Professional Documents
Culture Documents
EMMA Challenging Well List For The Operator and in The Critical Well List For The Drilling
EMMA Challenging Well List For The Operator and in The Critical Well List For The Drilling
fluid service company. The HP/HT section of the well was to be drilled in an 8 Va-
in. hole section. The focus in this section was placed on ensuring no fluid gelation
or extreme thickening during long exposure times occur while being out of the hole
for either changing of a bit, BHA or during logging of the section at the end of the
well.
Challenges for drilling and completing deep HP/HT wells are significant. Future
issues at the heart of HP/HT drilling safety: kick prevention, kick detection and
well control. For example, the volume of an HP/HT gas kick remains virtually
unchanged as it rises in the annulus from 14,000 to 10,000 ft. From 10,000 to
2,000 ft its volume triples. But from 2,000 ft to the surface, there is a 100-fold
expansion. There are other safety concerns that have a similar exponential increase
of exposure that must be taken into account while new protocols are developed to
HSE) issues with regard to hot drilling fluids and tripping hot drill strings are also
41
optimum drilling technologies and techniques must also take place within the
significantly decrease the time spent on down hole problems not associated with
actual drilling processes (e.g., stuck pipe, lost circulation, and well control
situations). This in turn leads to a safer and less expensive drilling operation (fewer
people, less pipe handling, fewer trips, and less mud). Issues listed below represent
primary concerns of drillers when planning HP/HT deep wells. As the state of the
i. Most tools work to 425°F on wireline; very limited tool availability from
dependability to 350°F.
*
i. Bits typically remove 10% of the rock per bit rotation in this environment
42
ii. Crystalline structure breaks down in polycrystalline diamond compact
problems.
iii. Hole ballooning causes mud storage problems. The walls of the well expand
stops, the walls contract and return to normal size. Excess mud is then
iv. Methane (CH4) and hydrogen sulfide (H3S) are soluble in oil-base mud and
are released from the solution as pressure decreases. The fluid column in the
v. Wellhead design for above 25,000 psig and 450°F is needed. Current rating
is 15,000 psig, 350°F H 2S service with work in progress for 20,000 psig,
(BOPE).
WELL.
43
Experience shows that conventional drilling and completion fluids have been
failing to fully meet the demands of difficult HP/HT well construction. Cesium
formate brines, originally developed from shell research in 1986 and improved
with time have been touted as the new improved HP/HT drilling and completion
fluids. They have been widely used in the North Sea and The Gulf of Mexico.
The use of cesium formate brine as a drilling fluid for HPHT gas wells can
enhance the interpretation of both electrical well logging and logging while
Cesium formate brine delivers these benefits by improving the acquisition and
run on LWD and wire line. Cesium formate brines make very conductive drilling
fluids that contain few solids, creating the ideal medium for all acoustic
44
Cesium formate brine is unique amongst HPHT drilling fluids by having a
very dense filtrate (up to 2.30 s.g./19.2 ppg) that has a stunningly high
photoelectrical cross section (Pe) of up to 259 bams/elec. Any invasion of this mud
filtrate into the formation around the well bore becomes highly visible to nuclear
filtrate is extremely useful for correcting the density curve for mud/borehole
effects and mud filtrate invasion, and for estimating the saturation of the filtrate. It
is also ideal for defining permeable sands. Combining the photoelectric effect and
its high vertical resolution with resistivity measurements from both the drill pass
and ream pass of an LWD produces a very reliable and accurate net reservoir
definition.
45
Lower ECDs.
46
CHAPTER THREE
3.0 METHODOLOGY
The aim of this study is to identify drilling problems in HP/HT well and solutions
to it. Poor planning, wishful thinking, and inept supervision combine to cause most
Besides the demand for new technologies, the HPHT wells aggravate the
challenges and problems already common to conventional drilling like kicks, loss
1. Identification of the transition zone (from the normal pressure zone to the
3. Difficulties in gas kicks detection due to gas high solubility in the fluid base
oil (FBO);
47
3.1 CHALLENGES OF DRILLING HP/HT WELL.
We have different challenges when dealing with a HP/HT well; one is due to the
small margin between pore pressure and fracture pressure which requires that the
BHP is controlled carefully. Also temperature, pressure and ballooning effects can
3.1.1 KICK
formation fluid into the wellbore. A kick can occur when we have a hydrostatic
pressure in the well that is lower than the pore pressure in the formation
surrounding the well. When this occur the higher formation pressure has a
tendency to force formation fluids into the wellbore. The inflow of formation fluid
Kicks normally occur when the formation pressure is greater than the mud
hydrostatic pressure. This causes fluids to flow from the formation and into the
wellbore. There are multiple reasons why the formation pressure exceeds the mud
Swabbing effects
48
Improper fill up
When performing various well operations it is important to ensure that the well
fluids used have a higher hydrostatic pressure than the formation pressure. If the
mud weight used in the well is too low, lower than the formation pressure, there is
a possibility for getting inflow of formation fluids into the well inducing a so
called kick. In some cases there can be some uncertainty in the pore pressure
prognosis and during drilling there is a risk for experiencing unexpected high pore
pressures which can result in a kick situation. The temperature effect in HP/HT
wells can make us believe that the mud weight at bottom of the well is the same as
we observe at surface, while the effective mud weight in the well might be lower.
