mineral oil-based
Series
10 Series 3, index 2 32
Direction of rotation 28 40 56 71 90 125

11 Viewed on drive shaft clockwise ● ● ● ● ● ● R
counter-clockwise ● ● ● ● ● ● L
Sealing material 28 40 56 71 90 125

12 NBR (nitrile rubber), shaft seal made of FKM (fluorocarbon rubber) ● ● ● ● ● ● N
Drive shaft 28 40 56 71 90 125

13 Splined shaft for single pump ● ● ● ● ● ● Z
DIN 5480 for combination pump – 1st pump – 4)
● ● ● ● ● A
Splined shaft for single pump ● ● ● ● ● ● S
ANSI B92.1a for combination pump – 1st pump – 5)
– 5)
● ● –5)
● T
only for combination pump – 2nd pump – ● – – ● – U
Mounting flange 28 40 56 71 90 125

14 SAE J744 2-hole ● ● ● – – – C
4-hole – – – – – – D
2+4-hole – – – ● ● ● F
Working port (port plate)

15 Port thread: Metric with profile sealing ring seal based on DIN 3852
Fastening thread at the SAE working port and through drive: Metric according to DIN 13 28 40 56 71 90 125
SAE working port A and B, top and bottom suction port S bottom – ● ● ● ● ● 02
SAE working port A and B, top and bottom suction port S at top – ● ● ○ ○ ○ 03
SAE working port A and B, same side right6) suction port S bottom ● – – – – –
10
SAE working port A and B, same side left6) suction port S bottom – – – ● ○ ●
SAE working port A and B, same side right6) suction port S at top – – – ○ ○ ○
13
SAE working port A and B, same side left6) suction port S at top ● – ● – – –
Port thread: Metric with O-ring seal based on ISO 6149
Fastening thread at the SAE working port and through drive: Metric according to DIN 13 28 40 56 71 90 125
SAE working port A and B, top and bottom suction port S bottom – ● – – – ● 22
SAE working port A and B, same side right6) suction port S bottom ● – – – – – 30
4) Standard for combination pump – 1st pump: Shaft Z

5) Standard for combination pump – 1st pump: Shaft S
6) Only possible without attachment filter

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
Boost pump 28 40 56 71 90 125

16 Without integrated boost pump without through drive ● ● ● ● ● ● N
with through drive ● ● ● ● ● ● K
Integrated boost pump with and without through drive ● ● ● ● ● ● F
Through drive7) 28 40 56 71 90 125

17 Without through drive, only for version N and F (position 16) ● ● ● ● ● ● 00
Flange SAE J744 Hub for splined shaft
82-2 (A) 5/8 in 9T 16/32DP8) ● ● ● ● ● ● 01
3/4 in 11T 16/32DP8) – ● ● ● – – 52
101-2 (B) 7/8 in 13T 16/32DP8) ● ● ● ● ● ● 02
1 in 15T 16/32DP8) ● ● ● ● ● ● 04
127-2 (C) 1 in 15T 16/32DP8) – ● – – – – 09
127-2 (C) 1 1/4 in 14T 12/24DP8) – – ● ● – –
07
127-2/4 (C) – – – – ● ●
152-2/4 (D) W35 2×30×16×9g9) – – – – ● – 73
1 3/4 in 13T 8/16DP8) – – – – – ● 69
High-pressure relief valve Setting range ∆pHD 28 40 56 71 90 125

18 High-pressure relief valve, pilot operated 100 … 420 bar with bypass – – – ● ● ● 1
High-pressure relief valve 250 … 420 bar without bypass ● ● ● – – – 3
direct operated, fixed setting with bypass ● ● ● – – – 5
100 … 250 bar without bypass ● ● ● – – – 4
with bypass ● ● ● – – – 6
Filtration boost circuit/external boost pressure supply 28 40 56 71 90 125

19 Filtration in the boost pump suction line ● ● ● ● ● ● S
Filtration in the boost pump pressure line
● ● ● ● ● ● D
Ports for external boost circuit filtration (Fe and Fa)
Attachment filter with cold start valve – ● ● ● ● ● F
Attachment filter with cold start valve and visual contamination indicator – ● ● ● ● ● P
Attachment filter with cold start valve and electric contamination indicator – ● ● ● ● ● B
External boost pressure supply (version without integrated boost pump – N00, K...) ● ● ● ● ● ● E
Swivel angle sensor 28 40 56 71 90 125

20 Without swivel angle sensor (without code) ● ● ● ● ● ●
10)
Electric swivel angle sensor mounted ○ ○ ○ ○ ○ ○ R
7) Specifications for version with integrated boost pump, please

contact us for version without boost pump
8) Hub for splined shaft according to ANSI B92.1a
(Splined shaft in accordance with SAE J744)

9) Hub for splined shaft according to DIN 5480
10) The swivel angle sensor is used to detect the swivel angle and thus
the displacement. For available options regarding the swivel angle

detection, please contact us.

Type code
01 02 03 04 05 06 07 08 09 10 11 12 13 14 15 16 17 18 19 20 21 22
A4V G D / 32 ‒ N
Connector for solenoids11) 28 40 56 71 90 125

21 Without connector (without code), only with purely hydraulic controls ● ● ● ● ● ●
DEUTSCH connector without suppressor diode ● ● ● ● ● ● P
molded, 2-pin with suppressor diode (only for EZ and DA) ● ● ● ● ● ● Q
Standard/special version
22 Standard version without code
Special version -S
Notice
▶ Note the project planning notes on page 93!
▶ In addition to the type code, please specify the
relevant technical data when placing your order.
▶ Please note that not all type code combinations are
available although the individual functions are marked
as being available.
11) Connectors for other electric components may deviate

Hydraulic fluids
Hydraulic fluids
The axial piston unit is designed for operation with Selection of hydraulic fluid
HLP mineral oil according to DIN 51524. Bosch Rexroth evaluates hydraulic fluids on the basis of the
Application instructions and requirements for hydraulic Fluid Rating according to the technical data sheet 90235.
fluid selection, behavior during operation as well as Hydraulic fluids with positive evaluation in the Fluid Rating
disposal and environmental protection should be taken are provided in the following technical data sheet:
from the following data sheets before the start of project ▶ 90245: Bosch Rexroth Fluid Rating List for Rexroth
planning: hydraulic components (pumps and motors)
▶ 90220: Hydraulic fluids based on mineral oils and
related hydrocarbons Selection of hydraulic fluid shall make sure that the
▶ 90221: Environmentally acceptable hydraulic fluids operating viscosity in the operating temperature range is
▶ 90222: Fire-resistant, water-free hydraulic fluids within the optimum range (νopt; see selection diagram).
(HFDR/HFDU)
▶ 90225: Limited technical data for operation with
water-free and water-containing fire-resistant hydraulic
fluids (HFDR, HFDU, HFAE, HFAS, HFB, HFC).
Viscosity and temperature of hydraulic fluids

Viscosity Shaft seal Temperature3) Remarks
Cold start νmax ≤ 1600 mm²/s NBR2) ϑSt ≥ −40 °C t ≤ 3 min, without load (p ≤ 50 bar), n ≤ 1000 rpm
FKM ϑSt ≥ −25 °C Permissible temperature difference between axial piston unit
and hydraulic fluid in the system maximum 25 K
Warm-up phase ν = 1600 … 400 mm²/s t ≤ 15min, p ≤ 0.7 × pnom and n ≤ 0.5 × nnom
Continuous ν = 400 … 10 mm²/s 1) NBR 2)
ϑ ≤ +85 °C Measured at port T
operation FKM ϑ ≤ +110 °C
νopt = 36 … 16 mm²/s Optimal operating viscosity and efficiency range
Short-term νmin = 10 … 7 mm²/s NBR 2)
ϑ ≤ +85 °C t ≤ 3 min, p ≤ 0.3 × pnom , measured at port T
operation FKM ϑ ≤ +110 °C
Notice
The maximum circuit temperature of +115 °C must not be
exceeded at the working ports A and B complying with
the permissible viscosity.
1) This corresponds, for example on the VG 46, to a temperature

range of +4 °C to +85 °C (see selection diagram)
2) Special version, please contact us
3) If the temperature at extreme operating parameters cannot be
adhered to, please contact us.

Hydraulic fluids
▼ Selection diagram
Maximum permissible viscosity on cold start

1600
Warm-up phase 1000
600
400
200
VG 68
VG 46
VG
VG 32
VG 2
Viscosity ν [mm2/s]
10
2
100
0
Continuous operation 60
40
36
νopt
20
16
10
Minimum permissible viscosity for short-term operation
7
−40 −25 −10 0 10 30 40 50 70 90 115
Temperature ϑ [°C]
Filtration of the hydraulic fluid

Finer filtration improves the cleanliness level of the
hydraulic fluid, which increases the service life of the axial
piston unit.
A cleanliness level of at least 20/18/15 is to be maintained
according to ISO 4406.
At a hydraulic fluid viscosity of less than 10 mm²/s
(e.g. due to high temperatures during short-term
operation), a cleanliness level of at least 19/17/14
according to ISO 4406 is required.
For example, a viscosity of 10 mm²/s corresponds to the
following temperatures with the following media:
▶ HLP 32 a temperature of 73 °C
▶ HLP 46 a temperature of 85 °C

Working pressure range
Pressure at working port A or B Definition

Nominal pressure pnom 400 bar The nominal pressure corresponds to the maximum design pressure.
Maximum pressure pmax 450 bar The maximum pressure corresponds to the maximum working pressure with-
Maximum single operating period 10 s in a single operating period. The sum of single operating periods must not
exceed the total operating period.
Total operating period 300 h
Minimum pressure (low-pressure side) 10 bar above Minimum pressure on the low-pressure side (A or B) required to prevent
case pressure damage to the axial piston unit.
Boost pressure setting must be higher depending on system.
Rate of pressure change RA max 9000 bar/s Maximum permissible speed of pressure build-up and reduction during
a pressure change across the entire pressure range.
Boost pump
Nominal pressure pSp nom 25 bar
Maximum pressure pSp max 40 bar
Pressure at suction port S (inlet)
Continuous pS min ≥0.8 bar absolute ν ≤ 30 mm2/s
Short-term, at a cold start ≥0.5 bar absolute t < 3 min
Maximum pressure pS max ≤5 bar absolute
Control pressure
Minimum control pressure pSt min Required control pressure pSt, to ensure the function of the control.
at n = 2000 rpm The required control pressure is dependent on rotational speed, working
Controls EP, HD, HW 20 bar above pressure and the spring assembly of the stroking piston.
case pressure
Controls DA, DG, EZ, ET 25 bar above
case pressure
Case pressure at port T
Continuous differential pressure ∆pT cont 2 bar Maximum, averaged differential pressure at the shaft seal (case to ambient
pressure)
Maximum differential pressure ∆pT max see diagram on Permissible differential pressure at the shaft seal (case to ambient pressure)
page 9
Pressure peaks pT peak 10 bar t < 0.1 s, maximum 1000 pressure peaks permissible

▼ Maximum pressure pmax up to 450 bar and total operating ▼ Pressure definition

period
Total operating t2
Single operating period t1 tn
period
Maximum pressure pmax
450 Nominal pressure pnom
Maximum pressure
400
Pressure p [bar]
Pressure p
300 h
300
Nominal pressure
200
100 Minimum pressure
0
100 Time t
Swivel angle а [%]
Notice
▼ Rate of pressure change RA max ▶ Working pressure range applies when using hydraulic
fluids based on mineral oils. Please contact us for
pnom values for other hydraulic fluids.
∆t ▶ In addition to the hydraulic fluid and the temperature,
the service life of the shaft seal is influenced by the
Pressure p
rotational speed of the axial piston unit and the case

∆p pressure.
▶ The service life of the shaft seal decreases with
increasing frequency of pressure peaks and increasing
mean differential pressure.
Time t ▶ The case pressure must be greater than the external
pressure (ambient pressure) at the shaft seal.
Total operating period = t1 + t2 + ... + tn
▼ Maximum differential pressure at the shaft seal
5
Differential pressure Δp [bar]
3
NG28
NG125 NG40
2
NG90 NG56
NG71
1
0
1000 2000 3000 4000 5000
Rotational speed n [rpm]

Technical data
Technical data
Size NG 28 40 56 71 90 125
Geometric displacement, per revolution
variable pump Vg max cm3 28 40 56 71 90 125
boost pump (at p = 20 bar) Vg Sp cm 3
6.1 8.6 11.6 19.6 19.6 28.3
Rotational speed1) maximum at Vg max nnom rpm 4250 4000 3600 3300 3050 2850
limited maximum2) nmax1 rpm 4500 4200 3900 3600 3300 3250
intermittent maximum3) nmax2 rpm 5000 5000 4500 4100 3800 3450
minimum nmin rpm 500 500 500 500 500 500
Flow at nnom and Vg max qv l/min 119 160 202 234 275 356
Power4) at nnom, Vg max and Δp = 400 bar P kW 79 107 134 156 183 238
Torque4) with Vg max and Δp = 400 bar M Nm 178 255 357 452 573 796
Δp = 100 bar M Nm 45 64 89 113 143 199
Rotary stiffness of drive shaft S c kNm/rad 31.4 69 80.8 98.8 158.1 218.3
T c kNm/rad – – 95 120.9 – 252.1
A c kNm/rad – 79.6 95.8 142.4 176.8 256.5
Z c kNm/rad 32.8 67.5 78.8 122.8 137 223.7
U c kNm/rad – 50.8 – – 107.6 –
Moment of inertia of the rotary group JTW kgm2 0.0022 0.0038 0.0066 0.0097 0.0149 0.0232
5)
Maximum angular acceleration α rad/s² 38000 30000 24000 21000 18000 14000
Case volume V l 0.9 1.1 1.5 1.3 1.5 2.1
6)
Weight (without through drive) approx. m kg 29 31 38 50 60 80
Notice Determination of the operating characteristics

▶ Theoretical values, without efficiency and tolerances; Vg × n × ηv
Flow qv = [l/min]
values rounded 1000
▶ Operation above the maximum values or below Vg × Δp
Torque M = [Nm]
the minimum values may result in a loss of function, 20 × π × ηhm
a reduced service life or in the destruction of the axial 2π×M×n qv × Δp
Power P = = [kW]
piston unit. Bosch Rexroth recommends testing the 60000 600 × ηt
loads by means of experiment or calculation /
Key
simulation and comparison with the permissible values.
Vg Displacement per revolution [cm3]
Δp Differential pressure [bar]
n Rotational speed [rpm]
ηv Volumetric efficiency
ηhm Hydraulic-mechanical efficiency
ηt Total efficiency (ηt = ηv × ηhm)
1) The values are applicable: 5) The data are valid for values between the minimum required and
– for the optimum viscosity range from νopt = 36 to 16 mm²/s maximum permissible rotational speed.
– for hydraulic fluid based on mineral oils (for HF hydraulic fluids, Valid for external excitation (e.g. diesel engine 2 to 8 times rotary
observe the technical data in 90225) frequency; cardan shaft twice the rotary frequency).
2) Valid at half corner power (e.g. at Vg max and pN/2) The limit value is only valid for a single pump.
3) Valid at ∆p = 70 to 150 bar or ∆p < 300 bar and t < 0.1 s The load capacity of the connection parts must be considered.
4) Without boost pump 6) Weight may vary by equipment.

