FUS2000 Service Manual 2013-5-2

FUS-2000 Automatic Urinalysis Hybrid
FUS-2000
Automatic Urinalysis Hybrid
Maintenance Manual
1
Preface
Please carefully read and fully understand the contents of this manual to ensure correct understanding of maintenance
instructions.
This manual shall be carefully stored and kept available for ready reference.
Product name: Automatic Urinalysis Hybrid
Spec./Model: FUS-2000
Components: analysis section (host), operation section (computer system), output section (printer), accessories and
consumables.
Application: for clinic quantitative analysis of chemical composition and formed element of urine and other samples.
Product registration No.:
Product standard No.:
Manufacturing license No.:
Place of registration:
Place of production:
Date of issue: 2013-4, version: 1.4.
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Intellectual Property
The intellectual property rights of this manual and corresponding products belong to Dirui Industrial Co., Ltd. ("Dirui").
© 2012 Dirui Industrial Co., Ltd. All Rights Reserved
Without written content from Dirui, any individual or organization shall not copy, modify or translate all or any part of this
manual.
Statement
Dirui reserves the right of final interpretation of this manual.
Dirui shall be responsible for the safety, reliability and performance of this product after the following requirements are met:
1 Assembly, readjustment, modification and repair are performed by personnel approved by Dirui;
2 Relevant electrical equipment are in line with national standards;
3 Product maintenance is carried out in accordance with this manual.
Maintenance Services
Free services:
Products within the scope specified by warranty service regulations of Dirui shall enjoy free services.
Paid services:
1 Products beyond the scope specified by warranty service regulations of Dirui shall enjoy paid
services;
2 Paid services shall apply to product maintenance resulting from the following cases even in
warranty period:
man-made damage; misuse; network voltage exceeding the specified range; Irresistible nature
disasters; use of accessories or consumables not approved by Dirui or maintenance performed by
personnel not authorized by Dirui.
Return and Exchange Policies

The following procedures shall be observed for return and exchange:
1 Acquire the right of return and exchange: please contact an after-sales service employee of Dirui
and inform him/her of product series number and product model and state the reason for return or
exchange.
2 Freight charge: freight charge(including customs fees)for product delivery to Dirui shall be borne
by the user.
After-sales Service Unit

Dirui Industrial Co., Ltd. - After-sales Service Department
No. 95, Yunhe Street, New & High Tech. Development Zone, Changchun, Jilin
Zip code: 130012
Tel.: +86 0431 85184809
Fax: +86 0431-85100405
3
Reader
This manual is intended for maintenance personnel of Dirui or authorized by Dirui.
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Content
Contents
Preface .................................................................................................................. 2
Intellectual Property ............................................................................................................. 3
Maintenance Services ............................................................................................................ 3
Return and Exchange Policies .............................................................................................. 3
After-sales Service Unit ......................................................................................................... 3
Reader.................................................................................................................................... 4
Content .................................................................................................................................. 5
Contents ................................................................................................................ 5
Chapter I Overview ............................................................................................ 10
1.1 System Composition ............................................................................................................................... 10
1.2 Device Composition and Introduction .................................................................................................. 10
1.2.1 Device Structure Diagram...................................................................................................................................... 11
1.2.2 Front View of the Device (without housing) ........................................................................................................... 12
1.2.3 Rear View of the Device (without housing) ............................................................................................................ 12
1.3 Function Overview ................................................................................................................................. 13
1.4 Optional Areometer Unit ....................................................................................................................... 14
1.4.1 System Composition ............................................................................................................................................. 14
1.4.2 Areometer Components and Introduction ............................................................................................................... 14
1.4.3 Function Overview................................................................................................................................................ 14
Chapter II Installation ....................................................................................... 15

2.1 Space Requirements for Installation ..................................................................................................... 15
2.2 Power Requirements .............................................................................................................................. 15
2.3 Use Environment Requirement ............................................................................................................. 15
2.4 Installation Process................................................................................................................................. 15
2.5 Connection of Peripheral Equipment ................................................................................................... 16
2.6 Training for Medical Staff ..................................................................................................................... 17
2.7 Complete Installation Acceptance Report ............................................................................................ 17
Chapter III Overall Performance and Testing Process .................................... 22

3.1 Main Performance Index of the Device ................................................................................................ 22
3.2 Flow Charts and Timing Diagrams of Overall Measurement ............................................................ 23
Chapter IV Introduction of Unit Module.......................................................... 29

4.1. Strip Selection Unit ................................................................................................................................ 29
4.2 Strip Conveying Unit .............................................................................................................................. 29
4.3 Optical Unit ............................................................................................................................................. 30
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4.4. Probe Unit .............................................................................................................................................. 31

4.5 Sample Conveyor Assembly Unit .......................................................................................................... 32
4.5.1 Function Introduction ............................................................................................................................................ 32
4.5.2 Sample Conveyor Assembly .................................................................................................................................. 32
4.5.2.1 Emergency Component....................................................................................................................................... 23
4.5.2.2 Rack Entering Component .................................................................................................................................. 24
4.5.2.3 Rack Sending Component................................................................................................................................... 24
4.5.2.4 Rack Pushing Component ................................................................................................................................... 25
Chapter V Overall Liquid Flow and Air Flow .................................................. 26

5.1 Description and Function Introduction of Liquid Flow Components ............................................... 26
5.2 Liquid Flow Principle ............................................................................................................................ 27
5.2.1 Principle of Overallliquid Flow.............................................................................................................................. 27
5.2.2 Test Principle of Urinary Dry Chemistry Analysis .................................................................................................. 27
5.2.3 Principle of Sample Test for Urinary Physical Analysis........................................................................................... 28
5.2.4 Principle of Sample Test for Urine Formed Element Analysis ................................................................................. 28
5.2.5 Principle of Dual-tunnel Sampling TubeforUrine Formed Elementanalysis.............................................................. 29
5.2.6 Principle of Bubble Blending................................................................................................................................. 29
5.3 Sample Test Process................................................................................................................................ 30
5.4 Pipeline List ............................................................................................................................................ 31
Chapter VI Circuitry ............................................................................................................................32

6.1 Overview ................................................................................................................................................. 32
6.2 Safety Measures ...................................................................................................................................... 32
6.3 Tools ......................................................................................................................................................... 32
6.4 Functions and Overview of Circuit Wafer ........................................................................................... 33
6.5 Complete Electric Principle and Unit Description .............................................................................. 33
6.5.2 Main Drive Board Unit .......................................................................................................................................... 35
6.6 Main control board unit ......................................................................................................................... 45
6.7. Strip-conveying Unit ............................................................................................................................. 46
6.7.1 Driver Broad Unit of Strip Conveying Motor ......................................................................................................... 46
6.7.2 CPLD board unit of strip conveyor ........................................................................................................................ 47
6.7.3 CPU Board of Test Head of Strip Conveyor............................................................................................................ 49
6.7.4 AD Board of Test Head of Strip Conveyor.............................................................................................................. 50
6.7.5 Pin Board of Test Head.......................................................................................................................................... 52
6.8 Sample Conveyor Unit ........................................................................................................................... 53
6.8.1 Main Board of Sample Conveyor ........................................................................................................................... 53
6.9 Strip Selection Container ....................................................................................................................... 57
6.9.1 Board of Strip Selection Container ......................................................................................................................... 57
Chapter VII Maintenance .................................................................................. 58

7.1 Maintenance preparation ...................................................................................................................... 59
7.2.1 Cleaning of Test Paper Capsule.............................................................................................................59
7.2.2 Cleaning of Work Table and Stepping Truss Plate..................................................................................60
7.3 Weekly maintenance item ...................................................................................................................... 61
7.3.1 Cleaning Waste Box .............................................................................................................................................. 61
7.3.2 Cleaning Waste Liquid Bucket ............................................................................................................................... 61
7.3.3 Cleaning Reflector of Optical Fiber Sensor ............................................................................................................ 62
7.3.4 Cleaning Scanner of Bar Reader ............................................................................................................................ 62
7.3.5 Cleaning Sample Filter Strainer ............................................................................................................................. 62
7.4 Items to be Maintained every Two Years.............................................................................................. 63
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7.4.1 Suggestions for wearing part changing ................................................................................................................... 63
Chapter VIII Analysis method........................................................................... 64

8.1 Analysis Principle ................................................................................................................................... 64
8.1.1 Test principle of test paper strip ............................................................................................................................. 64
8.1.2 Physical Exam Principle ........................................................................................................................................ 64
8.1.2.1 Test Principle of Reflecting Areometer ............................................................................................................ 64
8.1.2.2 Test Principle of Turbidity .............................................................................................................................. 65
8.1.2.3 Color Test Principle........................................................................................................................................ 65
8.1.3 Measurement Principle of Urinary Formed Elements .............................................................................................. 66
Chapter IX Fault Analysis ................................................................................. 68

9.1 Fault Analysis of Main Driver Board ................................................................................................... 68
9.1.1 Probe Unit ............................................................................................................................................................ 68
9.1.2 Injection Unit ........................................................................................................................................................ 68
9.1.3 Strip Selection Unit ............................................................................................................................................... 70
9.1.4 Strip Conveying Unit............................................................................................................................................. 70
9.1.5 Collection Unit...................................................................................................................................................... 71
9.1.6 Camera & Flash Lamp Unit ................................................................................................................................... 71
9.1.7 Fluid Flow Unit..................................................................................................................................................... 72
9.1.8 Fault Analysis of Main Control Board .................................................................................................................... 72
9.1.9 Fault analysis of System Power Supply .................................................................................................................. 72
9.1.10 Analysis and Summary of Main Control Board and Main Driver Board Hardware ................................................. 73
9.2 Fault Analysis of Sample Conveyor ...................................................................................................... 73
9.3 Fault Analysis of Strip Conveying Unit ................................................................................................ 78
9.4 Optical fault analysis .............................................................................................................................. 81
9.4.1 Please contract after-sales persons in case of abnormal focus optocoupler position .................................................. 81
9.4.2 Problem II: Insufficient density of Focus Liquid Causes Focusing Failure ............................................................... 82
9.4.3 Problem III: Over-voltaged or Under-voltaged Flash Lamp Causes Focusing Failure ............................................... 82
9.4.4 Problem IV: Uneven Particle Distribution .............................................................................................................. 82
Chapter X Repair and Commissioning ............................................................. 83

10.1 Repair of Strip Selectingsystem........................................................................................................... 83
10.1.1 Dismantling of Strip Selecting System ................................................................................................................. 83
10.1.2 Replace Optocoupler (as Limiter of Turning Roll Motor) ...................................................................................... 83
10.1.4 Replace Motor 1 (Motor Drives Turning Roll) ...................................................................................................... 84
10.1.4 Replace Motor 2 (Motor Drives Turning Roll) ...................................................................................................... 84
10.1.5 Replace Optocoupler (as Limiter of Main Roll) .................................................................................................... 85
10.1.6 Replace Circuit Wafer (as Limiter of Main Roll)................................................................................................... 85
10.1.7 Replace reflective optocoupler (for testing strip front/back side) ........................................................................... 86
10.1.8 Debugging Method of Strip Selection Container ................................................................................................... 86
10.2 Maintenance and Test of Strip Conveying Unit ................................................................................. 87
10.2.1 Daily Maintenance .............................................................................................................................................. 87
10.2.2 Maintenance Every Half Month ........................................................................................................................... 87
10.3.3 Dismantle Reagent Strip Carrier and Toothed Plate............................................................................................... 87
10.2.4 Replace Reflected Optocoupler ............................................................................................................................ 88
10.2.5 Replace Side Optocoupler of Pushing Strip .......................................................................................................... 88
10.2.6 Replace Strip Pushing Motor ............................................................................................................................... 89
10.2.7 Replace Motor 1 (Motor Driving Toothed Plate to Move Back and Forth) ............................................................. 89
10.2.8 Dismantle Left and Right Support Plate of Reagent Strip Carrier .......................................................................... 90
10.2.9 Dismantle Mounting Plate of Toothed Plate.......................................................................................................... 90
10.2.10 Replace Optocoupler (Restricting Up and Down Movement of Toothed Plate) ..................................................... 91
10.2.11 Dismantle Motor 2 (Driving Up and Down Movement of Toothed Plate) ............................................................. 91
10.2.12 Replace Optocoupler (Restricting Back and Forth Movement of Toothed Plate)................................................... 91
10.2.13 Replace Circuit Wafer (Restricting Up and Down Movement of Toothed Plate) ................................................... 92
10.2.14 Replace Motor of Test Head............................................................................................................................... 92
10.2.15 Replace Luminescent Tubes (Checking If the Reused Box is Full) ...................................................................... 93
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10.2.16 Replace Optocoupler of Test Head ..................................................................................................................... 93

10.2.17 Dismantle Test Head Components ...................................................................................................................... 94
10.2.18 Replace Circuit Wafer of Test Head.................................................................................................................... 95
10.3 Optical Test ........................................................................................................................................... 95
10.3.1 Replace the flow pool for test .............................................................................................................................. 95
10.3.2 Adjustment after camera replacement ................................................................................................................... 96
10.3.3 Adjustment after objective lens replacement ......................................................................................................... 96
10.3.4 Adjustment after trigger module replacement: ...................................................................................................... 96
10.3.5 Adjustment after focusing optocoupler replacement .............................................................................................. 97
10.3.6 Adjustment after slipway replacement .................................................................................................................. 97
10.3.7 Adjustment after motor unit replacement: ............................................................................................................. 97
10.3.8 Adjustment after flashlight replacement ............................................................................................................... 97
10.3.9 Adjustment after illuminating lens unit replacement.............................................................................................. 97
10.3.10 Adjustment after imaging lens unit replacement .................................................................................................. 97
10.3.11 Identify and clean stains on the camera surface ................................................................................................... 98
10.3.12 Identify and clean dust inside and outside flow pool surface................................................................................ 98
10.4 Probe Assembly Service ....................................................................................................................... 98
10.4.1 Dismantle Probe Units ......................................................................................................................................... 98
10.4.2 Replace Probe ..................................................................................................................................................... 99
10.4.3 Replace Motor 1 (Motor Controlling Vertical Movement) ..................................................................................... 99
10.4.4 Replace Motor 2 (Motor Controlling Horizontal Movement)............................................................................... 100
10.4.5 Replace Inception Optocoupler .......................................................................................................................... 100
10.4.6 Replace Front Optocoupler ................................................................................................................................ 100
10.4.7 Replace Vertical Limit Optocoupler ................................................................................................................... 101
10.5 Sample Conveyor Assembly Service ................................................................................................. 101
10.5.1 Dismantle Sample Conveyor .............................................................................................................................. 101
10.5.2 Replace Barcode Reader .................................................................................................................................... 102
10.5.3 Replace Reflex Prism ........................................................................................................................................ 102
10.5.4 Replace Microswitch of the Left Counter ........................................................................................................... 103
10.5.5 Replace Microswitch of the Right Counter ......................................................................................................... 103
10.5.6 Replace Front Correlated Optocoupler (Rack Entering System) .......................................................................... 103
10.5.7 Replace Rear Correlated Optocoupler (Rack Entering System) ........................................................................... 104
10.5.8 Replace Microswitch of Rack Entering (Rack Entering System) ......................................................................... 104
10.5.9 Replace Left Reflected Optocoupler (Rack Conveying System Limit) ................................................................. 105
10.5.10 Replace Microswitch (Rack Moving System) ................................................................................................... 105
10.5.11 Replace Circuit Wafer ...................................................................................................................................... 106
10.5.12 Replace Front Microswitch of Rack Moving System (for Limit Motor) ............................................................. 106
10.5.13 Replace Rear Microswitch of Rack Moving System (for Limit Motor) .............................................................. 107
10.5.14 Dismantle Operation Panel .............................................................................................................................. 107
10.5.15 Dismantle Rack Entering System ..................................................................................................................... 108
10.5.16 Replace Motor and Driving Gear of the Rack Entering System ......................................................................... 108
10.5.17 Replace Driven Pulley and Synchronous Belt of Rack Entering System............................................................. 109
10.5.18 Replace Motor of Rack Conveying System....................................................................................................... 109
10.5.19 Replace Motor of Rack Moving System ........................................................................................................... 110
10.5.20 Dismantle Photoelectric Amplifier ................................................................................................................... 111
10.5.21 Dismantle Emergency Medical Treatment System ............................................................................................ 111
10.5.22 Replace Groove Type Optocoupler of Emergency Medical Treatment System ................................................... 112
10.5.22 Replace Reflected Optocoupler of Emergency Medical Treatment System......................................................... 112
10.5.24 Replace Optical Sensor .................................................................................................................................... 112
10.5.25 Test Optical Fiber Sensor ................................................................................................................................. 113
10.6 Areometer Assembly Maintenance .....................................................................................................114
10.6.2 Adjust Areometer .............................................................................................................................................. 114
Chapter Ⅺ Parts List .................................................................................. 116
11.1. Probe Unit ...........................................................................................................................................116
11.1.1 Exploded View of Flexible Rope along Y-axis Movement Direction .................................................................... 116
11.1.2 Exploded view of guide rail component on Y-axis............................................................................................... 117
11.1.3 Exploded view of guide rail components and optically coupled components on X-axis ........................................ 119
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11.2 Strip Selection Unit ............................................................................................................................. 120

11.2.1 Exploded view of top cover and circuit wafer ..................................................................................................... 120
11.2.2 Exploded view of the top cover of the shell, drying box module and the chute board in front of the shell .............. 123
11.2.3 Exploded View of Strip-coming Optocoupler and Strip-coming Electric Motor and Left Drive System................. 125
11.2.4 Exploded View of the Strip-coming Optocoupler and the Strip Selection Motor ................................................... 127
11.2.5 Exploded View of the Right Side Plate, the Front Plate of the Shell and Sealing Plate .......................................... 129
11.2.6 Exploded View of the Home Roll, the Spacing Part and the Connection Strap...................................................... 131
11.3 Strip-conveying Unit ........................................................................................................................... 133
11.3.1 Overall exploded view of all units ...................................................................................................................... 133
11.3.2 Exploded view of the measuring head ................................................................................................................ 134
11.3.3 Exploded view of the carrier and the circuit wafer .............................................................................................. 135
11.3.4 Exploded view of strip-pushing unit ................................................................................................................... 137
11.3.5 Exploded view of strip-conveying unit ............................................................................................................... 139
11.3.6 Exploded view of the base plate,the optocoupler and other components............................................................... 141
11.4 Sample Conveyor Assembly ............................................................................................................... 144
11.4.1 Operation panel component ............................................................................................................................... 145
11.4.1.2 Microswitch components ................................................................................................................................ 146
11.4.2 Base plate component ........................................................................................................................................ 147
11.4.3 Rack pushing motor component ......................................................................................................................... 148
11.4.4 Rack pushing component ................................................................................................................................... 149
11.4.5 Rack sending motor component ......................................................................................................................... 150
11.4.6 Emergency component ...................................................................................................................................... 151
11.4.7 Barcode scanning component ............................................................................................................................. 152
11.4.8 Rack sending component ................................................................................................................................... 153
11.4.8.2 Left fork component ................................................................................................................................... 154
11.4.8.3 Right fork component ................................................................................................................................. 154
11.4.8.4 Microswitch components ............................................................................................................................ 155
11.4.9 Rack entering component................................................................................................................................... 156
11.5 Areometer unit .................................................................................................................................... 157
11.5.1 Exploded View of the Upper and Lower Plate Component of Areometer ............................................................. 157
11.5.2 Exploded View of the Upper Plate Component of Areometer .............................................................................. 158
11.5.3 Exploded View of the Lower Plate Component of Areometer .............................................................................. 159
11.6 List of major parts .............................................................................................................................. 159
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Chapter I Overview
1.1 System Composition

FUS-2000 Automatic Urinalysis Hybrid is mainly used for routine analysis of urine (including urinary dry chemistry test,
specific gravity test and turbidity test) and quantitative and qualitative counts of urinary formed elements(e.g. cell, tube, crystal,
etc.).
FUS-2000 Automatic Urinalysis Hybrid consists of analysis section and operation section. The analysis section is the main
body of the instrument while the operation section is a high-performance computer.
1. upper cover board; 2. left penal; 3. power switch; 4. reused box; 5. sample conveyor panel; 6. sample conveyor; 7. indicator
light; 8. mode switch; 9. right front door; 10. left front door
Fig. 1-1 Front view of FUS-2000 Automatic Urinalysis Hybrid
11. right panel; 12. right door; 13. back penal; 14. sheath and waste liquids port; 15. power component; 16. RS-232 interface; 17.
Internet access; 18. fan; 19. handle
Fig. 1-1 Rear view of FUS-2000 Automatic Urinalysis Hybrid
1.2 Device Composition and Introduction

Operating speed of the device: online: 120 samples/h; urinary formed element: 120 samples/h; dry-chemistry: no less than
10
240 samples/h. The device consists of urinary dry-chemistry test system, urinary formed element test system, sample conveyor
system, frame structure unit, liquid flow system, electrical system and pc processor.
1.2.1 Device Structure Diagram
Fig. 1-3 Structure Diagram of FUS-2000 Automatic Urinalysis Hybrid

