01-16

17-24

25-30 Refrigerated Air Dryer

31-38

39-42

43-46

47-61 Replacement For Screw Air Compressor

01
Belt Drive Series 03-10

Direct Drive Series 11-12

Variable Speed Drive Series 13-16

02
 LINGHEIN SCREW AIR COMPRESSOR

03
Oversize

The steel cabinet coated with noise insulation foam.

Big size air-end,low speed.

High technology be

efficiency

Air-end thermal over load protection, motor protection, exhaust over temperature protection,
anti-reversal protection, fault and phase sequence protection.
Instrument transformer

04
 LINGHEIN SCREW AIR COMPRESSOR

Intake Valve
The core component of the air Made by superfine glass fiber,
system. dust-holding capacity is 4 times
bigger than filter paper.
rid Constant pressure control.
Prolongs the service life of
Adjusts the on/off intelligent. lubrication oil.
Adjust valve opens from 60% to100%
automatically.

Air-end
Belt Drive
Using “OPTIBELT” belt with superior
performance and stability.
Direct Drive
No gear in the air-end, less maintenance cost.
Motor and air-end is 1:1 transmission, energy
conservation is 20% more than the similar products.
The heart of the screw air compressor. Ensure the optimal quality of air in
the oil tank
Asymmetric molded lines, high efficiency
and energy-saving.
No wear “Rollingprofil” molded lines and big Oil content in the compressed air will
size rotor ensure air-end has a long service be controlled in 3-5 ppm.
life. Linghein’s rotor after a long period of heat
treatment and grind treatment that low leak rate.
Big size, low speed and low temperature.

05
 Safety Valve
Intake Valve Air-end
PLC

06
 LINGHEIN SCREW AIR COMPRESSOR

Safety Valve
Intake Valve Air-end
PLC

07

Supper motor’s bearing that can
suffer overload operation.
Motor can be ran every 24 hours.
s
Oversize design that 10% bigger than the standard
cooler, which can avoid shutdown probability due to
the high temperature, also prolong the service life of
lube oil,oil filter and sealing elements.
ll will

Unloading protection:While air compressor

in an unloading state exceeds the setting
time,air compressor stop to operate,but it
can run automatic when equipment need
compressed air again.

Safety Valve PLC

Ensure the minimum pressure of the oil tank.
Make sure the lube oil can be circulated in
the system.
Easy operation, two languages
can be chosen.
Diagnosed and protected by it-self.
With the maintenance reminding function.

08
 LINGHEIN SCREW AIR COMPRESSOR

09
 Capacity

bar psig CFM hp

44
41
35
30
65
60
53
46
88
85
74
64
113
106
95
81
134
131
113
99
184
177
159
131
230
219
1280x1070x1370
198
162
265
254
1280x1070x1370
230
194

According to the standard of GB19153-2009

Compressed Stage: Single Stage
Standard Power Supply: 380V/50HZ/3PH.
Exhaust Temperature: Ambient Temperature + 10 ℃
Start-up: Direct Start & Y-△ Start
Please contact us for any specification that is not within the
above mentioned standard.
10
 LINGHEIN SCREW AIR COMPRESSOR

Linghein
Direct Drive Air-end

There are inside the air-end.

maintenance

, so the

11
 Capacity

bar psig CFM hp

127

219

353

459

442

353

600

706

812 2800

1130

1572 335 250

According to the standard of GB19153-2009

Compressed Stage: Single Stage
Standard Power Supply: 380V/50HZ/3PH.
Exhaust Temperature: Ambient Temperature + 10 ℃
Start-up: Y-△ Start
Please contact us for any specification that is not within the
above mentioned standard.

12
 LINGHEIN SCREW AIR COMPRESSOR

Energy consumption is the major cost in a compressor’s life cycle.When a screw air compressor unloads, it consumes
approximately 60% electric power but giving you nothing in return.

d d

VSD screw air compressor reduces energy costs as high as 35%

in
it more ,
because of the fixed air delivery.

The free air delivery of the fixed speed compressor is fixed. Generally speaking,
the users need to buy the compressor according with their maximum compressed
air demand. But their actual air consumption is floating all the time, therefore air
compressor will in an unloading state. The electrical consumption of unloading is
about 35% of loading.

UNLOADING POWER WASTAGE CASE

Factory: Plastic Manufactory
Rated Power: 100hp/75kw
Max. FAD: 13m³/min
Min. FAD: 6m³/min
Loading Time: 3000 hours
Total Operating Time: 5000 hours
Operating time per year: 12hours/day x 25 days/month x 12months = 3600 hours
Unloading power wastage:
3600h x (1-3000h/5000h) x 75kw x 35% = 37800kwh Wasting
Replace Linghein VSD air compressor, we deliver the exact compressed air you
need. From now on, pay your electricity bill according to your actual air Wasting
consumption.