Technical data
Permissible radial and axial loading of the drive shaft
▼ Splined shaft DIN 5480
Size NG 28 40 40 56 56 71 71
Drive shaft W25 W30 W35 W30 W35 W35 W40
Maximum radial force Fq Fq max N 3030 3608 3092 5051 4329 5489 4803
at distance a
a mm 17.5 17.5 20 17.5 20 20 22.5
(to the shaft collar)
a
Maximum axial force + Fax max N 1557 2120 2120 2910 2910 4242 4242
Fax +
–
− Fax max N 417 880 880 1490 1490 2758 2758
Size NG 90 90 125 125

Drive shaft W35 W45 W40 W45
Maximum radial force Fq Fq max N 6957 5411 8455 7516
at distance a a mm 20 25 22.5 25
a
Maximum axial force + Fax max N 4330 4330 6053 6053

Fax +
–
− Fax max N 2670 2670 3547 3547
▼ Splined shaft ANSI B92.1a
Size NG 28 40 40 56 56 71 71
Drive shaft in 1 1 1 1/4 1 1/4 1 3/8 1 1/4 1 3/8
Maximum radial force Fq Fq max N 2983 4261 3409 4772 4338 6050 5500
at distance a a mm 19 19 24 24 24 24 24
a
Maximum axial force + Fax max N 1557 2120 2120 2910 2910 4242 4242
Fax +
–
− Fax max N 417 880 880 1490 1490 2758 2758
Size NG 90 90 125 125

Drive shaft in 1 1/4 1 3/4 1 3/4 2
Maximum radial force Fq Fq max N 7670 5478 7609 6658
at distance a a mm 24 33.5 33.5 40
a
Maximum axial force + Fax max N 4330 4330 6053 6053

Fax +
–
− Fax max N 2670 2670 3547 3547
Notice
▶ The axial and radial loading generally influence the
bearing service life.
▶ Special requirements apply in the case of belt drive
and cardan shaft. Please contact us.

Technical data
Permissible input and through-drive torques

Size NG 28 40 56 71 90 125
Torque at Vg max and Δp = 400 bar 1)
M Nm 178 255 357 452 573 796
Max. input torque on drive shaft2)
DIN 5480 Z ME max Nm 352 522 522 912 912 1460
W25 W30 W30 W35 W35 W40
A ME max Nm – 912 912 1460 2190 2190
W35 W35 W40 W45 W45
ANSI B92.1a (SAE J744) S ME max Nm 314 602 602 602 1640 1640
in 1 1 1/4 1 1/4 1 1/4 1 3/4 1 3/4
T ME max Nm – – 970 970 – 2670
in – – 1 3/8 1 3/8 – 2
3)
U ME max Nm – 314 – – 602 –
in – 1 – – 1 1/4 –
4)
Maximum through-drive torque MD max Nm 231 314 521 660 822 1110
▼ Distribution of torques
M1 M2
ME
1st pump 2nd pump
M3
MD
Torque at 1st pump M1

Torque at 2nd pump M2
Torque at 3rd Pump M3
Input torque ME = M1 + M2 + M3
ME < ME max
Through-drive torque MD = M2 + M3
MD < MD max
1) Efficiency not considered

2) For drive shafts free of radial force
3) Shaft "U" is only permissible as a drive shaft for the 2nd pump in
a combination pump of the same size.
4) Note maximum input torque for shaft S!

NV – Version without control module
The mounting surface for the control module is machined

and sealed with the standard seal for control modules and
a cover plate. This version is ready for retrofitting to control
modules (HD, HW, EP, EZ). When used directly for "DA"
control and in combinations with "DA" control, the
appropriate adjustments must be made to the spring
assembly of the adjustment cylinder and control plate.
▼ Circuit diagram, standard version1)
R T1 T2 PS Fa Fa1 Fe FS MB B
X1 X2 G MH S MA A
1) Size 28 without port Fa1 and FS

HD – Proportional control, hydraulic, pilot-pressure related
The output flow of the pump is infinitely variable between Notice

0 and 100%, proportional to the difference in pilot pressure In the neutral position, the HD control module must be
applied to the two pilot signal ports (Y1 and Y2). unloaded to reservoir via the external pilot control device.
The pilot signal, coming from an external source, is a
pressure signal. Flow is negligible, as the pilot signal acts
only on the control spool of the control valve.
Y1 Y2
This control spool then directs control oil into and out of
the stroking cylinder to adjust pump displacement as
required. 2) 2)
A feedback lever connected to the stroking piston maintains
the pump flow for any given pilot signal within the control
range.
If the pump is also equipped with a DA control valve
(see page 18), automotive operation is possible for travel
drives.
pSt [bar]
18
16
14
12 X1 X2 G MH S MA A
10
8
6
4 ▼ Circuit diagram, version with DA control valve1)
2
0 Y1 Y2
1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0
Vg 2 Vg
Vg max 4 Vg max
6
8 R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B
10
12
14
16
18
pSt [bar]
Size 28 … 125
Start of control (Vg 0) pSt bar 6
End of control (Vg max) pSt bar 18
X1 X2 G MH S MA A
Key
Vg Displacement
Vg 0 Displacement in neutral position
Vg max Maximum displacement
pSt Pilot signal at port Y1, Y2

2) Only sizes 28 to 71 are designed with inlet filtration in X1/X2

Correlation of direction of rotation, control and flow direction

Direction of rotation Clockwise Counter-clockwise
Size 28 … 56 71 … 125 28 … 56 71 … 125
Pilot signal Y1 Y2 Y1 Y2 Y1 Y2 Y1 Y2
Control pressure X1 X2 X1 X2 X1 X2 X1 X2
Port plate Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
02 and 10 Working pressure MB MA MA MB MA MB MB MA
Port plate Flow direction B to A A to B A to B B to A A to B B to A B to A A to B
03 and 13 Working pressure MA MB MB MA MB MA MA MB
▼ Position of ports (example)
Port plate 10 Port plate 02

(Size 28) (Size 40 to 125)
B
MB
B
A
MA
A
View Z
Counter- X1 Z MA X1 Y1
Counter-
clockwise 1
clockwise
B
Clockwise Clockwise
X2 MB X2 Y2

HW – Proportional control, hydraulic, mechanical servo
The output flow of the pump is infinitely variable between Notice

0 and 100%, proportional to the swivel angle of the control ▶ Spring-centering enables the pump, depending on
lever. pressure and rotational speed, to move automatically
A feedback lever connected to the stroking piston maintains to the neutral position (Vg = 0) as soon as there is no
the pump flow for any given position of the control lever. longer any torque on the control lever of the HW
If the pump is also equipped with a DA control valve control module.
(see page 18), automotive operation is possible for travel ▶ As standard delivery, the control lever is oriented
drives. toward the through drive (see dimensions).
β [°] ▶ If necessary, the position of the lever can be changed.
40
35 NG90,125 The procedure is defined in the instruction manual.
30 ▶ The position of the control lever can deviate from the
25
20 installation drawing.
15
10
5 NG28, 40, 56, 71
Option: Neutral position switch
0
Vg 1.0 0.8 0.6 0.4 0.2 5 0 0.2 0.4 0.6 0.8 1.0 V The switch contact in the neutral position switch is closed
g
Vg max 10 Vg max when the control lever on the HW control module is in its
15
neutral position. The switch opens when the control lever
20
25 is moved out of the central position in either direction.
30 Thus, the neutral position switch provides a monitoring
35
40 function for drive units that require the control lever at the
β [°] HW control module to be in the neutral position during
certain operating conditions (e.g. starting diesel engine).
Size 28 … 71 90 … 125
Start of control (Vg 0) β ±3° ±3° Technical data
End of control (Vg max) β ±32° ±34.5° Load capacity 20 A (continuous), without switching op-
erations
Rotational limiter control lever β ±38° ±38°
(internal) Switching capacity 15 A / 32 V (resistive load)
4 A / 32 V (inductive load)
The maximum required torque at the control lever is
Connector version DEUTSCH DT04-2P-EP04
170 Ncm. To prevent damage to the HW control module, (mating connector, see page 87)
a positive mechanical stop of 36.5°±1 must be provided for
the HW control lever on the customer side.
Key
Vg Displacement
Vg 0 Displacement in neutral position
Vg max Maximum displacement
β Swivel angle at the control lever
X1 X2 G MH S MA A

Circuit diagram, version with DA control valve and neutral position switch1)
X1 X2 G MH S MA A

Size 28 … 56 71 … 125 28 … 56 71 … 125
Lever direction2) ccw cw ccw cw ccw cw ccw cw

(Size 28) (Size 40 to 125)
B
B MB
A
MA
A
View Z
X1 Z MA X1
Counter-clockwise Counter-clockwise
ccw ccw
cw cw
Clockwise Clockwise
X2 MB X2
Neutral position switch Neutral position switch

2) ccw = counter-clockwise,
cw = clockwise

DA – Automatic control, speed related
The DA closed loop control is an engine speed-dependent Notice

system for travel drives. The built-in DA control valve DA closed loop control is only suitable for certain types of
generates a pilot pressure that is proportional to pump travel drive systems and requires review of the motor and
drive speed (of the motor). This pilot pressure is directed vehicle parameters to ensure that the pump is used
to the stroking cylinder of the pump by an correctly and that machine operation is safe and efficient.
electromagnetically actuated 4/3-way directional valve. We recommend that all DA applications be reviewed by
The pump displacement is infinitely variable in each flow a Bosch Rexroth application engineer.
direction and is influenced by both pump drive speed and
system pressure. The flow direction (i.e. machine moving Technical data, switching solenoid DA1 DA2
forward or backward) is determined by either solenoid Voltage 12 V (±20%) 24 V (±20%)
a or b being activated. Neutral position Vg = 0 de-energized de-energized
Increasing the pump drive speed generates a higher pilot Position Vg max current current
switched on switched on
pressure from the DA control valve, with a subsequent
Nominal resistance (at 20 °C) 5.5 Ω 21.7 Ω
increase in pump flow.
Nominal power 26.2 W 26.5 W
Depending on the selected operating characteristics of
Minimum required active current 1.32 A 0.67 A
the pump, increasing the system pressure (i.e. machine
Duty cycle 100% 100%
load) causes the pump to swivel back towards a smaller
Type of protection: see connector version page 87
displacement. An overload protection for the engine
(against stalling) is achieved by combining this
pressure-dependent reduction in pump stroke with a
reduction in pilot pressure as the engine speed drops. Port plate 10 Port plate 02
Any additional power requirement, e.g. for hydraulic (Size 28) (Size 40 to 125)
B
functions from attachments, could cause the engine
rotational speed to drop further. This will cause a further MB
B
reduction in pilot pressure and thus of the pump
displacement. Automatic power distribution and full A
MA
exploitation of the available power are achieved in this A
way, both for the travel drive and for the implement Switching solenoid a Z View Z Switching solenoid a
hydraulics, with priority given to the implement X1 MA X1
Counter- Counter- B
hydraulics.
clockwise clockwise
Various override options are available for DA control
function to allow controlled operation of the implement
Clockwise Clockwise
hydraulics with high rotational speeds at reduced travel
speed. X2 MB X2
The DA control valve can also be used in pumps with EP, Switching solenoid b Switching solenoid b
DG, HW and HD control modules to protect the
combustion engine against overload.
Size 28 … 56 71 … 125 28 … 56 71 … 125
Actuation of switching solenoid a b a b a b a b

DA..2 − DA control valve, fixed setting DA..3 − DA control valve, mechanically adjustable with
Pilot pressure is generated in relation to drive speed. position lever
Pilot pressure is generated in relation to drive speed.
▼ Circuit diagram DA control valve, fixed setting, DA1D2/DA2D21) Any reduction of pilot pressure possible, independently of
drive speed, through mechanical actuation of the position
b a lever (inch function).
R T1 T2 PS Fa Fa1 Fe FS MB B The maximum permissible actuation torque at the position
lever is Mmax = 4 Nm.
In the standard version, the position lever is configured for
control module, see dimensions.
The maximum angle of rotation is 70°.
DA..3R
Direction of actuation of the position lever: clockwise
X1 X2 G MH S MA A DA..3L
Direction of actuation of the position lever: counter-
clockwise
▼ Circuit diagram DA1D3/DA2D31)
b a
X1 X2 G MH S MA A

DA..7 − DA control valve, fixed setting, ports for pilot DA..8 − DA control valve, fixed setting and hydraulic inch
control device as inch valve valve mounted
Any reduction of the pilot pressure possible, independent Only for pumps with DA control module
of the drive speed is achieved by the mechanical actuation ▶ Version with throttle valve size 28, 40, 56, 71
of the pilot control device. ▶ Version with pressure reducing valve size 90, 125
The pilot control device is installed separately from the Permits reduction of the pilot pressure, independently of
pump (for example in the driver’s cabin) and connected to the drive speed, hydraulically controlled (port Z).
the pump by two hydraulic control lines via ports PS and Y. The hydraulic inch valve at port Z is controlled with mineral
A suitable pilot control device must be ordered separately oil-based hydraulic fluid.
and is not included in the scope of delivery. Maximum permissible pilot pressure at port Z: 80 bar
Notice: Rotary inch valves, see page 88.
▼ Circuit diagram DA1D8/DA2D8 with throttle valve1)
▼ Circuit diagram DA1D7/DA2D71)
Pilot control device Z
(not included in the scope of delivery)
b a
Y R T1 T2 PS Fa Fa1 Fe FS MB B
b a
X1 X2 G MH S MA A
X1 X2 G MH S MA A ▼ Circuit diagram DA1D8/DA2D8 with pressure reducing valve1)
b a
X1 X2 G MH S MA A