1. PC processor: upper computer analysis and control software with functions including image recognition and analysis,
man-machine interaction, report printing, etc.;
2. Electrical system: power module, system control modules, motor valve drive circuit, pressure sensor, collection of
optocoupler and other signals, liquid flow control process, etc.;
3. Liquid flow system: probe, sheath liquid cylinder, pressure cylinder, diaphragm pump, injection pump, pipes and valves;
4. Urinary dry-chemistry test system: reagent strip selection module, reagent strip conveyor module, reagent strip detection
system, waste strip box, etc.;
5. Urinary sediment test system: optical system, CCD image capture system, flash lamp module, flow pool module,
automatic focus system, etc.;
6. Sample conveyor system: test tube rack propulsion system, barcode recognition system, emergency rack unit and the like
7. Frame structure system: sheet metal frame and housing of the complete device, front panel, etc.
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1.2.2 Front View of the Device (without housing)
1. sample aspiration probe mechanism; 2. dry-chemistry stripe test mechanism; 3. rinsing pool; 4. sample conveyor mechanism; 5.
stripe selection mechanism; 6. sheath liquid cylinder; 7. test paper compartment; 8. rack unit
Fig.1-4 Front View of FUS-2000 Automatic Urinalysis Hybrid (without housing)

1.2.3 Rear View of the Device (without housing)
1. optical mechanism; 2. group valve III; 3. group valve II; 4. fan; 5. injection pump unit; 6. pump component; 7. waste liquid
exit; 8. sheath liquid exit; 9. power component; 10. power switch; 11. Internet access; 12. RS-232 interface; 13. group valve IV;
14. electrical control system
Fig. 1-5 Rear view of FUS-2000 Automatic Urinalysis Hybrid (without housing)
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1.3 Function Overview
Main workflow is as follow:

1. Moving parts of all mechanical units must be initialized.
2. Sample conveyor unit conveys the sample to the sampling position where the sample aspiration probe is located.
3. The sample probe moves to the sampling position and goes down to the test tube to mix the bubbles evenly while the
sampling pump sucks the appropriate number of samples.
4. The stripe section unit selects one piece of test paper and puts it into the reversing shaft groove. The shaft moves and
puts the paper into the propulsion position of strip conveying unit.
5. The fork of strip conveying unit then pushes the stripe to the dropping position.
6. The sample aspiration probe then moves to the dropping position and the sampling pump drops the sample to each
block of the test paper.
7. The sampling pump then sends the sample to the flow cell and urinary formed element test will be completed after
photographing by the optical system.
8. The conveying component of the strip conveying unit sends the test paper to the scanning position where a scanning
component driven by a stepping motor scans the dropped test paper and sends the scanning data to the middle computer to
complete dry-chemistry test.
9. Upon completion of dry-chemistry and urinary formed element tests, the rinsing system will clean the sample
aspiration probe and flow cell and the time from sampling to rinsing is 30s.
Table 1-1 Main Functions of Each Unit
Unit name Main functions
Strip selection unit The strip selection unit selects one test paper from the test paper chamber to the strip
conveying unit within specified time.
Strip conveying unit The strip conveying unit conveys the test paper selected to the dropping position and then
sends it to the test position after dropping. Dropped test paper will be scanned and data
obtained will be magnified by levels. The, A/D conversion test will be carried out and the
test results will be sent to the middle computer by serial ports.
Probe unit Realize up-and-down motion and front-and-back motion of probe.
Sample conveyor unit Realize test tube rack entering and sending and retreating as well as emergency test
function.
Hydraulic unit Realize bubble mixing, sampling, dropping, laminar flow and rinsing functions.
Optical unit Realize micro imaging, stroboscopic illumination, photographing at high speed and
automatic focus.
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1.4 Optional Areometer Unit

1.4.1 System Composition
1. guide slot; 2. PSD sensor; 3. areometer component; 4. turbidity color component; 5. areometer board; 6. shielding case
Fig. 1-6 Areometer Units of FUS-2000 Automatic Urinalysis Hybrid
1.4.2 Areometer Components and Introduction

FUS-2000 areometer unit is installed on the FUS-2000 device for detecting the specific gravity, turbidity and color of urine.
The areometer unit consists of areometer component andturbidity color component, and the former is used for testing the specific
gravity of urine while the latter for testing the turbidity and color values of the urine.
1.4.3 Function Overview
Main workflow is as follow:
1. Samples are sucked to the specific gravity tube of areometer component and turbidity color tube of turbidity color
component by the sample aspiration probe.
2. The turbidity color component tests the turbidity value.
3. The turbidity color component tests the color value.
4. The areometer component tests the specific gravity.
5. The calculations results will be uploaded.
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Chapter II Installation
2.1 Space Requirements for Installation

To facilitate operation, maintenance and repair of the device, the following requirements should be met for installation:
 The distance between either side and wall should not be less than 50 cm.
 The distance between the rear panel and wall should not be less than 50 cm.
 The distance between the front of the device and other instruments should not be less than 100 cm.
 Space for discharging waste liquid should be ensured during installation.
2.2 Power Requirements
 The device is applicable for power between～220V 50Hz and～110V 60 Hz.

 Max rated power when all accessories are connected is: 100VA for the host and 600VA for the workstation.
△
! Warning:
Any non-conforming environment or power supply may influence accuracy and precision of measurement, damage
the instrument or lead to personal injury.
2.3 Use Environment Requirement

 Please put the instrument on a stable and flat table. Do not put it together with vibrating source such as the centrifuge.
 Please do not put the instrument in the place where it can be affected by chemical stuffs, corrosive gas or strong
electromagnetic interference.
 The device should be kept away from direct sunlight, high/low temperature and high humidity.
 Please disassemble the device into the host and sample conveyor before moving.
 Please do not disassemble or refit the device.
 Please do not put any bottle containing liquid on the device to prevent liquid from entering the device in case the
bottle tilted over.
 Ambient requirements for the device 15℃～35℃ and optimal temperature is 20℃～25℃ with the
relative humidity≤80%.
 Atmospheric pressure: 86 kpa~106 kpa.
! Warning:
△
 Normal operation and accuracy of test data will not be ensured if the device operates under other environments. Please
use an air-conditioner if the temperature and humidity requirements cannot be satisfied.
 Heat will be generated by the device during operation and will be discharged at the back. The working environment
should be kept well ventilated and ventilation equipment should be used if necessary. However, the device should be
kept away from direct air flow as the accuracy of the device may be affected.
2.4 Installation Process

 Ensure that the installation site of the hospital, the space, the electrical environment and the indoor temperature and
humidity meet requirement.
 Upon arrival of the device, please check the package for intactness. In case of any physical damage, please contact
Dirui or local agents. Please open the case by following the steps below if no physical damage is found:
 Put the packing case upward as the arrow indicates.
 Unpack the box containing host and accessories, and then check them with packing list to see whether any component
is missing or not. If any component is missing, please contact Dirui or local agents.
15
 Check appearance of the instrument carefully. If there is any damage, please contact Dirui immediately
 Ensure the completeness of tools required for installation of the device and the sufficiency offocusing fluid, standard
liquid and quality control liquorfor test.
 Open the case on site and accept items inside the case against the packing list. In case of any missing items, please
write down in the acceptance report.
 Put the device in proper place, install and connect to the computer host, display and printer.
 Connect data cable of the sample conveyor, install sample conveyor andadjust the level of the device.
 Check if the power cable and data cable are connected.
2.5 Connection of Peripheral Equipment
 Prior to installing the sample conveyor, take off the cover of sample conveyor (hold the cover with your hands
and lift upward)
(a) Connection of sample conveyor:
 The sample conveyor should be placed directly in front of the device.
 Connection of the power cable and signal cable.
 Connect the power cable (to connector 1) and signal cable (to connector 2) of the sample conveyor, as shown in Fig.
2-1:
Connector 1 Connector 2
Fig. 2-1
 Installation of the shield of sample conveyor:
 Access two plugs on the upper shield of the sample conveyor to two sockets on the both side.
 Connection of sample conveyor:
 Put two plugs (one at each side) of the host into corresponding recessed sockets of the sample conveyor, and fix
firmly.
(b) Install computer
 Install display, mouse, keyboard and power wire of computer, and connect one end of the accompanied
communication cable with "RS-232" interfaces at the left rear panel of the device and connect the other end with the
serial port of the computer host.
(c) Connect camera communication interface
 Connect one end of the accompanied communication cable with the "camera communication interface on the left rear
panel (Fig. 1-27 in the middle) and connect the other end with the "Internet port" of the computer host.
(d) Connection of sheath liquid
 Connect one end of the accompanied sheath liquid tube with the "sheath liquid entry" connector on the rear shield of
the device (Fig. 1-24 in the middle) and insert the other end into the sheath liquid bucket.
(e) Connection of waste liquid
 Connect one end of the accompanied waste liquid tube with the "waste liquid entry" connector on the rear shield of the
device (Fig. 1-24 in the middle) and insert the other end into the waste liquid bucket.
(f) Install printer
 Properly connect the data line of the printer with that of the host, and then check:
 Whether the printer driver is installed or not.
16
 Specification of printing paper adopted by the printer

(g) Connection of power line
 Connect one end of the power line with the power jack of the power component and the other end with the plugplugto
ensure reliable grounding of power;to ensurereliableoperation of the device, electrical equipment with large load such
as air-conditioner, refrigerator and ovenshould notsharethe same socket with the device.
2.6 Training for Medical Staff

 After completion of installation and commissioning, sales representative or after-sales personnel of Dirui will carry
out necessary trainings for medical staff. After the training, operators of the device should master basic operations
and daily maintenance of the device.
2.7 Complete Installation Acceptance Report

 After completion of installation and commissioning, sales representative or after-sales personnel of Dirui will
complete the installation acceptance report with the client
17
Chapter III Overall Performance and Testing Process
3.1 Main Performance Index of the Device

No. Project Technical Parameter
1 1) Formed element RBC, WBC, SQEP, NSE, HYAL, UNCC, CRYS, MUSC, BACT, BYST,
WBCC and SPRM
2) Chemical Urobilinogen (UBG), Bilirubin (BIL), Ketone (KET),creatinine (CRE),
composition Blood(BLD), Protein (PRO), Micro-albumin (MALB), Nitrite (NIT),
Leucocytes(LEU), Glucose (GLU), Specific Gravity(SG), pH (pH),
Vitamin C (VC), urinary calcium (Ga)
2) Physical Specific gravity (SG), color and turbidity

composition
2 Detection speed Urinary formed element test: 120 samples/h
Dry-chemistry test: 240 samples/h
Full test: 120 samples/h
3 Sample preparation  Barcode or keyboard input ID
 Standard configuration is 50 samples, and after extension of
pre-store disk, 220 samples can be stored
4 Sample quantity The minimum quantity of sample is 3 ml (cone-bottom test tube is
required);
Minimum suction volume: 1.8 ml for formed elements, dry-chemistry and
specific gravity tests
1.8 ml for dry-chemistry and specific gravity tests
1 ml for formed elements standalone mode
1 ml for dry-chemistry standalone mode
5 Measurement Urinary formed element analysis: flow cytometry digital imaging and
principle automatic particle identification techniques using neural-networks
software.
Dry-chemistry composition analysis: multiple wavelengths reflect light

test.
Physical item analysis: specific gravity: light deflection test
Turbidity: absorbance test
Color: color sensor
6 Classification of Use automatic particle identification techniques of neural-networks
formed elements software (comparison functionality currently not available)
7 Workstation Quad-core computer
8 Data storage The storage capacity should not be less than 100,000 patient results
9 External connection Printer (i.e.Hp ink-jet printer, laser printer, etc.)
Table 3-1 Main Performance Index

Performance Indexes for urinary formed elements:
No. Parameter Technical requirements Instructions
1 Maximum relative deviation of ≤±8.0% Specific to standard particles counting

accuracy of measurement results
2 Repeatability of measurement items 1000 results with high value /ul Specific to standard particles counting
CV≤5%, accuracy ≤±10%
500 results with medium value /ul
22
32 results with low value /ul

3 Total specificity (automatic >80% Compared with automatic cell recognition

identification) results by computer
4 Total specificity (human assistance) ≥95% Results of manual intervention and

automatic cell recognition results by
computer
Table 3-2 Some Performance Indicators of Urinary Formed Elements
3.2 Flow Charts and Timing Diagrams of Overall Measurement

3.2.1 Instructions on sequence diagram
Overall control sequence can be divided into three modes which are dry-chemistry individual test mode, urinary formed
element individual test mode and full test mode. Urinary formed element individual test and full test mode have the same
sequence due to the same speed and lack some actions of dry-chemistry test mode. Therefore, the sequence diagram is described
in two parts and the sequence of dry-chemistry individual test mode is described as follows:
Fig. 3-1 Sequence Diagram of Electrical Control of Dry-chemistry Test (unit: second)
Electrical sequence diagrams of full test mode and urinary formed element test mode are as follows:
sample dripping
Fig. 3-2 Fig. 3-2 Sequence Diagram of Electrical Control of Full Test Mode(unit: second)
3.2.2 Description of liquid flow process
23
3.2.2.1 Cleaning process for pipe passage
Fig. 3-3 Diagram of Sample Channel Pipe Cleaning

As shown in Fig. 3-3, the section in black bold line is the public liquid passage, the section in blue is Channel 0 liquid
passage while the section in red is Channel 1 liquid passage. Pump P3 pumps the sheath liquid in sheath liquid cylinder 307 into
the sheath liquid entry of flow pool 305 by passing valves 212 and 219. The sheath liquid then flow reversely from the sample
entry. Valves 214 and 203 are for alternatively cleaning channels 0 and 1. When cleaning channel 0, the sheath liquid passes
valves 215 and 217, and when cleaning Channel 1, the sheath liquid passes valves 216 and 218. Sheath liquid passing channels 0
or 1 flows out from the sample aspiration probe by passing through valve 202 and flows into waste liquid pool 306. Finally, the
sheath liquid is pumped to the waste liquid exit by the waste liquid pump P2.
3.2.2.2 Bubble removal process for the flow pool
Fig. 3-4 Bubble Removal Flow Chart for the Flow Pool
As shown in Fig. 3-4, the sheath liquid pump P3 pumps the sheath liquid in the sheath liquid cylinder into the sheath liquid
entry of the flow pool by passing valves 212 and 219 and the sheath liquid then flows out from the bubble removal exit of the
flow pool. During this process, bubbles in the flow pool will be discharged into the waste liquid pool after passing valve 204.
Finally, bubbles are discharged to the waste liquid exit by the waste liquid pump P2.
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3.2.2.3 Flow pool cleaning process
Fig. 3-5 Cleaning Flow Chart for the Flow Pool

As shown in Fig. 3-5, the sheath liquid pump P3 pumps the sheath liquid in the sheath liquid cylinder 307 into the sheath
liquid entry of the flow pool 305 by passing valves 212 and 219 and the sheath liquid then flows out from the waste liquid entry
of the flow pool 305. Finally, the sheath liquid then flows into the waste liquid pool 306 and is discharged to the waste liquid exit
by the waste liquid pump P2.
3.2.2.4 Sample Probe Cleaning Process
Fig.3-6 Cleaning Flow Chart for Sample Probe

As shown in the figure, the fluid flow part in green is the absorption of sheath fluid. The injection pump M4 pumps in sheath
fluid from the sheath fluid cylinder 307 through Valve 206. The fluid flow part in blue completes the cleaning process of the
inner wall of the cleaning needle. The injection pump M4 pumps the sheath fluid through Valve 206, Valve 208, Channel 0 (Valve
215, Valve 217) and Valve 203 into the inner wall of the sample aspiration probe and discharges to the cleaning pool 306. If
Channel 0 is unavailable, Channel 1 is adopted (Valve 216, Valve 218).
The fluid flow part in red completes the cleaning process of the external wall of the sample aspiration probe. The sheath
fluid P3 pumps out the sheath fluid from the sheath fluid cylinder 307 and pushes it into the sheath fluid inlet of the waste liquid
pool 306 through Valve 212 to rinse the external wall of sample aspiration probe in the cleaning pool. Then the waste liquid
pump P2 is used to discharge it to the waste fluid inlet.
The fluid flow part in black is the waste fluid discharge after cleaning.
25
3.2.2.5 Blending Air Channel Process
Fig.3-7 Blending Flow Chart for Air Channel

As shown in Fig. 3-7, the blue part is the constant pressure circuit of the air channel. The air pump pumps the air coming
from the filter 301 into the air tank 302 until it fills the Valve 201 and pipeline connecting with the C end of Valve 201. The
pressure sensor 303 connects to the mainboard and keeps the pressure in the pipeline by controlling the start and stop of the air
pump P1. The red part is the circuit for the bubbling and blending of the air channel. When bubbling, Valve 201 connects with the
red air channel part; the air stored in the pipeline in the C end of Valve 201 is released to the external probe of the sample
aspiration probe through the circuit; and then the sample is pumped to complete the blending process.
3.2.2.6 Sample Aspiration Process
Fig. 3-8 Sample Aspiration Flow Chart

As shown in Fig. 3-8, the black part is the public sample aspiration fluid flow part, the red part is the sample aspiration fluid
flow part of Channel 0 and the blue part is the sample aspiration fluid flow part of Channel 1. When Channel 0 is in sample
aspiration, the injection pump M4 pumps in sample through the sample aspiration probe 304, Valve 203, Valve 217, Valve 215,
Valve 208 and Valve 206 to the extent that the most front end of the sample reaches the pipeline between Valve 208 and Valve
206. Valve 203 and Valve 208 complete the switching process. The sampling process of Channel 1 is same to Channel 0, different
only in the blue pipeline part replacing the red pipeline part. After the completion of sample aspiration, the sample stored in the
pipeline between Valve 217 and Valve 215 of Channel 0 (or the sample in the pipeline between Valve 218 and Valve 216 of
Channel 1) is used in the analysis on formed elements and the sample in the sampling probe can drop to reagent strips for dry
chemistry analysis.
26
3.2.2.7 Sample Dripping Fluid Flow Process
Fig. 3-9 Sample Dripping Fluid Flow Chart

As shown in Fig. 3-9, the pipeline part in red is the pipeline used in the sample dripping process. After the completion of
sample aspiration, switch the Valve 202 and Valve 206 to sample dripping status. What is in the sample aspiration probe is the
sample to be dripped and what is between Valve 202 and the injection pump M4 is the sheath fluid. During the sample dripping,
the injection pump M4 pushes the sheath fluid and sample in the red pipeline part to facilitate the dripping from the sample
aspiration probe, thus completing the process. The dripping amount per time is determined by controlling the pumping amount in
the injection pump.
3.2.2.8 Fast Pushing and Photo-Taking Fluid Flow Process
Fig.3-10 Fast Pushing and Photo-Taking Fluid Flow Chart

As shown in Fig.3-10, when the equipment finishes the sample aspiration in Channel 0 (or Channel 1), the sample is locked
in the red pipeline part between Valve 217 and Valve 215 (or the blue pipeline part between Valve 218 and Valve 216). Before the
photo-taking test of Channel 0, the sheath fluid between Valve 215 (or Value 216) and count pool should be pushed out first, and
the sample between Valve 217 and Valve 215 (or Valve 218 and Valve 216) should be pushed to the flow pool. In the fast pushing
of Channel 0 (Channel 1), the injection pump M5 pushes the sample to the flow pool through Valve 210, Value 217 (Valve 218),
Valve 215 (Valve 216) and Valve 214. When taking photos, the fluid flow has sample flow and sheath fluid flow conducted
separately and simultaneously. The formation of sample flow is same to that of the fast pushing fluid flow, but only has a slower
speed of flow. The sheath fluid flow is shown as the green part in Fig.3-10. The sheath fluid pump M6 pushes the sheath fluid in
the injector through Valve 209 to the sheath fluid inlet of the flow pool, and the waste fluid from the flow pool passes the waste
fluid inlet of the flow pool and Valve 313 and then pumps out by the waste liquid pump P2 and discharges to the waste fluid
bottle.
3.2.3 Dry Chemistry Testing Process
27
Dry chemistry testing process mainly consists of strip selection, strip pushing, sample dripping, strip conveying and
scanning and sampling, which work parallelly. In dry chemistry test mode, it takes 15 seconds to finishes a complete process and
it takes 30 seconds to finish a complete process in the full test mode. Take the full test mode for instance. The following is the
detailed explanation for every motion.
3.2.3.1 Strip Selection Process
1. In the very first 8 seconds, the reagent strip finishes its installation in the strip canister and is kept in roller slot.
2. The reagent strip is well put in the strip pushing position within 4 seconds upon receiving the order.
3. Reset is finished within 2 seconds.
4. Prepare the strip installation for strip application.
3.2.3.2 Strip Pushing Process
1. After the completion of the strip selection, that is, 15 seconds after the start of the whole cycle, the push rod in the
bedplate pushes the reagent strip to the sample dripping position within 4 seconds.
2. The push rod returns to the initial position after the completion of sample dripping.
3.2.3.3 Sample Dripping Process
1. At the time the strip pushing completes, the sample aspiration probe finishes the sample aspiration process and is moved
to the position where the strip waits for sample dripping. It is about in 20th second that the sample dripping starts and ends within
6 seconds. The duration and times of sample dripping depends on the item quantity of the reagent strips.
3.2.3.4 Strip Conveying and Scanning and Sampling Process
The function of the strip conveying is to push the strip dripped with sample to the test head. About sixty seconds should be
guaranteed to ensure the reagent strip completely finishes chemical reactions. The strip conveying unit is designed to be a strip
pushing structure with 9 gears. The process from the sample dripping position to the test position includes 8 strip conveying
motions, with an average duration of 7.5 seconds. The process is as follows:
After the sample dripping, the first strip conveying motion is finished within 4 seconds and the instrument stops for 1
second.
The second strip conveying motion is finished within 4 seconds and the instrument stops for 1 second.
The third strip conveying motion is finished within 4 seconds and the instrument stops for 3 seconds.
The fourth strip conveying motion is finished within 4 seconds and the instrument stops for 3 seconds.
The test head scans and collects the data of the last reagent strip.
28
Chapter IV Introduction of Unit Module
4.1. Strip Selection Unit