13
Can offer the exact compressed air according with the demand.
No power wastage when in unloading.

Reduce the loss of differential pressure. The system pressure can be

controlled from 0.1 bar to 0.2 bar. It can avoid the loss of differential
pressure. The loss of the fixed speed compressor is about 0.7-1.5bar.

Pressure consumption can be improved greatly while using the VSD type.

Prolong the service life of the compressor. Soft starting! VSD compressor
can be started from 0 HZ by the inverter. The start current is small. It will
reduce the damage of power network, electric elements and other components.
But the fixed speed compressor needs 3 times starting current.

FIXED

,not affect the production efficiency.

14
 LINGHEIN SCREW AIR COMPRESSOR

bar psig CFM hp

18~60

25~85

39~127

67~219

10 106~353

138~459 2000x1500x1500

V90D-8 8 116 5.1~17 180~600 120 90 DN50 2500 2150x1450x2035

V110D-8 8 116 6.0~20 212~706 150 110 DN65 3150 2550x1550x1850

V132D-8 8 116 6.9~23 244~812 180 132 DN65 3150 2550x1550x1850

According to the standard of GB19153-2009

Compressed Stage: Single Stage
Standard Power Supply: 380V/50HZ/3PH.
Exhaust Temperature: Ambient Temperature + 10 ℃
Start-up: Soft Start
Please contact us for any specification that is not within
the above mentioned standard.

15
16
17
Industrial Series 17-22

Medium&High Pressure Series 23-24

18
 PISTON AIR COMPRESSOR
HUA SHEN

1
Motor
4-poles copper wire motor,
strong and reliable quality.

Piston & Piston Ring

2 Heavy duty cast iron piston. Piston Crankshaft Drive
rings are precision finished to ensure Heavy duty low friction parts
low lubricating oil consumption, with special hardening, wear
excellent compression sealing, no -resistant treatment,
5
carbon laydown in the valve and dynamically balanced to
bearing will not be burnt due to lack ensure low vibration.
of lubricating oil.

6
3 Connecting Rod
Well balanced to ensure smooth
parallel operation and lubrication.
Driven System
High cooling efficiency is one
of key factors to trouble-free
operation of compressor.
Huashen's cooling system
consists of large cooling fan
guarantees maximum heat
dissipation in hot climate to
enable heavy duty operation.

4 7

Bearing Magnetic Starter

Cut off power at once when
High quality bearings are used for
electric motor overload;
smooth operation.
protection for motor.

19
 2 8

1 3
5 6
7
10 4

8
Air Filter
Improved filter with extra 15%
filtration area. Bigger dust trapping
capacity and silent operation.

9 10
Air Tank
High capacity & thickness that air
compressor can be avoided to start
frequently, prolong compressor
life-span.
Air Control Unloading Device
Exhaust residual air and reduce
inner pressure while air compressor
stop to work, less stress for restarting.

20
 PISTON AIR COMPRESSOR
HUA SHEN

Piston Air

Z-0.06/8 V-0.2/10-C W-0.7/8-G

0.75kw-3kw

Air-End
Mod e l Motor Power Pressure F.A.D. CYLxQTY. Air Tank Volume Dimension(LxWxH) Belt Air Tank wall Thickness Power Supply
Speed
–– kw hp bar psig m³/min CFM mmxpc r/min m³ L mm –– mm v/Hz/ph
Z-0.06/8 0.75 1 8.0 116 0.06 2 51x1 700 0.024 24 660x310x600 1A greater than 3mm 220v/50Hz/1ph
Z-0.08/8* 1.1 1.5 8.0 116 0.08 3 65x1 700 0.024 24 660x320x800 1A greater than 3mm 220v/50Hz/1ph
V-0.1/8 220v 1.5 2 8.0 116 0.1 4 51x2 850 0.07 70 850x380x650 1A greater than 3mm 220v/50Hz/1ph
V-0.1/8 380v 1.5 2 8.0 116 0.1 4 51x2 850 0.07 70 850x380x650 1A greater than 3mm 380v/50Hz/3ph
V-0.25/8 220v 2.2 3 8.0 116 0.25 9 65x2 950 0.084 84 1080x450x800 1A greater than 3mm 220v/50Hz/1ph
V-0.25/8 380v 2.2 3 8.0 116 0.25 9 65x2 950 0.084 84 1080x450x800 1A greater than 3mm 380v/50Hz/3ph
V-0.2/10-C 220v 2.2 3 10.0 145 0.2 7 65x2 850 0.084 84 1080x450x800 1A greater than 3mm 220v/50Hz/1ph
V-0.2/10-C 380v 2.2 3 10.0 145 0.2 7 65x2 850 0.084 84 1080x450x800 1A greater than 3mm 380v/50Hz/3ph
W-0.36/8 3 4 8.0 116 0.36 13 65x3 950 0.1 100 1166x450x838 2A greater than 3mm 220v/50Hz/1ph
W-0.3/10-C 3 4 10.0 145 0.3 11 65x3 850 0.1 100 1166x450x838 2B greater than 3mm 220v/50Hz/1ph
V-0.3/10-G 3 4 10.0 145 0.3 11 80x2 700 0.13 130 1440x500x1020 2B greater than 3mm 220v/50Hz/1ph

