JOB SAFETY ANALYSIS (JSA)

TANK MODIFICATION AND REPAIR WORK

JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
1. Site preparation ● Poor communication M ● DESCON employees shall have mandatory training. L
between work parties. ● Work permit from the client, with all concurring parties signatures
approval must be obtained prior to start of work and display at
site
● Safety requirements stated on the work permit must be available on
● Inexperience persons / lack site and strictly followed
of safety awareness ● Toolbox talk shall be conducted to all personnel on site &
documented before start of work.
● Appropriate PPE shall be worn by all personnel at site.
● Assigned trained dedicated Banks man for job with reflective jacket.
● No water no work policy shall be followed.
● Heat stress ● Work Schedule according to heat Index
● Ear protection shall be worn where required.
● Noise ● Noise meter will be made available at site.
● Maintenance of equipment on regular basis.
● Vehicles Movement ● Use of Approved/Trained license drivers.
● Vehicle movements on site shall be controlled by banks man
● Appropriate signage to be provided.
 JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR WORK

JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
2. Transportation ● Failure of equipment M ● Conduct toolbox talk and LMRA prior to start of work at the L
shifting of material /crane /Trailer/ Pickup/ specific location.
to Work location Truck etc ● Ensure the condition of equipment, inspected, sticker Placed
By Using Crane ● Road traffic accident during and for appropriate color code.
,Trailer, Boom Truck transportation of Tanks ● All rigging gear shall be certified.
Pickup etc shell plates, pipe spools/ ● Synthetic belt or nylon sling shall be used instead of steel
supports and other wire rope for holding of material.
material. ● Ensure crane operators and riggers fully understand all work
tasks and hazards.
● Load shall be secured on the trailer bed to prevent
● Body part injury during accidental fall.
loading and unloading ● Crane operator shall have the third party, certified and
operation applicable license.
● Use proper tag line during loading /off loading material.
● Access route shall be surveyed before transporting the Shell
Plates ,pipes & support material etc.
● Barricade with appropriate sign board on the effective area.
Riggers shall be experienced and third party certified.
 JOB SAFETY ANALYSIS (JSA)
TANK MODIFICATION AND REPAIR WORK

JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
● Use leather gloves for hand protection.
● Pinch point. ● Keep away body parts (hand, feet, head, e.t.c) from the line
of fire (LOF).
● Suitable length of trailer shall be arranged according to
length of Shell Plates, pipe spools, supports etc.
● Vehicle hit to existing ● Red flag at the back end of long pipe spool shall be
facility provided.
. ● Site specific traffic rules shall be followed.
● All vehicle movements will be controlled by a certified banks
man.
● Banks man shall be provided for reversing vehicle.