4.1.1 Function Introduction
Strip selection unit: realize the rotation of the main roller along a fixed angle and the rotation of the reversing shaft. Select
one reagent strip in the reagent strip chamber, switch to the reflective optocoupler position to determine the forward and reverse
of reagent strip, and then rotate to put the reagent strip in the reversing shaft slot so that the reversing shaft rotates clockwise or
anticlockwise according to the reagent strip direction determined by the reflective optocoupler and puts the reagent strip to the
strip pushing position of the strip conveying unit.
4.1.2 Components and Structure
1. upper cover of the strip selection; 2. strip judging optocoupler; 3. coded disc for main roller rotation; 4. main roller; 5.
synchronous belt for main roller rotation;
6. step motor of main roller; 7. step motor of reversing shaft; 8. synchronous belt of reversing shaft; 9. reversing shaft; 10.
strip judging optocoupler; 11. reagent strip chamber
Fig. 4-1 Schematic Diagram of Strip Selection Unit
4.2 Strip Conveying Unit

The strip conveying unit of FUS-2000 conveys the reagent strip selected to the sample dripping position and then sends it to
the test position at certain speed after dripping. Dripped reagent strip will be scanned and data obtained will be magnified by
levels. The, A/D conversion test will be carried out and the test results will be stored and sent to the middle computer by serial
ports.
Strip conveying unit consists of strip pushing component, strip conveying component and scanning and analyzing
component.
Strip pushing component is able to push the reagent strip laid down by the strip selection container to the sample dripping
position and to judge whether the reagent strip is lost in the second strip judging position, as well as to return to the initial
position of strip pushing exactly after sample dripping;
Main functions of strip conveying component are: through the cooperative motion of vertical motor and horizontal motor,
convey the dripped reagent strip to the test scanning position within specified time and then make the end of reagent strip close to
white bench mark closely attach to one side of the white bench mark of the bedplate so as to keep the distance between the white
bench mark and the first reacting block of the reagent strip;
29
Scanning and analyzing component is the control core of the strip conveying system unit and responsible for the
communication with the upper computer and the scanning of reagent strip as well as the analyzing treatment of dry chemical test
results.
Other functions include mechanical caging, motor self-locking, full strip detection, etc.
Working positions of every component:
Strip pushing component: strip pushing zero position→sample dripping position of reagent strip→strip pushing zero
position;
Strip conveying component: scanning position→vertical zero position→initial zero position→central joint
position→scanning position.
Scanning and analyzing component: white bench mark position→the end of reagent strip→initial position of
scanning→white bench mark position.
Strip pushing component is mainly a driving mechanism for pulling and inserting which can be realized by one step motor;
strip conveying component aims to realize the driving of toothed plate up and down as well as forward and backward which can
be realized by two step motors; and scanning and analyzing component needs to move along a direction parallel to strip reagent
which can be realized by one step motor. Therefore, the whole strip conveying needs 4 step motors to realize the control driving
function.
1. horizontal motor of strip conveying component; 2. vertical motor of strip conveying component; 3. toothed plate carrying
platform of strip conveying component; 4. driving motor of scanning component; 5. scanning and analyzing component; 6.
driving motor of strip pushing component; 7. second strip judging optocoupler; 8. strip pushing fork of strip pushing component.
Fig. 4-2 Schematic Diagram of Strip Conveying Structure
4.3 Optical Unit

The optical unit of FUS2000 adopts the high-speed microimaging technique, consisting of four parts: lighting system, flow
pool system, imaging system and focus system. The lighting is Kohler illumination, shaping the columnar light arc of
high-frequency flashlight into circle type and making it uniformly light the sample in the flow pool; sample surrounded by sheath
fluid enters the flow pool at a certain speed; the focus motor drives the flow pool to reach the focus of macroobjective; and the
30
macroobjective images the cell in the sample on the CCD camera. The whole system features such advantages as compact
structure and stable performance.
1. lighting system; 2. flow pool system; 3. imaging system; 4. focus system

Fig. 4-3 Optical system components
4.4. Probe Unit

Probe unit consists of such modules as probe card, probe component, horizontal guide rail component, vertical guide rail
component and plastic bearing. Probe component, with motor component, plastic bearing, horizontal guide rail component and
vertical guide rail component, can finish such basic functions as sample extracting, dry chemical sample dripping and analysis of
urine formed elements.
The motion position of probe is determined by optocoupler caging; two optocoupler caging devices are in the level direction,
corresponding to probe rinsing pool position and dry chemistry sample dripping reference position; one optocoupler caging
device is in the vertical direction as the peak caging and the reference position for sample extracting, dry chemistry sample
dripping and probe rinsing.
The realization of such motion functions as sample extracting, dry chemistry test and probe rinsing mainly depends on the
driving mechanism of probe components. The motion of probe component contains horizontal and vertical directions, so two step
motors are needed for driving.
31
1. probe card 2. soft rope I 3. plastic bearing 4. pulling plate 5. spring 6. copper ring 7. soft rope II
8. buckstay 9. adjusting plate of soft rope 10. H800 optocoupler plate on X axis (component) 11. lift arm component
12. horizontal guide rail (component) 13. upper carriage (component) 14. plastic bearing support 15. H800 No.73 optocoupler
wire (component) 16. Motor I (control the motion on X axis) 17. vertical guide rai8l (component) 18. Motor II (control the
motion on Y axis) 19. support plate I 20. lower carriage (component) 21. support plate II 22. guide rod axis 23. pedestal of soft
rope 24. pedestal body 25. lock bracket of soft rope
Fig. 4-4 Schematic Diagram of Probe Unit
4.5 Sample Conveyor Assembly Unit

Sample conveyor assembly mainly consists of rack pushing component, count component, barcode scanning component,
operation panel, rack entering component, emergency component, rack sending component, footing and access panel. When the
instrument is running, the rack entering component initially push the tube rack forward to the position of rack sending component;
then the rack sending component pushes it to the left side during which the tube scanning completes; after counting and sampling,
the tube rack reaches the position of rack pushing component which pushes the tube rack to the recovery zone of tube rack. The
sample conveyor assembly of FUS-2000 Automatic Urinalysis Hybrid is also equipped with emergency position by which
emergency sample detection is allowed during the testing.
4.5.2 Sample Conveyor Assembly
32
1. rack pushing system; 2. count system; 3. barcode scanning system; 4. operation panel;
5. rack entering system; 6. emergency system; 7. rack sending system; 8. access panel
4.5.2.1 Emergency Component
1. emergency rack component 2. emergency support 3. emergency optocoupler support 4. optocoupler
23
4.5.2.2 Rack Entering Component
1. step motor 2. support 3.block moving 4. rack pushing 5. linear guide 6. micro switch
Rack sending component is used to push the tube rack to the tube rack inlet position.
4.5.2.3 Rack Sending Component
1. fork 2. thumb wheel 3. synchronous belt 4. fork rack 5. micro switch 6. bearing clamping plate
24
4.5.2.4 Rack Pushing Component
1. synchronous belt wheel 2. swing rack 2 3. fork 4. synchronous belt 5. swing rack
25
Chapter V Overall Liquid Flow and Air Flow
5.1 Description and Function Introduction of Liquid Flow Components

5.1.1 Sampling Probe
Sampling probe: used to fully blend the sample and suck up sample, as well as make the sample drop to reagent strip.
5.1.2 Reagent Strip
Reagent strip: reagent strip has several reacting blocks which contain chemical substance that can produce chemical reaction
with urine, used to detect sugar, occult blood and other indexes in urine.
5.1.3 Pump
Air pump: used to supply high-pressure gas for air tank.
Liquid pump: used to fill sheath liquid cylinder with sheath liquid, or used to drain waste liquid out of machine.
Injection pump: used to aspirate sample, push sample, push sheath liquid and rinse piping.
5.1.4 Valve
Electromagnetic valve: used to control the on-off or flow direction of liquid flow or air flow.
Check valve: used to limit the flow direction of air or liquid.
5.1.5 Container
Waste liquid pool: used to collect waste liquid produced during the test and rinse the external wall of sampling probe.
Sheath liquid cylinder: used to store sheath liquid.
Air tank: used to store certain amount of high-pressure air which is used to produce bubbles to facilitate the sample full
blending during test.
5.1.6 Flow pool
Flow pool: used to bring sample to the focal plane position of optical system and collect required image information.
5.1.7 Filter
Air filter: used to filter air.
Sample filter: used to filter overlarge particulate matter or flocculent matter in sample.
Sheath liquid filter: used to filter liquid.
5.1.8 Sensor
Proportion, color and turbidity sensors: used to detecting the proportion, color and turbidity of samples.
Air pressure sensor: used to detecting the air pressure inside the air tank.
Liquid pressure sensor: used to detecting the liquid pressure inside the flow pool.
Floater: used to measure liquid level.
26
5.2 Liquid Flow Principle

5.2.1 Principle of Overallliquid Flow
Fig.5-1 Elementary Diagram of OverallLiquid Flow

The test aims to obtain urine dry chemistry analysis results, physical analysis results, and formed element analysis result of
urine samples, for which the overall liquid flow system is designed. Upon input a urine sample, the upper segment sample is
analyzed for formed elements, middle segment sample is analyzed physical properties and lower segment is analyzed for dry
chemistry properties.
5.2.2 Test Principle of Urinary Dry Chemistry Analysis
Fig. 5-2Elementary Diagram of Urinary Dry Chemistry Analysis

During urine dry chemistry analysis, urinary sample is dropped onto urine test paper, which is passed by delivery
mechanism under sampling need for sampling injector to push the sample stored in the forepart of sampling needle onto the
reacting block of test paper. Each reacting block is exposed to nearly 12ul sample liquid. The test paper with sample liquid is
delivered to reading mechanism to analyze urine dry chemistry properties.
27
5.2.3 Principle of Sample Test for Urinary Physical Analysis
Fig.5-3 Elementary Diagram of Sample Test for Urine Physical Property Analysis
The product can analyze urine by color, specific gravity and turbidity. Sampling tube is armed with physical sensor DM.
when the sampling injector collects sample and tubes of physical sensor DM is filled with sample. Then the physical sensor can
read the data and obtain information of urine color, specific gravity and turbidity.
5.2.4Principle of Sample Test for Urine Formed Element Analysis
Fig.5-4Principle of Sample Test for Urine Formed Element Analysis

The product adopts plane flow imaging technology to analyze the formed elements in urine samples. While using the
technology, the tested sample liquid and sheath liquid is required to flow over test unit at a certain flow ratio to generate a
sustained and stable flat liquid flow over focal plane of optical imaging system to obtain image data of particles in tested liquid.
During analysis of formed elements, injection pump is used to push the sample liquid in sampling tube into test unit-- flow
cell. At the same time, injection pump M4 pushes sheath liquid into flow cell with the waste liquid entering waste flasks.
28
5.2.5 Principle of Dual-tunnel Sampling TubeforUrine Formed Elementanalysis
Fig.5-5 Elementary Diagram of Dual-tunnel Sampling

For it takes a relatively long time to analyze urine formed elements, and a short time for urinary chemistry analysis and
urine physical analysis, theproductis equipped with dual-tunnel sampling tubes for formed element analysis. The dual-tunnel
sampling tube features one sampling needle, one sampling injector, a sample testing unit and combination of tube and solenoid
valve to realize parallel processing in two sampling tube for urine formed element analysis.
The dual-tunnel sampling tube is divided into tunnel A and tunnel B. In case of consecutive sample testing, formed element
test is conducted in Tunnel A and Tunnel B by turns. While the sample in Tunnel A is tested, Tunnel B is cleaned. Then sample is
collected for giving sampleand physical analysis.While the samplein Tunnel B is tested, Tunnel A is cleaned. Then sample is
collected for giving sample and physical analysis again. The process repeats on. For the sample collected, only upper segment
urine is delivered to Tunnel A or Tunnel B in dual tunnel used by formed element analysis, followed by sample giving for urine
physical analysisand urinary dry chemistry analysis. At the same time, the other tunnel is witnessing cleaning and sample
collecting to give samples for physical and urinary dry chemistry analysis.
5.2.6 Principle of Bubble Blending
Fig.5-6Elementary Diagram of Bubble Blending

The Product blends a sample with bubbling. To be concrete, air is gushed to the bottom of test tubes containing samples to
generate bubbles in sample liquid and drive the liquid with floating air bubbles as such to blend the sample.
29
Connection structure of bubble blending devise is as shown in Fig.5-2, where air filter, Air Pump P1, Air Tank AC, Solenoid
Valve V1, sampling needle SP are connected with tubes. The normal open end of Solenoid Valve V1isconnected to air tank, with
the common port connecting to the pipe with one closed end and a certain volume. Thenormal close endis connected tosampling
needle.The air pump aerates air tank to keep nearly 90kPa pressure in air tank. When Solenoid Valve V1 is turned on, the
common port and normal close end are connected and make the high-pressured air in closed tube of common port gushed from
sampling needle point.
5.3 Sample Test Process
Fig.5-7 Elementary Diagram of Sample Test

Liquid flow process of sample test: collect urine sample and make upper segment sample enter Tunnel A for physical
analysis. Drop sample onto test paper for formed element analysis for the upper segment of Tunnel A. While the formed element
analysis of sample in Tunnel A is on, clean Tunnel B and sampling needle. Absorb the second sample and make its upper segment
enter Tunnel B for urine physical analysis. Drop sample on test paper. When the formed element analysis of the first sample is
finished, clean the particle imaging chamber. Then, conduct formed element analysis for the second sample in Tunnel B, during
which, Tunnel A and sampling needle is cleaned. Absorb the third sample and make its upper segment enter Tunnel A for urine
physical analysis and drop sample on test paper. Upon completion of formed element analysis in Tunnel B, clean the particle
imaging chamber. In this way, the upper segment samples are delivered into Tunnel A and Tunnel B by turns. The absorbed
middle segment and lower segment samples are given for physical analysis and dry chemistry analysis. During formed element
analysis, devices are cleaned and physical analysis and sample-giving of the next samples are conducted.
In the whole analysis process, it takes the shortest time to finish physical analysis, giving sample for dry chemistry analysis
takes nearly 3 seconds and the imaging for formed element analysis takes nearly 20 seconds.
30
5.4 Pipeline List

No. Code Specification Features
1 1140199016 FEP 1x2 Transparent rigid tube
2 1140103012 FEP 0.04x1/16 Transparent rigid tube
3 1140199003 FEP 0.03x1/16 Transparent rigid tube
4 1140199001 PTFE 1.19x1.99 Semitransparent rigid tube
5 1140104001 PVC 1/16x1/8 Transparent flexible tube
6 1140104002 PVC 1/8x1/4 Transparent flexible tube
7 1140102010 PU 2.5x4 PU transparent rigid tube
8 1140102009 PU 2x3.5 PU transparent rigid tube
9 1140102012 PU 1/16x1/8 PU transparent rigid tube
10 1140101005 Silicone tube 1x5 Semitransparent flexible tube
Table 5-1 List of Raw Materials of Tube
31
Chapter VI Circuitry
6.1 Overview
FUS-2000 electric system consists of main control module, main driver board module, strip conveying module, test unit
module, sampler module, strip selection container module, areometer module and power module, among which the circuitry of
sampler module, strip selection container module and areometer module is directly provided with H800 module. Project
description mainly covers main control module, main driver module, strip convener, test unit module and power module. Block
diagram of electric system is as follows:
Fig. 6-1 Block Diagram of Electric System
6.2 Safety Measures

1) Instrument is required to be grounded;
2) Maintenance personnel is required to wear anti-static cuff;
3)During welding, the complete system should be off;
4)Tooling electric iron and heat gun are to be connected with indoor earth mat;
6.3 Tools
1) Electric iron (with 0.2mm tin wire and rosin);
2) Heat guns (with auxiliary head);
3) Antistatic cuffs;
4) Tweezers;
5) Chip hooks;
6) Alcohol prep pads;
7)Multimeters;
32
6.4 Functions and Overview of Circuit Wafer
PCB name Function description Circuit Wafer no.
Main control board To conduct overall control over each actuator of the equipment, including stepping
motors, solenoid valves, sensor input signal, integration module, signal processing
of environmental temperature sensor, complete process control, order
implementation of upper computer, data postback, etc.
Main drive board To drive each execution units and module ports as follows:
1、 Six stepping motor, including X axle stepping motor, Y axle steeping motor,
focus stepping motor of optical unit and three injection pump stepping motor.
2、 According to liquid flow diagram, there are 17 solenoid valves to be driven in
total.
3、 A Fill pump, a washing pump, an waste liquid pump and an air pump.
4、 Flash lamp module and camera control module of optical module.
5、 there are 25 signal inputs, including optocoupler, switching signal, motor
module output signal and so on, with certain redundancy.
6、 Two-way pressure sensors,one for pressure test of gas circuit and one for liquid
line.
7、 Three sensor interfaces to be adjusted: one bubble sensor, one focus positioning
optocoupler and one waste liquid level sensor interface.
8、 Front panel LED display interface.
9、 Ambient temperature sensor interface.
10、Sampler interface.
11、Areometer interface.
12、Interface with strip conveyor and dry chemistry test part.
13、Power interface to generate －12V power (for areometer) and +12V power
(for flash lamp omponent).
14、IO interface with main control board.
Driver board of strip 1、 Driver circuit of strip pushing stepping motor.
conveyor 2、 Two driver circuits of stepping motor.
3、 Motor driver circuit of test head.
4、 Test function of waste reagent strip.
Strip conveying 1、 Strip conveying unit secondary power.
CPLD control board. 2、 Motor logical control circuit.
3、 Interface circuit with main driver board.
AD board oftest 1、 Test sensor and signal processing circuit.
head 2、 Test light source and sensor components.
CPU board of test 1、 Power circuit of test head.
head 2、 CPU circuit of strip conveying unit.
3、 Light source control circuit.
Table 6-1 Circuit Wafer and Function
6.5 Complete Electric Principle and Unit Description

6.5.1 Power Supply Unit
Wiring of power unit is as shown in Fig.6-2
33
Fig.6-2 Power Wiring Diagram

Power input range:90VAC—264VAC
Power outlet: includes three-terminal power outlet and fuse holder. protective tube current is 3A.Used for power input.
Fan: used to dissipate the heat of power unit. 12V, powered by power module.
Switching power module: PID-250B dual output power of Su Zhou Mean Well technology co., ltd. to provide 24V and 5V
DC power.
DC power distribution list is as follows:
Unit description Power type Outlet name
Main drive board 24V, 5V B-P28
Mainboard 5V A-P8
Strip conveying unit 24V, 5V C-P4
Sample conveyor 24V J3
Complete fan 24V F1
Table 6-2 DC Power Distribution List
34
6.5.2 Main Drive Board Unit
Fig.6-3 System Composition
System of FUS-2000 Urinalysis Hybrid consists of 8 units: probe unit, injection unit, strip selecting unit, strip conveying
unit, collecting unit,camera unit, liquid flow unit and areometer unit. The driver circuit and communication circuit of each unit
are driven by main driver board. Interface schematic diagram is as follows;
35
Fig. 6-4 Appearance Schematic Diagram of Main Driver Board