4kw-5.5kw

Mod e l Motor Power Pressure F.A.D. CYLxQTY. Air-End Speed Air Tank Volume Dimension(LxWxH) Belt Air Tank wall Thickness
–– kw hp bar psig m³/min CFM mmxpc r/min m³ L mm –– mm
V-0.4/10-G 4 5.5 10.0 145 0.4 14 80x2 780 0.13 130 1440x500x1020 2B greater than 3mm
W-0.7/8-G 5.5 7.5 8.0 116 0.7 25 80x3 700 0.2 180 2B greater than 3mm
W-0.6/10-G 5.5 7.5 10.0 145 0.6 25 80x2+65x1 750 0.18 180 1500x500x1070 2B greater than 3mm
W-0.5/12.5-G* 5.5 7.5 12.5 181 0.5 18 80x2+65x1 820 0.18 180 2B greater than 3mm

21
Compressor
Industrial Series
7.5kw

Mo d el Motor Power Pressure F.A.D. CYLxQTY. Air-End Speed Air Tank Volume Dimension(LxWxH) Belt Air Tank wall Thickness
–– kw hp bar psig m³/min CFM mmxpc r/min m³ L mm –– mm
W-1/8-G 7.5 10 8.0 116 1.0 35 90x3 850 0.3 300 2B 4mm
W-1/10-G 7.5 10 10.0 145 1.0 35 90x2+65x1 960 0.3 300 2B 5mm
1570x660x1200
W-0.8/12.5-G 7.5 10 12.5 181 0.8 28 90x2+65x1 850 0.3 300 2B 5mm
W-0.7/14-G 7.5 10 14.0 203 0.7 25 90x2+65x1 850 0.3 300 2B 5mm
W-1/8-H* 7.5 10 8.0 116 1.0 35 90x3 850 0.42 420 1670x760x1300 2B 4mm

11kw-15kw

Mo d el Motor Power Pressure F.A.D. CYLxQTY. Air-End Speed Air Tank Volume Dimension(LxWxH) Belt Air Tank wall Thickness
–– kw hp bar psig m³/min CFM mmxpc r/min m³ L mm –– mm
W-1.4/8-D 11 15 8.0 116 1.4 49 100x3 920 0.3 300 1570x660x1340 3B 4mm
W-1.5/8-C 11 15 8.0 116 1.5 53 125x3 700 3B 4mm
W-1.3/10-C 11 15 10.0 145 1.3 46 125x2+100x1 820 3B 5mm
W-1.1/12.5-G 11 15 12.5 181 1.1 39 120x2+70x1 750 0.34 340 1810x700x1340 3B 5mm
W-1.6/10-C 15 20 10.0 145 1.6 57 125x2+100x1 950 3B 5mm
W-2/8-G 15 20 8.0 116 2.0 71 125x3 850 3B 4mm

22kw-30kw

●This type piston air compressor is made up of two air-ends and tow motors.
●Two air-ends can be worked in the same time or independently according with your idea.
●More energy efficient.

Mo d el Motor Power Pressure F.A.D. CYLxQTY. Air-End Speed Air Tank Volume Dimension(LxWxH) Belt
–– kw hp bar psig m³/min CFM mmxpc r/min m³ L mm ––
W2-3/7 11x2 30 7-8 102-116 3.0 106 (100x3)x2 920 0.21x2 420 1600x1500x1500 6B
W2-4/7 15x2 40 7-8 102-116 4.0 141 (125x3)x2 900 0.21x2 420 1600x1500x1600 6B

◆According to the standard of GB/T1329-2002

◆Standard Power Supply: 220V/50HZ/1PH or 380V/50HZ/3PH
◆Please contace us for any specification that is not within the above mentioned standard.