DG – Hydraulic control, direct operated
DG – Hydraulic control, direct operated
With the direct operated hydraulic control (DG), the output ▼ Circuit diagram, standard version1)
flow of the pump is controlled by a hydraulic control R T1 T2 PS Fa Fa1 Fe FS MB B

pressure, applied directly to the stroking piston through
either port X1 or X2.
Flow direction is determined by which control pressure
port is pressurized.
Pump displacement is infinitely variable and proportional to
the applied control pressure, but is also influenced by
system pressure and pump drive speed.
In order to use the optional built-in pressure cut-off, port PS
must be used for the selected control module as X1 X2 G MH S MA A
source of the control pressure X1 and X2 generated on the
customer side.
See page 78 for a functional description of the pressure ▼ Circuit diagram, version with DA control valve1)
cut-off. R T1 T2 PS Fa Fa1 Fe FS MB B
Maximum permissible control pressure: 40 bar
Use of the DG control requires a review of the engine and
vehicle parameters to ensure that the pump is set up
correctly. We recommend that all DG applications be
reviewed by a Bosch Rexroth application engineer.
If the pump is also equipped with a DA control valve
(see page 18), automotive operation is possible for travel
drives.
X1 X2 G MH S MA A

Size 28 … 56 71 … 125 28 … 56 71 … 125

EP – Proportional control, electric
The output flow of the pump is infinitely variable between 0 Technical data, EP3 EP4
and 100%, proportional to the electrical current supplied to proportional solenoid
solenoid a or b. Voltage 12 V (±20%) 24 V (±20%)
The electrical energy is converted into a force acting on the Control current
control spool. This control spool then directs control oil Start of control at Vg = 0 400 mA 200 mA
into and out of the stroking cylinder to adjust pump End of control at Vg max 1200 mA 600 mA
displacement as required. Current limit 1.54 A 0.77 A
A feedback lever connected to the stroking piston maintains Nominal resistance (at 20 °C) 5.5 Ω 22.7 Ω
the pump flow for any given current within the control Dither
range. Frequency 100 Hz 100 Hz
If the pump is also equipped with a DA control valve Minimum oscillation range1) 240 mA 120 mA
(see page 18), automotive operation is possible for Duty cycle 100% 100%
travel drives. Type of protection: see connector version page 87
Various BODAS controllers with application software and

I [mA] (Solenoid a)
amplifiers are available for controlling the proportional
1200 EP3
solenoids.
1000
800 Further information can also be found on the Internet at
600 EP4 www.boschrexroth.com/mobile-electronics
400
200
0 ▼ Circuit diagram, standard version2)
Vg 1.0 0.8 0.6 0.4 0.2 0 0.2 0.4 0.6 0.8 1.0 V
g
Vg max 200 Vg max

400
EP4 600 a b
800 R T1 T2 3) 3) PS Fa Fa1 Fe FS MB B
1000
EP3 1200
I [mA] (Solenoid b)
Notice
The proportional solenoids do not have manual override.
Proportional solenoids with manual override and spring
return are available on request.
X1 X2 G MH S MA A
▼ Circuit diagram, version with DA control valve2)
a b
R T1 T2 3) 3) PS Fa Fa1 Fe FS MB B
1) Minimum required oscillation range of the control current ΔIp-p

(peak to peak) within the respective control range (start of control
to end of control)
X1 X2 G MH S MA A


Size 1) 28 … 56 71 … 125 28 … 56 71 … 125
Actuation of proportional solenoid a b a b a b a b

(Size 28) (Size 40 to 125)
B MB
A
MA
A
Proportional solenoid a View Z Proportional solenoid a
X1 Z MA X1
Counter- Counter-
clockwise clockwise B
Clockwise Clockwise
X2 MB X2
Proportional solenoid b Proportional solenoid b
1) Available port plates per size, see type code position 15

EZ – Two-point control, electric
EZ – Two-point control, electric
By actuating either switching solenoid a or b, internal ▼ Circuit diagram, standard version1)
control pressure is applied directly to the stroking piston

and the pump swivels to maximum displacement. b a
The EZ control enables pump flow to be switched R T1 T2 PS Fa Fa1 Fe FS MB B
between Vg = 0 and Vg max.
Flow direction is determined by which solenoid is
energized.
Technical data, switching EZ1 EZ2

solenoid
Voltage 12 V (±20%) 24 V (±20%)
Neutral position Vg = 0 de-energized de-energized
X1 X2 G MH S MA A
Position Vg max current current
switched on switched on
Nominal power 26.2 W 26.5 W
Minimum required active current 1.32 A 0.67 A

Size 28 … 56 71 … 125 28 … 56 71 … 125
Actuation of switching solenoid a b a b a b a b

(Size 28) (Size 40 to 125)
B
MB
B
A
MA
A
Switching solenoid a View Z Switching solenoid a
Counter- X1 Z MA X1
Counter-
clockwise B
clockwise
Clockwise Clockwise
X2 MB X2
Switching solenoid b Switching solenoid b

ET – Electric control, direct operated
The output flow of the pump is infinitely variable in the ▼ Circuit diagram ET3/4, standard version4)
range between 0 and 100%. Depending on the preselected

current I at solenoids a and b of the pressure reducing a b
valves, the stroking cylinder of the pump is proportionally
supplied with control pressure. The two control pressures R T1 T2 PS Fa Fa1 Fe FS MB B
X1 and X2 can be controlled independently. The pump
displacement that arises at a certain control current is
dependent on the rotational speed and working pressure of
the pump. A different flow direction is associated with each
pressure reducing valve.
Maximum permissible control pressure at port PS: 40 bar.
Technical data, pressure ET31) ET41) ET72) ET82)

X1 X2 G MH S MA A
reducing valve
On-board voltage in the vehicle 12 V 24 V 12 V 24 V
Permissible voltage U 9.6 … 28.8 V 9.6 … 28.8 V
▼ Circuit diagram ET7/8, standard version
Current limit 1.8 A 1.45 A
Dither
Frequency 100 Hz 100 Hz a b
Minimum oscillation range3) 360 mA 250 mA
X1 X2 G MH S MA A
1) For further information on the pressure reducing valve, see data

sheet 58032.
Notice: The leakage flow and the control flow differ from the
parameter in data sheet 58032.
sheet 64659.
to end of control)

26 A4VG series 32 | Axial piston variable pump Dimensions [mm]

Size 1) 28 … 40 125 28 … 40 125
Actuation of pressure reducing valve a b a b a b a b
▼ ET3/4 Position of ports (example)

(Size 28) (Size 40)
B
MB
B
A
MA
Pressure reducing valve a A
View Z Pressure reducing valve a
Z
X1 MA X1
Counter- Counter- B
clockwise clockwise
Clockwise Clockwise
X2 MB X2
Pressure reducing valve b Pressure reducing valve b
▼ ET7/8 Position of ports
Port plate 02
(Size 125)
B
MB
MA
A
Pressure reducing valve a
X1
Counter-
clockwise
B
Clockwise
X2
Pressure reducing valve b
1) Depending on the size, different/not all port plates are available,

see type code position 15

Dimensions [mm] Axial piston variable pump | A4VG series 32 27
BT – BODAS electronic control
The BT control is intended to be used together with BODAS ▼ Circuit diagram BT1/2, sizes 28 and 404)
application software.
Here, all relevant configuration options have already been a b PR4 pressure sensor
predefined. The pump function is largely determined by the
software used. R T1 T2 PS Fa Fa1 Fe FS p U B
MB
Please check in the data sheet of the used BODAS
application software whether it is compatible with the BT
control.
Technical data, pressure BT11) BT21) BT12) BT22)
reducing valve NG28, 40 NG125
On-board voltage in the vehicle 12 V 24 V 12 V 24 V
Permissible voltage U 9.6 … 28.8 V 9.6 … 28.8 V MA
Current limit 1.8 A 1.45 A pU
X1 X2 G S A
Dither PR4 pressure sensor
Frequency 100 Hz 100 Hz
Minimum oscillation range3) 360 mA 250 mA ▼ Circuit diagram BT1/2, size 125
PR4 pressure sensor
Notice
a b
All control-relevant data are already stored in the software. R T1 T2 PS Fa Fa1 Fe FS p U B
MB
MA
X1 X2 G S pU A
PR4 pressure sensor

sheet 58032.
sheet 64659.
to end of control)


Size 28 … 40 125 28 … 40 125
Actuation of solenoid a b a b a b a b
Flow direction A to B B to A B to A A to B B to A A to B A to B B to A
Working pressure MB MA MA MB MA MB MB MA
▼ Position of ports

(Size 28) (Size 40)
B
MB
B (PR4)
A
MA
A (PR4)
View Z Pressure reducing valve a
Z
X1 MA (PR4) X1
Counter- Counter- B
clockwise clockwise
Clockwise Clockwise
X2 MB (PR4) X2
Pressure reducing valve b Pressure reducing valve b
Port plate 22
(Size 125)
MB
(PR4)
MA
(PR4)

X1
Counter-
clockwise
B
Clockwise
X2
Pressure reducing valve b

Dimensions, size 28
Dimensions, size 28

Standard: SAE working port A and B, same side right, suction port S bottom (10)
Mechanical neutral position adjustment

Pressure cut-off
HD valve:
With bypass
Without bypass
ø101.6-0.054
0
24
Flange SAE J744

101-2 (B) HD valve:
105 Without bypass
With bypass
Detail W
Port plate
max. 134
<5
Boost pressure
valve
Center of gravity
Notice
Option: SAE working port A and B, same side left, suction
port S top (13): Port plate 10 rotated through 180°,
installation drawing on request

Dimensions, size 28
▼ Splined shaft DIN 5480 ▼ Splined shaft ANSI B92.1a

Z ‒ W25×1.25×18×9g S ‒ 1 in 15T 16/32DP2)
35
3/8-16UNC-2B3)
M10 × 1.51)
22 38
7.5 22
7.5
⌀35
⌀72
⌀35
⌀72
29 30
45 46
1) Center bore according to DIN 332 (thread according to DIN 13)

2) Involute spline according to ANSI B92.1a, 30° pressure angle, flat
root, side fit, tolerance class 5
3) Thread according to ASME B1.1

Dimensions, size 28
▼ Connection table for port plate 10 and 13
Ports Standard Size pmax [bar]4) State11)

A, B Working port SAEJ5185) 3/4 in 450 O
Fastening thread DIN 13 M10 × 1.5; 17 deep
S Suction port DIN 38528) M33 × 2; 18 deep 5 O6)
8)
T1 Drain port DIN 3852 M22 × 1.5; 14 deep 3 O7)
8)
T2 Drain port DIN 3852 M22 × 1.5; 14 deep 3 X7)
R Air bleed port DIN 38528) M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) DIN 38528) M12 × 1.5; 12 deep 40 X
X1, X2 Control pressure port (upstream of orifice, DG only) DIN 38528) M12 × 1.5; 12 deep 40 O
8)
X3, X4 9) Stroking chamber pressure port DIN 3852 M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet DIN 38528) M12 × 1.5; 12 deep 40 X
8)
PS Pilot pressure port DIN 3852 M14 × 1.5; 12 deep 40 X
PS Pilot pressure port (DA..7 only) DIN 38528) M14 × 1.5; 12 deep 40 O
Y Pilot pressure port outlet (only DA..7) DIN 38528) M14 × 1.5; 12 deep 40 O
8)
MA, MB Measuring port pressure A, B DIN 3852 M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 38528)) M12 × 1.5; 12 deep 450 X
8)
Fa Boost pressure port inlet DIN 3852 M18 × 1.5; 12 deep 40 X
Fe Boost pressure port outlet DIN 38528) M18 × 1.5; 12 deep 40 X
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 38528) M14 × 1.5; 12 deep 40 O
8)
Z Pilot pressure port (inch signal only DA..8) DIN 3852 M10 × 1; 8 deep 80 X
▼ Connection table for port plate 30

S Suction port ISO 614910) M33 × 2; 19 deep 5 O6)
10)
T1 Drain port ISO 6149 M22 × 1.5; 14 deep 3 O7)
10)
T2 Drain port ISO 6149 M22 × 1.5; 14 deep 3 X7)
R Air bleed port ISO 614910) M12 × 1.5; 12 deep 3 X
10)
X1, X2 Control pressure port (upstream of orifice) ISO 6149 M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet ISO 614910) M14 × 1.5; 11.5 deep 40 X
10)
PS Pilot pressure port ISO 6149 M14 × 1.5; 12 deep 40 X
MA, MB Measuring port pressure A, B ISO 614910) M14 × 1.5; 11.5 deep 450 X
Fa Boost pressure port inlet ISO 614910) M18 × 1.5; 14.5 deep 40 X
10)
Fe Boost pressure port outlet ISO 6149 M18 × 1.5; 14.5 deep 40 X
4) Depending on the application, momentary pressure peaks

can occur. Keep this in mind when selecting measuring devices
and fittings.
5) Only dimensions according to SAE J518, metric fastening thread
is a deviation from the standard.

6) Plugged for external boost pressure supply.
7) Depending on installation position, T1 or T2 must be connected
(see also installation instructions on page 90).