Table 6-3 Complete Wiring List
No. Unit Name Interface Drive/ monitor Model

1 M1 Motor P8 U12 AMIS30521C5212RG
3 PRO Port P20(5,7,9) U22 SH74HC165D
4 Probe unit PRP interface P20(6,8) 5V,GND
SW2(13, 14,
4 OP4 Optocoupler 15, 16) U26 SH74HC165D
Injection unit
SW2(5, 6, 7,
5 OP5U Optocoupler 8) U26 SH74HC165D
SW2(9, 10,
6 OP5D Optocoupler 11, 12) U26 SH74HC165D
SW2(1, 2, 3,
7 OP6 Optocoupler 4) D72 SH74HC165D
Strip selection U26,main control SH74HC165D,
unit Strip selecting board Rolling board EP3C6Q240I8
Strip
conveying unit Strip conveying board P6 Carrying Main control board EP3C6Q240I8
36
Collection unit Collection board Sampler U11 MAX232ESE
1 Camera Network cable connecting to PC directly
2 Q2 MMBT2907ALT1G
3 Camera & Flash U8, U9 AD5320BRT,AD8638ARJZ
4 flash lamp unit Q1 MMBT2907ALT1G
5 M3 motor P10 U14 AMIS30521C5212RG
OPA3 focus optocoupler
6 (A3) P26 U31 TL331IDBV
Table 6-4 Status Lamp Reference List
Function Description Interface Indicator
LevelA (float switch of external waste liquid bucket) SW1(1, 3) D76
LevelB(float switch of washing tank) SW1(15, 16) D53
LevelC (float switch of external sheath liquid bucket) SW1(11, 12) D51
PRO(optocoupler power of probe unit) SW1(5,7,9) D48, D49, D50
PRP(three optocoupler signal output of probe unit) SW1(6, 8)
SW2(upper float and lower float of internal sheath cylinder) SW1(17, 18, 19, 20) D54, D55
OP6(status light of zero optocoupler of sheath fluid pushing motor) b-sw2 (1, 2, 3, 4) D72
OP5Up(status light of upper limit of sample pushing motor ) b-sw2(5, 6, 7, 8) D73
OP5Down(status light of lower limit of sample pushing motor ) b-sw2(9, 10, 11, 12) D74
OP4(Status light of zero optocoupler of sample aspirating motor) b-sw2(13, 14, 15, 16) D75
in1(signal lamp of strip selecting unit) Roll(4) D77
In2(signal lamp of strip selecting unit) Roll(5) D78
In3(signal lamp of strip selecting unit) Roll(6) D79
A1(bubble optocoupler status lamp) DB1
B-A3( focus optocoupler status lamp) DB3
1 Probe unit
Fig.6-5 composition of Probe Unit

The overall probe unit consists of two motors and three optocouplers, among which M1 is horizontal motor, M2 is vertical
motor, two interfaces are PRO and PRP, three optocouplers are used in probe unit, PRP powers three optocouplers and PRO
outputs three optocoupler signals.The corresponding interfaces and driving & monitoring chips are as shown in Table 6-3;
2. Injection unit
37
Fig.6-6. Injection Unit

The overall injection unit consists of three motors and four optocouplers:
1) M4--sample aspirating motor (5mL)
2)M5-- sheath fluid pushing motor(10mL)
3)M6-- Sample pushing motor of flow pool(2.5mL)
4)OP4-- position optocoupler of Motor M4
5) OP5U/OP5D-- Upper/lower position optocoupler of Motor M5
6) OP6--position optocoupler of Motor M6
The corresponding interface and driver, monitor chips are as shown in Table 6-3;
3. Strip Selection Unit
Fig. 6-7 Strip Selection Unit

Strip selection unit controls strip selector by IO interface of Main Control Board M5035, switched over through M4646,
with Rolling interface through high-low level. Upon parallel-serial conversion through shift register of three interfaces(in1,in2
and in3) of strip selection container, the status information is input to main driver board M5035. The corresponding interfaces
and drivers & monitor chips are as shown in Table 6-3:
4. Strip-conveying Unit
38
Fig.6-8. Strip-conveying Unit

Strip-conveying unit and the main control board feature universal asynchronous receiver／transmitter (UART), with
communication interface connected to strip conveying units by main control board through Carrying interface of main driver
board. The corresponding interfaces are as shown in Table 6-3;
5. Sample conveyor unit
Fig. 6-9 Sample Conveyor Unit

Main control board M5035 is connected to sample conveyor unit by MAX232 driver chip in M4646 through Sampler
interface. The main control board and sample conveyor feature universal asynchronous receiver／transmitter (UART). Interfaces
and the corresponding driver & monitor chips are as shown in Table 6-3;
6. Camera & flash lamp unit
Fig. 6-10 Sample Conveyor Unit

Main control board M5035 controls digital/analog converter AD5320 to output voltage signals, which are magnified by
AD8368 and input to flash lamp power to turn on the flash lamp. During photo-taking, the main control board M5035 transmits
signals to activate flash lamp and camera. The corresponding interfaces and driver & monitor chips are as shown in Table 6-3;
7 Fluid flow unit
39
A. Aspirate sample and rinse the inner wall of probe
The overall liquid flow system mainly compete dry chemistry test and sediment test, the latter takes longer time. Therefore
two sample-aspiration tubes are designed for liquid flow system to switch test on samples of no.1 tunnel and no.2 tunnel with
liquid valve. Some liquid valve mentioned as follows will be used repeatedly and all the liquid valves, motors, pumps, floaters
are controlled or monitored by main control board;
Table 6-4 Wiring list of Fluid Flow Part
Drive/
No. Unit Name Interface monitor Model
V2 liquid valve
2 (Pump2) P17 (1, 2) U19 NCV7708B
V3 liquid valve
3 (Pump2) P17 (3, 4) U19 NCV7708B
V17 liquid valve
4 No.1 (Pump2) P17 (7, 8) U19 NCV7708B
sample-aspirating V15 liquid valve
5 tunnel (Pump4) P19 (1, 2) U18 NCV7708B
V18 liquid valve
6 (Pump4) P19 (3, 4) U18 NCV7708B
V15 liquid valve
7 (Pump2) P17 (9, 10) U19 NCV7708B
V6 liquid valve
8 (Pump3) P18 (1, 2) U18 NCV7708B
V2 liquid valve
10 (Pump2) P17 (1, 2) U19 NCV7708B
Aspirate
V3 liquid valve
samples and
11 (Pump2) P17 (3, 4) U19 NCV7708B
clean probes
V18 liquid valve
12 No.2 (Pump2) P17 (5, 6) U19 NCV7708B
sample-aspirating V16 liquid valve
13 tunnel (Pump4) P19 (7, 8) U18 NCV7708B
V18 liquid valve
14 (Pump4) P19 (3, 4) U18 NCV7708B
V15 liquid valve
15 (Pump2) P17 (9, 10) U19 NCV7708B
V6 liquid valve
16 (Pump3) P18 (1, 2) U18 NCV7708B
V2 liquid valve
18 (Pump2) P17 (1, 2) U19 NCV7708B
V6 liquid valve
19 Wash inner wall (Pump3) P18 (1, 2) U18 NCV7708B
20 Wash outer wall Pump3 P18 (9, 10) U19 NCV7708B
Bubble OPA1 bubble
21 optocoupler optocoupler (A1) P23 U27 TL331IDBV
V13 liquid valve
22 Produce (Pump4) P19 (15, 16) U18 NCV7708B
Produce bubble
bubble and Air pressure LT1789, AD8542,
23 inject air sensor (P1) U5, U4, U3 AD7928
24 Air injection Pump P1 (Pump3) P18 (15, 16) U19 NCV7708B
Dry-chemistry V2 liquid valve
26 test (Pump2) P17 (1, 2) U19 NCV7708B
V6 liquid valve
27 (Pump3) P18 (1, 2) U18 NCV7708B
V10 liquid valve
29 Sediment test Push sample (Pump2) P17 (11, 12) U19 NCV7708B
V17 liquid valve
30 (Pump2) P17 (7, 8) U19 NCV7708B
40
V15 liquid valve
31 (Pump4) P19 (1, 2) U18 NCV7708B
V18 liquid valve
32 (Pump2) P17 (5, 6) U19 NCV7708B
V16 liquid valve
33 (Pump4) P19 (7, 8) U18 NCV7708B
V14 liquid valve
34 (Pump2) P17 (13, 14) U19 NCV7708B
Pressure sensor LT1789, AD8542,
36 (P2) P1 U7, U4, U3 AD7928
Push sheath V9 liquid valve
37 liquid (Pump2) P17 (15, 16) U19 NCV7708B
38 Pump3 P18 (9, 10) U19 NCV7708B
V4 liquid valve
39 (Pump2) P17 (13, 14) NCV7708B
V12 liquid valve
40 (Pump4) P19 (9, 10) U18 NCV7708B
V19 liquid valve
41 (Pump4) P19 (11, 12) U18 NCV7708B
V13 liquid valve
42 (Pump4) P19 (13, 14) U18 NCV7708B
V17 liquid valve
43 Clean flow (Pump2) P17 (7, 8) U19 NCV7708B
pool V15 liquid valve
44 (Pump4) P19 (1, 2) U18 NCV7708B
V18 liquid valve
45 (Pump2) P17 (5, 6) U19 NCV7708B
V16 liquid valve
46 (Pump4) P19 (7, 8) U18 NCV7708B
V2 liquid valve
47 (Pump2) P17 (1, 2) U19 NCV7708B
V3 liquid valve
48 (Pump2) P17 (3, 4) U19 NCV7708B
Pressure sensor LT1789, AD8542,
49 (P2) P1 U7, U4, U3 AD7928
50 P2 Pump P18 (13, 14) U19 NCV7708B
Waste liquid V13 liquid valve
51 discharge (Pump4) P19 (13, 14) U18 NCV7708B
Wash flow pool
52 (SW1) P20 (15,16) D52 LED
53 P4 Pump P18 (5, 6) U18 NCV7708B
Floater SW1 of
Sheath liquid sheath liquid P20(17, 18, 19,
54 extraction cylinder 20) D54, D55 LED
External sheath
55 liquid bucket SW1 P20(11, 12) D53 LED
B. The first sample aspiration
41
Fig.6-7 The First Sample Aspiration of Liquid Flow Unit

It is observed from schematic diagram of the above liquid flow that a motor is used in the first sample aspiration of liquid
flow (excluding the motor in probe) and seven liquid valves. The corresponding interfaces and driver & monitor chips are as
shown in Table 6-4;
C. The second sample aspiration
Fig.6-8 The Second Sample Aspiration of Liquid Flow Unit

It is observed from schematic diagram of the above liquid flow that a motor is used in the second sample aspiration of liquid
flow (excluding the motor in probe) and seven liquid valves. The corresponding interfaces and driver & monitor chips are as
shown in Table 6-4;
D. Rinse the inner wall and outer wall of probe
42
Fig. 6-9 Rinse Inner Wall of Probe by Fluid Flow Unit
While washing inner walls of probe, one motor and two liquid valves are used, whose corresponding interfaces and driver &
monitor chips are as shown in Table 6-4;
E. Produce bubble and inject air
Fig. 6-10 Rinse Inner Wall of Probe by Fluid Flow Unit

It is observed from the above figure that an air tank stores air pressure through Pump P1, produces bubble with Liquid Valve
V1 and tests the conformity of air pressure inside the tank with air pressure sensor. If the air pressure conforms to standard, air
injection will stop;
F. Dry-chemistry test
Fig.6-11 Dry-chemistry Test for Liquid Flow

In dry-chemistry test, one motor and two liquid valves are used, whose interfaces and driver & monitor chips are as shown
in Table 6-4;
G. Sediment test
43
Fig.6-12 Sediment Test for Liquid Flow
Flow layer theory is adopted in sediment test, therefore sample pushing and sheath liquid push are conducted in liquid flow
unit. During sample pushing, a motor, four liquid valves and one flow pool are used. During sheath pushing, one motor, a
pressure sensor and a flow pool. The pressure sensor is used to test for blockage in liquid flow.
H. Clean flow pool
Fig. 6-13 Clean Flow Pool for Fluid Flow Unit

It is observed from flow chart that sheath liquid cylinder, Pump P3, eight liquid valves, a pressure sensor and a flow pool are
used for flow pool cleaning. The corresponding interfaces and driver& monitor chips are as shown in Table 6-4;
I. Waste liquid discharge
Fig. 6-14 Waste Liquid Discharge for Fluid Flow Unit

Pump P2, washing pool and two floaters are used in waste liquid discharge. Floater A is used to measure the waste liquid
volume in washing pool and Floater B, to measure the waste liquid volume in external containers;
J. Sheath liquid extraction
Fig.6-15 Sheath Liquid Extraction for Liquid Flow

Pump P4, floater switch and sheath liquid cylinder are used in sheather liquid extraction in liquid flow system. Floater
44
switch is used to measure sheath liquid volume in external containers. The corresponding driver & monitor chips are as shown in
Table 6-4:
6.6 Main control board unit
Main control board is the control unit for complete equipment that operates programs and controls the complete equipment.
The elementary diagram is as follows:
CPU FPGA control IO IO interface

control unit Bus Unit interface
Power
Functional Block Diagram of Main Control Board
Unit description:
1. CPU control unit: equipped with 32 bit processor, including program memory and RAM unit to control the operation
process and status of the complete equipment and control unit module in FPGA through bus.
2. FPGA control unit: FPGA control unit includes motor control module, pump valve control module, IO extension
module etc. These modules are control by CPU through bus.
3. IO interface unit shifts the level of signals from FPGA units and output the signal to 96PIN connecting socket.
4. Power part can generate 1.2V, 2.5V and 3.3V voltage required by CPU control unit and FPGA control unit.
Block Diagram of Main Board Assembly
Main Board Assembly Drawing

Connector description:
J6: through which all the IO interfaces of main driver board are connected to 96PIN socket.
J7: Unused
45
J1: JTAG interface used for CPU programming.
J2: Temperature sensor interface.
J3: Interface RS232 used for communication with upper computer.
J5: Unused
J4: JTAG interface used for FPGA programming.
In the drawing, where marked with 5V, 3.3V, 2.5V and 1.2V are test points for corresponding voltages.
Indicator Description:
DS1:5V voltage indicator description.
DS2:3.3V voltage indicator.
DS3:2.5V voltage indicator description.
6.7. Strip-conveying Unit
Strip-conveying unit mainly consists of five circuit wafers, i.e., CPU board of test head of strip conveyor, AD board of test
head of strip conveyor, CPLD board of strip-conveying unit and motor driver board of strip-conveyor, which are connected as
shown in Fig. 4.2.1:
Functions of each circuit boards:
CPU board of test head of strip conveyor is the control center and computing center of the whole system, which are
connected to bus through analogue SPI interface, strip conveyor CPLD board and strip conveyor motor such as to control the
motor operation for the whole strip conveying unit.
AD board of test head of strip conveyor is mainly used for data collection. Strip conveyor test head establishes data
communication through collateral I/O interface with AD bard to control the on/off of driver LED. The electric signal converted
from light signal is magnified and converted with AD into digital signal to be digitally analyzed by CPU board of test head of
strip conveyor.
Pinboard of test head mainly functions to connect CPU board of strip conveyor test head and AD board of strip conveyor
test head to conduct data communication and control through pin board. CPU board of strip conveyor test head and AD board of
strip conveyor test head are powered by pin board.
Strip conveying SPLD board is mainly controlled by strip test head through CPU board. The control is asserted over each
peripheral interface through CPLD of the board to monitor zero position optocoupler of test motor, that of horizontal motor, that
of strip pushing motor, waste strip detecting optocoupler and strip conveying & judging optocoupler. Data communication is
established trough I/O interface and strip conveying motor driver board to control the operation of driver board of strip conveying
motor. Interface P4 of strip conveying CPLD board is the power supply interface of the overall strip conveying system.
Strip conveying driver board mainly drives the test motor, strip pushing motor, horizontal motor and vertical motor of strip
conveyor.
CPU board of Pin

test head of board
strip conveyor of test
P3
P2
P1
P9
conveying
Strip
conveying motor
Driver board of strip
head
P1
P1
P5
P1
P3
P11
AD board of test
head of strip
conveyor
Fig.4.2.1 Organization Chart of Strip Conveyor Circuit Wafer

6.7.1 Driver Broad Unit of Strip Conveying Motor
Description of motor driver board of the system is as follows and the front and backside structure of the board is as shown in
46
Fig. 4.2.2 and Fig.4.2.3.
Fig.4.2.2 Front Structure of Driver Board of Strip Conveying Motor
Fig.4.2.3 Backside Structure of Driver Board of Strip Conveying Motor

Strip conveying motor mainly functions to drive four step motor with zero receiving detecting signature of waste strip. A list
is made to describe the planform structure of motor, which is as shown in Table 4-2-1:
Table 4-2-1 Structure of Motor Driver
No. Type Name Interface Drive/ monitor Model

1 Test motor P12 U13 35BYG250B
2 Vertical motor P7 U8 35BYHJ08A
3 Motor driver Horizontal motor P8 U9 42BYHJ07A-03
4 Strip-pushing motor P10 U11 35BYHJ19A
1 8-channel level-shifter U10/U12 U1(CPLD) SN74LVC8T245PW
Photoelectric
Others Operational amplifier U15 TLC4501AIDRG4
2 receiving tube
Driver board of strip conveying motor mainly functions to transmit the motor control signal in CPLD to motor driver to
drive the corresponding stepping motor and activate waste strip detecting signal.
6.7.2 CPLD board unit of strip conveyor
CPLD board of strip conveyor is described as follows and the interface circuit is as shown in Fig. 4.2.4.
47
Fig.4.2.4 Front Structure of CPLD Board of Strip Conveyor
Fig.4.2.5 Back Structure of CPLD Board of Strip Conveyor
The functions of CPLD board of strip conveyor have been described above. Main functions and relations of plug connectors
and chips are listed as follows. Please see Table 4-2-2 for detail.
Table 4-2-2 Wiring of CPLD Board and Relevant Chips
Port / bit
No. Type Name number Drive/ monitor Model
Zero optocoupler of test
1 motor OP4 U1(CPLD Monitor) GP1A51HR
Zero optocoupler of
2 vertical motor OP2 U1(CPLD Monitor) GP1A51HR
Wiring details Zero optcoupler of
3 of optocoupler horizontal motor OP3 U1(CPLD Monitor) GP1A51HR
and Zero position switch of
4 microswitch strip pushing motor OP6 U1(CPLD Monitor) D2HW-C213M
Test optocoupler of
5 waste strip OP1 U1(CPLD Monitor) IL0341F22C0CA001
Strip conveying and
6 judging optocoupler OP5 U1(CPLD Monitor) EE-SB5
Serial port
Middle computer
communication to P6 DF1B-2S-2.5R
communication
1 middle computer
Communication
Pin board power of
test head and data
2 To SCM P5 communication FPC1.0-SMT11-10WS-1A
Complete equipment
Power System power P4
1 powers strip 1:GND;2:5V;3:GND;4:24V
48
conveying system
1 Three terminal regulator U2 System power UA7812CKCS
2 Low dropout regulator U3 System power AMS1117-3.3
Three terminal regulator
3 (straight pin) U14 System power UA7805CKCSE3
Chip
4 CPLD chip U1 Connected to SCM EPM570T100I5N
Paster active crystal
5 oscillator U7 3.3V power 11.0592MHZ3.3V X075
U1(connected with
U16 SN74LVC8T245PW
6 8-channel level-shifter CPLD)
CPLD board of strip conveyor read the signal parameters of optocoupler and microswitch. The signal is converted by U2
and U14 to gain 12V and 3.3V power from complete power for the system. 3.3V power is used to drive Crystal Oscillator U7 to
provide clock source for CPLD. The two communication interfaces connected the middle computer and the system effectively to
coordinate operation. In addition, Plug P5 connects the control center SCM with the system as well as establishes the
communication between CPLD and SCM. Therefore it might cause any communication failure.
Introduction of port:
Port Interface wire
No. No. Base pin number Function Indicator number
1 OP1 1.VCC; 2.S_in;3.GND Test optocoupler interface of waste strip D7 COP1
2 OP2 1.VCC; 2.S_in;3.GND Zero optocoupler interface of vertical motor D8 COP2
Zero optocoupler interface of horizontal
1.VCC; 2.S_in;3.GND
3 OP3 motor D9 COP3
4 OP4 1.VCC; 2.S_in;3.GND Zero optocoupler interface of test motor D10 COP4
Interface of Strip conveying and judging
1.VCC; 2.S_in;3.GND
5 OP5 optocoupler D11 COP5
6 OP6 1. S_in;2.GND Zero position switch of strip pushing motor D12 COP6
7 P2 2.GND;4.3.3V;10.GND Software download interface None
1.GND;2.VCC;3.GND;
8 P4 4.24V System power None CP4
1.TXD;2.RXD;3.GND;
9 P6 4.VCC Interface of series port of middle computer
10 P7 1.1A; 2.1B;3.2A;2B Interface of vertical motor CP7
11 P8 1.1A; 2.1B;3.2A;2B Interface of vertical motor CP8
12 P10 1.1A; 2.1B;3.2A;2B Interface of strip pushing motor CP10
13 P12 1.2A; 2.1A;3.2B;1B Test motor CP12
6.7.3 CPU Board of Test Head of Strip Conveyor