W-1/8-H* W-1.4/8-D W-1.1/12.5-G

04

22
 PISTON AIR COMPRESSOR
HUA SHEN

Pressure Series
Piston air Compressor
Piston & Piston Ring：
Connecting Rod: Heavy duty cast iron piston.
Well balanced to ensure Piston rings are precision
smooth parallel operation finished to ensure low lubricating
and lubrication. oil consumption, excellent
compression sealing, no carbon
laydown in the valve and bearing
Driven System:
will not be burnt due to lack of
The big air cooling
lubricating oil.Patent No.20132001
fan can provide
5889.1
affluent cooling air
for theunit and no
extra coolers needed.

Bearing: High
quality bearings
are used for smooth
HUA SHEN operation.

Air-cool type design: The design of common base Crankshaft Drive : Heavy duty low friction parts with special
with anti-vibration stand can provide stable operation hardening, wear-resistant treatment, dynamically balanced
and convenientinstallation. to ensure low vibration.

Popular In PET Industrial

23
Typical Compressed Air System Layout

AO Filter AA Filter AX Filter

Medium & High Pressure
Piston Air Compressor
BL 006 0

Receiver Tank
High Pressure
Refrigerated Air Dryer

Technical Parameters
F.A.D. CYLxQTY. Air-End Speed

kw hp psig m³/min CFM

12
18
35
18
21
25
35
42
71
57
42
35

◆According to the standard of GB/T1329-2002

◆Standard Power Supply: 380V/50HZ/3PH
◆Please contace us for any specification that is not within the above mentioned standard.

24
25
Refrigerated Air Dryer

JIANYE Refrigerated Air Dryer 25-30

26
 Air Tank

12m³/min air
contains 280L
water/day

Usually the compressed air contains 100% vapor, these vapor will be condensed because of the air
being cooled, the condensed vapor not only damages the compressor system but also destroys the
after treatment system and terminal products.

90L water will enter into the compressor system everyday if without an air dryer. JIANYE refrigerated
air dryer helps you to get rid of the vapor, and ensure your application in a smooth operation.

Convenient to transport and install, all pipes and

wire of JIANYE refrigerated air dryer have been
connected before leaving manufactory.

No need to make any special installation

foundation, just connect the power and turn
the start button, the air dyer can be operated at once.

Oversize heat-exchanger and evaporator,

stable and good cooling effect.

Stabilized pressure dew-point.

Advanced techniques of condenser, greatly

reduce the refrigerated leak rate.

BL015
Refrige
rated A
0
ir Dryer

27
 The Components of Refrigerated Air Dr yer
Pre-Cooler(Heat Exchanger)
Inlet air and outlet air exchange temperature
in here, which can pre-cooling the inlet air
(hot compressed air) and warming the outlet
air (after-treating compressed air) slightly.
Reducing the stress of the air dryer, prolong
the service life of dryer.
Solving the problem of pipe frosting.
Refrigerant Compressor
The “heart” of the refrigeration system,
and the refrigerated like a “blood”
A famous brand refrigerant compressor,
stable and high efficiency.
Expansion valve
It is one of four basic component of
refrigerant system, it reduces the pressure
and controls the flow rate of refrigerant.
It plays an important role in stabilizeing the
whole refrigerant system.
Evaporator
The core component of the air dryer. Most of
vapor is condensed into liquid water because
of compressed air gets cool. And then liquid
water will be discharged.
Evaporator is made from aluminum plate and
copper pipe, with oversize and long distance
design that achieve a better cooling effect.
The thickness of the copper pipe meets the
international standard.
Good welding technology that reduce the
refrigerant leakage rate greatly.
High/Low Pressure Switch
Air dryer's self-protection device, prevent
compressor form burning caused by high
outlet pressure or low inlet pressure.
High/low pressure switch cut off the circuit
automatically while outlet pressure exceeds
the setting valve or inlet pressure lower than
the setting valve.Not only protect the air
dryer, but also protect the operator.
Hot Gas Bypass Valve
While air capacity of air dryer decrease, inner
temperature of an evaporator will be down to
0°C. Meanwhile, the pipe will be blocked
caused by the condensate water freeze-up.
Hot gas bypass valve can solve this freeze-up
problem, ensures air dryer operate smoothly.
Gas-cooled Condenser
Refrigerant flowing in the S-shaped
cooper of the condenser, cooling
area increased greatly.
Continual cooling process, cooling
effect is good.
Dry Filter
Filtering the impurities in the
refrigerant, ensures the cooling
system not effected by moisture and
impurity, it protects the compressor,
prolong the service life of refrigerant,
more reliable operation.
Electric Auto-Drain
Discharge the water which from the heat
exchanger automatically.
Automatic and intelligent, low failure
rate.
28
 Refrigerated Air Dr yer