The swabbing effect is the temporary pressure reduction we get in the well when
pulling the drill pipe out of the well. This pressure reduction can result in inflow of
fonnation fluids to the wellbore. If we circulate while pulling the pipe we can
reduce or eliminate the swab effect, in HP/HT wells this procedure is common and
important not to pull out too fast. During well planning it is common to perform
%
49
example on the swabbing effect can be if we have a 1.83 sg mud in the well, the
expected pore gradient is 1.8 sg. The swabbing effect when pulling the pipe is 0.04
sg. This means that now the well pressure is 1.79 sg, which is below the pore
pressure, this can lead to inflow of formation fluids into the well.
During tripping, when the pipe is pulled out of the well, the fluid level in the well
is reduced due to the volume of pulled pipe. This can result in a reduction of the
importance to pay attention when pulling pipe out of the well and refilling the well
with mud.
When drilling formation gas we get a reduction ol the effective mud weight in the
well. The reduced mud weight leads to a reduced bottom hole pressure, which can
When tripping into the well we can get a surge effect, which can result in an
increase of the well pressure. This can lead to fracturing of the formation and loss
of well fluid into the fractured formation. The loss of well fluids will lead to a drop
50
in the annulus fluid level and we get a reduction of hydrostatic pressure in the well
effects the drilling fluid density will change along the well depth. High
temperatures will decrease the density of mud, so if the well is dominated by high
temperature the down hole effective mud weight will be lower than what you
observe at surface. In some cases it is easy to mix the temperature effect with a
kick incident due to the increase in mud volume at surface. This can be dangerous
during drilling operations because we then have an effective mud weight down in
the well that is lower than what we observe at surface, this means that the risk of
formation fluids can start to flow into the wellbore. To avoid kicks it can be
necessary to adjust the effective surface mud weight so that we get the correct
effective mud weight down hole. The temperature of the drilling mud can change
rapidly depending on the operation, when we have static conditions in the well the
start to circulate the well, cold mud from the drill string will enter the annulus
while hot mud will be flowing up the upper part of the annulus. This causes the
51
mud density and rheology to change rapidly at different positions in the well,
In HP/HT wells we get more, variation in the hydrostatic pressures than we get
when drilling standard wells. This is due to the mud density changes caused by
temperature and pressure. High pressures increases the density of mud, so if the
well is dominated by high pressures the down hole effective mud weight will be
higher than what we observe at surface. We also experience pressure effects due to
changes in the rheology, first we get frictional pressure changes due to rheology
variations caused by temperature effects and also rheology changes can induce
Normally, HP/HT wells are deeper than conventional wells, we can therefore see a
ballooning effect. Ballooning effects can occur during drilling operations, where
the return mud volume varies, giving either a too low or a too high return rate.
These false kicks can make the driller shut down the well when it is completely
situations where we have mud loss to the formation or a kick. We can experience
52
the ballooning effect when we look at the well under both static and dynamic
conditions.
The ballooning of shales is one of the effects. When the pumps in the well are
turned on, we have a pressure loss in the annulus and the drilling hydrostatic
pressure which cause an over pressure on the shale formation in the well. When the
pumps then are turned off we get a pressure decrease on the shale, which can lead
to a small decrease in diameter of the well leading to an increased mud volume out
of the well. This can be interpreted as a kick, leading to well shut-down. The
Ballooning effect and breathing formation even though they have different
principles, they trigger the same effect during the drilling process: they provoke a
reverse flow in the well with the pumps turned off, generating a “false kick”,
which leads the driller to, unnecessarily, shut down the well. In this case, the
well control, since the increase of volumes inside the tanks and or the reverse flow
Along the years, it has become established in the industry that the well stability
is a priority factor when safety and efficiency of drilling are concerned and the
53
knowledge of the stability of the shales and other rocks is fundamental in that
respect. When rocks behave in a stable manner, there are no problems regarding
what takes place in saline formations. The shales are impermeable clay formations,
and in some studies, it was observed that, similarly to the salt, they present a
plastic behavior when the well under-pressurization occurs, that means, when the
well is drilled and the pressures on the clay formations decrease, they may flow.