Description of CPU board of test head of stripe conveyor the system is as follows and the front and back side structures of
the board are as shown in Fig. 4.2.6 and Fig.4.2.7.
49
Fig.4.2.6 Front Structure of CPU Board of Test Head of Strip Conveyor
Fig.4.2.7 Back Structure of CPU Board of Test Head of Strip Conveyor

See the following table for description of key parts and interface of CPU Board of test head of strip conveyor:
Port /bit Drive/
No. Type Name number monitor Model
Power LDO voltage stabilizer
1 module (+5V) U2 L78M05ABDT-TR
Power LDO voltage stabilizer
2 module (-5V) U3 L79L05ACUTR
P1 Data Interface of AD
board of test head of strip
3 Interface conveyor P1 U1(CPU) Double row pin
CPU software download
4 Interface interface P2 U1(CPU) Double row pin
5 CPU Main control chip U1 MCF51JM128VLD
Passive crystal oscillator
6 Other paster X1 U1(CPU) HC-49XA-C20SSA-11.0592(passive）
When CPU board of test head of strip conveyor is powered, indicators of D1, D2 and D10 are on, indicating the instrument
is normally powered. While the instrument is operating, Indicator D9 is flashing regularly, indicator the software runs normally,
otherwise, the there is fault occurring to strip conveying system.
6.7.4 AD Board of Test Head of Strip Conveyor
Description of AD board of test head of stripe conveyor the system is as follows and the front and back side structures of the
board are as shown in Fig. 4.2.8 and Fig.4.2.9.
50
Fig.4.2.8 Front Structure of AD Board of Test Head of Strip Conveyor
Fig.4.2.9 Back Structure of AD Board of Test Head of Strip Conveyor

See the following table for description of Key parts and interface of AD board of test head of strip conveyor:
Port / bit
No. Type Name Drive/ monitor Model
number
1 Chip Analogue switch U1 P1 (CPU control) ADG701BRTZ-REEL
Magnify the signal

2 Chip Operational amplifier U2 AD822BRZ-REEL SOIC8
collected in D1
Constant flow source

3 Chip Operational amplifier U3 TLC4502ACDRG4
circuit
Inverting proportional
4 Chip Operational amplifier U4 TLC4501AIDRG4
amplifier
51
5 Chip 12 bit AD converter U5 P1 (CPU control) AD7896ARZ-REEL
6 Chip DA converter U6 P1 (CPU control) AD5312ARMZ-REEL
7 Chip 2.5V reference source U7 Provide voltage for U6 REF5025ID
8 Chip 5V reference source U8 Provide voltage for U5 REF5050ID
P1 Data Interface of CPU Connecting to I/O

9 Interface board of test head of strip P1 interface of CPU of Double row jack
conveyor CPU board
10 LED 1,7 P1 (CPU control) Backup (null)
Yellow-green color shrink

11 LED 2,8 P1 (CPU control)
tube
12 LED 3,9 P1 (CPU control) Green tube
Components of Yellow-green color shrink

13 LED 4,10 P1 (CPU control)
test head tube
14 LED 5,11 P1 (CPU control) Orange tube
15 LED 6,12 P1 (CPU control) Red tube
Collect the energy value

16 Photoelectric receiving tube D1 S1336-44BK
reflected by LED
6.7.5 Pin Board of Test Head

The pin board of test head of the system is described as follows. The front and back structures of the board are as shown in
Fig. 4.2.10 and Fig. 4.2.11.
Fig. 4.2.10 Front Structure of Pin Board of Test Head
Fig. 4.2.11 Front Structure of Pin Board of Test Head

See the following table for description of key parts and interfaces of test head pinboard:
No. Type Name Port / bit Drive/ monitor Model
52
number
Cables between Connecting to Interface P5 of CPLD board of

1 Interface test head and P1 strip conveyor to conduct data communication FPC1.0A-SMD-10P
CPLD board of test head board and supply power.
Connecting to Interface P3 of CPU board of

2 Interface Header P2 Double row pin
strip conveyor test head.
6.8 Sample Conveyor Unit
6.8.1 Main Board of Sample Conveyor

Wiring drawing of sample conveyor unit of FUS-2000 Urinalysis Hybrid is shown as follows and each plug is described as
follows per purpose.
J19, J20, J23 (system power interface and power outlet of pre-stored disc and recovered disc)
PIN Name Instructions
1 5VDC +5V power, with Power Indicator DS19
2 5VDC_GND +5V power ground
3 +24VDC +24V power, with Power Indicator DS18
4 24VDC_GND +24V power ground
J17, J28, J29 (unused)
1 INPUT Optocoupler signal input
2 GND Optocoupler power ground
3 VCC Optocoupler power (+5V)
J9 (unused)
1 DVCC +5V pull-up signal
53
2 GND Signal ground
J10 (unused)
1 CPU delivers level signal
2 GND Signal ground
J30 (unused)
J21, J22, J24 (CAN communication interface)
1 CNAL 1 signal of CAN communication
2 CANH 0 signal of CAN communication
J13 (optocoupler interface of Motor M1 arranged in place with Indicator DS5)
J15 (optocoupler interface of test tube stand occupied with Indicator DS7)
J16 (optocoupler interface of test tube arranged in place, with Indicator DS8)
54
J27 (Correlation optocoupler interface with Indicator DS22)
1 PWM_GND Pulse width modulation signal, with Indicator DS23
J12 (optocoupler interface of emergency rack, with indicator DS4)
J14 (optocoupler interface of emergency tube,with Indicator DS6)
J18 (microswitch interface, without indication of unuesed pin)
1 SW1_INPUT Signal input to left switch of conveying rack, with Indicator DS10
2 VCC Power supply of microswitch
3 SW2_INPUT Signal input of right switch of conveying rack, with Indicator DS12
5 SW3_INPUT Signal input of zero switch of rack entering motor, with Indicator DS14
7 SW4_INPUT Signal input of zero switch of rack sending motor, with Indicator DS16
55
9 SW5_INPUT signal input of zero switch of rack retreating motor, with indicator DS11
J2 (Interface RS232 communicating with main control circuit)
1 RS-TXD1 Serial port data output end
2 RS-RXD1 Serial port data input end
3 GND Signal ground
J3 (bar code reader interface)
1 RS-RXD2 Serial port data input end
2 GND Power ground of bar code reader
3 RS-TXD2 Serial port data output end
4 VCC bar code reader+5V power
J7(optical fiber sensor interface)
1 INPUT Input terminal of optical sensor signal
2 +24VDC Power supply of optical sensor+24V
3 GND Power ground of optical sensor
J4 (interface of rack entering motor)
1 OUT2B Item 2 Terminal B of stepping motor
2 OUT2A Item 2 Terminal A of stepping motor
J5 (Interface of rack sending motor)
56
J6 (interface of rack retreating motor M3)
J11 is the identification interface of test tube stand (unuesed).
6.9 Strip Selection Container

6.9.1 Board of Strip Selection Container
Introduction of port:
Port Interface wire

No. Base pin number Function Indicator
No. number
1 J1 1.GND;2.RXD;3.TXD Port RS-232 None
1.
2 J2 Program download interface None
BKGD;2.GND;6.VCC
1.VCC;2.GND;3.S_in;
Interface 1 of Strip judging HC-900
3 J4 4. S_gnd;5. S_in; None
optocoupler Line 44
6. S_gnd;
4 J5 1.VCC;2.GND;3.S_in; Interface 2 of Strip judging None HC-900
57
4.S_gnd optocoupler Line 44
1.VCC;2.S_in;3.S_in
DS2(Indicator Line
5 J6 4.S_out;5.S_out; Data interface to main board
VCC) B-Rolling(E-J6)
6.S_out;
1.24V;2.24V;3. S_in DS2(24V Line

6 J7 Power interface
4.GND indicator) B-Rolling(E-J7)
Optocoupler interface of ribbed roller

7 J8 1.VCC; 2.S_in;3.GND DS5
motor
1.2B;2.2A;3.1A; H-800
8 J9 Interface of ribbed roller motor None
4.1A Line 38
1.GND;2.S_2;3.S_1; H-800
9 J10 Photoelectric encoder interface None
4.VCC Line 41
H-800
10 J11 1.VCC; 2.S_in;3.GND No.1 backup optocoupler interface DS4
Line 42
H-800
11 J12 1.VCC; 2.S_in;3.GND Main roller optocoupler interface DS6
Line 43
1.2A;2.2B;3.1B; H-800
12 J13 Main roller motor interface None
4.1A Line 40
Chapter VII Maintenance

To ensure the reliable performance, favorable operation and longer service life of equipment, maintenance should be
conducted in stringent conformity to the maintenance manual. It is essential to master the skills of maintenance and repair in the
chapter, which will make the equipment operate and perform to its best.
Warning:
Never conduct any maintenance not mentioned in the chapter, otherwise, system failure or personal
injury might occur.
Do not touch the parts other than explicitly mentioned as available for operation and maintenance by
users.
Unauthorized maintenance might render system failure or personal injury and invalidate the
guarantee in maintenance contract.
Upon maintenance, please verify the system can work normally.
Never spill any liquid, such as water or agent, onto machineries or electric parts of the system.
Danger for biological contamination:
During maintenance, do wear gloves and labor suit to avoid contamination, and also goggles if
necessary.
58
7.1 Maintenance preparation
Prepare the tools required for maintenance, fortified detergent and alcohol.
1、 Tool
 Small pincets
 Absorbent cotton
2、 Fortified detergent
Alkali detergent, 0.5％ (V/V) sodium hypochlorite
Warning:
Mixing acid fortified detergent and alkali fortified detergent will produce poisonous gas. Never blend
them.
Caution:
Dirui specifies the following fortified detergent:

Acid fortified detergent: 0.1mol/l hydrochloric acid, alkali fortified detergent, 0.5%(V/V) sodium
hypochlorite.
Please use the fortified detergent specified by Dirui. Otherwise, the analysis results might be error.
Dirui recommends using acid fortified detergent and alkali fortified detergent by turns. For instance, if
the former is used this time after turn-on, the latter should be used for the next time.
7.2 Daily maintenance item

7.2.1 Cleaning of Test Paper Capsule
After every 1000 test records, the instrument will display "Please clean test paper capsule",click "OK" on the display, the
instrument will buzz twice and display "Please clean washing plate", click the "OK" on display again, return to main screen.
When "Please clean washing table" is displayed, please clean the instrument as follows:
 Open the gateon the right side;
Test paper
Test paper canister
canister
Gate on
the right
Fig. 7-1
Fig. 7-2
 Removeremained test paper stripsand put them into clean and dry test paper canisters and cap the canisters;
 Brush and clean the inside of test paper canisters to ensure the roller is clean. (see Fig.7-4);
 Cap the test paper canister;
59
 Open the right gate of instrument and lay down a test paper canister outwards (see Fig.7-2);
 Brush and clean the inside of roller groove to ensure the groove is clean (see Fig.7-3);
 Straight up the test paper canister and right baffle of instrumentand properly close the gate right to the ,instrument.
Roller
Ribbed groove
Fig. 7-3 Fig. 7-4
7.2.2 Cleaning of Work Table and Stepping Truss Plate

Contamination of work table will influence strip output and accuracy of test results. Therefore intensified cleaning on work
table is required.
Click system maintenance and then dry chemistry maintenance, as shown in Fig.7-5:
Fig. 7-5
Click "start cleaning table" and the equipment starts cleaning. Open the left front gate of the instrument, the test heat moves
to the side far away from the operator and stepping truss plate automatically rise the highest point.Clean the worktable and truss
plate with absorbent cottontoremove any deposit and dry the instrument,(see Fig.7-6).
60
Fig.7-6
7.3 Weekly maintenance item
7.3.1 Cleaning Waste Box

Urine has latent infection; please take preventative measures during cleaning
Please dispose thewastetest paper strips as stipulated in clinical laboratory
1. Check the analyzer has been powered off.

2. Removewaste box and dispose the waste test paper strip inside
3. Flush the waste box
4. Dry the waste box by cloth or airing
5. Disinfect the waste box
6. Properly install the waste box into the left bottom of equipment (see Fig.7-7)
Fig.7-7
7.3.2 Cleaning Waste Liquid Bucket
Urine has latent infection; please take preventative measures during cleaning
Please dispose thewaste test paper stripsas stipulated in clinical laboratory
When the waste liquid bucket is full, please dispose the waste liquidin time
Wash the waste liquid bucket with clean water
61
7.3.3 Cleaning Reflector of Optical Fiber Sensor
Scanner of bar code reader
Reflector of optical fiber

sensor
Fig. 7-8
Caution:
During cleaning, avoid the direct contact of tweezers and reflector to prevent scratch on sensor reflector;
To avoid misjudgment caused by dusted optical fiber sensor, the optical fiber sensor should be cleaned every week.
Cleaning methods:
1. Check the analyzer has been powered off
2. Wipe the optical fiber sensor with absorbent cotton. (see Fig.7-8）
7.3.4 Cleaning Scanner of Bar Reader
Caution:
During cleaning, avoid direct contact of tweezers and surface of bar code reader scanner to prevent scratch;
To avoid the error or failure in reading caused by scanner of bar code reader, the bar code reader should be cleaned every
week.
Cleaning methods:
2. Wipe the scanner of bar code reader with absorbent cotton.(see Fig.7-8).
7.3.5 Cleaning Sample Filter Strainer
After long-term use of analyzer, the large particles (such as mucus and mucousy discharge) in urine sample might block the
sample strainer. Therefore sample strainers should be cleaned every week as follows:
2. Remove End A of sample strainer, detach a strainer, dip it into the detergent equipped with the analyzer for 10 minutes
and wash the strainer with distilled water.
End A of sample
strainer End B of sample
strainer
62
Fig.7-9
Caution:
1. While installing sample strainer, keep End B straight up to place the stainer in
groove, then install End A into End B, otherwise the strainer might be damaged;
2. End A and End B should be securely installed, otherwise the accuracy of test results
might be affected by gas leakage.
7.4 Items to be Maintained every Two Years
7.4.1 Suggestions for wearing part changing

● Change of flexible rope and plastic bearing
Vertical flexible
rope
Horizontal
flexible rope
Plastic bearing (9in total)
Fig.7-10
The vertical flexible rope, horizontal flexible rope and 9 plastic bearings driving the flexible ropes are all wearing parts (as
shown in Fig.7-10). The elasticity of flexible rope will decrease due to long-term wearing and so are the plastic bearings. To
avoid affecting the accuracy of instrument caused by lowered elasticity, the vertical flexible rope, horizontal flexible rope and 9
plastic bearings should be replaced every two years.
63
Chapter VIII Analysis method

8.1 Analysis Principle
8.1.1 Test principle of test paper strip

H-2000 Urine Analyzer adopts the principle of photoelectric color comparison to test the quantity of biochemical
component according to the color change caused by getting the urinalysis strips react with the biochemical components in urine.
The instrument uses four kinds of monochromatic light to scan the reagent areas one after another, and the scanning system
converts the optical signal to electric signal. Through A/D conversion of electrical signal, the reflection rate of the reagent areas
can be calculated according to data converted. The amount of the biochemical component in the urine sample can be calculated
according to the reflection rate.The formula is shown as below:
T C r
R m
Tr C m
Wherein:
R —— Reflectivity
Tr —— reflected intensity of reagent area under reference light
C r —— reflected intensity of blank block under reference light
Tm —— reflected intensity of reagent area under predetermined light
C m —— reflected intensity of blank block of predetermined light

8.1.2 Physical Exam Principle
Urine physical exam item includes color, turbidity and specific gravity. Urine color is identified by a color sensor. Turbidity
is determined by directly illuminating the urine with monochromatic source and determine the urine turbidity based on scattering
area. Specific gravity is determined by delivering the urine through a prism under light, which will be drifted and projected onto
Position Sensitive Detector (PSD). The specific gravity of urine will be determined based on the drift away from central position.
8.1.2.1 Test Principle of Reflecting Areometer
The light of luminous diodes projects through a gap and lens, turns into a beam and goes through triple prism sink
containing urine and projects to sensor. The refractive index changes as specific gravity of urine in triple prism sink and so is the
light angle relevant to sensor.
Formula of calculation with reflecting areometer:
SGX= (SGH-SGL)(KX-KL)/(KH-KL)+SGL
Where:
SGX: Specific gravity of sample solution
SGHL: Specific gravity of solution with high concentration
SGL: Specif gravity of solution with low concentration
KX: Position coefficient of sample solution
KH: Position coefficient of solution with high concentration
KL: Position coefficient of solution with low concentration
The specific gravity of sample solution changes with the temperature of urine sample, 0.001 for every 3℃.
64
8.1.2.2 Test Principle of Turbidity
The urine turbidity is mainly determined by detecting light amount scattered by particulate matter in the sample at the angle
of 45 degrees to the light given out by the LED of turbidimeter. This method is called scattering method. The turbidity of urine is
classified into four levels: "Clear", "Turbid" and "Highly turbid".
Note: "Clear" indicates the test result ranges from 0 to 600NTU;
"Turbid" indicates the test result ranges from 600NTU to 800NTU;
"Highly turbid" indicates the test result is more than 800NTU.
The formula:
T=(SS/TS- SW/TW)/K
Where:
T: Turbidity
SS: Luminous intensity of scattering light in urine sample
TS: Luminous intensity of emitting light in urine sample
SW: Luminous intensity of emitting light in detergent
TW: Luminous intensity of emitting light in detergent
K: Coefficient factor
8.1.2.3 Color Test Principle