Operation Process
H E
Air Procedure

W S
Gas-cooled Condenser Refrigerant Procedure
C
R
P
F
V
Hot Gas Bypass Valve
Electric Auto-Drain
High Pressure Switch

Air Procedure:
The compressed air form “AIR INLET” enters into air dryer and goes through (1) Pre-cooler, the compressed
air will be pre-cooled first, after that it flows through (2) Evaporator to get further cooled, the vapor of the
compressed air is condensed because the air gets cool, when the cooled compressed air passes (3)
Air/water separator, water will be discharged by (11) Electric auto-drain automatically. At last the dry and cool
compressed air enters into the copper pipe of (1) Pre-cooler again, the outlet air and inlet air exchange the
temperature in pre-cooler.

Refrigerant Procedure:
The refrigerant will be compressed by (5) Refrigerant compressor ,after that it is in a high temperature and
high pressure vapor, the refrigerant vapor enters into (4) Gas-cooled condenser to get lower temperature,
this moment refrigerant is from vapor into liquid state, and then liquid refrigerant goes through (8) Dryer filter
to get purer, and than it passes by the (9) Expansion valve , the pressure of refrigerant becomes lower. Gas
and liquid mixed refrigerant flow into copper pipe of (2) Evaporator to lower down the compressed air
temperature, finally refrigerant gets back to (6) Refrigerant reservoir, this is a circular process.

29
Technical
Parameters
Power Supply
CFM hp v/hz/ph
BL0005 0.8 28 0.25 220v/50hz/1ph DN20(G3/4") 50 400x700x640

BL0010 1.8 64 0.35 220v/50hz/1ph DN20(G3/4") 55 400x700x640

BL0020 2.8 99 0.5 220v/50hz/1ph DN25(G1") 65 400x700x780

BL0030 3.8 134 0.75 220v/50hz/1ph DN25(G1") 68 400x700x780

BL0040 5.5 194 1.25 220v/50hz/1ph DN40(G1-1/2") 90 500x860x880

BL0060 6.8 240 1.5 220v/50hz/1ph DN40(G1-1/2") 95 500x860x880

BL0080 8.8 311 2 220v/50hz/1ph DN50(G2") 130 700x860x1000

BL0100 11.5 406 2.5 220v/50hz/1ph DN50(G2") 135 700x860x1000

BL0120 14 494 3 220v/50hz/1ph DN65(G2-1/2") 160 700x1000x1000

BL0150 16 565 4 380v/50hz/3ph DN65(G2-1/2") 165 700x1000x1000

BL0200 22.8 805 5 380v/50hz/3ph DN80(F3) 250 700x1300x1160

BL0250 28.5 1007 6 380v/50hz/3ph DN80(F3) 300 700x1300x1160

BL0300 35 1236 8 380v/50hz/3ph DN80(F3) 400 1700x1000x1260

BL0400 45 1589 10 380v/50hz/3ph DN100(F4) 500 2000x1000x1260

BL0500 55 1943 12.5 380v/50hz/3ph DN100(F4) 600 2200x1000x1480

Operating Range:
Working Pressure:0.6-1.3Mpa Ambient Temperature: 5-45℃ Max.Inlet Temperature:＜80℃

Standard Conditions:
Air Inlet Temperature:38℃ Ambient Temperature:35℃ Working Pressure:0.7Mpa Pressure Dew Point:2-10℃
Refrigerant:R-22 Cooling Method:air-cooled
Please contact us for any specification that is not within the above mentioned standard.