8) The countersink may be deeper than specified in the standard.
Ports designed for straight stud ends according to

EN ISO 9974-2 type E
9) Optional, see page 80
Ports designed for straight stud ends according to EN ISO 6149-2

11) O = Must be connected (plugged on delivery)
X = Plugged (observe installation instructions)

Dimensions, size 28
▼ HD – Proportional control, hydraulic, pilot-pressure related ▼ HW – Proportional control, hydraulic, mechanical servo
63 9
102.3 50
27 ø8
max. 134
8
98.6
142
Version with
Y1 neutral position
38.7
switch, HWDL
36.
cc
w
5°±1°
20
. 5 ° ±1°
38.7
147
cw
36
Y2
113.4
▼ EP – Proportional control, electric ▼ EZ – Two-point control, electric
139.1 139.1
102.4 102.4
max. 134
max. 134
98.6
99.6
107.7
100.4
107.7
100.4
▼ DG – Hydraulic control, direct operated ▼ ET – Electric control, direct operated, two FTDRE
149.9
111.5 X1, X2 126.9
PS 106.4
max. 134
124.5
129.5
67
99.6
X1
MB, MA
105.5
60
60
68
105.5
70.6 X2 PS

Dimensions, size 28
▼ BT – BODAS electronic control
149.9
126.9
106.4
129.5
99.6
MB, MA
126.8
105.5
105.5
DA control valve
▼ DA..2 – Fixed setting ▼ DA..3 – Mechanically adjustable with position lever
139.1
102.4
139.1
max. 134
102.4
99.6
max. 134
99.6
175.4 W
Detail W
175.4 W Detail W
8
187.7
159.2
23
100.4
max. 157
23
100.4
50
73
86
100.4
70
°
70
°
9
100.4
20
Direction of Direction of actuation
actuation "counter-clockwise"
"clockwise" (3R) (3L)

Dimensions, size 28
▼ DA..7 – Fixed setting and ports for pilot control device ▼ DA..8 – Fixed setting and inch valve mounted
138.9 125.3 Z
111.5
102.3 PS
119.6 (Z)
135.6
119.6 (Y)
99.6
67
175.4 W
W Detail W
175.4
Detail W
110.4
max. 157
Y
max. 157
100.4
23
100.4
23
59
100.4
100.4
91.3 Z

Dimensions, size 40
Dimensions, size 40

Standard: SAE working port A and B top and bottom, suction port S bottom (02)
Pressure cut-off
HD valve:
With bypass
Without bypass
Mechanical
neutral position
adjustment
ø127-0.063
0
20
Flange SAE J744

127-2 (C) 112 HD valve:
Without bypass
With bypass
Boost pressure valve

Detail W
Port plate
max. 134
<5
M8 × 1.25; 11 deep
DIN 13
Center of gravity
Notice
Option: SAE working port A and B top and bottom,
suction port S top (03), port plate (02) rotated
through 180°, installation drawing on request

Dimensions, size 40
▼ Splined shaft DIN 5480 ▼ Splined shaft DIN 5480

Z ‒ W30×2×14×9g A ‒ W35×2×16×9g
35 40
M12 × 1.751)
M10 × 1.51)
22 28
7.5 9.5
⌀40
⌀40
⌀80
⌀80
27 32
45 50
▼ Splined shaft ANSI B92.1a ▼ Splined shaft ANSI B92.1a

2)
S ‒ 1 1/4 in 14T 12/24DP U ‒ 1 in 15T 16/32DP2)
7/16-14UNC-2B3)
3/8-16UNC-2B3)
48 38
28 22
9.5 7.5
⌀40
⌀40
⌀80
⌀80
40 30
56 46

2) Involute spline according to ANSI B92.1a, 30° pressure angle,
flat root, side fit, tolerance class 5

Dimensions, size 40
▼ Connection table for port plate 02 and 03

5)
A, B Working port SAEJ518 3/4 in 450 O
8)
T2 Drain port DIN 38528) M22 × 1.5; 14 deep 3 X7)
8)
R Air bleed port DIN 3852 M12 × 1.5; 12 deep 3 X
8)
X1, X2 Control pressure port (upstream of orifice, DG only) DIN 3852 M12 × 1.5; 12 deep 40 O
X3, X49) Stroking chamber pressure port DIN 38528) M12 × 1.5; 12 deep 40 X
8)
8)
Y Pilot pressure port outlet (only DA..7) DIN 3852 M14 × 1.5; 12 deep 40 O
MA, MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
MH Measuring port, high pressure DIN 38528) M12 × 1.5; 12 deep 450 X
8)
Fa110) Boost pressure port inlet (attachment filter) DIN 38528) M18 × 1.5; 12 deep 40 X
8)
Fe 10) Boost pressure port outlet DIN 3852 M18 × 1.5; 12 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M18 × 1.5; 12 deep 40 X
8)

11)
T1 Drain port ISO 6149 M22 × 1.5; 14 deep 3 O7)
11)
T2 Drain port ISO 6149 M22 × 1.5; 14 deep 3 X7)
R Air bleed port ISO 614911) M12 × 1.5; 12 deep 3 X
X1, X2 Control pressure port (upstream of orifice) ISO 614911) M12 × 1.5; 12 deep 40 X
G Boost pressure port inlet ISO 614911) M14 × 1.5; 11.5 tief 40 X
11)
PS Pilot pressure port ISO 6149 M14 × 1.5; 12 deep 40 X
MA, MB Measuring port pressure A, B ISO 614911) M14 × 1.5; 11.5 deep 450 X
11)
Fa Boost pressure port inlet ISO 6149 M18 × 1.5; 14.5 deep 40 X
Fe10) Boost pressure port outlet DIN 38528) M18 × 1.5; 12 deep 40 X
8)
FS 10) Line from filter to suction port (cold start) DIN 3852 M18 × 1.5; 12 deep 40 X
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 80
Keep this in mind when selecting measuring devices and fittings. 10) The diameter of the countersink deviates from the standard.
5) Only dimensions according to SAE J518, metric fastening thread (For details, see page 83, dimensions of the countersinks)
is a deviation from the standard. 11) The countersink may be deeper than specified in the standard. Ports
6) Plugged for external boost pressure supply. designed for straight stud ends according to EN ISO 6149-2
7) Depending on installation position, T1 or T2 must be connected 12) O = Must be connected (plugged on delivery)
(see also installation instructions on page 90). X = Plugged (in normal operation)
EN ISO 9974-2 type E

Dimensions, size 40
63 9
50
100.3 27 ø8
8
max. 134
142
98.6
Version with
Y1 neutral position
38.7
cc
switch, HWDL
w
36.
5°±1°
20
. 5 ° ±1°
38.7
147
36
cw
Y2
111.4
137.1 137.1
100.3 100.3
max. 134
max. 134
99.6
98.6
107.7
100.4
100.4
107.7
▼ DG – Hydraulic control, direct operated ▼ ET – Electric control, direct operated, two FTDRE
125 X1, X2 148

125
PS
MB
max. 134
124.5
129
99.6
67
X1
105.5
59
59
68
105.5
69.6 X2 PS
M B , MA

Dimensions, size 40
148
125
MB
129
99.6
105.5
105.5
126.8
MB, MA
DA control valve
181.7 Direction of
137.1 20 actuation
137.1
100.3 ø8 "clockwise" (3R)
100.3
° 70
70 °
max. 134
max. 134
122.1
99.6
98.6
23
63
50
27
23
Direction of
100.4
actuation
100.4
"Counter-
clockwise"
(3L)
100.4
100.4
max. 159
max. 187.7
159.2
8
181.7
181.7

Dimensions, size 40
137.1
125(PS) 123.3 Z
100.3 Y PS
119.6 (Z)
135.6
max. 134
119.5(Y)
23
99.6
23
67
100.4
100.4
59
100.4
Y
100.4
max. 159
max. 159
89.3 Z
108.9 181.7
181.7

Dimensions, size 56
Dimensions, size 56

Pressure cut-off
HD valve:
With bypass (Fe)
Without bypass
Mechanical
neutral position
adjustment
(PS)
(B)
ø127-0.063
0
20
(A)
83
Flange SAE J744 106

127-2 (C) HD valve: (S) (T2)
(S) Without bypass
With bypass
(G)

Detail W
Port plate
max. 136
(T1)
<5
(PS)
M8 × 1.25; 11 deep
DIN 13
Center of gravity
Notice
suction port S top (03), port plate (02) rotated through
180°, installation drawing on request

Dimensions, size 56

Option: SAE working port A and B, same side left, suction port S top (13)
12.7 129.5 Boost pressure valve HD valve: 106 106

Mechanical With bypass
neutral T1 PS Without bypass X1 R X2
position
adjustment MH S
MA
(T1)
143.5
142
113.5
82(S)
76(PS)
G
20
64.5
ø127-0.063
W
0
82(Fe,Fa)
4(G)
54.5
18
83
113.5
143.5
(T2)
Flange SAE J744 Fa, Fe T2

T2 MB Fe Fa
127-2 (C) 23
106 HD valve: 19.5 19.5
109.5(T1,T2) Without bypass 75(T2)
200.9(Fa,Fe) With bypass 181
218.9(G) 213
256.4 Pressure cut-off
Detail W
205.4(A, B) 23.8
197.4(S)
Port plate
X1 T 1 MH A, B
S A
ø19
75(T1)
93
50.8
37.5 37.5
<5
72(PS)
50.8
108.5
94.5
max. 136
B ø19
30
X2 PS MA, MB G
23.8
Center of gravity

Dimensions, size 56

Z ‒ W30×2×14×9g A ‒ W35×2×16×9g
35 40
M12 × 1.751)
M10 × 1.51) 22 28
7.5 9.5
⌀40
⌀40
⌀68
⌀68
27 32
45 50

2)
S ‒ 1 1/4 in 14T 12/24DP T ‒ 1 3/8 in 21T 16/32DP2)
7/16-14UNC-2B3)
7/16-14UNC-2B3)
48 48
28 28
9.5 9.5
⌀40
⌀40
⌀68
⌀68
40 40
56 56


Dimensions, size 56

8)
8)
8)
G Boost pressure port inlet Working port A/B top and bottom DIN 38528) M14 × 1.5; 12 deep 40 X
8)
Working port A/B lateral DIN 3852 M12 × 1.5; 12 deep 40 X
PS Pilot pressure port DIN 38528) M14 × 1.5; 12 deep 40 X
8)
Y Pilot pressure port outlet (only DA..7) DIN 3852 M14 × 1.5; 12 deep 40 O
MA, MB Measuring port pressure A, B DIN 38528) M12 × 1.5; 12 deep 450 X
8)
MH Measuring port, high pressure DIN 3852 M12 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet DIN 38528) M18 × 1.5; 12 deep 40 X
Fa1 10) Boost pressure port inlet (attachment filter) DIN 38528) M18 × 1.5; 12 deep 40 X
8)
Fe 10) Boost pressure port outlet DIN 3852 M18 × 1.5; 12 deep 40 X
FS10) Line from filter to suction port (cold start) DIN 38528) M18 × 1.5; 12 deep 40 X
8)
Y1, Y2 Pilot pressure port (pilot signal HD only) DIN 3852 M14 × 1.5; 12 deep 40 O
Z Pilot pressure port (inch signal only DA..8) DIN 38528) M10 × 1; 8 deep 80 X
4) Depending on the application, momentary pressure peaks can 8) The countersink can be deeper than specified in the standard.
occur. Keep this in mind when selecting measuring devices and Ports designed for straight stud ends according to
fittings. EN ISO 9974-2 type E
5) Only dimensions according to SAE J518, metric fastening thread is 9) Optional, see page 80
a deviation from the standard. 10) The diameter of the countersink deviates from the standard.
6) Plugged for external boost pressure supply. (For details, see page 83, dimensions of the countersinks)

Dimensions, size 56
63 9
109.2 50
8
27 ø8
111.1
154.6
Version with
Y1 neutral position
cc
38.7
switch, HWDL
w
36.
5°±1
20
°
5 ° ±1°
38.7
147
36.
cw
Y2
120.3
146 146
109.3 109.3
112.1
111.1
107.7
100.4
100.4
107.7
▼ DG – Hydraulic control, direct operated
129.5 X1, X2
PS
137
76
X1
73.5
73.5
72
77.5 X2 PS

Dimensions, size 56
DA control valve
197.4
Direction of
146 146 20
actuation
109.3 109.3 ø8
"clockwise" (3R)
° 70
70 °
9
24.5
112.1
112.1
63
50
27
24.5
100.4 Direction of
actuation
100.4
"Counter-
clockwise"
(3L)
100.4
max. 151.5
100.4
max. 182
153.5
8
197.4
197.4
146
129.5(PS) 132.2
Z
109.3 Y PS
132.1(Z)
132.1(Y)
148.1
24.5
112.1
24.5
76
100.4
100.4
Y
max. 151.5
59
100.4
max. 151.5
100.4
98.2 Z
117.9 197.4
197.4

Dimensions, size 71
Dimensions, size 71

Pressure cut-off 115.5 118.5

HD valve 100.1(Fe)
12.7 157.3 PS With bypass X1 R X2
Mechanical
neutral
Fa B
position
MB
152.5
adjustment
128.5
77(PS)
84 (B)
80.5
T1 Fe
53
ø127-0.063
18
W
114.5
0
65(G)
84 (A)
15
53
80.5
92
128.5
14.4
15 T2 G S MA A
S
Flange SAE J744 135 114.5 T2
127-2/4 (C) Boost pressure valve 84(S) 83 (T2)
152.5(T1,T2)
214 (G) HD valve 181
237 (S) With bypass 213
293.6 max. 154
Detail W
240
71.3 Port plate
X1 T1 27.8 Fa
max. 134
Fa1
83 (T1)
Fe
31 31
76
<5
R
8
57.2
80 (PS)
FS
25
MH
M8 × 1.25; 10 deep
DIN 13
X2 PS MB; MA
233 239
Center of gravity
Notice
suction port S top (03). Port plate (02) rotated through

Dimensions, size 71

Standard: SAE working port A and B, same side left, suction port S bottom (10)
12.7 157.3 Pressure cut-off 115.5 118.5

Mechanical HD valve
neutral T1 PS X1 R X2
With bypass
position
(Fe,Fa)
adjustment Fe Fa
MB
(T1)
152.5
128.5
77(PS)
80.5
15
18
53
ø127-0.063
114.5
0
65(G)
80.5(S)
53
92(T2)
128.5
14.4
G
Flange SAE J744 T2 G S MA S
127-2/4 (C) 15 114.5
T2
135 83(T2)
152.5(T1,T2) HD valve 181
214(G) With bypass 105.5(G)
231(S) 213
293.6 max. 154
Detail W
241(A, B) 27.8
Port plate
X1 T1 MH A, B
max. 134
Fe B
102(A,B)
83(T1)
57.2
Fa
13
R
45
<5
ø25
80(PS)
45
57.2
24
ø25
X2 PS MA, MB
226(Fa) 27.8
241(Fe)
Center of gravity
Notice
Option: SAE working port A and B, same side right, suc-
tion port S top (13), installation drawing on request

Dimensions, size 71

Z ‒ W35×2×16×9g A ‒ W40×2×18×9g
40 45
M12 × 1.751) 28 36
M16 × 21)
9.5 12
⌀45
⌀45
⌀81
⌀81
32 37
50 55

2)
S ‒ 1 1/4 in 14T 12/24DP T ‒ 1 3/8 in 21T 16/32DP2)
3)
3)
7/16-14UNC-2B
7/16-14UNC-2B
48 48
28 28
9.5 9.5
⌀45
⌀45
⌀81
⌀81
40 40
56 56