This occurs, for example, when we consider the dynamic and static situation of
5
the well. When the pumps are turned on, the pressure loss in the annular along with
the drilling fluid’s hydrostatic pressure exert an over-pressure on the shales. When
the pumps are turned off, these pressure losses “disappear” and a pressure decrease
on the rocks occurs, making it possible for a small decrease in the diameter of the
well, which provokes the expulsion of the fluid in the annular out of the well,
creating a false impression of a kick, which in this case, could be the result of the
*
influx of some porous formation fluids inwards the well, or the result of gas
common in HPHT wells, since HPHT wells are usually of great depths, superior to
4,000 meters, which grant the ballooning effect more relevance. The term
54
“ballooning effect” is applied since the well’s behavior is analogue (being specific
proportions guaranteed) to that of a balloon which inflates when the pumps are
turned on, and deflates when the well goes back into the static conditions with the
Fig. 3.2 - Pressure Imbalance and Induced Plastic Behavior [Abeerden Drilling
From the diagram shown in Fig.3.2, we can infer two cases which show the shales
instability mechanism. In the first case we have the well drilling in underbalanced
condition, that is, the shale’s pore pressure is superior to the one exerted by the
observed that if the pressure exerted by the drilling fluid is of up to 31b/gal inferior
to the pore pressure, the well will remain stable. However, if this difference
exceeds 3 Ibm/gal, the plastic behavior will take place and the well may collapse,
causing serious problems like stuck pipe. In the second case, considering the same
pore pressure inside the shale, of 10 lbm/gal, when the well is being drilled with
55
the hydrostatic pressure superior to the one of the pores (overbalance), the drilling
will happen smoothly if the difference between the pressure in the well and the
pore pressure remains within 51bm/gal. Once this value, (51bm/gal), is exceeded
the plastic behavior happens, inducing the ballooning effect as soon as any
decrease in the value of the pressure in the well occurs, according to the above
Centre, 1982).
Differently from the ballooning effect, where the effects are produced by the
phenomenon occurs when the drilling happens in overbalance, that means, when
there is in front of this permeable and porous formation a pressure superior to the
pore pressure, but inferior to the formation’s fracture pressure. This positive
pressure differential from the well to the formation will provoke a drilling fluid
loss to the formation, especially when the pumps are turned on and the pressure in
the annulus increases due to the presence of pressure losses. When there is a
decrease of pressure in the annular space, like it happens when the pumps are
turned off, the formation may return the drilling fluid which had been lost, causing
fluid return the surface with the pumps turned off, leading the drilling team to
close.
56
3.1.6 NARROW OPERATIONAL MARGIN.
In Fig.3.2 the transition zone is clearly seen, always present in the HP/HT wells,
where the sudden increase of the pores’ pressure occurs, narrowing down the
operational window (difference in ppg of the fracture pressure and pore pressure)
and demanding a larger number of casing running, increasing drilling time and,
consequently, drilling costs, given that in offshore conditions, the daily cost of the
Once the pore pressures (Pp) and fracture pressure (Pf) has been foreseen for the
entire well, a criterion is defined for the settlement of the casings. If the settlement
*
criterion adopted is based only on Pp and Pf, then the geometry of the well as well as
the occurrence of a kick are not considered. For HP/HT wells, the choice of this
criterion based on the concept of Kick Tolerance, where the occurrence of a certain
olume of kick and the geometry of the well are taken into consideration. According
57
to the definition itself, “Kick Tolerance is the maximum pore pressure, expressed in
certain depth, the well may be closed without provoking the fracture of the shoe
(Falcao, 2007). Through this criterion, the well safety criteria remain linked to the
The inability to move the drill string can result from a number of circumstances;
many of which have already been covered. The remaining drilling fluid related,
Water sensitive, young shale can form soft sticky clay when exposed to water. This
sticky clay can adhere to water wet metal. If the problems severe the clay may
Torque is rotational resistance arising from ^contact with the wellbore. Drag is the
linear resistance. Excessive wall Contact and sticky clays/ thick filter cake can
58
CHAPTER FOUR
In the following, we will try to highlight some special things that one has to be
more critical with respect to well control both with respect to frequency of kick
and consequences. There are aspects that are more critical/special for a HP./HT
The mud is normally either water based or oil based. The main tasks for the mud
are to transport cuttings and cool down the system. The mud type chosen will have
a huge impact on the well control scenario, and it is therefore important to choose
WBM
i- The gas kick will start to migrate upwards even if the well is shut in.
4- Maximum casing shoe pressure and choke pressures will be larger during
59
4- The well pressures will build up all the time the well is shut in, they will
4- For high pressures the kick will fully dissolve in the OBM.