30
31
31-36

37-38

32
 A B

ADSORPTION AIR DRYER

The Components of
Adsorption
Air Dryer
2

33
Adsorption Tower
Reasonable design and good drying
efficiency. There is a large air diffuser
inside the tower that can ensure
compressed air contact with the
absorbent more than 5 seconds, also
make sure compressed air go through
absorbent evenly.
The tower with a special rust
prevention treatment that make sure
the tower can be used more than 10
years.
Controller
High performance design, controller is
consisted of microprocessor chip.
Clearly, simple and easy to handle the
controller, operation cycle and valve state
of the adsorption all showed by LED.
Relay output, flexible and reliable.
Muffler
After the regenerative process,
the regeneration air will be
discharged,the muffler can
lower the exhaust noise.
Check Valve
Sensitive and stable,
prevent compressed air
backflow, less compressed
air consumption and save
energy.
Absorbent
P e rfect matching of activated
alumina and molecular
sieves, best adsorption
effect.
Throttle valve
Adjust the regeneration air flow
rate, less compressed air
consumption.
Pneumatic Valve
Long service life and reliable,it after
anti-wear treatment,the result
indicated that pneumatic valve can on
and off 500 thousand times.
Pneumatic control valve
& Solenoid valve
Good cooperation of pneumatic
control valve and solenoid valve,
ensure the inlet pressure above
0.4Mpa.
Heater ( just for the low hot adsorption air dryer)
Just need 7% heated compressed air(regeneration air)
to revive the absorbent.
The heater can warm up the regeneration air. And less
regenration air will be used to revive the adsorbent.
This low hot technology suit for the user who need to
use a large volume compressed air.
34
 A B

ADSORPTION AIR DRYER

Heatless Adsorption
Air Dryer
Upper Tube System
Check Valve
Throttle Valve
Controller
Pneumatic Control Valve
Solenoid Valve
Absorbent
（actiavated alumina and molecular sieves)

Muffler
Pneumatic(Valve A1、A2、B1、B2)
Underside Tube System

Operation process
Adsorption—the compressed air enters into the tower A from (9) Pneumatic valve A1, and then flows past
the (7) Adsorbent from bottom to top, after that the compressed air comes out from the (1) Upper tube .

Regeneration—a part of dry compressed air (about 14%, also call regeneration air) enters into the tower
B from (3) Throttle valve , it flows past the (7) Absorbent from top to bottom, after that absorbent in tower B
recover the drying capacity. The regeneration air will be discharged form (9) Pneumatic valve B2 and (8)
Muffler.

Pressure equalizing-- after the adsorbent is regenerated, (9) Pneumatic valve B2 turn off, the pressure of
tower B rises to the working pressure, tower A and tower B are ready to switch task.

Task switch— (9) Pneumatic valve B1 turns on, A1 turns off, A2 turns on and B2 turns off, tower B adsorbs
vapor and tower A regenerates absorbent,the operation task and time are controlled by (4) Controller
automatically.

35
Technical
Parameters
Connection Power Supply N.W. Matched Line
Air Filter Model
CFM
28
64 650x400x1720
99 700x450x1750
134 800x450x1800
194 1000x650x1800
240 1000x650x1800
311 1060x760x2000
406 1160x760x1900
494
565 380v/50hz/3ph
805 380v/50hz/3ph
1007 380v/50hz/3ph
1236 380v/50hz/3ph
1589 380v/50hz/3ph
1943 380v/50hz/3ph

Standard Condition
◆Working pressure: 0.6-1.0Mpa ◆Compressed air consumption:≤14%
◆Pressure dew point: - 20℃ ~ -40℃ ◆Pressure drop:≤0.025Mpa
◆Air inlet temperature: 0℃ ~ 45℃ ◆Absorbent：Activated alumina & molecular sieves
Please contact us for any specification that is not within the above mentioned standard.

36
 A B

ADSORPTION AIR DRYER

Low Hot Adsorption

Air Dryer
3

Upper Tube System

Check Valve
Throttle Valve
Heater
Controller
Pneumatic Control Valve
Solenoid Valve
Absorbent
（actiavated alumina and molecular sieves)

Pneumatic Valve (A1、A2、B1、B2)

Underside Tube System
11 Muffler

Operation process
Adsorption—the compressed air enters into tower A from (9) Pneumatic valve A1, and then flows past the
(7) Adsorbent from bottom to top, after that the dry compressed air comes out from the (1) Upper tube .

Regeneration—a bit of dry compressed air (about 7%,also call regeneration air) will be warmed up by (4)
Heater and then enters into the tower B from (3) Throttle valve , it flows past the (8) Absorbent from top to
bottom, after that the absorbent in tower B recovers the drying capacity. The regeneration air will be
discharged from (9) Pneumatic valve B2 and (11) Muffler.

Pressure equalizing-- after the absorbent is regenerated, (9) Pneumatic valve B2 turns off, the pressure of
tower B will rise to the working pressure, the tower A and tower B are ready to switch task.

Task switch— (9) Pneumatic valve B1 turns on, A1 turns off, A2 turns on and B2 turns off, tower B adsorbs
vapor and tower A regenerates the absorbent, the operation task and time are controlled by (5)Controller
automatically.