The color is detected by the RGB color sensor. The instrument will expose the sample in the light of white luminous diode
and then detect R, G and B value of light after transmission through the RGB color sensor. Then the color of sample will be
concluded based on R, G and B value.
65
8.1.3 Measurement Principle of Urinary Formed Elements
Plane flow cytometry technique and plane flow cytometry measurement principle are adopted for the measurement.The
aspiratedsamples are injected into plane flow chamber, subject to double layer sheath liquid. Urinary sediment forms an even and
flowing plane in the center of flow chamber and the formed elements in urine are exposed to stroboscope lamp light every 1/100
second. The high speed discharge (nearly 5 microseconds) of stroboscope lamp with proper sample flow rate can generate still
and consecutive optical image of urine for medelements (stroboscopic effect).
The images magnified with two magnification ratio (similar to the low power field and high power field in microscopy) are
subject to photovoltaic conversion with high resolution CCD camera to obtain the electric image data of formed elements.
66
Those images calculated and processed by image processor are displayed in screen, categorized and counted based on
particle size and identified with computer for segmentation and feature extraction based on the width and width of particles in the
image.Then the particles are subject to categorization and counting into count value of various grades.
Categorization is conducted with auto-particle analysis software to obtain the ratio of particular grade.The particle number
of each component can be obtained by multiplying ratio of particular grade with the total particle of the grade.
FUS-2000 adopts FUS-200 optical unit modules, including stroboscope lamp module, flow chamber module, optical
focusing module and high-speed CCD camera module.
67
Chapter IX Fault Analysis
9.1 Fault Analysis of Main Driver Board
9.1.1 Probe Unit
Table 9-1 Fault Analysis of Probe Unit
Fault Fault analysis and solution
1) To check the motor circuit connection for fault, turn off power and switch
the multimeter into buzzer gear to check whether the in-phase end of M1
motor is completely on.
2) Detect whether the coil resistance of motor is less than 10 Ω; turn the
Motor M1 fault
multimeter to 200 Ω and check the resistance between Leg 1 and Leg 2 and
resistance between Leg 3 and Leg 4.
3) If 1) and 2) are normal, if the powered on motor still cannot work, change
Driver Board M4645;
1) To check the circuit connection for fault, power off and switch the
multimeter into buzzer gear to check whether the in-phase end of M2 motor is
completely on.
Motor M2 fault
3) If 1) and 2) are normal and the powered on Motor M2 still cannot work,
change Driver Board M4645;
multimeter into buzzer gear to check whether the same ends of Interface PRO
and PRO are completely on.
2) Check the operation of optocoupler, switch the multimeter into 20V DC to
measure whether the voltage between PRP interfaces is +5V. If yes, detect the
Probe optocoupler fault enclosure with black probe and detect the pad of D48, D49, D51 LED close to
the frame of circuit wafer to see whether the voltage is measured to be 0V
when there is When there are shields placed into optocoupler slot
successively, the measured voltage will be nearly 0V;
3) If 1) and 2) are normally but optocoupler still cannot work, change Driver
Board M4645;
9.1.2 Injection Unit
Table 9-2 Fault Analysis of Injection Unit
1) To check the motor circuit connection for fault, turn off power and switch
the multimeter into buzzer gear to check whether the in-phase end of M4
Motor M4 fault motor is completely on.
68
completely on.
2) To test whether the resistance of motor coil is less than 10 ohm, switch the
Motor M5 fault
multimeter to 200 ohm gear and check the resistance between Pin 1 and Pin 2,
as well as that between Pin 3 and Pin 4 of Motor M5.
completely on.
2) To test whether the resistance of motor coil is less than 10 ohm, switch the
Motor M6 fault
multimeter to 200 ohm gear and check the resistance between Pin 1 and Pin 2,
as well as that between Pin 3 and Pin 4 of Motor M6.
multimeter into buzzer gear to check whether the in-phase end of Optocoupler
OP4 is completely on.
2) Place the shield into optocoupler slot, power on, switch the multimeter to
20V DC, detect the enclosure with black probe and detect the pad of LED D77
Optocoupler OP4 fault
close to frame. If the voltage is not 0V, the circuit wafer is damaged.
Recommend to replace Circuit Wafer M4645;
3) If both 1) and 2) are normal and the system still fails to function normally,
then the circuit wafer is in fault. It is recommended to change the circuit wafer
M4645;
OP5U is completely on.
Optocoupler OP5U fault
Recommend to replace Circuit Wafer M4645;
M4645;
OP5D is completely on.
Optocoupler OP5D fault
Recommend to replace circuit wafer M4645;
M4645;
Optocoupler OP6 fault multimeter into buzzer gear to check whether the in-phase end of Optocoupler
OP6 is completely on.
69
Recommend to replace circuit wafer M4645;
M4645;
9.1.3 Strip Selection Unit
Table 9-3 Analysis of Communication Fault of Strip Selection Board
multimeter into buzzer gear to check whether the in-phase end of Interface
P27 of main driver board is completely on.
Communication fault of strip selection board 2) Switch the multimeter into buzzer gear and test the pads close to circuit
wafer frame of Pin4, Pin5 and Pin6 of Interface P27 to LED D76, D78, D79 to
check whether they are completely on. Check whether Pin 2 of P27 to Pin 8 of
R37 (PR) is on; The status as shown in Fig. 9-1 should activate alarm,
otherwise, the circuit wafer might faults. It is recommended to replace M4645;
Fig. 9-1 Schematic Diagram of Device Position
9.1.4 Strip Conveying Unit
Fig. 9-4 Analysis on Communication Fault of Strip-conveying Unit
multimeter into buzzer gear to check whether the in-phase end of Interface P6
of main driver board is completely on.
Strip-conveying plate is in communication fault
2) Switch the multimeter into buzzer gear and test whether Pin 1 of Interface
P5 to P57 of R39 (PR) is on. If it is not normally on, it is recommended to
replace circuit wafer M4645, shown as in Fig. 9-2;
70
9.1.5 Collection Unit
Fig. 9-5 Analysis on Communication Fault of Strip-conveying Unit
1) To check the circuit connection for fault, power off and switch the multimeter into
buzzer gear to check whether the in-phase end of Interface P5 of main driver board is
completely on.
Strip-conveying plate is in
communication fault 2) Switch the multimeter into buzzer gear and test whether Pin 1 and Pin 3 of Interface
P5 to Pin 7 and Pin 8 of U11, Pin 9 and Pin 10 of U11 to Pin 3 of R52 (PR) and Pin 8 of
R39 are on. If they are not normally on, it is recommended to replace Circuit Wafer
M4645, shown as in Fig. 9-3;
9.1.6 Camera & Flash Lamp Unit
Table 9-6 Fault Analysis of Camera & Flash Lamp Unit
completely on.
2) Connect the shorter pin of LED Φ2.5 into 1K resistance and the other pin to Pin 8 of
Interface P3. Power on the system, when "Camera test/activate camera" in FUSService is
Camera failure clicked, LED should flash for more than 5 times in a minute;
3) Repeat the above operation on Pin 7 (with the same parameter for resistance end,
connecting the shorter pin to Pin 7 of Interface Pin 3);
If any of the above three situation is in error, it is confirmed that circuit wafer M4645 is
in fault. It is recommended to change the circuit wafer M4645;
71
completely on.
2) Connect the shorter pin of LED Φ2.5 into 1K resistance and the other pin to Pin of
Interface P2. Power on the system, when "Camera test/activate camera" in FUSService is
clicked, LED should flash for more than 5 times in a minute;
3) Switch multimeter to DC 20V, power on the system, click "Motor test/activate motor"
Flash lamp fault in FUSService. Adjust voltage of flash lamp to 6.00000. Detect Hole VFLASH with red
probe and test Hole GND with black probe. The voltage for measurement should range
from 3.9V to 4.2V;
If any of the above three situation is in error, it is confirmed that circuit wafer M4645 is
in fault. It is recommended to change the circuit wafer M4645;
9.1.7 Fluid Flow Unit
Table 9-7 Fault analysis of Liquid Flow Unit
1) Power on and click "turn on/control valve" in softwareFUSService. Find out the pin
of interface corresponding to fault liquid valve according to Table 2 (see Fig.2). Click
"On" bottom corresponding to "control valve", switch the multimeter to 200V DC gear
and measure the voltage of pin of corresponding interface. Absolute value of the voltage
Pump valve fault should range from 23V to 25V. Click "Off" button, voltage between the pins should be
0V;
If the above requirements are met, the circuit wafer is normal without fault, otherwise, it
is recommended to replace circuit wafer M4645;
9.1.8 Fault Analysis of Main Control Board

Table 9-8 Fault Analysis of Main Control Board
1)If the complete equipment dies down and re-powered on without self inspection, the
gray coil cable of main driver board and main control board should be replaced. If the
equipment still cannot run properly, the problem is caused by main control board, which
is recommended to be replaced;
2) If the complete equipment is out of control but can perform self inspection, the main
Main control board is in fault
control board fails. It is recommended to replace Main Control Board M5032;
3) In case of the main driver board fault and the equipment with replaced main driver
board still cannot work, replace all the gray cables between the main driver board and
main control board and re-power on. If the equipment still cannot work, it is
recommended to replace Main Control Board M5032;
9.1.9 Fault analysis of System Power Supply

Table 9-9 Fault Analysis of System Power Supply
1) When the complete equipment dies down, check the power supply, measure the input
alternating current of switching power supply, switch the multimeter to AC 750V and
measure the voltage between live line (L) and zero line (R), which should range from
Main control board is in fault 100V to 260V;
2) Measure the voltage of output end of switching power supply, re-power the system
and switch the multimeter to 200V DC to measure the voltage of red-black and
blue-black, which should range from +4.5 to +5.5V and +21 to +26V respectively.
72
Should any voltage is different form the above parameters, the switch power should be
replaced;
9.1.10 Analysis and Summary of Main Control Board and Main Driver Board Hardware
The main control board of system completes sequential operation of complete system through main driver board and main
driver board mainly drives components in system and monitors operation status;
1) The complete equipment can analyze the fault through "complete equipment commissioning";
2) If the device cannot run properly, check the continuity of circuit;
3) Check if the device-driving chip or monitor circuit operates normally;
4) Check if the overall microprocessor of main control board operates normally;
9.2 Fault Analysis of Sample Conveyor
Overview of
Alarm
alarm Analysis of faults Commissioning & maintenance plan
code
information
1. Measure the resistance of X coil and Y coil of motor (J6

12 couples and 34 couples), whose normal value ranges around
8 ohm. If the data are measured to be infinite or less than 2
1. Rack entering motor of
Ohm, the motor is damaged, whose rack entering motor is to be
sample stray is damaged
Zero position replaced.
opto-coupler of 2. The driver chip of rack
2. If all the above methods fail to work, U5 motor driver chip
the rack entering motor is in faulty
0A91 may be in fault. Please repair or replace the circuit wafer of
entering motor soldering or damaged
sample conveyor.
of sample tray
is abnormal 3. Zero position opto-coupler
3. Press the zero position switch of rack entering motor and
of the rack entering motor of
observe the Indicator DS14 beside J18, which will be on when
sample tray is damaged
switched on and off when switched off. If the zero position
switch of rack entering motor goes wrong, it is recommended to
replace the zero position switch of rack entering motor.
1. Measure the resistance of X coil and Y coil of motor (12

couples and 34 couples of J6), whose normal value ranges
around 8 ohm. If the data are measured to be infinite or less than
2 Ohm, the motor is damaged, whose rack entering motor is to
1. Rack entering motor of
be replaced.
In-place
2. If all the above methods fail to work, U5 motor driver chip
opto-coupler of 2. The driver chip of rack
may be in fault. Please repair or replace the circuit wafer of
the rack entering motor is in faulty
0A92 sample conveyor.
entering motor soldering or damaged
of sample tray 3. Shield the reflective optocoupler of test tube rack in
is abnormal 3. In-place optocoupler of the
rack-entering motor in place with an opaque object and observe
rack entering motor of sample
Indicator DS5 under J13, which is on while the reflective
stray is damaged
optocoupler is shielded by the opaque object, otherwise, it is off.
If the in-place optocoupler of rack entering motor goes wrong,
the in-place optocoupler of rack entering motor should be
replaced
73
The right
switch in the
1. Adjust the installation position of microswitch left to
rack sending 1. The right microswitch of
sample stray until the small ball is placed in little groove of test
0A93 zone of sample rack sending zone of sample
tube rack and Indicator DS12 is out, otherwise, the indicator is
tray fails to stray is installed improperly
on
send the rack
in place
The left switch

in the rack
1. Adjust the installation position of microswitch left to
sending zone 1. The left microswitch of
sample stray until the small ball is placed in little groove of test
0A94 of sample tray rack sending zone of sample
tube rack and Indicator DS12 is out, otherwise, the indicator is
fails to send stray is installed improperly.
on
the rack in
place
1. The right microswitch of 1. Lift the small ball right to rack sending zone and observe
The right rack sending zone of sample Indicator DS12
switch in the stray is installed improperly 2. If it is on, the switch is installed in wrong place. Please
0A96 rack sending
2. The right microswitch of repair based on Fault 0A93
zone of sample
tray fails rack sending zone of sample 3. If Indicator DS12 is still out, the switch is damaged and to
stray is damaged be replaced
The left switch 1. The left microswitch of 1. Lift the small ball right to rack sending zone and observe
in the rack rack sending zone of sample Indicator DS10
sending zone stray is installed improperly. 2. If it is on, the switch is installed in wrong place. Please
0A97 of sample tray
2. The left microswitch of repair based on Fault 0A94
fails
rack sending zone of sample 3. If Indicator DS10 is still out, the switch is damaged and to
stray is damaged be replaced

couples and 34 couples of J5), whose normal value ranges
around 8 ohm. If the data are measured to be infinite or less than
1. Rack sending motor of
2 Ohm, the motor is damaged, whose rack sending motor is to
be replaced.
Zero position 2. Rack sending component
2. Turn on the zero position switch of rack entering motor
opto-coupler of of sample stray is damaged
with tools and observe Indicator DS16, which is on when
the rack 3. Zero position switch of switched on and off when switched off, otherwise the switch is
0A95
sending motor rack sending motor is damaged damaged and to be replaced
of sample tray
fails 4. The zero-position switch of 3. Check whether the shifting fork of rack sending assemble
rack sending motor of sample sways randomly and the zero position switch is off during motor
stray is arranged in wrong operation.
position
4. If the problem cannot be solved with the above methods,
adjust the installation position of zero position switch of rack
sending motor

1. Rack retreating motor of couples and 34 couples of J4), whose normal value ranges
sample stray is damaged around 8 ohm. If the data are measured to be infinite or less than
2. Rack retreating assembly 2 Ohm, the motor is damaged, whose rack entering motor is to
of sample stray is not properly be replaced.
Zero position installed 2. Turn on the zero position switch of rack entering motor
optocoupler of
0A99 3. Zero position switch of with tools and observe Indicator DS11, which is on when
rack retreating
rack retreating motor of sample switched on and off when switched off, otherwise the switch is
motor fails
stray is damaged damaged and to be replaced
4. Zero position switch of 3. Check the switch for status change while rack repeating
rack retreating motor of sample motor is operating, if no, adjust the installation of rack retreating
stray is not properly installed assembly
4. If the problem cannot be solved with the above methods,
74
adjust the installation position of zero position switch of motor
1. Check whether the rack retreating shifting fork can push

In-place test tube rack, if not, adjust the installation of shifting fork.
opto-coupler of 1、 Whether rack retreating
the rack shifting fork operates normally 2. If the problem is not solved, shield the in-place
0A9A retreating optocoupler with object and observe Indicator DS8: when the
2、 In-place optocoupler of test
motor of reflective optocoupler is shielded, Indicator DS8 is on, when the
tube rack in rack retreating motor reflective optocoupler is not shielded, Indicator DS8 is off,
sample tray is damaged
fails otherwise, the in-place optocoupler is damaged and to be
replaced.
The test tube

rack in the stop
1. Remove the test tube rack where the optocoupler indicates
0A9B zone of the 1. Test tube rack is full
the tube rack is full.
sample tray is
full
Fiber optic
sensor of 1. Stained surface of sensor
0A9C 1. Clean optical fiber head and sensor reflector.
sample tray prism
fails
1. Switch of two small balls

in rack sending zone is not
Test tube rack arranged to the right when
of rack sending 1. Please operate those two small balls properly
0A98 normal test is not conducted
zone of sample 2. Never drag the test tube rack arbitrarily.
stray is moved 2. The counting small balls of
test tube rack is under counting
critical status
1. Ensure the test tube rack is available in waiting zone
No test tube 1. No test tube rack is in 2. If the problem cannot be solved, check whether the
rack is in waiting zone correlation optocoupler is normal. Place the test tube rack to
0A9E waiting area and observe indicator DS22 of correlation
waiting zone of 2. Correlation optocoupler is
sample stray optocoupler. The indicator should be on when test tube rack is
damaged
removed, otherwise, the correlation optocoupler fails and is to
place.
Empty rack in
the rack 1. Excessive attenuation of 1. Adjust the reference value of optical fiber sensor into 75%
0A9F
sending zone optical fiber sensor of light magnitude.
of sample tray
1. Make sure the emergency rack has been placed in test

position
1. Emergency rack is not
No emergency placed in test position 2. If the problem still cannot be solved, check the emergency
0A81 rack in sample rack-identifying optocoupler. When emergency rack-identifying
tray 2. Identification optocoupler
optocoupler is shielded with opaque sheet, the corresponding
of emergency rack is damaged
Indicator DS4 is off, or it is on. Otherwise, the emergency-rack
identifying optocoupler is damaged and to replace.
75
1. Ensure the emergency test tube has been placed on

emergency test rack
1. No emergency test tube is
No emergency placed on emergency rack 2. If the problem still cannot be solved, check the emergency
0A82 test tube in rack-identifying optocoupler. When emergency rack-identifying
sample tray 2. Emergency test identifying
optocoupler is shielded with opaque sheet, the corresponding
optocoupler is damaged
Indicator DS6 is off, or it is on. Otherwise, the emergency-rack
identifying optocoupler is damaged and to replace.
SPI
communication
validation of 1. Repair the welding or replace 30521 chip at U5; if it still
1、 The driver chip of motor is
0A14 rack entering does not work, then replace the circuit wafer of sample
in faulty soldering or damaged
motor of conveyor.
sample tray is
in error
X coil in rack
entering motor
0A16 of sample tray
is in open
circuit 1. Check whether rack entering motor connector of sample
1. The motor drive system is stray is reliably connected, whether the coils of the same color
in fault in motor are connected and whether the Driver Chip U5 is
Y coil in rack reliable to ensure the normal operation of motor.
entering motor
0A17 of sample tray
is in open
circuit
Overheating
alarm of rack 1. Check wiring of rack entering motor of sample stray, motor
1. The motor drive system is
0A15 entering motor and Driver Chip U5 to ensure the normal operation of rack
in fault
of sample tray entering motor of sample stray.
is in error
1. Replace Capacitance C36 of 0.22uf between Pin 9 and Pin

Charge pump 1. The charged capacitor is 10 of Driver Chip 30521 and Capacitance C33 of 0.22uf
of rack damaged between Pin 11 and Pin 14.
0A18 entering motor
of sample stray 2. The driver chip of motor is 2. If all the above solutions fail to work, U5 motor driver
is in error in faulty soldering or damaged chip may be in fault. Please repair or replace the circuit wafer of
sample conveyor.
X coil in rack
entering motor
0A19 of sample tray
is in
1.Based on fault in 0A15,check whether rack entering motor
overcurrent
connector of sample stray is reliably connected, whether the
1.The motor drive system is in
coils of the same color in motor are connected and whether the
fault
Driver Chip U5 is reliable to ensure the normal operation of
Y coil in rack
rack entering motor.
entering motor
0A1A of sample tray
is in
overcurrent
SPI
communication 1. The Driver Chip U4 of 1. Repair the welding or replace 30521 chip at U4; if it still
0A1B validation of motor is in faulty soldering or does not work, then replace the circuit wafer of sample
rack sending damaged conveyor
motor of
sample tray is
76
in error
Overheating
alarm of rack 1. Check wiring of rack sending motor of sample stray,
0A1C sending motor motor and Driver Chip U4 to ensure the normal operation of
in fault
of sample tray rack sending motor of sample stray.
is in error
X coil in rack
sending motor
0A1D of sample tray
is in open
circuit 1. Check whether rack sending connector of sample stray is
1. The motor drive system is reliably connected, whether the coils of the same color in motor
in fault are connected and whether the Driver Chip U4 is reliable to
Y coil in rack ensure the normal operation of the rack sending motor.
sending motor
0A1F of sample tray
is in open
circuit
1. The charged capacitor is Replace Capacitance C29 of 0.22uf between Pin 9 and Pin 10 of
Charge pump damaged Driver Chip 30521 and Capacitance C24 of 0.22uf between Pin
of rack sending 11 and Pin 14.
0A20 motor of 2. The driver chip of motor is
sample stray is in faulty soldering or damaged, 2. If all the above methods fail to work, U5 motor driver chip
in error or the limit switch in vertical may be in fault. Please repair or replace the circuit wafer of
motor is damaged sample conveyor.
X coil in rack
sending motor
0A21 of sample tray
is in
overcurrent
1. Based on fault in 0A1C,check whether rack sending motor
connector of sample stray is reliably connected, whether the
coils of the same color in motor are connected and whether the
in fault
Driver Chip U4 is reliable to ensure the normal operation of
rack sending motor.
Y coil in rack
sending motor
0A22 of sample tray
is in
overcurrent
SPI
communication
validation of 1. Repair the welding or replace 30521 chip at U3; if it still
1. The driver chip of motor is
0A23 rack retreating does not work, then replace the circuit wafer of sample
in faulty soldering or damaged
motor of conveyor.
sample tray is
in error
Overheating
alarm of rack
1. Repair the welding or replace 30521 chip at U3; if it still
retreating 1. The driver chip of motor is
0A24 does not work, then replace the circuit wafer of sample
motor of in faulty soldering or damaged
conveyor.
sample tray is
in error
77
X coil in rack
retreating
0A25 motor of
sample tray is 1. Based on Fault OA99, check whether rack retreating
in open circuit motor connector of sample stray is reliably connected, whether
the coils of the same color in motor are connected and whether
in fault
Y coil in rack the Driver Chip U3 is reliable to ensure the normal operation of
retreating rack retreating motor.
0A26 motor of
sample tray is
in open circuit
Charge pump 1. Replace Capacitance C22 of 0.22uf between Pin 9 and Pin
of rack 1. The charged capacitor is 10 of Driver Chip 30521 and Capacitance C22 of 0.22uf
retreating damaged between Pin 11 and Pin 14.
0A27
motor of 2. The driver chip of motor is 2. If all the above methods fail to work, U3 motor driver chip
sample stray is in faulty soldering or damaged may be in fault. Please repair or replace the circuit wafer of
in error sample conveyor.
X coil in rack
retreating
0A28 motor of
sample tray is 1. Based on Fault OA99, check whether rack retreating
in overcurrent motor connector of sample stray is reliably connected, whether
the coils of the same color in motor are connected and whether
in fault
Y coil in rack the Driver Chip U6 is reliable to ensure the normal operation of
retreating rack retreating motor.
0A29 motor of
sample tray is
in overcurrent
Fault analysis of prestore tray

Please see user manual of prestore tray for information of prestore tray.
Fault analysis of reused tray
Please see user manual for information of reused tray.
9.3 Fault Analysis of Strip Conveying Unit
Alarm Detailed description

AlarmCode message of alarm Handling of alarm information
Overview information
Fault: Strip conveyor dies down.

Port communication
Strip Solution: Check port connection and serial port line for fault.
between strip
conveying unit
2-0 conveying unit and (1) Check the contact between strip conveying unit, communication
communication
middle computer line pin P6 and circuit wafer is sound and proper
fails
fails
(2) Check communication line for fault
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Fault: Test motor dies down or cannot stop in proper position.