Dimensions, size 71

A, B Working port SAEJ5185) 1 in 450 O
8)
8)
8)
8)
8)
8)
Fe 10) Boost pressure port outlet DIN 38528) M22 × 1.5; 14 deep 40 X
8)
8)

Dimensions, size 71
63 9
152.4 50
8
27 ø8
122.5
165.9
Y1 Version with
cc
38.7
neutral position
36
w
.5°
switch, HWDL
20
±1°
. 5 ° ±1°
38.7
36
147
cw
Y2
163.5
189.3 189.3
152.6 152.6
123.5
122.5
107.7
100.4
100.4
107.7
157.3 X1, X2
PS
147.5
77
X1
79
80
79
121.8 X2 PS

Dimensions, size 71
DA control valve
215.5 Direction of
189.3 20 actuation
189.3 152.6 "clockwise" (3R)
70
152.6 ° ø8 °
70
9
123.5
11
123.5
63
50
27
11
Direction of
100.4
actuation
100.4
"Counter-
clockwise"
100.4
(3L)
max. 160
100.4
max. 198.5
170
215.5
8
215.5
189.3 175.4
157.3
Z
152.6 Y PS
143.5 (Z)
159.5
143.5(Y)
11
123.5
11
77
100.4
100.4
Y
59
100.4
100.4
max. 160
max. 160
160.5 141.4 Z
215.5 215.5

Dimensions, size 90
Dimensions, size 90

Pressure cut-off
HD valve
Mechanical With bypass
neutral
position
adjustment
ø152.4-0.063
0
20
Flange SAE J744 145

152-2/4 (D)
HD valve
With bypass
max. 137.5
Detail W
Port plate
max. 147
Fa1
Fe
<5
FS
M8 × 1.25; 10 deep
MH
DIN 13
Center of gravity
Notice

Dimensions, size 90

Z ‒ W35×2×16×9g A ‒ W45×2×21×9g
M12 × 1.751) 40 50
28 36
M16 × 21)
9.5 12
⌀50
⌀50
⌀81
⌀81
32 42
50 60

2)
S ‒ 1 3/4 in 13T 8/16DP U ‒ 1 1/4 in 14T 12/24DP2)
7/16-14UNC-2B3)
5/8-11UNC-2B3)
67 48
36 28
12 9.5
⌀50
⌀50
⌀81
⌀81
55 40
75 56


Dimensions, size 90

A, B Working port SAEJ5185) 1 in 450 O
8)
8)
8)
8)
8)
8)
Fe10) Boost pressure port outlet DIN 38528) M22 × 1.5; 14 deep 40 X
8)
8)

Dimensions, size 90
63 9
167.2 50
27
ø8
8
179
140.6
191.9
Y1 Version with
neutral position
switch, HWDL
36.
ccw
50 50
5°±1°
20
5°
cw
3 6.
Y2
147
180.7
203.9 207.8
167.2 170.7
179
140.6
143.5
118.5
107
118.5
107
158.5
X1, X2
PS
173.5
79
X1
75
77
75
130.7 X2 PS

Dimensions, size 90
DA control valve
237.5 Direction of
207.4 207.8 20 actuation
170.7 170.7 "clockwise" (3R)
° ø8
70
70
°
143.5
9
143.5
14
63
50
27
14
Direction of
actuation
107
107
"Counter-
clockwise"
max. 153.5
(3L)
107
107
max. 184
155.5
8
237.5
237.5
170.7 (Z) 185.7

158.5 PS Y 170.7 Z
113.5 (Z)
180.2
143.5
180.2
122.5
14
79
14
48.5(Y)
107
107
(Z)
max. 153.5
66.5
107
max.153.5
107
201.7 Y Z
237.5
237.5

Dimensions, size 125

Pressure cut-off
(Fe)
HD valve
Mechanical
With bypass
neutral
position
adjustment
(B)
(PS)
ø152.4-0.063
0
30
(A)
(G)
Flange SAE J744 160

152-2/4 (D) (T1,T2) Boost pressure valve
(G) (S) (T2)
HD valve
(S)
With bypass
max. 157.3
Detail W
Port plate
max. 154.2
(T1)
<5
(PS)
M10 × 1.5; 12.5 deep

DIN 13
Center of gravity
Notice


Standard: SAE working port A and B, same side left, suction port S bottom (10)
137 137
12.7 184.5 Pressure cut-off
X1 R X2
Mechanical HD valve
PS T1
neutral With bypass
position
(Fe)
adjustment MB
191
148.6
91(PS)
30
98
ø152.4-0.063
21
75
MA W
161.6
0
(G) 52
103(S)
T2
75
107
148.6
(T2)
21
Flange SAE J744 T2 G MH S S
152-2/4 (D) 20 MH 114.5
160 Boost pressure valve 94(T2)
184.5(T1,T2) HD valve 228.6
239.4(G) With bypass 266.6
262.9(S) max. 158.5
326.4
Detail W
273.4(B, A, Fe) Port plate 31.8

95.5
X1 T1 B, A
max. 154.2
B
104(A,B)
94(T1)
66.7
Fe
12
R
<5
58
ø32
90(PS)
58
66.7
A ø32
X2 PS G MB, MA
31.8
Center of gravity
Notice
Option: SAE working port A and B, same side right,
suction port S top (13), installation drawing on request


Z ‒ W40×2×18×9g A ‒ W45×2×21×9g
45 50
36 36
M16 × 21)
M16 × 21)
12 12
⌀55
⌀55
⌀91
⌀91
37 42
55 60

2)
S ‒ 1 3/4 in 13T 8/16DP T ‒ 2 in 15T 8/16DP2)
5/8-11UNC-2B3)
5/8-11UNC-2B3)
67 80
36 36
12 12
⌀55
⌀55
⌀91
⌀91
55 66
75 88


▼ Connection table for port plate 02, 03, 10 and 13

A, B Working port SAEJ5185) 1 1/4 in 450 O
Fastening thread DIN 13 M14 × 2; 19 deep
8)
T1 Drain port DIN 3852 M33 × 2; 18 deep 3 O7)
8)
T2 Drain port DIN 3852 M33 × 2; 18 deep 3 X7)
R Air bleed port DIN 38528) M16 × 1.5; 12 deep 3 X
8)
X1, X2 Control pressure port (upstream of orifice) DIN 3852 M16 × 1.5; 12 deep 40 X
8)
PS Pilot pressure port DIN 38528) M18 × 1.5; 12 deep 40 X
8)
PS Pilot pressure port (DA..7 only) DIN 3852 M18 × 1.5; 12 deep 40 O
8)
Fa Boost pressure port inlet DIN 38528) M33 × 2; 18 deep 40 X
8)
Fa1 10) Boost pressure port inlet (attachment filter) DIN 3852 M33 × 2; 18 deep 40 X
Fe10) Boost pressure port outlet DIN 38528) M33 × 2; 18 deep 40 X
8)
FS 10) Line from filter to suction port (cold start) DIN 3852 M33 × 2; 18 deep 40 X
Z Pilot pressure port (inch signal only DA..8) DIN 38528) M10 × 1; 8 deep 80 X

5)
A, B Working port SAEJ518 1 1/4 in 450 O
Fastening thread DIN 13 M14 × 2; 19 deep
T1 Drain port ISO 614911) M33 × 2; 19 deep 3 O7)
11)
T2 Drain port ISO 6149 M33 × 2; 19 deep 3 X7)
R Air bleed port ISO 614911) M14 × 1.5; 11.5 deep 3 X
11)
X1, X2 Control pressure port (upstream of orifice) ISO 6149 M14 × 1.5; 11.5 deep 40 X
G Boost pressure port inlet ISO 614911) M22 × 1.5; 15.5 deep 40 X
PS Pilot pressure port ISO 614911) M18 × 1.5; 14.5 deep 40 X
11)
MA, MB Measuring port pressure A, B ISO 6149 M14 × 1.5; 12 deep 450 X
Fa Boost pressure port inlet ISO 614911) M33 × 2; 19 deep 40 X
8)
Fa1 10) Boost pressure port inlet (attachment filter) DIN 3852 M33 × 2; 18 deep 40 X
Fe10) Boost pressure port outlet DIN 38528) M33 × 2; 18 deep 40 X
FS 10) Line from filter to suction port (cold start) DIN 38528) M33 × 2; 18 deep 40 X
4) Depending on the application, momentary pressure peaks can occur. 9) Optional, see page 80
Keep this in mind when selecting measuring devices and fittings. 10) The diameter of the countersink deviates from the standard.
5) Only dimensions according to SAE J518, metric fastening thread is a (For details, see page 83, dimensions of the countersinks)
deviation from the standard. 11) The countersink may be deeper than specified in the standard. Ports
6) Plugged for external boost pressure supply. designed for straight stud ends according to EN ISO 6149-2
8) The countersink can be deeper than specified in the standard.
Ports designed for straight stud ends according to EN ISO 9974-2
type E

63 9
180 50
27
⌀8
8
191.5
204.4
153.1
Version with
Y1
neutral position
switch, HWDL
36.
ccw
20
5°±1°
50 50
. 5 ° ±1°
cw
36
147
Y2
193.5
216.7 220.2
180 183.5
191.5
153.1
156
118.5
107
118.5
107
▼ DG – Hydraulic control, direct operated ▼ ET – Electric control, direct operated, two DRE5
221.3
158.5
X1, X2 179.5
PS
MB
173.5
198
158
79
X1
128.5
75
77
75
max.158.5
128.5
130.7 X2 PS MB , MA

221.3
179.5
MB
198
158
128.5
max.158.5
128.5
152.3
MB , MA
DA control valve
266.9 Direction of
220.2 20 actuation
220.2
183.5 "clockwise" (3R)
183.5
° ø8
70
70
°
9
156
156
17
63
17 50
27
Direction of
actuation
107
107
"Counter-
clockwise"
max. 160
(3L)
107
max. 192.5
8 107
162.5
266.9
266.9

184.5(PS)
183.5 PS Y 198.5(Z)
183.5 Z
192.7
156
193
135
126(Z)
17
91
17
48.5(Y)
107
66.5(Z)
107
max. 160
107
max. 160
107
214.5 Y
Z
266.9

Dimensions, through drive
Flange SAE J744 Hub for splined shaft1) 28 40 56 71 90 125 Code

Without through drive ● ● ● ● ● ● 00
82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● 01
▼ N00 (without boost pump, without through drive) / F00 (with boost pump, without through drive)
NG A1 (N00) A1 (F00)
N00 − without boost pump F00 − with boost pump
28 213.9 223.4
40 220.2 235.7
56 239.4 256.4
71 279.1 293.6
90 287 301
125 320.9 326.4
A1 A1
▼ F014), sizes 28 to 71 (with boost pump) ▼ K014), sizes 28 to 71 (without boost pump)
Flange SAE J744: 82-2 (A) Flange SAE J744: 82-2 (A)
Hub for splined shaft: 5/8 in 9T 16/32DP1) Hub for splined shaft: 5/8 in 9T 16/32DP1)
4× M10 × 1.5; 15 deep2) A2 4× M10 × 1.5; 15 deep2) A2

3)
O-ring O-ring3)
⌀17.5
⌀17.5
+0.025
+0.035
+0.010
106.4
106.4
0
⌀82.55
⌀82.55
A3 A3
A4 A4
106.4 A5 106.4 A5
A1 (to mounting flange) A1 (to mounting flange)
NG A1 A2 A3 A4 A5 NG A1 A2 A3 A4 A5
28 227.9 7.5 8.2 15.2 33.9 28 227.9 7.5 7.5 − 33.2
40 239.7 9 10 17 46 40 234.2 7.5 8.5 − 34.5
56 261.4 10 11 18 38.3 56 254.9 7.5 9 − 30.3
71 297.6 9 10 17 47.8 71 297.6 9 10 17.2 47.8

2) Thread according to DIN 13
3) O-ring included in the scope of delivery
4) Please state in plain text whether the 2-hole horizontal or the
2-hole vertical version is used.


82-2 (A) 5/8 in 9T 16/32DP ● ● ● ● ● ● 01
▼ F014), size 90 (with boost pump) ▼ K014), size 90 (without boost pump)
4× M10 × 1.5; 15 deep2) 8 4× M10 × 1.5; 15 deep2) 8
O-ring3) O-ring3)
⌀82.55 +0.025
⌀82.55 +0.025
106.4
106.4
0
0
9 9
106.4 34 106.4 34
304 (to mounting flange) 304 (to mounting flange)
4× M10 × 1.5; 15 deep2) 9 4× M10 × 1.5; 15 deep2)
O-ring3) O-ring3)
⌀82.55 +0.025
⌀82.55 +0.025
0
0
106.4
106.4
10.8 10.8
106.4 35.8 106.4 35

330.9 (to mounting flange) 330.9 (to mounting flange)



82-2 (A) 3/4 in 11T 16/32DP – ● ● ● – – 52
101-2 (B) 7/8 in 13T 16/32DP ● ● ● ● ● ● 02
▼ F524), sizes 40 to 71 (with boost pump)

Flange SAE J744: 82-2 (A)
Hub for splined shaft: 3/4 in 11T 16/32DP1)
4× M10 × 1.5; 15 deep2) A2
O-ring3)
⌀20.7
⌀82.55 +0.025
0
106.4
A3
A4
106.4 A5
A1 (to mounting flange)
NG A1 A2 A3 A4 A5
40 239.7 9 10 17 38
56 261.4 10 11 18 39
71 297.6 9 10 17 50
▼ F02, sizes 28 to 56 (with boost pump) ▼ K02, sizes 28 to 56 (without boost pump)
Flange SAE J744: 101-2 (B) Flange SAE J744: 101-2 (B)
2× M12 × 1.75; 19 deep2) A2 2× M12 × 1.75; 19 deep2) A2

O-ring 3)
O-ring3)
+0.035
+0.035
0
0
⌀A6
ø24
⌀101.6
ø101.6
A3 A3
146 A4
x1.75; 19 DEEP/tief
146 A4
174 A5 174 A5
A1(to mounting flange) A1(to mounting flange)
NG A1 A2 A3 A4 A5 NG A1 A2 A3 A4 A5
28 230.4 9.7 10.7 16.2 42.3 28 230.4 8 9.7 13.5 38.4
40 240.7 9.7 11 16 42.6 40 240.7 8 9.7 13 38.4
56 262.4 11 12 18.5 48.4 56 262.4 11 12 20.5 43.4
1) Involute spline according to ANSI B92.1a, 30° pressure angle, 3) O-ring included in the scope of delivery
flat root, side fit, tolerance class 5 4) Please state in plain text whether the 2-hole horizontal or the
2) Thread according to DIN 13 2-hole vertical version is used.