37
Technical
Parameters
Air Connection Power Supply N.W. Matched Line
Air Filter Model
CFM
99 700x400x1750
134 800x450x1800
194 1000x650x1800
240 1000x650x1800
311 1060x760x2000
406 1160x760x1900
494
565
805
1007
1236
1589
1943

Standard Condition
◆Working pressure: 0.6-1.0Mpa ◆Compressed air consumption:≤7%
◆Pressure dew point: - 20℃ ~ -40℃ ◆Pressure drop:≤0.025Mpa
◆Air inlet temperature: 0℃ ~ 45℃ ◆Absorbent： activated alumina & molecular sieves
Please contact us for any specification that is not within the above mentioned standard.

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39-42

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 B A

COMBINE AIR DRYER

ed

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Working Process

The inlet compressed air (in high temperature and high humidity) will exchange heat with the dried compressed air (in low
temperature)in the heat exchanger first. And temperature of the inlet compressed air will be decreased. And then its temperature
will be cooled down 2℃ in the evaporator. At this dew point, most of moisture will become into liquid moisture, and it will be
discharged.

Since then the compressed air in low moisture content will enter into the tower of adsorption dryer and have a further drying. After
that the compressed air will be in lower dew point. At last, the dried compressed air in low temperature will enter into the heat
exchanger again. It will cool the inlet air which in high temperature and high humidity, therefore the temperature of dried
compressed air will be increased, that can avoid the outside pipe line has condensate. A little parts of dried air will be used as
regeneration air. It will increase the regeneration efficiency and reduce the energy consumption.

Low pressure dew point. Best drying efficiency. The compressed air is treated by the refrigerated air dryer and adsorption air
dryer, the pressure dew point can be -20℃ ~ -40℃.

Well adaptable. The working condition are unaffected by the ambient temperature.

An unique working principle. Just need 3-5% compressed air to revive the absorbent. The minimum compressed air
consumption.

Integrative structure design. All pipes of the JIANYE combine dryers are connected before leaving manufactory, no need to
install the foundation, just put on the flat and connect the power, the dryer can be operated at once.

Superior performance, steady pressure dew point. Discharged the vapor of compressed air maximally.

Technical Parameters

Connection Power Supply N.W. Matched Line

Air Filter Model
CFM –
134 700x1150x1800
194
240
311
406
494
565
805
1007
1236
1589
1943

Standard Condition
◆Working pressure: 0.6-1.0Mpa ◆Compressed air consumption:≤5%
◆Pressure dew point: - 20℃ ~ -40℃ ◆Pressure drop:≤0.025Mpa
◆Air inlet temperature: 0℃ ~ 45℃ ◆Absorbent：activated alumina & molecular sieves
Please contact us for any specification that is not within the above mentioned standard.

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43-46

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 LINE AIR FILTER

LINE AIR FILTER

The hidden danger of untreated air
There are about 140 million of dust particles in every cubic meter air.
This polluted air is a huge threat for any compressed air system and pneumatic machine
in the industrial area.

The bad quality of compressed air will cost you more money
The compressed air which contains water, dirt, rust particles and bacteria which will lead to the below problems:
The tools and equipments will be broken down frequently. It will make them in a shorter lifetime, that will increase your
maintenance fee and waste your production time.
There are contaminated and other materials in the end products.
It will destroy the pipe of the compressed air system. And it will lead to the compressed air leakage.

Features of JIANYE Line Air Filter

Advantage module design: The filter element is separated from the shell and cover. It is easy to change the filter element.
The shell is with special treatment: The shell is with a high strength fluorine carbon treatment. It can prolong the lifetime up to 10 years.
Optimal sealing: The line air filter is sealed by O-ring and epoxy resin ring. It can avoid the air leakage.
High efficiency filter element: The element is made by Φ0.5μm borosilicate fiber. The fiber thickness is 3000μm. The density is 4% (the
void is 96%). That can make the filter element in high volume and with a longer lifetime. Good quality filter element will help you to
reduce much operation and maintenance charge.
Stable auto-drain: It can work intelligently. Simple structure with low consumption.