4- The kick will boil rapidly in the upper parts of the well.
4- Requires fast action, there will be a large expansion in the well as the free
gas starts to boil out from the mud, the well therefore needs to be shut in as
quickly as possible.
4- The kick will not migrate upwards when the kick is dissolved in the mud,
with no circulation.
4- The gas kick is expected at surface later than with WBM since there is no
4.2 ECD
kicks and losses, particularly in wells that have a narrow window between the
fracture gradient and pore- pressure gradient. It is an increase in the BHP that
occurs only when the mud is circulated, this is due to friction in the annulus as the
mud is pumped. The ECD is important in a HP/HT well because of tlie narrow
60
window between pore pressure and fracture pressure. The ECD is a function of the
mud weight, the rheological properties, frictional pressure drop in the annulus and
solids loading. The mud weight we observe at surface might not be the effective
mud weight down in the well, the ECD takes into account the pressure drop in the
annulus.
In a HP/HT well we are submitted to high temperatures and high pressures which
can affect the conditions in the well. The hydraulic simulation takes into account
that mud density will change depending on the temperature and pressure conditions
in the well. Temperature effects during connections can cause flow return at
surface and is easily mixed with an inflow situation. It can therefore be very
effect. By using fingerprinting, we mean that when the well is getting an increase
in the return mud during connections, we can record how much increase we get
each time we perform a connection. That way we can more easily control and
monitor the well situation, because we know how much increase in mud level to
When the well is circulated there is either a net cooling in the well or a net heating
in the well. If there is a net cooling in the well the well is pressure dominated, then
the mud weight will increase down in the well. If the well is temperature
61
dominated there will be a net heating in the well, then the mud weight will
decrease down in the well. When the well is temperature dominated there is a
higher risk for taking a kick down in the well, because the mud weight in the
bottom of the well might be lower than what is observed at surface. When this
occurs there is a risk for underbalanced conditions, which can lead to a kick
The muds carrying capacity is important to be able to carry out the cuttings from
the well. When dissolved gas is mixed with the mud the mud weight will decrease
and the carrying capacity and weight material of the inud is affected.
We are dealing with different types of mud, from WBM that has no gas solubility
to OBM that can solve large amounts of gas. This means that it is crucial to be able
to detect any volume changes in the well as early as possible. The effect of gas
solubility can lead to undetected kicks. Since large amount of gas can dissolve in
*
OBM, the gas might not be detected before it starts to boil out from the mud.
Normally when we experience undetected kicks, they are relatively small, less than
62
4.6 Surge and swab effect
The effect of the up and down movements of the string can influence the
conditions in the well. When the string is tripping into the hole the mud will be
pushed forwards into a wave motion, this is called surge pressure. When pulling
the pipe out of the well, swabbing, there can form a “under pressure” in the well
that can lead to an inflow of formation fluids into the well. The pressure that arises
is dependent on the free area between the pipe and the annulus, it is also dependent
on the viscosity of the mud, the velocity of the pipe movement and the length of
the pipe. In HPHT wells where there are small margins, it is common procedure to
pump out of hole to reduce the swab pressure. Fig. 16 shows how important it is to
conditions.
The main issue is the high-pressure regime that exists in the prospective zone and
more specifically the narrow margin between the required borehole pressure to
control the reservoir' pore fluid pressures and the allowable pressure to retain
time.
In addition sophisticated pore pressure predictions are carried out during well
planning to design an optimum drilling control programe that will avoid loss of
borehole competence. The latter has a high priority as kick and loss situations are
The problem of well control is amplified when there is a need to penetrate partly
depleted reservoirs within the over pressured sequence. The available method
industry is on the right track to keep the HP/HT well control risk as low as
reasonably possible. The Health & Safety Executive believes that the frequency of
development and eventual application of some potential new techniques may also
64
Surface Temperature 70°F
66
From Table 4.1b, the temperature at the bottom of the hole increases as the depth
of the well increases because the earth’s core is hotter than its crust with a
continuous flow of heat from the center towards the surface. Further, the
temperature in the drillpipe and borehole changes with time and well depth. Mud
weights at downhole temperature and pressure can be significantly different from
the measured at the surface in HT/HP deep wells.
The conditions defined are wells drilled 27,000 ft below mud line with reservoir
temperatures in excess of 400°F and reservoir pressures of 24,500 psig. It is
explicitly recognized that reservoir temperatures on the order of 500°F are
ultimately possible.
67
Field Parameters
Data |
Water Depth in Field 4,000ft
Reservoir Type
Dune (50%); Sheet Sand (30%) with jigsaw puzzle
discontinuous faults.
Typical Production Rate Per Well 100 MMscf/d and 10 bbl/MMscf liquids.
68