Resolution: Check the connection of test motor pins, test heads, and
zero position optocoupler, check test motor and zero position
optocoupler for fault and check if optocoupler shield sheet of scanning
component is properly installed.
(1) Check whether motor Pin P12 is in proper contact with circuit
Test motor Test motor cannot wafer
2-1
fault work properly
(2) Check whether test motor is in fault
(3) Check whether zero position optocoupler Pin OP4 and circuit
wafer are in proper contact
(4) Check whether zero position optocoupler of test motor is in fault
(5) Check whether optocoupler shield sheet of scanning component is
properly installed
Fault: Horizontal motor of strip conveying component dies down or

cannot stop in proper position.
Solution: Check the connection of strip conveying motor pins and
zero position optocoupler pins of horizontal motor of strip conveying
component, check horizontal motor of strip conveying components
and the component optocoupler for fault and if optocoupler shield
sheet of horizontal motor of strip conveying component is properly
installed.
Horizontal motor of
Horizontal strip conveying (1) Check whether Pin P8 of horizontal motor is in proper contact with
2-2 circuit wafer
motor fault component fails to
work normally.
(2) Check whether horizontal motor of strip conveying unit is in fault
(3) Check whether zero position optocoupler Pin OP3 of horizontal
motor of strip conveying unit is in proper contact with circuit wafer
(4) Check whether zero position optocoupler of horizontal motor of
strip conveying unit is in fault
(5) Check whether optocoupler shield sheet of horizontal motor of
strip conveying component is properly installed
Fault: Vertical motor of strip conveying unit dies down or cannot stop
in proper position.
Solution: Check the connection of strip conveying motor pins and zero
position optocoupler pins of vertical motor of strip conveying
component, check vertical motor of strip conveying components and
the component optocoupler for fault and if optocoupler shield sheet of
vertical motor of strip conveying component is properly installed.
Horizontal motor of (1) Check whether Pin P7 of vertical motor is in proper contact with
Vertical motor strip conveying circuit wafer
2-3
fault component fails to
work normally. (2) Check whether vertical motor of strip conveying unit is in fault
(3) Check whether zero position optocoupler Pin OP3 of vertical motor
of strip conveying unit is in proper contact with circuit wafer
(4) Check whether zero position optocoupler of vertical motor of strip
conveying unit is in fault
(5) Check whether optocoupler shield sheet of vertical motor of strip
conveying component is properly installed
Fault: Test motor dies down or cannot stop in proper position.

Strip pushing motor
Strip pushing Solution:Check the connection of strip pushing motor pins and zero
2-4 cannot operate
motor fault position optocoupler pins of vertical motor of strip conveying
properly
component, check vertical motor of strip conveying components and
the component optocoupler for fault and if optocoupler shield sheet of
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vertical motor of strip conveying component is properly installed.
(1) Check whether motor Pin P10 of strip pushing motor is in proper
contact with circuit wafer
(2) Check whether strip pushing motor is in fault
(3) Check whether zero position optocoupler Pin OP3 of strip pushing
motor and circuit wafer are in proper contact
(4) Check whether zero position optocoupler of strip pushing motor is
in fault
(5) Check whether optocoupler shield sheet of strip pushing motor is
properly installed
Scanning light Fault:The light for scanning dims down or lacks certain light source.
2-5 LED fault
source is in fault Solution:Replace AD board of scanning components.
Fault:Scanning component fails to scan strip.

Solution: Check whether the white benchmark of strip conveying
bedplate and toothed plate are properly installed
Abnormal Recovered white
2-6 white bench bench mark exceeds (1) Check whether the installation height of white bench mark is
mark normal range proper
(2) Check if any bedplate or toothed plate tilts
(3) Check if the white bench mark and bedplate is clean
Fault:Strip conveying component does not move.

Solution:Check whether strip conveying bedplate and the optocoupler
for the second strip judging are properly installed
(1) Check the optocoupler for the second strip judging is located where
No strip is detected the strip is delivered
Reagent strip
2-7 for the second strip
loses (2) Check whether Optocoupler Connector OP5 for the second strip
judging
judging is in proper contact with circuit wafer
(3) Check optocoupler connector cables for the second judgment and
optocoupler for fault
(4) Observe whether the strip is properly delivered
Faults: dry chemistry test result is abnormal.

Solution:Check whether the reagent strip conforms to relevant option
Scanning component information of upper computer and check for turn-over strip
No black patch
2-8 does not detect the
is found (1) Check whether the reagent strip matches with the reagent strip
end of strip
option of the upper computer
(2) Check for turn-over strip
Scanning component
detects some strips Faults: dry chemistry test result is abnormal.
Dry strip/skew are yet to be dropped
2-9 Solution:check whether the strip is not dropped and whether the tooth
strip or are arranged in
direction not parallel bedplate operates normally
to scanning direction
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9.4 Optical fault analysis
9.4.1 Please contract after-sales persons in case of abnormal focus optocoupler position
1. Cause: Loosened focus optocoupler shifts and cause focusing to fail.

2. Solution: Readjust the position of optocoupler.
3. Method I:
1) Dismantle the enclosure of instrument. Close other software and open FUS service, mix blood and focusing
fluid in a test tube (add only one drop of blood. if the blood is too dense, remove the tubes in bubble optocoupler, or the
instrument aspirated with liquid will give alarm. Upon such adjustment, put the tube back into bubble optocoupler);
2) Put the tube in the first place of test tube rack. Initiate FUS service software, choose appropriate serial port
number and click "Start" and click "Go to next test tube" on the "Motor test" screen, and the test tube will move to the sampling
position along with the test tube rack (if the test tube rack fails to move, refer to "Sample conveyor" and "Slave computer
program" for solutions to the problem that sample conveyor do not push the rack);
3) Click "Test" and then "Display Image 800" to display a window. The system will sample mixed liquid.After a
few seconds, an image of fast-flowing cells will be displayed. Adjust the knob in focusing motor and observe the screen to adjust
to maximum the clarity of cell image displayed;
4) Record the reading indicated by side indicator of flow pool. If the reading is 44 (only for reference):
5) Close the interface of image display, click"Reset" under "focus" left to FUS service. Focus motor will move
back and forth with flow pool for reset. If the focus motor only moves towards one direction, the shield might fail to cover the
optocoupler and need adjustment to cover optocoupler. If the shield covers optocoupler properly but the focus motor still moves
towards one direction and blocks, the optocoupler might be in fault and to be replaced;
6) After resetting focus motor, reading of the indicator should be around 44.3. If the reading is less, loosen the
screw connecting optocoupler rack and optocoupler support and turn the knob of optocoupler support to adjust the optocoupler to
larger scale, otherwise, adjust the optocoupler to smaller scale( microadjustment is recommended).
7) After adjustment in optocoupler position, click "reset" again, the reading of indicator should be nearly 0.3
higher then that when the cell image is most clear;
8) After adjustment, lock the optocoupler;
9) Enter the upper computer of FUS2000 and click "Activate focusing" under "Calibration" to see whether focus
position is conforming. Repeat the above operation till the requirements are met.
5、 Method II
1) Log in FUS2000 with user name of DR. When the equipment is reset, click the "Activate focusing" under
"Calibration" screen (upon log-in, if the instrument requests whether to activate focus, click "Yes" directly) to activate focusing;
2) After the first focusing, the system indicates "Please contract after-sales persons for abnormal focus optocoupler
position" and click "OK", allowing the system to automatically reset. Initiate "My computer" (without exit FUS2000) and open a
folder named "receive_images", where document name should be the moment focusing was conducted, such as "the first focusing
at 08:55:05, Nov.11, 2010".
3) Click the first image out of 500 images in the folder and browse the images with "PageUp" and "PageDown" on the
keyboard. There are three conditions:
① If no cell image can be seen in 500 images, the optocoupler shuttles a lot compared with the normal position and
optocoupler can be moved in a relative extensive range (for the distance under optocoupler control is of micron magnitude,it
is advisable to move the optocoupler for 1~2 mm with Method 1 to adjust focus optocoupler ) and conducted focusing.
② Only when focusing fails, or the first focusing fails to range from 200 to 300(only logged DR users can see focus
position under calibration scree), can the following two conditions appear.
a. If the focusing fails or no focusing position is displayed or the displayed focusing position is larger than 300, open
folder "receive_images" in D Drive and select the folder for previous focusing. Open the folder and browse the images as said. If
the cell pictures range from "none" to "fuzzy" (no cell images can be found in pictures) or range from "fuzzy" to "clear" (clear
cell images are arranged after the others for such pictures are with larger numbers ), position the optocoupler to where the scale is
relatively small (microadjustment is recommended);
b. If focusing fails or it does not indicate focusing position or the focusing position is less than 200, open folder
"microadjustment is recommended" in D Drive, select the folder of the previous focusing, browse the pictures as said. If the cell
images range from clear to fuzzy or from cell-present to cell-absent, i.e., clear images are arranged before other images, the
81
optocoupler should be positioned where the scale is larger. Based on the above methods, focusing position is adjusted to range
from 200 to 300. After adjustment, properly lock the optocoupler.
9.4.2 Problem II: Insufficient density of Focus Liquid Causes Focusing Failure
1. Cause: cells in focus liquid is so few as to cause a low concentration in focus liquid or position change of focus
optocoupler.
2. Solution: Agitate or replace the focus liquid before focusing, adjust optocoupler position with said methods.
9.4.3 Problem III: Over-voltaged or Under-voltaged Flash Lamp Causes Focusing Failure
1. Cause: Over-voltage or under-voltage of flash lamp

2. Solution:
1) Exit other software, activateFUSservice, and click "gray level correction", the system will adjust gray level
automatically, i.e., adjust voltage of flash lamp. Upon correction system, a dialog appears to indicate the voltage of Grade Level
220.
2) Upon correction, click "OK" in the dialog, click "Display Image 800" and observe image gray level, which should be
around 220.
3) If automatic adjustment on gray level fails, and calibration takes a long time without result. the software should be
turned off and restarted for manual input of voltage. Then, click "Adjust" and "Set", observe the gray level of images as said,
increase or decrease voltage gradually to make the gray level range around 220 and conduct automatic adjustment.
9.4.4 Problem IV: Uneven Particle Distribution
1. Cause: Cause: position of flow pool changes or flash lamps are in error. Except for causes in liquid flow, only
causes in optical system are analyzed.
2. Solution:
1) Examine the fixed knob of slipway under flow pool. If it is loosened, it might be caused by flow pool's change in
position that causing position change of flow layer. the central position of flow layer should be re-adjusted as follows:
① Add a drop of blood to focusing fluid (if concentration is too high, the instrument will alarm and prompt "Excessive
bubble in the sample or hematuresis". Pull out the pipe in the bubble optocoupler and put it back to the optocoupler after
adjustment) and put it in the first place of test tube rack. Initiate FUSservice software, choose appropriate serial port number and
click "Start" and "Link to slave computer" in order. Click "Go to next test tube" on the "Motor test" screen, and the test tube will
move to the sampling position along with the test tube rack (if the test tube rack fails to move, refer to "Sample conveyor"and
"Slave computer program" for solutions to the problem that sample conveyor do not push the rack);
② Click "Test" and then "Display Image 800" to display a window. Select "Grid line" in the window displayed and a
grid line will appear. After a few seconds, an image of fast-flowing cells will be displayed;
③ Rotate the micrometer knob towards one direction to make the boundary of laminar (so-called boundary of laminar
refers to the fact that during rotating micrometer knob, you will see one boundary, one side of which is full of cells while the
other side has none; this boundary formed by cells is called boundary of laminar) coincide with the central line of "grid line".
Record the reading of micrometer; repeat three to five times and confirm that the boundary position changes little or has no
change at each measurement. And then confirm the other boundary.
④ Rotate the micrometer in the opposite direction to determine the other boundary of laminar flow which should
coincide with center line of the grid; repeat such process 3 to 5 times to make sure that the position of this boundary doesn't
change or change a little, then record the reading of micrometer;
⑤ The product of the sum of two readings divided by 2 is the center of laminar flow. Rotate the micrometer to this
position and tighten fixing knobs of the slipway.
2. Start FUS service, click "Display Image 800" and observe the displayed images. If the images flash into black frequently,
or the flash lamp makes frequent and uninterrupted sound, the flash lamp is in error to be replaced.
82
Chapter X Repair and Commissioning
10.1 Repair of Strip Selectingsystem
10.1.1 Dismantling of Strip Selecting System

1. Open the small gate right to instrument.
2. As shown in the figure, dismantle three screws fixing the strip selecting unit with cross screwdriver (large size).
3. Dismantle the strip selecting unit from instrument.
4. Dismantle strip selecting assembly from the instrument as per 10.1-1.
5. As shown in the figure, dismantle screws fixing the optocoupler assembly with cross screwdriver (medium size).
6. Dismantle optocoupler from optocoupler frame with a cross screw driver (medium size) and replace it with a new
one. Install the new optocoupler in inverted sequence to the said dismantling method.
1. Strip selecting unit;

2. M4X12 cross assembly screw;
3. Right small gate;
Fig.10.1-1
10.1.2 Replace Optocoupler (as Limiter of Turning Roll Motor)
1. Optocoupler component
2 .Cross recessed pan head screw M3x6
3. Cross recessed pan head screw M3×6
83
4. Optocoupler
5. Optocoupler frame
Fig.8.1-2
10.1.4 Replace Motor 1 (Motor Drives Turning Roll)
1、 Dismantle strip selecting assembly from the instrument as per 8.1.1.
2、 Loosen hexagon socket set screws fixing motor shaft with a cup point socket head wrench to dismantle the motor
pulley.
3、 Loosen the bolt fastening the motor with a cross screwdriver (medium size) and dismantle the motor.
4、 Install a new motor in the reverse order of above steps.
1. Motor
2. Hexagon socket set screws with cup point M3x4
3. Motor pulley
4. Cross recessed pan head screw M3×10
Fig.10.1-3
10.1.4 Replace Motor 2 (Motor Drives Turning Roll)
2、 Loosen hexagon socket set screws fixing motor shaft with a socket head wrench to dismantle the motor pulley.
3、 Loosen the screws fastening the motor with a cross screwdriver (medium size) and dismantle the motor.
4、 Loosen the bolt fastening the motor with a cross screwdriver (medium size) and dismantle the motor.
1. Combination screw M3×10

2. Motor components
84
4. Motor pulley
5. Socket head screw M3×8
6. Motor rack
7. Motor
Fig.10.1-4
10.1.5 Replace Optocoupler (as Limiter of Main Roll)
2、 Loosen the screws fastening the optocoupler with a cross screwdriver (medium size) and dismantle the optocoupler.
3、 Install a new optocoupler in the reverse order of above steps.
1. Combination screw (M3×5)

2. Reflex prism
Fig.10.1-5
10.1.6 Replace Circuit Wafer (as Limiter of Main Roll)
2、 Loosen the screws fastening circuit wafer cover with a cross screwdriver (medium size) and dismantle the circuit
wafer cover.
3、 Loosen the screws fastening circuit wafer with a cross screwdriver (medium size) and dismantle the circuit wafer.

2. Circuit wafer cover
85
4. Circuit wafer
Fig.10.1-6
10.1.7 Replace reflective optocoupler (for testing strip front/back side)
2、 Loosen the screws fastening the optocoupler baffle with a cross screwdriver (medium size) and dismantle the
optocoupler baffle.
3、 Loosen the screws fastening reflective optocoupler components with a cross screwdriver (medium size) and
dismantle the reflective optocoupler components.
4、 Loosen the screws fastening reflective optocoupler with a cross screwdriver (medium size) and dismantle the
reflective optocoupler.
5、 Install a new optocoupler in the reverse order of above steps.

2. Reflective optocoupler baffle
3.Combination screw M3×10
4. Reflective optocoupler component
5. Reflective optocoupler frame
6. Reflective optocoupler
Fig.10.1-7
10.1.8 Debugging Method of Strip Selection Container
Step I: Turn off the power and check whether the home roll of strip selection container is covered with foreign substance.
Clean the home roll with ethyl alcohol. The home roll and ribbed roller should be moved smoothly without retardation.
Step II: Debugging of follow spot: Turn on testing software after starting up, select corresponding serial port and click
[Middle computer test]. Click [On] button and [Link to lower computer], and then choose [Chemical test] as shown in the figure
below:
86
Open cover of strip selection container and take out all reagent strips in the container.Select one reagent strip and put it in
the container with back side upward. Click [Reset strip selection container]. Once reset completed, click [Follow spot of strip
selection container] and wait for completion of follow spot. When the strip selection container stops, click [Reset strip selection
container]. Click [Start strip selection] and then [Release] (when the container stops]. Seen from working table, the reagent strip
is right side up. If not, the debugging fails. Check the connector of strip selection container to see if connection is well and the
optocoupler intact. Repeat the said process after checking.
Put a single strip into the container with right side up and then click [Reset strip selection container]. Click [Start strip
selection]. When the container stops, click [Release] and the reagent strip is right side up seen from working table.
10.2 Maintenance and Test of Strip Conveying Unit
10.2.1 Daily Maintenance

Clean the strip conveying bedplate and toothed plate, and empty the reused box;
10.2.2 Maintenance Every Half Month
A calibration strip test is recommended every two weeks
10.3.3 Dismantle Reagent Strip Carrier and Toothed Plate
1. Dismantle the reagent strip carrier and toothed plate manually as shown in the figure.
2. Install with new reagent strip carrier and toothed plate.
1. Reagent strip carrier
87
2. Toothed plate
Fig. 10.2-1
10.2.4 Replace Reflected Optocoupler
1. Dismantle test paper carrier and toothed plate as indicated in 3.4.1.
2. Loosen the screw with a cross screwdriver (medium size) and dismantle the reflected optocoupler.
3. Install with new reflected optocoupler.
1. Cross pan head screw M3×5

2. Optocoupler
Fig. 10.2-2
10.2.5 Replace Side Optocoupler of Pushing Strip
2. Loosen the screw of protective cover with a cross screwdriver (medium size) and dismantle the protective cover.
3. Loosen the screw fastening optocoupler with a cross screwdriver (medium size) and dismantle the optocoupler.
4. Install a new optocoupler in the reverse order of above steps.
1. Cross pan head combination screw M3×6

2. Protective cover
3. Cross pan head screw M3×6 4. Optocoupler
Fig. 10.2-3
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10.2.5 Replace Strip Pushing Motor
2. Loosen bolts of motor shaft with a cross screwdriver (medium size).
3. Loosen bolts fastening the motor with a cross screwdriver (medium size).
4. Install a new motor in the reverse order of above steps.

3. Strip pushing motor
4. Motor
Fig. 10.2-4
10.2.6 Replace Motor 1 (Motor Driving Toothed Plate to Move Back and Forth)
2. Loosen bolts of motor shaft with a cross screwdriver (medium size).
3. Loosen screws fastening motor base with a cross screwdriver (medium size).
4. Loosen bolts fastening the motor with a cross screwdriver (medium size).

3. Motor base
4. Motor
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Fig. 10.2-5
10.2.8 Dismantle Left and Right Support Plate of Reagent Strip Carrier
2. As shown in the figure, loosen screws with a cross screwdriver (medium size) and dismantle left and right support
plates of the reagent strip carrier.
1. Left/right support plates (Reagent strip carrier)

2. Strip conveying baseplate
Fig. 10.2-6
10.2.9 Dismantle Mounting Plate of Toothed Plate
1. Dismantle the left and right mounting plate as indicated in 3.4.6.
2. Dismantle screws of motor component fixed to the guide rail pair with a cross screwdriver (medium size).
3. Install components in a reverse order of above steps.
1. Guide rail pair

2. Mounting plate of toothed plate
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Fig. 10.2-7
10.2.10 Replace Optocoupler (Restricting Up and Down Movement of Toothed Plate)
1. Dismantle the components of toothed plate and mounting plate as indicated in 3.4.7.
2. Loosen the screw fastening the optocoupler with a cross screwdriver (medium size) and dismantle the optocoupler.
1. Mounting plate of toothed plate

2. Optocoupler
Fig. 10.2-8
10.2.11 Dismantle Motor 2 (Driving Up and Down Movement of Toothed Plate)
2. As shown in the figure, dismantle screws of the cam with a cross screwdriver (medium size), separating the cam from
motor shaft.
3. Loosen screws on the mounting plate of toothed plate with a cross screwdriver (medium size).

2. Motor
3. Motor base
4. Cam
Fig. 8.2-9
10.2.12 Replace Optocoupler (Restricting Back and Forth Movement of Toothed Plate)
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2. Optocoupler
Fig. 10.2-10
10.2.13 Replace Circuit Wafer (Restricting Up and Down Movement of Toothed Plate)
1. Loosen screws fastening circuit wafer 1 with a medium sized cross screwdriver and install a circuit wafer.
2. Loosen the computer nail with an open spanner and then the circuit wafer 2 is dismantled.
3. Install the circuit wafer 2 in the reverse order of above steps.

2. Circuit wafer 1
3. Computer nail M3×12
4. Circuit wafer 2
5. Circuit wafer rack
Fig. 10.2-11
10.2.14 Replace Motor of Test Head
1. Use a socket head wrench to loosen hexagon socket set screws with cup points, separating driving gear from motor
shaft.
2. Loosen the bolt fastening the motor with a cross screwdriver (medium size) and dismantle the motor.
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2. Hexagon socket set screws with cup points M3×5
3. Driving gear
4. Motor
Fig. 10.2-12
10.2.15 Replace Luminescent Tubes (Checking If the Reused Box is Full)
1. Dismantle the test head motor as indicated in 3.4.12.
2. Dismantle circuit wafer components with a middle sized cross screwdriver.
3. Dismantle support components of platen with a middle sized cross screwdriver.
4. Dismantle the luminescent tube components among support components of platen with a middle sized cross
screwdriver.
5. Install a new luminescent tube in the reverse order of above steps.