BF 0 06 0 - A O BF 0 03 0 - A O BF 0 01 0 - A O

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 Different Grades of Line Filters

AO Filter: Pre-filter ACS Filter: Activated carbon filter

Get rid of the particles which bigger than Absorb oil vapour and hydrocarbon smell, oil
1μm, also collect fluid oil and water, oil content in the air: ≤ 0.003 mg/m³ (PPM) at
content in the air: ≤ 0.5 mg/m³ (PPM) at 21℃
21℃. (should prepose a AA filter)

AA Filter: After-filter AR Filter: Common

Get rid of the vapor, oil mist and particles dedusting filter
which bigger than 0.01μm, oil content in Get rid of the particles which bigger than 1μm.
the air: ≤0.01 mg/m³(PPM) at 21℃ (should be installed after the adsorption air
(should prepose a AO filter) dryer )

AX Filter: High Efficiency AAR Filter: High Efficiency

filter dedusting filter
Get rid of the vapor, oil mist and particles Get rid of the particles which bigger than 0.01μm.
which bigger than 0.001μm, oil content in (should be installed after the adsorption air dryer )
the air: ≤ 0.001 mg/m³ (PPM) at 21℃
(should prepose a AO filter)

.
CFM
BF0005(G) DN20(G 3/4") 0.8 28 Φ90x275 1.6 BE0005 43x95
BF0010(G) DN20(G 3/4") 1.8 64 Φ90x275 1.6 BE0010 43x95 B
BF0020(G) DN25(G1") 2.8 99 Φ90x275 1.8 BE0020 43x150
H
BF0030(G) DN25(G1") 3.8 134 Φ120x370 2.8 BE0030 60x185
BF0040(G) DN40(G1-1/2") 5.5 194 Φ120x500 3 BE0040 65x280 H
BF0060(G) DN40(G1-1/2") 6.8 240 Φ120x500 3.2 BE0060 65x340
BF0080(G) DN50(G2") 8.8 311 Φ150x620 6 BE0080 70x400
BF0100(G) DN50(G2") 11.5 406 Φ150x620 6 BE0100 70x450
BF0120(G) DN65(G2-1/2") 14 494 Φ150x920 10.5 BE0120 85x625
BF0150(G) DN65(G2-1/2") 16 565 Φ150x920 11 BE0150 85x750

CFM
BF0200(F) DN80(F3) 22.8 805 400x736 40 BE0200 115X370
BF0250(F) DN80(F3) 28.5 1007 400x820 45 BE0250 115X425 B
BF0300(F) DN80(F3) 35 1236 400x1076 48 BE0300 115X525
BF0400(F) DN100(F4) 45 1589 459x1076 51 BE0400 115X645
BF0500(F) DN100(F4) 55 1943 565x860 68 BE0250x2 115X425
H

-
(Conventional type)
Air filter shell + Filter Element + Electronic Drain
(Flange type)
Please contact us for any specification that is not whtin the above mentioned standrad.

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47
Replacement for Screw Compressors

49-50

51-52

53-54

55

56

57

58

59

60

61

48
 REPLACEMENT FOR SCREW AIR COMPRESSOR

Remark

49
50
 REPLACEMENT FOR SCREW AIR COMPRESSOR

Remark

51
52
 REPLACEMENT FOR SCREW AIR COMPRESSOR

Remark

53
54
 REPLACEMENT FOR SCREW AIR COMPRESSOR

55
56
 REPLACEMENT FOR SCREW AIR COMPRESSOR

FS

57
58
 REPLACEMENT FOR SCREW AIR COMPRESSOR

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60
 REPLACEMENT FOR SCREW AIR COMPRESSOR

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 Flow Chart
Program Effiency Application Range

Get rid of 99% moisture contens

For swept,general
Oil content: 0.01ppm
cool and pack
Dust content: <1µm
AO Filter AA Filter

Receiver Tank

Screw Air Compressor

For spray paint,

pneumatic instrument,
Pressure dew point: 2~10℃
pneumatic tool, sand
Oil content: 0.01ppm
AO Filter AA Filter blasting, air moveand
Dust content: <0.01µm
mix, particles products
convey
Receiver Tank

Refrigerated
Screw Air Compressor Air Dryer

For diving operation,

Pressure dew point: 2~10℃ breathable air,food
AO Filter AA Filter ACS Filter Oil content: 0.003ppm compound, dentistry,
Dust content: <0.01µm cosmetics,hyperbaric
oxygen chamber
Receiver Tank
Refrigerated
Air Dryer
Screw Air Compressor

For print, film industry,

Pressure dew point: -20~-70℃ nuclear industry,
AO Filter AA Filter AR Filter
Oil content: 0.001ppm aerospace industry,
Dust content: <0.01µm precision control
Adsorption Dryer
Receiver Tank
BL006 0
instrument
Refrigerated
Air Dryer
Screw Air Compressor

Pressure dew point: -20~-70℃

For bioengineering,
Oil content: 0.003ppm
fermentating food
AO Filter AA Filter AR Filter ACS Filter Dust content: <0.01µm
Adsorption Dryer
BL006 0

Receiver Tank
Refrigerated
Screw Air Compressor Air Dryer

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