3 Manual shifting of ● Hand Injury M ● Use gloves to prevent cuts on hands. L

material civil work ● Fall of material ● Move all unnecessary persons away
● material ● Manual handling hazards ● If load is heavy take help of other person
stacking / ● Cumulative Back Injuries ● Use manual handling techniques.
including back ● Persons Injury ● Use proper PPE
filling of soil etc ● Slip, trip and fall ● Remove unwanted material from site.
● Including rebar ● Sharp edges of rebar ● Experience person shall be deployed for rebar fixing job.
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
installation work ● Trained steel cutter and trained steel fixer shall be
deployed for each work.
● Valid inspection sticker tools and plants shall be allowed.
● Restricted entry only authorized persons allowed only in
steel fixing area.
4 Installation / ● Slips, trips, falls M ● General housekeeping required to prevent slip, trips and L
removal of ● Protruding nails falls.
Shuttering work & ● Puncturing/brushing ● Access area to be clear from all obstructions.
de nailing using against sharp edges of ● Use basket while lifting the material.
hand tools. concrete ● Nails to be removed.
● Ensure dust mask or respirator.
● Fingers getting caught ● Allot sufficient manpower.
between the forms ● Correct PPEs (leather gloves, cut resistant gloves etc) to be
● Dust worn.
● Improper manual handling ● Explain proper manual handling techniques during tool box
talk.
● Use mechanical means wherever practical.
● Maintain good housekeeping.
5 Installation of form ● Slips/trip and falls M ● Bend down all nails/protruding objects L
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
work and concrete ● Protruding objects ● Steps or ramp will be provided for access
walkways ● Puncture tools ● All access and egress will be clear from material, tools and
equipment
● protection should be provided
6 Use of Power tools ● Inappropriate operator M ● Only trained/experienced person to use the power tools. L
like drilling ● Trips and fall ● Proper PPE should be worn.
machines, Electric ● Sharp Objects
Saw / Generator etc
7 Setting of concrete ● Diesel spillage M ● Only trained operator to use equipment L
using diesel ● Contact with cement ● Correct PPE to be worn by masons (rubber boots with steel
concrete vibrator chemicals toe caps) as per cement MSDS
and hand tools ● Fire ● Trained fire watch to be provided.
● Fire extinguishers to be kept at upwind direction nearby
vibrator.
● Use proper Spill Kit.
8 Concrete curing ● Slips/trip and falls M ● Good housekeeping maintained in working area L
with water ● Skin/eye irritation ● Do not take water from the fire water tank.
9 Use of Power tools ● Inappropriate operator M ● Only trained/experienced person to use the power tools. L
like drilling ● Trips and fall ● Proper PPE should be worn.
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
machines, Electric ● Sharp Objects
Saw / Generator etc
10 Minor Maintenance ● Improper manual handling M ● Always follow carefully the manufacturer’s instructions. L
of equipment. ● Slip/ trip and fall. Repairs can be done only at designated area. No repair shall
● Workers struck by be done on work site.
hammer/Pin ● Only trained and experienced mechanic to perform the job.
Electrical ● Injuries. ● Only trained personnel shall perform this activity using
Connection ● Crushing. proper tools.
● Caught between. ● Area to be clear of all personnel.
● Poor lighting ● Drip tray shall be provided to control spillage.
11 Confined space ● Lake of Communication H ● All personnel working in confined space must have L
entry. confined space training.
● confined space procedure shall be followed.
● Hole watcher is attentive all the time during confined
● Ventilation. space activity. Lighting provided in CSE to be 24V.
● Easy communication between hole watcher and supervisor
● Damage material is established all the time.
● Ensure that passage and transport rout is clear during
● Oxygen deficiency
confined space activities. Proper access/agrees should be
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
accumulation of toxic maintained.
gases Gas test to be done by AGT prior to entering into the
confined space.
A trained and qualified individual should outside the tank
with the responsibility of ensuring the safety of authorized
entrants (Fabricator, Fitter, Welder e.tc) through the
performance pre‐entry briefing, checking and inspecting
● Physical hazards PPE, equipment and tools and performing regular
monitoring in ensuring person working inside pipe remains
safe for entry and occupation.
A written rescue plan that has provision for conducting a
timely rescue of individuals working inside the pipe
(Confined Space) should be kept on site. Raising the alarm
in the event of an emergency using the radio/mobile
phones provided to them.
Ensure effective communication systems for the entry are
tested.
● Improper stacking of Proper light should be provided less than 25v.
material All material stack proper and category wise.
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
● Rescue arrangement shall be made while working more
● Unauthorized entrant than five meter inside large bore size.
● SHE&S Procedure shall be followed.
● Close supervision required while working inside.
● Lack of oxygen
● Execute the work under close supervision and presence of
/oxygen/ air
hole watcher.
deficiency
● Proper air supply to be provided or air mover will be
provided.
● Proper ventilation shall be there.
● Working crew shell be trained for confined space working.

12 Minor maintenance ● Fire / Explosion M ● Obtain all necessary approvals prior to start the job. L
work Connection ● Standby fire extinguisher/Fire watcher.
/Disconnection and ● Barricade the area.
Operation of Diesel
● SWITCH OFF DG (Diesel generator) if any emergency alarm is
Generator set /
sounded. Switch off the engine while fueling.
Welding machines
● Fueling will be done in day time.
/ovens /
Distribution ● Ensure no conflicting jobs in vicinity before start of job.
boards/grinder for ● Sparks. ● DG must have inspection sticker.
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
power supply Ensure all lights are intrinsically safe and are pre‐inspected.
purpose including Close supervision during activity.
repair work. Using
Only competent electrician to perform the job.
power
Proper earthing shall be provided.
13 Extended ● Inadequate lighting in and M ● Adequate lighting at work area and Access/Egress area. L
hour/night Works around work areas, Emergency route to muster point to be clearly illuminated.
(Actual works will causing shadows or poorly ● Proper cable management
be the same as day lit work areas that could ● Use clear safety glass for night work for good visibility.
work) result in unsafe acts and
● Warning Lights and sign boards.
injuries taking place
● Trained Flag man for equipment movement provided with
signal torch.
● Close supervision required while working in night shift.
14 Emergency ● Poor Communication M ● Educate the workforce about Emergency Procedure. L
Procedure / ● All safety sign board shall be displayed properly at site.
Response ● In case of any Emergency all work will be stopped, Shut
down all running equipment & Machineries and reported to
Muster Point
JSA Number: JSA Title: TANK MODIFICATION AND REPAIR WORK

Area: Activity: Civil work Date

Task Description Civil work activity including installation of Shuttering ,Rebar ,Form work , Concrete work and Back filling activity
Uncontrolled Residual Risk
Risk
Step Activity Hazard H M L Control Measures H M L
● Improper Access/ Egress ● Proper Access & Egress shall be available.
● All Workforces shall know the Muster Point location.
● Emergency Procedure to be followed.
● Emergency # 00000000
● Medical # 00000000
15. House keeping ● Trips and fall M ● All waste generated shall be contained and disposed off in L
designated waste skips.
● Sharp Objects ● Do not store materials/equipments inside the plant area.
● Use Proper Personal protective equipment for handling of
● Equipment damage waste.
● All materials shall be removed from the site to a safe
storage location immediately after the work.
Approved
Signature Print Date

Performing Party
Signature Print Date