101-2 (B) 7/8 in 13T 16/32DP ● ● ● ● ● ● 02
8× M12 × 1.75; 21 deep2) 9.8 8× M12 × 1.75; 21 deep2) 9
O-ring3) O-ring3)
ø24
+0.035
+0.035
0
0
146
146
ø101.6
ø101.6
12.6 9.8
15.6 12
146 43.7 146 40.4
4× M12 × 1.75; 18 deep3) 10.1 4× M12 × 1.75; 18 deep2) 8
O-ring3) O-ring3)
ø24
ø24
+0.022
+0.035
0
0
146
146
ø101.6
ø101.6
11 11
16.1 15
146 45 146 39



101-2 (B) 7/8 in 13T 16/32DP ● ● ● ● ● ● 02
1 in 15T 16/32DP ● ● ● ● ● ● 04
8× M12 × 1.75; 21 deep2) 10 8× M12 × 1.75; 21 deep2) 8
O-ring3) O-ring3)
ø24
ø24
+0.025
+0.025
0
0
146
146
ø101.6
ø101.6
10.9 11
15.9 14
146 42.9 146 39.4
▼ F04, sizes 28 to 56 (with boost pump) ▼ K04, sizes 28 to 56 (without boost pump)
Hub for splined shaft: 1 in 15T 16/32DP1) Hub for splined shaft: 1 in 15T 16/32DP1)
4× M12 × 1.75; 19 deep2) A2 A2
O-ring 3) O-ring3)
A7
+0.035
+0.035
0
0
øA6
øA6
ø101.6
ø101.6
A3 A3
146 A4 146 A4
174 A5 174 A5
A1(to mounting flange) A1(to mounting flange)
NG A1 A2 A3 A4 A5 ⌀A6 NG A1 A2 A3 A4 A5 ⌀A6 A72)

28 230.4 9.7 10.7 14.7 42.4 27 28 230.4 − 10.7 16.2 42.4 − M12 × 1.75; 19 deep
40 240.7 9.7 11 16.5 51.6 27 40 240.7 9.7 11 18.5 51.6 27 M12 × 1.75; 18.7 deep
56 262.4 11 12 18 49.1 27 56 262.4 − 9 17.5 61.7 27 M12 × 1.75; 19 deep



101-2 (B) 1 in 15T 16/32DP ● ● ● ● ● ● 04
8× M12 × 1.75; 21 deep2) 9.8 8× M12 × 1.75; 21 deep2) 9.8
O-ring3) O-ring3)
ø27
ø27
+0.035
+0.035
0
0
146
146
ø101.6
ø101.6
13 12
15.5 17
146 56.2 146 53
4× M12 × 1.75; 18 deep2) 9 4× M12 × 1.75; 18 deep2) 9.9
O-ring3) O-ring3)
ø27
ø27
+0.022
+0.035
0
0
146
146
ø101.6
ø101.6
10 11
15 15.9
146 51 146 51



101-2 (B) 1 in 15T 16/32DP ● ● ● ● ● ● 04
127-2 (C) 1 in 15T 16/32DP7) – ● – – – – 09
8× M12 × 1.75; 18 deep2) 10.9 8× M12 × 1.75; 18 deep2) 11
O-ring3) O-ring3)
ø27
ø27
+0.025
+0.025
0
0
146
146
ø101.6
ø101.6
11 10.8
15.4 16.3
146 45.9 146 46.8
▼ F09, size 40 (with boost pump) ▼ K09, size 40 (without boost pump)
Flange SAE J744: 127-2 (C) Flange SAE J744: 127-2 (C)
2× M16 × 2; 20 deep2) 14 2× M16 × 2; 20 deep2) 11.4

O-ring3) O-ring3)
+0.01
+0.01
+0.05
+0.05
ø27
ø27
ø127
ø127
15 14
181 20.5 181 18.9
213 55.2 213 56



127-2 (C) 1 1/4 in 14T 12/24DP 7)
– – ● ● – –
07
127-2/4 (C) – – – – ● ●
Hub for splined shaft: 1 1/4 in 14T 12/24DP1) Hub for splined shaft: 1 1/4 in 14T 12/24DP1)
2× M16 × 2; 20 deep2) 14 2× M16 × 2; 20 deep2) 14

3)
O-ring O-ring3)
ø32.7
+0.01
+0.01
+0.05
+0.05
ø127
ø127
14 10.8
181 17.5 181 17.3
213 53.2 213 51.8
▼ F07, size 71 (with boost pump) ▼ K07, size 71 (without boost pump)
2× M16 × 2; 24 deep2) 15 2× M16 × 2; 24 deep2) 13.5

O-ring3) O-ring3)
+0.010
+0.035
+0.01
+0.05
ø33.6
ø127
ø127
15.6 17.5
181 18.6 181 20.5
213 56.8 213 58.2



127-2 (C) 1 1/4 in 14T 12/24DP – – ● ● – –
07
127-2/4 (C) – – – – ● ●
Flange SAE J744: 127-2/4 (C) Flange SAE J744: 127-2/4 (C)
4× M12 × 1.75; 18 deep2) 4× M16 ×2; 13 4× M12 × 1.75; 18 deep2) 4× M16 ×2; 9.9
20 deep2) 20 deep2)
O-ring3) O-ring3)
ø33.5
+0.025
+0.025
114.5
114.5
0
0
181
181
⌀127
ø127
14 14
114.5 16.5 114.5 17.4
181 59.4 181 52.4
Flange SAE J744: 127-2/4 (C) Flange SAE J744: 127-2/4 (C)
4× M12 × 1.75; 18 deep2) 4× M16 ×2; 14 4× M12 × 1.75; 18 deep2) 4× M16 ×2; 16.8

24 deep2) 24 deep2)
O-ring3) O-ring3)
ø33.5
ø33.5
+0.035
+0.025
114.5
114.5
0
0
181
181
ø127
ø127
16 14
114.5 18.5 114.5 20.3
181 60.1 181 52.5

4) Please state in plain text whether the 4-hole, the 2-hole
horizontal or the 2-hole vertical version is used.

Flange SAE J744 Hub for splined shaft 28 40 56 71 90 125 Code

152-2/4 (D) W35 2×16×9g (according to DIN 5480) – – – – ● – 73
1 3/4 in 13T 8/16DP1) – – – – – ● 69
Flange SAE J744: 152-2/4 (D) Flange SAE J744: 152-2/4 (D)
Hub for splined shaft: W35 2×16×9g according to DIN 5480 Hub for splined shaft: W35 2×16×9g according to DIN 5480
6× M20 × 2.5; 20 deep2) 12 6× M20 × 2.5; 20 deep2) 12.8

O-ring3) O-ring3)
+0.025
+0.025
0
0
161.6
161.6
200
200
ø152.4
ø152.4
161.6 13 161.6
228.6 14 228.6 14
266.6 48.5 266.6 47.1
Flange SAE J744: 152-2/4 (D) Flange SAE J744: 152-2/4 (D)
6× M20 × 2.5; 20 deep2) 14 6× M20 × 2.5; 20 deep2) 14

O-ring3) O-ring3)
ø38.23 +0.13
ø152.4 +0.025
+0.025
0
0
161.6
161.6
200
200
161.6 18 161.6 ø152.4

228.6 19 228.6 20.2
266.6 58.8 266.6 73.2

4) Please state in plain text whether the 2-hole, the 4-hole or
the 4+2-hole vertical version is used.

Overview of mounting options
Overview of mounting options
Through drive1) Mounting options – 2nd pump

Flange Hub for Code A4VG/32 A4VG/35 A10VG/10 External gear pump2)
splined NG (shaft) NG (shaft) NG (shaft)
shaft
82-2 (A) 5/8 in F/K01 ‒ ‒ ‒ AZPF, AZPS NG4 … 28, AZPW NG5 … 22
3/4 in F52 ‒ ‒ ‒ AZPF NG4 … 28
101-2 (B) 7/8 in F/K02 ‒ ‒ 18 (S) AZPN-11 NG20 … 25, AZPG-22 NG28 … 100
1 in F/K04 28 (S) ‒ 28 (S) ‒
45 (S)
127-2 (C)3) 1 in F/K09 40 (U) ‒ ‒ ‒
1 1/4 in F/K07 40, 56, 71 (S) 56, 71, 90 (S7) 63 (S) ‒
127-4 (C)3) 1 in F/K09 ‒ ‒

1 1/4 in F/K07 71 (S) 71, 90 (S7) ‒
152-2 (D) W35 F/K73 90 (Z) ‒ ‒ ‒
1 3/4 in F/K69 90, 125 (S) ‒ ‒ ‒
152-4 (D) W35 F/K73 90 (Z) ‒ ‒
1 3/4 in F/K69 90, 125 (S) ‒ ‒
Through drive1) Mounting options – 2nd pump

Flange Hub for Code A10V(S)O/31 A10VO/32 A10V(S)O/5x A11VO/1x A1VO/10
splined NG (shaft) NG (shaft) NG (shaft) NG (shaft)
shaft
82-2 (A) 5/8 in F/K01 18 (U) ‒ 10, 18 (U) ‒ ‒
3/4 in F52 18 (S) ‒ 10, 18 (S) ‒ 18, 28 (S3)
101-2 (B) 7/8 in F/K02 28 (S) 45 (U) 28 (S) ‒ 18, 28, 35 (S4)
45 (U) 45 (U)
1 in F/K04 45 (S) 45 (S) 45 (S) 40 (S) 35 (S5)
60, 63, 72 (U)
127-2 (C) 1 in F/K09 71, 88 (U) 71 (U) ‒ ‒ ‒

1 1/4 in F/K07 71, 88 (S) 71 (S) 85, 100 (U) ‒ ‒
100 (U) 100 (U)
127-4 (C)3) 1 in F/K09 ‒ 45 (S) 60, 63, 72 (U) ‒ ‒

71 (U)
1 1/4 in F/K07 ‒ 71 (S) 60, 63, 72 (S) 60 (S) ‒
85, 100 (U)
152-2 (D) W35 F/K73 ‒ ‒ ‒ ‒ ‒
1 3/4 in F/K69 ‒ ‒ ‒ ‒ ‒
152-4 (D) W35 F/K73 ‒ ‒ ‒ ‒ ‒
1 3/4 in F/K69 140 (S) 140, 180 (S) ‒ 95, 130, 145 (S) ‒
Notice
The mounting options listed only apply for drive shaft
versions with undercut. Please contact us for drive shafts
without undercut.
1) Availability of the individual sizes, see type code on page 2.

2) Bosch Rexroth recommends special versions of the gear pumps.
Please contact us.
3) A10VO/5X with 4-hole flange attachable only to A4VG NG90 to
125

Combination pumps A4VG + A4VG
Combination pumps A4VG + A4VG
Total length A
A4VG A4VG 2nd pump1)
1st pump NG28 NG40 NG56 NG71 NG90 NG125
NG28 453.8 ‒ ‒ ‒ ‒ ‒
NG40 464.1 480.4 ‒ ‒ ‒ ‒
NG56 485.8 502.1 522.8 ‒ ‒ ‒
NG71 524.0 539.3 560.0 597.2 ‒ ‒
NG90 528.4 544.7 565.4 602.6 610.0 ‒
NG125 554.3 571.6 592.3 629.5 644.9 670.3
By using combination pumps, it is possible to have

independent circuits without the need for splitter
gearboxes.
When ordering combination pumps the type designations
for the 1st and the 2nd pump must be linked by a "+". A4VG A4VG
(1st pump) (2st pump)
Order example:
A4VG56EP3D1/32R-NAC02F073SP + A4VG56EP3D1/32R-
NSC02F003SP
A tandem pump, with two pumps of equal size, is A
permissible without additional supports, assuming that the
dynamic mass acceleration does not exceed maximum 10 g
Notice
(= 98.1 m/s2).
▶ The combination pump type code is shown in
From size 71 upward, we recommend using the 4-hole
shortened form in the order confirmation.
mounting flange.
▶ The permissible through-drive torques are to be
For combination pumps consisting of more than two
observed (see page 12).
pumps, the mounting flange must be rated for the
permissible moment of inertia, please contact us.
1) 2nd pump without through drive and with boost pump, F00

High-pressure relief valves
High-pressure relief valves
The two high-pressure relief valves protect the hydrostatic Settings on high-pressure relief valve A and B
gear (pump and motor) from overloading. They limit the Differential pressure setting ΔpHD = ... bar
maximum pressure in the respective high-pressure line and Cracking pressure of the HD valve (at qV 1) pmax = ... bar
serve simultaneously as boost valves. (pmax = ΔpHD + pSp)
High-pressure relief valves are not working valves and are
▶ The valve settings are made at n = 1000 rpm and at
only suitable for pressure peaks or high rates of pressure
Vg max (qv 1). There may be deviations in the cracking
change.
pressures with other operating parameters.
▶ When ordering, state the differential pressure setting
Setting ranges
∆pHD in the plain text.
High-pressure relief valve, Differential pressure setting
direct operated (NG28 to 56) ∆pHD ▼ Circuit diagram1)
Setting range valve 3, 5 420 bar
∆pHD 250 to 420 bar High-pressure relief valves
400 bar
(see type code) a b
360 bar
340 bar
320 bar
300 bar
270 bar
250 bar
Setting range valve 4, 6 250 bar
∆pHD 100 to 250 bar 230 bar
(see type code)
200 bar
150 bar
X1 X2 G MH S MA A
100 bar
High-pressure relief valve, Differential pressure setting

pilot operated (NG71 to 125) ∆pHD Example: Δp drive design = 370 bar (pA, B – pSp)
Setting range valve 1 420 bar
Working pres- ‒ Boost pres- + Safety = Differential
∆pHD 100 to 420 bar 400 bar sure sure pressure
(see type code)
360 bar pA,B pSp ∆pHD
340 bar 390 bar ‒ 20 bar + 30 bar = 400 bar
320 bar
▶ Cracking pressure of the HD valve (at qV1):
300 bar
pmax = 420 bar (pmax = ΔpHD + pSp)
270 bar
250 bar ▼ Setting diagram
230 bar
pmax
200 bar
≥ 30 bar
150 bar
Differential pressure ΔpHD
Safety Setting
100 bar
Pressure cut-off
HD valve setting
Working pressure pA, B
Cracking pressure
HD valve pmax
Drive design
at port A, B
Δp
pSp
pSp
Boost pres-
sure qv1 qv max
(п = 1000 rpm) (n = nmax)

Pressure cut-off
Key Pressure cut-off

HD valve High-pressure relief valve
Cracking When the set pressure value is reached, the HD The pressure cut-off is a pressure control which, after
pressure HD valve opens and thus protects the hydrostatic gear reaching the set pressure, adjusts the displacement of the
valve pmax (pump and motor) from overloading pump back to Vg min.
Differential Cracking pressure HD valve (abs.) minus the boost
This valve prevents the operation of the high-pressure relief
pressure HD pressure setting
valve ΔpHD
valves when accelerating or decelerating.
Working The total design of the customer machine is based The high-pressure relief valves protect against the pressure
pressure pA, B on this pressure value. It comprises the boost peaks which occur during fast swiveling of the swashplate
pressure setting and the Δp drive design. and limit the maximum pressure in the system.
Δp Drive design Differential pressure value determining the available The setting range of the pressure cut-off may be anywhere
torque at the hydraulic motor (pA, B – pSp).
within the entire working pressure range. However, it must
Boost pressure Boost pressure setting of the low-pressure valve
be set 30 bar lower than the setting value of the high-pres-
pSp
sure relief valves (see setting diagram, page 77).
Safety Required distance between working pressure (and/
or pressure cut-off) and cracking pressure of the The function of the pressure cut-off in combination with a
high-pressure relief valve to ensure the intended DG control is described on page 21.
function of the high-pressure relief valve. Please state the setting value of the pressure cut-off in
plain text when ordering.
Notice
Upon response of the high-pressure relief valve,
▼ Circuit diagram with pressure cut-off
the permissible temperature and viscosity must be Example: Two-point control, electric, EZ1D/EZ2D
complied with.
Pressure cut-off
b a
Bypass function R T1 T2 PS Fa Fa1 Fe FS MB B
A connection between the two high-pressure passages A
and B can be established using the bypass function
(e.g. for machine towing).
▶ Towing speed
The maximum towing speed depends on the gear ratio
in the vehicle and must be calculated by the vehicle
manufacturer. The corresponding flow of qv = 30 l/min
may not be exceeded.
▶ Towing distance X1 X2 G MH S MA A
Only tow the vehicle out of the immediate danger zone.
For further information on the bypass function,
see the instruction manual.
Notice
The bypass function and the pilot operated high-pres-
sure relief valves (size 71 to 125) are not illustrated in
the circuit diagrams.

Mechanical stroke limiter
Mechanical stroke limiter
The mechanical stroke limiter is an auxiliary function ▼ Circuit diagram1)
allowing the maximum displacement of the pump to be

steplessly reduced, regardless of the control module used. Mechanical stroke limiter
a b
By means of two threaded pins, the stroke of the stroking R T1 T2 2) 2)
PS Fa Fa1 Fe FS MB B
piston and thus the maximum swivel angle of the pump
can be limited.
Notice
Threaded pins are mounted from the inside (screw-out
protection) and can no longer be removed from the
outside.
Dimensions
X1 X2 G MH S MA A
M2
M4
M3
M1
M1
[mm]
NG M1 max. M2 M3 M4
28 125.5 40.1 24 −
40 125.5 38.1 24 −
56 141.5 44 25.5 −
71 151 86.3 − 28.5
90 155 95.7 31.5 −
125 177.5 104.5 − 35.5


Stroking chamber pressure port X3 and X4
Stroking chamber pressure port X3 and X4
Dimensions ▼ Circuit diagram1)
T2
a b
T4
T3
X3
T1
X1 X 3 X4 X2 G MH S MA A
[mm]
T1
X4
NG T1 T2 T3 T4
28 92 40.1 − 24
40 92 38.1 − 24
56 104.5 44 − 25
71 113.5 86.3 28 −
90 111.5 95.7 − 30
125 136 104.5 34 −
Ports Standard3) Size pmax [bar]4) State5)

X3, X4 Stroking chamber pressure port DIN 3852 M12 × 1.5; 12 deep 40 X

3) The countersink can be deeper than specified in the standard.
EN ISO 9974-2 type E.
4) Depending on the application, momentary pressure peaks can
occur. Keep this in mind when selecting measuring devices and
fittings.
5) X = Plugged (in normal operation)

Measuring ports MA, MB, MH
Measuring ports MA, MB, MH
Working port (port plate) based on DIN 3852 Working port (port plate) based on ISO 6149
The measuring ports MA, MB and MH are designed The measuring ports MA, MB and are designed according to
according to DIN 3852 and designed for straight stud ends ISO 6149 and designed for straight stud ends according to
according to EN ISO 9974-2 type E. The countersink may, EN ISO 6149-2. The countersink may, however, be deeper
however, be deeper than specified in the standard. than specified in the standard.
▼ Porting pattern (example port plate 02) ▼ Porting pattern (example port plate 22)
B
MB
MB
(PR4)
MA
MA
(PR4)
MH A
▼ Countersink of the measuring ports MA, MB and MH ▼ Countersink of the measuring ports MA, MB
⌀26 ⌀26
M12×1.5;
max.
M14 × 1.5;
max.
2.7
2.7
12 deep 11.5 tief

Filtration in the boost pump suction line
Filtration in the boost pump suction line Filtration in the boost pump pressure line
Version S Version D
Filter version Suction filter Ports for external boost circuit filtration
Recommendation With contamination indicator, Ports
with cold start valve Boost pressure inlet Port Fa
Recommended flow resistance at filter element Boost pressure outlet Port Fe
At ν = 30 mm2/s, n = nmax Δp = 0.1 bar Filter version Boost pressure filter
At ν = 1000 mm2/s, n = nmax Δp = 0.3 bar Recommendation With contamination indicator,
Pressure at suction port S with cold start valve
Continuous pS min (ν ≤ 30 mm2/s) ≥0.8 bar absolute Filter arrangement Separate in the pressure line (inline filter)
Short-term, at a cold start (t < 3 min) ≥ 0.5 bar absolute
The boost pressure filter is not included in the scope
Maximum pressure pS ≤ 5 bar absolute
max
of delivery.
Use of version S is preferred.
The suction filter is not included in the scope of delivery. Notice
▶ Filters with a bypass are not recommended.
▼ Circuit diagram1)
Please contact us for applications with a bypass.
▶ On versions with DG control (with pilot pressure not
a b from a boost circuit), a filter must be used that fulfills
R T1 T2 2) 2) PS Fa Fa1 Fe FS MB B the requirements with regard to filtration of the
hydraulic fluid (see page 7).
▶ The pressure drop at the filter is viscosity- and
contamination-dependent. Note the maximum
permissible pressure of the boost pump in
combination with the set feed pressure.
X1 X2 G MH S MA A
a b
X1 X2 G MH S MA A


▼ Dimensions of the countersinks Fe, Fa1, FS Version F1)

Attachment filter with cold start valve
Fa1 Filter version Attachment filter
⌀D1
Recommendation Version with contamination
Fe indicator, see P, B
(differential pressure Δp = 5 bar)
Filter grade (absolute) 20 μm
⌀D2
Filter material Glass fiber

Pressure rating 100 bar
⌀D3
FS
Filter arrangement Mounted on pump
The attachment filter is equipped with a cold start valve

and thereby protects the pump from damage. The valve
NG ⌀D1 ⌀D2 ⌀D3
opens at flow resistance of Δp ≥ 6 bar.
40 24 +0.130
−0 24 +0.130
−0 24 +0.130
−0
56 24 +0.130 24 +0.130
24 +0.130 Notice
−0 −0 −0
The pressure drop at the filter is viscosity- and
71 27.5 +0.130
−0 27.5 +0.130
−0 27.5 +0.130
−0
contamination-dependent. Note the maximum permissible
90 27.5 +0.130
−0 27.5 +0.130
−0 27.5 +0.130
−0
pressure of the boost pump in combination with the set
125 40 +0.160
−0 40 +0.160
−0 40 +0.160
−0
feed pressure.
▼ Filter characteristic curve

Differential pressure/flow behavior according to ISO 3968
(valid for non-contaminated filter element).
100
1000 mm2/s
30 mm2/s
Differential pressure Δp [bar]
NG40 … 56 NG125
10
NG71… 90
NG125
NG40 … 56
1
NG71 … 90
0.1
10 50 100 200
Flow [l/min]
a b
R T1 T2 3) 3) PS Fa MB B
1) To protect the filter element against electrostatic charge buildup,

the hydraulic fluid must have a minimum conductivity of 300 pS/m
on versions with attachment filter F, P and B. Please contact us if
this value cannot be observed.
X1 X2 G MH S MA A

Version P1) Version B1)

Attachment filter with cold start valve and visual Attachment filter with cold start valve and electric
contamination indicator contamination indicator
Filtration similar to version F, however with additional Filtration similar to version F, however with additional
visual contamination indicator. electric contamination indicator.
Technical data Technical data
Display type Green/red window Display type Electric
Differential pressure Δp = 5 bar Connector version DEUTSCH DT04-2P-EP04
(switching pressure) (mating connector, see page 87)
Differential pressure (switching Δp = 5 bar
2) pressure)
▼ Circuit diagram
Maximum switching capacity 12 V DC 24 W
24 V DC 48 W
Type of protection IP67 DIN/EN 60529
a b ▼ Circuit diagram2)
1 2
P
a b
X1 X2 G MH S MA A
X1 X2 G MH S MA A
1) To protect the filter element against electrostatic charge buildup,

the hydraulic fluid must have a minimum conductivity of 300 pS/m
on versions with attachment filter F, P and B. Please contact us if
this value cannot be observed.

External boost pressure supply
External boost pressure supply
Version E
This variation should be used in versions without integrated
boost pump (N and/or K).
Port S is plugged.
The boost pressure supply comes from port Fa.
The filter should be installed separately on port Fa before
the boost pressure supply.
To ensure the functional reliability, maintain the required
cleanliness level for the boost fluid fed in at port Fa
(see page 7).
a b
X1 X2 G MH S MA A


Dimensions with mounted filter
Dimensions with mounted filter
▼ Version F
NG F1 F2 F3 F4 F5 F6 F7 F8
Attachment filter with cold start valve
40 201.7 47.7 160 175 135 0 42 78.5
F1 56 218.4 64.4 163 178 138 0 42 78.5
F2 Detail A
71 239 46.5 185 203.5 155 16 29 65.5
rotated by 90°
90 248.5 56 179 197.5 149 0 45 81.5
125 235.9 59.4 201 219.5 171 0 53 89.5
F3
A
F7
F6
F5
F4
▼ Version P
Attachment filter with cold start valve and visual contamination
indicator
F1
F2 Detail A
rotated by 90°
F3
F8
A
F6
F5
F4
▼ Version B
Attachment filter with cold start valve and electric contamina-
tion indicator
F1 Detail A
F2 rotated by 90°
F3
A
F7
F6
F5
F4

Connector for solenoids
Connector for solenoids
DEUTSCH DT04-2P-EP04
▶ P: Molded, 2-pin, without bidirectional suppressor
diode (standard).
▶ Q: Molded, 2-pin, with bidirectional suppressor diode
(only for switching solenoids on control module
EZ and DA)
The following type of protection ensues with the installed
mating connector:
▶ IP67 (DIN/EN 60529) and
▶ IP69K (DIN 40050-9)
The protection circuit with bidirectional suppressor diode
is needed to limit overvoltages. Overvoltages are caused
by switching off the current with switches, relay contacts
or by diskonnecting the mating connector while voltage is
applied.
▼ Switching symbol
Without bidirectional suppressor With bidirectional suppressor

diode diode
▼ Mating connector DEUTSCH DT06-2S-EP04
Consisting of DT designation
1 housing DT06-2S-EP04
1 wedge W2S
2 sockets 0462-201-16141
The mating connector is not included in the scope of

delivery. This can be supplied by Bosch Rexroth on
request (material number R902601804).
Notice
▶ If necessary, you can change the position of the con-
nector by turning the solenoid.
▶ The procedure is defined in the instruction manual.

Rotary inch valve
Rotary inch valve
The rotary inch valve allows for any reduction of pilot Dimensions
pressure, independently of drive speed, through
72
mechanical actuation of the control lever. The control
63
lever is equipped with an internal rotational limiter ±90° 1 2 50
(drawing item 1 and 2). 27
8
The valve is arranged separately from the pump and is
connected to the pump by a hydraulic control line via port
ø8
PS (maximum line length: approx. 2 m).
The rotary inch valve must be ordered separately.
36
30
NG Material Direction of actuation Throttle cross-
14
number of the control lever section ⌀
28, 40, R902048734 Clockwise 4.6 ø18
4
56, 71, 90 R902048735 Counter-clockwise
4.6
8
M8 × 30; DIN 912
24.5 Tightening torque 25 Nm
R902070172 Clockwise 2.7
R902066994 Counter-clockwise 2.7 2 clockwise
125 R902048740 Clockwise 4.7
2(X)
R902048741 Counter-clockwise 4.7 X
52
32
Notice 16
24.5
The rotary inch valve can be used regardless of the 1

control module. If necessary, the position of the control counter-clockwise
lever can be changed. T max. angle of rotation 85°

16 2(T)
32
▼ Circuit diagram 52
Hydraulic control, speed related
DA with separately attached rotary inch valve
Notice
X Rotary inch valve To prevent damage to the rotary inch valve, a positive
b a mechanical stop of ±85° must be provided for the control
R T1 T2 PS T Fa Fa1 Fe FS MB B lever on the customer side.
Ports Standard1) Size pmax State3)

[bar]2)
X Pilot pressure DIN 3852 M14 x 1.5; 40 O
port 12 deep
T Drain port DIN 3852 M14 x 1.5; 3 O
12 deep
X1 X2 G MH S MA A

EN ISO 9974-2 type E.
2) Depending on the application, momentary pressure peaks can occur.
Keep this in mind when selecting measuring devices and fittings.
3) O = Must be connected (plugged on delivery)

Installation dimensions for coupling assembly
Installation dimensions for coupling assembly
To ensure that rotating components (coupling hub) and DIN splined shaft (spline according to DIN 5480)
fixed components (housing, retaining ring) do not come Splined shaft Z or A
into contact with each other, the installation conditions The outer diameter of the coupling hub must be smaller
described here must be observed. This depends on the than the case diameter d3 in the area near the drive shaft
pump size and the splined shaft. collar (dimension x2 – x4).
Observe diameter of relief on sizes 28 and 40.
SAE splined shaft (spline according to ANSI B92.1a)
x2
Splined shaft S and/or T
7 (NG28 and 40 only)
The outer diameter of the coupling hub must be smaller Coupling hub x1
than the inner diameter of the retaining ring (dimension d2)
in the area near the drive shaft collar (dimension x2 – x3).
Observe diameter of relief on sizes 28 and 40.
x2
only)
only)
7 (NG28 and 40 only)
(NG 28)
(NG 40)
Coupling hub x1
⌀72 (NG28
⌀80 (NG40
⌀d1
⌀d4
⌀d3
⌀d2
x4
⌀72 (NG28 only)
⌀80 (NG40 only)
⌀d4
⌀d1
⌀d2
⌀d3
x3
NG ⌀d1 SAE splined ⌀d1 DIN splined ⌀d2 min ⌀d3 ⌀d4 x1 x2 x3 x4
shaft shaft
28 33.5 32.1 43.4 55±0.1 101.6 0
3.3+0.2 9.5−0.5 8+
0.9 10 +
0.9
−0.054 −0.6 −0.6
40 38.5 37.1 51.4 63±0.1 127 0
4.3+0.2 12.7−0.5 8+
0.9 10 +
0.9
−0.063 −0.6 −0.6
56 38.5 37.1 54.4 68±0.1 127 0
7.0+0.2 12.7−0.5 8+
0.9 10 +
0.9
−0.063 −0.6 −0.6
71 43.5 42.1 66.5 81±0.1 127 0
7.0+0.2 12.7−0.5 8+
0.9 10 +
0.9
−0.063 −0.6 −0.6
90 48.5 47.1 66.5 81±0.1 152.4 0
6.8+0.2 12.7−0.5 8+
0.9 10 +
0.9
−0.063 −0.6 −0.6
125 53.5 52.1 76.3 91±0.1 152.4 0
7.0+0.2 12.7−0.5 8+
0.9 10 +
0.9
−0.063 −0.6 −0.6

Installation instructions
General Installation position

The axial piston unit must be filled with hydraulic fluid and See the following examples 1 to 12.
air bled during commissioning and operation. This must also Further installation positions are available upon request.
be observed following a longer standstill as the axial piston Recommended installation position: 1 and 2.
unit may empty via the hydraulic lines.
Particularly in the installation position "drive shaft upwards", Notice
filling and air bleeding must be carried out completely ▶ Size 71 to 125
as there is, for example, a danger of dry running. With the "drive shaft upwards" installation position,
The leakage in the housing area must be directed to the an R1 port is necessary (special version).
reservoir via the highest drain port (T1, T2). For combination ▶ If filling the stroking chambers via X1 to X4 is
pumps, the leakage must be drained off at each single pump. not possible in the final installation position,
If a shared drain line is used for several units, make sure that then this must take place before installation, e. g. in
the respective case pressure in each unit is not exceeded. installation position 2.
The shared drain line must be dimensioned to ensure that ▶ To prevent unexpected actuation and damage, the
the maximum permissible case pressure of all connected stroking chambers must be air bled via the ports X1,
units is not exceeded in any operating condition, particularly X2, or X3, X4 depending on the installation position.
at cold start. If this is not possible, separate drain lines ▶ In certain installation positions, an influence on the
must be laid, if necessary. adjustment or control can be expected. Gravity, dead
To achieve favorable noise values, decouple all connecting weight and case pressure can cause minor
lines using elastic elements and avoid above-reservoir characteristic shifts and changes in response time.
installation.
Under all operating conditions, the suction line and drain Below-reservoir installation (standard)
line must flow into the reservoir below the minimum fluid Below-reservoir installation means that the axial piston
level. The permissible suction height hS results from the total unit is installed outside of the reservoir below the
pressure loss; it must not, however, be higher than minimum fluid level of the reservoir.
hS max = 800 mm.
Installation Air bleed Air bleed Filling
The suction pressure at port S must also not fall below the position the housing the stroking
minimum value of 0.8 bar absolute during operation chamber
(cold start 0.5 bar absolute). 1 F1, R X1, X2 S + T1 + X1 + X2
When designing the reservoir, ensure that there is adequate SB
F1
distance between the suction line and the drain line.
ht min
We recommend using a baffle (baffle plate) between suction
line and drain line. A baffle improves the air separation ability R X2; X1 hmin
T1
as it gives the hydraulic fluid more time for desorption.
Apart from that, this prevents the heated return flow from
being drawn directly back into the suction line. The suction
port must be supplied with air-free, calmed and cooled
hydraulic fluid. S
2 F1 − S + T2
SB F1
ht min
hmin
S T2
T1

Installation Air bleed Air bleed Filling Above-reservoir installation

position the housing the stroking Above-reservoir installation means that the axial piston
chamber unit is installed above the minimum fluid level of the
3 F1 X1, X2 S + T2 + X1 + X2 reservoir.
F1 Observe the maximum permissible suction height
SB
hS max = 800 mm.
ht min
Recommendation for installation position 10
hmin
S (drive shaft upward): A check valve in the drain line
(cracking pressure 0.5 bar) can prevent the housing
X2, X1 area from draining.
T1 T2
Installation Air bleed Air bleed Filling
position the housing the stroking
chamber
7 F1 + R X1, X2 F1 + F2 + X1 + X2
4 F1, R1 X3, X4 S + T2 + X3 + X4 X2, X1

R F1
SB F1
ht min
hmin T1 F2
R1 X4; X3
R
T2 T2 S
T1
hS max SB
S
ht min
hmin
5 F1 X3 S + T1 + X3 8 F1 (T2) + F2 (S) − F2 (S) + F1 (T2)
F1 SB F1
F2
ht min T2
S
hmin
X3 T1 S
T1
SB hS max
ht min
T2 hmin
6 F1 X4 S + T2 + X4 9 F2 (S) + F1 (T2) X1, X2 F2 (S) + F1 (T2)

+ X1 + X2
SB F1
S F2
ht min
hmin
F1
T2 X4
X2, X1
T1 T2 hS max
SB
ht min
S T1
hmin

Installation Air bleed Air bleed Filling Key

position the housing the stroking F1, F2 Filling/air bleeding
chamber
R Air bleed port
10 F1 + R1 X3, X4 F1 + F2 + X3 + X4
R1 Air bleed port (special version)
R1 X3, X4 S Suction port
F1
R T1, T2 Drain port
F2 T2 T1 X1, X2 Control pressure port
X3, X4 Stroking chamber pressure port
0.5 bar
SB Baffle (baffle plate)

ht min Minimum required immersion depth (200 mm)
S
hmin Minimum required distance to reservoir bottom (100 mm)
SB hS max
hS max Maximum permissible suction height (800 mm)
ht min
hmin
Notice
11 F1 (T1) + F2 (S) X3 F2 (S) + F1 (T1) + X3
Ports F1 and F2 are part of the external piping and must
F1 be provided on the customer side to make filling and air
X3 T1
S F2 bleeding easier.
T2 hS max SB
ht min
hmin
12 F1 (T2) + F2 (S) X4 F2 (S) + F1 (T2) + X4
F1
T2 X4
F2
SB hS max S T1
ht min
hmin

Project planning notes
Project planning notes
▶ The pump is designed to be used in a closed circuit. ▶ With dynamic power flow (change of pumps to
▶ The project planning, installation and commissioning of operation as a motor) a maximum of 95% Vg max is
the axial piston unit requires the involvement of skilled permissible. We recommend configuring the software
personnel. accordingly.
▶ Before using the axial piston unit, please read the ▶ Please note that a hydraulic system is an oscillating
corresponding instruction manual completely and system. This can lead, for example, to the stimulation
thoroughly. If necessary, this can be requested from the natural frequency within the hydraulic system
Bosch Rexroth. during operation at constant rotational speed over a
▶ Before finalizing your design, please request a binding long period of time. The stimulator frequency of the
installation drawing. pump is 9 times the rotational speed frequency.
▶ The specified data and notes contained herein must be This can be prevented, for example, with suitably
observed. designed hydraulic lines.
▶ Depending on the operating conditions of the axial ▶ Please note the details regarding the tightening torques
piston unit (working pressure, fluid temperature), of port threads and other threaded joints in the
the characteristic curve may shift. instruction manual.
▶ Preservation: Our axial piston units are supplied as ▶ The ports and fastening threads are designed for the
standard with preservation protection for a maximum of pmax permissible pressures of the respective ports,
12 months. If longer preservation protection is required see the connection tables. The machine or system
(maximum 24 months), please specify this in plain text manufacturer must ensure that the connecting
when placing your order. The preservation periods apply elements and lines correspond to the specified
under optimal storage conditions, details of which can application conditions (pressure, flow, hydraulic fluid,
be found in the data sheet 90312 or the instruction temperature) with the necessary safety factors.
manual. ▶ The service ports and function ports are only intended
▶ Not all versions of the product are approved for use in to accommodate hydraulic lines.
a safety function according to ISO 13849. Please consult
the responsible contact person at Bosch Rexroth if you
require reliability parameters (e.g. MTTFD) for functional
safety.
▶ Depending on the type of control used, electromagnetic
effects can be produced when using solenoids. Applying
a direct voltage signal (DC) to solenoids does not create
electromagnetic interference (EMI) nor is the solenoid
affected by EMI. Electromagnetic interference (EMI)
potential exists when operating and controlling
a solenoid with a modulated direct voltage signal
(e.g. PWM signal) Appropriate testing and measures
should be taken by the machine manufacturer to ensure
other components or operators (e.g. with pacemaker)
are not affected by this potential.
▶ The pressure cut-off is not a safeguard against pressure
overload. Be sure to add a pressure relief valve to the
hydraulic system.

Safety instructions
Safety instructions
▶ During and shortly after operation, there is a risk of

burns on the axial piston unit and especially on the
solenoids. Take the appropriate safety measures (e.g. by
wearing protective clothing).
▶ Moving parts in control equipment (e.g. valve spools)
can, under certain circumstances, get stuck in position
as a result of contamination (e.g. contaminated
hydraulic fluid, abrasion, or residual dirt from
components). As a result, the hydraulic fluid flow and
the build-up of torque in the axial piston unit can no
longer respond correctly to the operator’s
specifications. Even the use of various filter elements
(external or internal flow filtration) will not rule out
a fault but merely reduce the risk.
The machine/system manufacturer should test whether
additional measures are required on the machine for the
relevant application in order to bring the driven
consumer into a safe position (e.g., safe stop) and make
sure any measures are properly implemented.
▶ Moving parts in high-pressure relief valves may in certain
circumstances become stuck in an undefined position
due to contamination (e.g. impure hydraulic fluid). This
can result in restriction or loss of load-holding functions
in lifting winches.
The machine/system manufacturer must check whether
additional measures are required on the machine for the
relevant application in order to keep the load in a safe
position and ensure they are properly implemented.
Bosch Rexroth AG © Bosch Rexroth AG 2021. All rights reserved, also regarding any disposal,
Glockeraustraße 2 exploitation, reproduction, editing, distribution, as well as in the event of
89275 Elchingen applications for industrial property rights. The data specified within only
Germany serves to describe the product. No statements concerning a certain condition
Tel. +49 7308 82-0 or suitability for a certain application can be derived from our information.
info.ma@boschrexroth.de The information given does not release the user from the obligation of own
www.boschrexroth.com judgment and verification. It must be remembered that our products are
subject to a natural process of wear and aging.

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RE-E

Axial piston variable pump

 RE-E 92003/2021-08-11, Bosch Rexroth AG

Axial piston unit

Control device 28 40 56 71 90 125

Pressure cut-off 28 40 56 71 90 125

Neutral position switch 28 40 56 71 90 125

Mechanical stroke limiter 28 40 56 71 90 125

Stroking chamber pressure port 28 40 56 71 90 125

● = Available ○ = On request – = Not available = Preferred program

Bosch Rexroth AG, RE-E 92003/2021-08-11

Direction of rotation 28 40 56 71 90 125

Sealing material 28 40 56 71 90 125

Drive shaft 28 40 56 71 90 125

Mounting flange 28 40 56 71 90 125

Working port (port plate)

● = Available ○ = On request – = Not available = Preferred program

4) Standard for combination pump – 1st pump: Shaft Z

 RE-E 92003/2021-08-11, Bosch Rexroth AG

Boost pump 28 40 56 71 90 125

Through drive7) 28 40 56 71 90 125

High-pressure relief valve Setting range ∆pHD 28 40 56 71 90 125

Filtration boost circuit/external boost pressure supply 28 40 56 71 90 125

Swivel angle sensor 28 40 56 71 90 125

● = Available ○ = On request – = Not available = Preferred program

7) Specifications for version with integrated boost pump, please

(Splined shaft in accordance with SAE J744)

the displacement. For available options regarding the swivel angle

Bosch Rexroth AG, RE-E 92003/2021-08-11

Connector for solenoids11) 28 40 56 71 90 125

● = Available ○ = On request – = Not available = Preferred program

11) Connectors for other electric components may deviate

 RE-E 92003/2021-08-11, Bosch Rexroth AG

Viscosity and temperature of hydraulic fluids

1) This corresponds, for example on the VG 46, to a temperature

Bosch Rexroth AG, RE-E 92003/2021-08-11

Maximum permissible viscosity on cold start

Filtration of the hydraulic fluid

 RE-E 92003/2021-08-11, Bosch Rexroth AG

Working pressure range

Pressure at working port A or B Definition

Bosch Rexroth AG, RE-E 92003/2021-08-11

▼ Maximum pressure pmax up to 450 bar and total operating ▼ Pressure definition

100 Minimum pressure

rotational speed of the axial piston unit and the case

▼ Maximum differential pressure at the shaft seal

 RE-E 92003/2021-08-11, Bosch Rexroth AG

Notice Determination of the operating characteristics

Bosch Rexroth AG, RE-E 92003/2021-08-11

Permissible radial and axial loading of the drive shaft

▼ Splined shaft DIN 5480

Size NG 90 90 125 125

Maximum axial force + Fax max N 4330 4330 6053 6053

▼ Splined shaft ANSI B92.1a

Size NG 90 90 125 125

Maximum axial force + Fax max N 4330 4330 6053 6053

 RE-E 92003/2021-08-11, Bosch Rexroth AG

Permissible input and through-drive torques

Torque at 1st pump M1

1) Efficiency not considered

Bosch Rexroth AG, RE-E 92003/2021-08-11

NV – Version without control module

The mounting surface for the control module is machined

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG

RE-E 92003/2021-08-11, Bosch Rexroth AG