2. Circuit wafer component
4. Support components of platen
5. Fixed rack of luminescent tube
6. Luminescent tube
Fig. 10.2-13
10.2.16 Replace Optocoupler of Test Head
1. Dismantle the motor of test head as 3.4.12.
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2. As indicated in the figure, dismantle screws fixing test optocoupler rack, and then the optocoupler components may be
dismantled.

2. Components of test optocoupler
4. Test optocoupler
5. Test optocoupler rack
Fig. 8.2-14
10.2.17 Dismantle Test Head Components
1. As indicated in the figure, loosen screws fastening test head with a medium sized cross screwdriver, and then the test
head components may be dismantled.
2. Dismantle the fixed test shield with a middle sized cross screwdriver.
1. Guide rail pair

2. Test head components
4. Circuit wafer components of test head
5. Test shield 6. Cross pan head screw M3×5
Fig. 10.2-15
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10.2.18 Replace Circuit Wafer of Test Head
1. Dismantle the test head components as indicated in 3.4.15.
2. Loosen screws fastening circuit wafer 1 with a medium sized cross screwdriver to finish disassembling of circuit wafer
1 and install a new circuit wafer 1.
3. Loosen the computer nail with an open spanner and install a new circuit wafer 2 in the revers order of above steps.
4. Loosen screws fastening multiple wavelength sensor with a medium sized cross screwdriver and then install a new
multiple wavelength sensor in the reverse order of above steps.

2. Circuit wafer 1
3. Computer nail M3×10
4. Circuit wafer 2
5. Nuts
6. Test bench
7. Base of multiple wavelength sensor
8. Cross pan head screw M3×
Fig. 10.2-16
10.3 Optical Test
10.3.1 Replace the flow pool for test
After replacing the flow pool, adjust the angle of elevation/depression and center of laminar flow.
1. Adjust elevation/depression of the flow pool:
1) Dismantle camera and objective lens (×20), insert the collimator fixture into the extend neck of the objective lens
which should adjoin to the attachment objective slide. Straight up the ocular lens and connect the collimator fixture with the
extend neck of the objective lens via the lock sleeve of collimator.
2) Look down visually from the ocular lens to find a clear and bright cross curve in the collimator which will move
along with rotation of rectifying screw pair. If no cross curve can be seen, then rotate the rectifying screw pair sharply until the
cross curve appears;
3) Adjust the rectifying screw pair slightly to coincide the bright cross curve with black cross-shaped scale;
4) When two cross curves coincide, tighten the hexagon socket cap head screws with a socket head wrench (No. 2.5)
while visually observing two cross curves to make sure that these two curves coincide with each other all the time;
5) Dismantle the collimator fixture and install the camera and objective lens. Adjustment and test is then finished.
2. Adjust center of laminar flow:
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1) Add a drop of blood to focusing fluid (if concentration is too high, the instrument will alarm and prompt "Excessive
bubble in the sample or hematuresis". Pull out the pipe in the bubble optocoupler and put it back to the optocoupler after
adjustment) and put it in the first place of test tube rack. Initiate FUSservice software, choose appropriate serial port number and
click "Start" and "Link to lower computer" in order. Click "Go to next test tube" on the "Motor test" screen, and the test tube will
move to the sampling position along with the test tube rack (if the test tube rack fails to move, refer to "Sample conveyor" and
"lower computer program" for solutions to the problem that sample conveyor do not push the rack);
2) Click "Test" and then "Display Image 800" to display a window. Select "Grid line" in the window displayed and a
grid line will appear. After a few seconds, an image of fast-flowing cells will be displayed.
3) Rotate the micrometer knob towards one direction to make the boundary of laminar (so-called boundary of laminar
refers to the fact that during rotating micrometer knob, you will see one boundary, one side of which is full of cells while the
other side has none; this boundary formed by cells is called boundary of laminar)coincide with the central line of "grid line".
Record the reading of micrometer; repeat three to five times and confirm that the boundary position changes little or has no
change at each measurement. And then confirm the other boundary.
4) Rotate the micrometer in the opposite direction to determine the other boundary of laminar flow which should
coincide with center line of the grid; repeat such process 3 to 5 times to make sure that the position of this boundary doesn't
change or change a little, then record the reading of micrometer;
5) The product of the sum of two readings divided by 2 is the center of laminar flow. Rotate the micrometer to this
position and tighten fixing knobs of the slipway. The adjustment is then finished.
6) After all such adjustment, the instrument should be focused for use.
10.3.2 Adjustment after camera replacement:
1) After replacing the camera, install reticle and wire of the camera. Start up to access FUSservice Testing Software,
choose appropriate serial port, and click "Start" and "Link to lower computer" in order. Click "Display 800" on the "Motor test"
screen to observe gray value of image of the pop-up window. If the value is beyond 220±10, then close the current screen and
increase or reduce voltage to make the gray value within the above range;
2) Check whether the camera surface is clean or not. Refer to "Identify and clean stains on the camera surface" for
methods of identification and cleaning;
3) After cleaning, press "Display 800" and record the reading of micrometer. Loosen the fixing knobs of slipway and
rotate the micrometer in a certain direction while rotating the knob of focus motor until a black line (boundary of flow pool)
appears on the display. Select "Grid line" on the screen, loosen end ring of the camera adapter and rotate the camera to make the
black line coincide with any horizontal grid line. Finally tighten the end ring of camera adapter;
4) Rotate the micrometer to the position of former recorded reading. If forgetting the original position, please refer to
adjustment of laminar flow center of flow pool to readjust the center of laminar flow;
5) After the replacement, the instrument should be further focused for use.
10.3.3 Adjustment after objective lens replacement:
1. After replacing the objective lens, start up to access FUSservice Testing Software, choose appropriate serial port, and
click "Start" and "Link to lower computer" in order. Click "Display 800" on the "Motor test" screen to observe gray value of
image of the pop-up window. If the value is beyond 220±10, then close the current screen and increase or reduce voltage to make
the gray value within the above range;
2. Click "Adjust gray value". Once the adjustment finished, shut down the testing software and access the upper
computer program to focus the instrument for further use.
10.3.4 Adjustment after trigger module replacement:
1) After replacing the trigger module, start up to access FUSservice Testing Software, choose appropriate serial port, and
click "Start" and "Link to lower computer" in order. Click "Display 800" on the "Motor test" screen to observe gray value of
image of the pop-up window. If the value is beyond 220±10, then close the current screen and increase or reduce voltage to make
the gray value within the above range;
2) Click "Adjust gray value" for further adjustment.
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10.3.5 Adjustment after focusing optocoupler replacement:
1) Please refer to the optocoupler adjustment methods of "Abnormal position of focusing optocoupler, please contact
after-sales staff" in the chapter of fault analysis.
10.3.6 Adjustment after slipway replacement:
1) Please adjust elevation/depression of flow pool and laminar flow center by reference to adjustment of flow pool.
10.3.7 Adjustment after motor unit replacement:
1) After installation of motor unit, access to upper computer software for focus operation. The instrument may only be
used once operation done.
10.3.8 Adjustment after flashlight replacement:
1) Insert the flashlight into flashlight slide and tighten with lamp cap end ring. Install lighting system assembly, direct
the trigger module at electrode of the flashlight and then insert the flashlight;
2) Start up to access FUSservice Testing Software, choose appropriate serial port, and click "Start" and "Link to lower
computer" in order. Click "Display 800" on the "Motor test" screen to observe gray value and variance yields of pop-up window.
Loosen end ring of the flashlight, rotate the trigger module and push forward the module slightly to make the flash light contact
closely with illuminator slide. Observe the variance yield. If the value is less than 9, then tighten end ring of the flash light while
ensuring that variance yield remains unchanged;
3) Then observe the gray value. If the value is beyond the range of 220±10, adjust voltage of the flashlight until the gray
value meets requirement. Click "Display 800" to see if variance value meets requirement. If not, loosen end ring of the flashlight
and adjust variance yield. Repeat such process until both variance yield and gray value meet requirement;
10.3.9 Adjustment after illuminating lens unit replacement:
1) Remember approximate distance between original illuminating lens unit and flow pool before replacing illuminating
lens unit. Install the replaced illuminating lens unit to support chassis of lens unit in the same distance, and fix with upper
supporting cover of lens unit;
2) InitiateFUSservice software, choose appropriate serial port number and click "Start" and "Link to lower computer" in
order. Click "Display 800" on the "Motor test" screen and loosen end ring of the flashlight. Rotate trigger module of the flashlight
while observing the image displayed on the screen. When the variance yield displayed on the software is less than 9, tighten end
ring of the flashlight; If the variance yield is still bigger than 9 after several rotation, tighten end ring of the flashlight at the
minimum value of variance yield and go for next operation;
3) Loosen four screws on the upper supporting cover of lens unit. Move and rotate back and forth the illuminating lens
unit and fix the unit when the variance yield reaches the minimum value; or loosen four socket head screws connecting support
chassis of lens unit and datum plate of optical system. Adjust the support chassis slightly to move the illuminating system.
Observe variance yield of the image displayed on the screen which will vary along with movement of the illuminating system;
4) Repeat above process for several times. When the variance yield is less than 9, fix the illuminating system. The
instrument should be focused after adjustment.
10.3.10 Adjustment after imaging lens unit replacement:
1) After replacing imaging lens unit, make the extend neck of objective lens lie closely to the support chassis and then
fix the extended neck. Adjust illuminating lens unit by reference to "Adjustment after illuminating lens replacement". Conduct
focusing operation after adjustment. If focusing fails or the focusing position is beyond required range, please readjust by
reference to the optocoupler adjustment methods of "Abnormal position of focusing optocoupler, please contact after-sales staff"
in the chapter of fault analysis.
97
10.3.11 Identify and clean stains on the camera surface:
1) Initiate FUSservice software, choose appropriate serial port number and click "Start" and "Link to lower computer" in
order. Click "Display 800" on the "Motor test" screen to observe whether there is any "black point" or fuzzy "dark shadow" on
the image displayed on the screen;
2) If positive, rotate focus motor knob manually while observing the display. If size and clearness of such stain remain
unchanged, a preliminary judgment that there is stain on the camera can be concluded;
3) Loosen end ring of the camera adapter and rotate the camera. If such stain doesn't rotate along with rotation of camera,
such stain can be identified as stain on the camera;
4) Dismantle the camera and clean stains on the camera surface with swabs. After that, install the camera and recheck
until all stains are cleaned. Conduct focusing operation on the instrument for further use.
10.3.12 Identify and clean dust inside and outside flow pool surface
1) If stains on the image change when adjusting the focus motor, such stains may be identified as dust on the inside and
outside surface of the flow pool;
2) Rotate the focus motor knob to make clear the image displaying dust. Clean one surface of the flow pool with swabs.
If such stains remain unchanged, the dust may be confirmed to be on the other surface. Rotate the focus motor knob to make clear
the image on the other surface and clean with swabs;
3) After cleaning, rotate back and forth the focus motor knob or push regulator of the flow pool in the direction of the
focus motor to move the flow pool. Observe the display to see whether there is any remaining dust;
4) If two surfaces of the flow pool are cleaned but stains still exist when regulating the focus motor. Such stains remain
unchanged even after cleaning two surfaces, then such stains may be confirmed to be in the flow pool. Such stains should be
cleaned with detergent through the upper computer or cleaning function of the testing software.
10.4 Probe Assembly Service
10.4.1 Dismantle Probe Units

1. As indicated in the figure, lift up the left door panel and pull outward, and the left door panel will be dismantled.
2. Dismantle right door panel in the same way.
3. Loosen screws fastening upper cover board with a medium sized cross screwdriver and dismantle the upper cover.
4. Loosen screws fastening probe assembly with a socket head wrench and separate the probe from instrument.
1. Equipment assembly
2. Probe unit
3. Left door panel
5. Upper cover board
6. Hexagon socket cap head screws M5×20 7. Right door panel
98
Fig. 10.4-1 Diagram for Probe Unit Disassembling
10.4.2 Replace Probe
1. Dismantle the probe unit from the instrument as indicated in 3.3.1.
2. As indicated in the figure, loosen screws with a socket head wrench and pull out the probe from the bottom up.
3. Install a new probe to the lifting arm from upside down and screw on the hexagon socket set screws with cup points (not
tight).
4. Ensure an installation depth of 159~160 mm and tighten screws.
1. Probe
2. Hexagon socket set screws with cup point (M3×4)
3. Lifting arm
Fig. 10.4-2 Diagram for Replacing Probe
10.4.3 Replace Motor 1 (Motor Controlling Vertical Movement)
2. Unscrew loosen hexagon socket set screws with cup point via a socket head wrench.
3. As shown in the figure, screw off the combination screws with a medium sized cross screwdriver and dismantle the motor.
1. Cross pan head combination screw (M3×8)

2. Motor base
3. Motor (1) 4.Hexagon socket cap head screws (M3×10)
Fig 10.4-3 Diagram for Replacing Motor 1
99
10.4.4 Replace Motor 2 (Motor Controlling Horizontal Movement)
Refer to 3.3.3 for replacement procedures
1. Hexagon socket cap head screws (M3×10)

2. Motor (2)
Fig 10.4-4 Diagram for Replacing Motor (2)
10.4.5 Replace Inception Optocoupler
2. As shown in the figure, screw off the combination screws with a medium sized cross screwdriver and disassemble the
inception optocoupler.
3. Replace with a new optocoupler and install as per illustrations.

2. Inception optocoupler
3. Rear optocoupler base
Fig. 10.4-5 Diagram for Replacing Inception Optocoupler
10.4.6 Replace Front Optocoupler
2. As shown in the figure, loosen the bolt with a cross screwdriver (medium size) and disassemble the front optocoupler.
100
1. Cross pan head screw (M3×5) of front optocoupler

2. Insulating washer 3
3. Front optocoupler
4. Front optocoupler rack
Fig. 10.4-6 Diagram for Replacing Front Optocoupler
10.4.7 Replace Vertical Limit Optocoupler
2. As shown in the figure, loosen the bolt with a cross screwdriver (medium size) and disassemble the front optocoupler.
1. Optocoupler
Fig. 10.4-7 Diagram for Replacing Vertical Limit Optocoupler
10.5 Sample Conveyor Assembly Service
10.5.1 Dismantle Sample Conveyor

Lift up the sample conveyor assembly with hands and then pull outwards to dismantle the sample conveyor from the
instrument.
101
1. Workstation assembly
2. Sample conveyor assembly
Fig. 10.5-1 Diagram for Dismantling Sample Conveyor Assembly
10.5.2 Replace Barcode Reader
1. Disassemble the sample conveyor from the instrument as indicated in 3.2.1.
2. Plug off the barcode reader.
3. Dismantle screws and washers fixing the barcode reader with a medium sized screwdriver so that the barcode reader may
be dismantled.
4. Install a new barcode reader in the reverse order of above steps.
1. Combination screws M2×8

2. Barcode reader
Fig.10.5-2Diagram for Replacing Barcode Reader
10.5.3 Replace Reflex Prism
2. Screw off screws fastening the reflex prism with a medium sized cross screwdriver and dismantle the reflex prism.
3. Install a new reflex prism in the reverse order of above steps.
102

2. Reflex prism
Fig.10.5-3Diagram for Replacing Reflex Prism
10.5.4 Replace Microswitch of the Left Counter
2. Pull out the plug on the other side of microswitch wire.
3. Screw off screws fastening the microswitch with a medium sized cross screwdriver and dismantle the microswitch.
4. Install a new microswitch in the reverse order of above steps.
1. Microswitch of left counter

2. Microswitch of right counter
3. Screw (M3×10)
Fig. 10.5-4 Diagram for Replacing Microswitch of Left Counter
10.5.5 Replace Microswitch of the Right Counter
Same as 10.5.4
10.5.6 Replace Front Correlated Optocoupler (Rack Entering System)
2. Grab the upper cover with hands and lift upward to dismantle the upper cover of the sample conveyor.
3. Pull out the plug on the other side of wire of correlated optocoupler.
4. Screw off screws fastening the correlated optocoupler with a medium sized cross screwdriver and dismantle the correlated
optocoupler.
5. Install a new correlation optocoupler in the reverse order of above steps.
103
1. Correlated optocoupler
2. Screw (M2×8)
Fig.10.5-5 Diagram for Replacing Front Correlated Optocoupler
10.5.7 Replace Rear Correlated Optocoupler (Rack Entering System)
1. Dismantle the sample conveyor from the instrument and remove the upper cover as indicated in 3.2.1.
2. Pull out the plug on the other side of wire of the correlated optocoupler.
3. Screw off screws fastening the correlated optocoupler with a medium sized cross screwdriver and dismantle the correlated
optocoupler.
4. Install a new correlation optocoupler in the reverse order of above steps.
1. Screw (M2×8)
2. Correlated optocoupler
Fig.10.5-6 Diagram for Replacing Rear Correlated Optocoupler
10.5.8 Replace Microswitch of Rack Entering (Rack Entering System)
2. Pull out the plug on the other side of microswitch wire.
3. Loosen the screw fastening mounting plate of the optocoupler with a cross screwdriver (medium size) and dismantle the
mounting plate.
4. Screw off screws fastening the microswitch with a medium sized cross screwdriver and dismantle the microswitch.
104
1. Microswitch components
2. Cross pan head screw (M3×6)
3. Cross pan head screw (M2×8)
4. Microswitch 5. Mounting plate of microswitch
Fig.10.5-7 Diagram for Replacing Microswitch of Rack Entering System
10.5.9 Replace Left Reflected Optocoupler (Rack Conveying System Limit)
2. Pull out one plug of optocoupler wire.
3. Screw off the screw fastening mounting plate of the optocoupler with a medium sized cross screwdriver.
4. Dismantle the optocoupler together with the mounting plate.
5. Remove hot melt adhesive covering the agnail of optocoupler and dismantle the optocoupler.
1. Screw (M3×8)
2. Optocoupler components
3. Reflected optocoupler
4. Mounting plate of optocoupler
Fig.10.5-8 Diagram for Replacing Left Reflected Optocoupler
10.5.10 Replace Microswitch (Rack Moving System)
2. Dismantle the circuit wafer from the sample conveyor as shown in the figure.
3. Replace microswitch as per 3.2.8.
105
1. Screw (M3×8)
2. Circuit wafer components
3. Microswitch components
Fig.10.5-9 Diagram for Replacing Microswitch (Rack Moving System)
10.5.11 Replace Circuit Wafer
2. Pull out all plugs linked to the circuit wafer.
3. Screw off the screw fastening the circuit wafer with a cross screwdriver and dismantle the circuit wafer.
1. Screw (M3×8)
2. Circuit wafer
Fig 10.5-10 Diagram for Replacing Circuit Wafer
Caution:
All plugs of circuit wafer and plug wire are marked to avoid misconnection or missed connection.
10.5.12 Replace Front Microswitch of Rack Moving System (for Limit Motor)
2. Pull out the other plug of microswitch wire.
3. Screw off screws fastening the microswitch with a medium sized cross screwdriver and dismantle the microswitch from
the switch fixed plate.
106
1. Screw (M3×10)
2. Microswitch
Fig.10.5-11 Diagram for Replacing Front Microswitch
10.5.13 Replace Rear Microswitch of Rack Moving System (for Limit Motor)
Same as 3.2.12.
1. Screw (M3×10)
2. Microswitch
Fig.10.5-12 Diagram for Replacing Rear Switch
10.5.14 Dismantle Operation Panel
2. Pull out plug of optocoupler and microswitch connected to the operation panel.
3. Screw off the screws fastening the operation panel with a medium sized cross screwdriver.
4. Lift up the operation panel to dismantle the operation panel.
107
1. Screw (M3×8)
2. Operation panel
Fig.10.5-13 Diagram for Dismantling Operation Panel
10.5.15 Dismantle Rack Entering System
1. Dismantle the operation panel of sample conveyor as indicated in 3.2.14.
2. Pull out plugs of microswitch wire and motor wire on the Rack entering system.
3. Dismantle screws fastening Rack entering system with a medium sized cross screwdriver.
4. Dismantle components of the Rack entering system.
1. Rack sending system

2. Screw (M3×8)
Fig.10.5-14 Diagram for Dismantling Rack entering System
10.5.16 Replace Motor and Driving Gear of the Rack Entering System
1. Dismantle the Rack entering system as indicated in 3.2.15
2. Pull out the other plug of motor wire.
3. Screw off the screws fastening the motor shaft with a medium sized cross screwdriver and dismantle the motor and
driving gear components.
4. Connect the new motor with driving gear, fix with thread fastening reagent and then install in the Rack entering system.
1. Driving gear
2. Screw (M3×8)
3. Screw (M3×5)
4. Motor
Fig.10.5-15 Diagram for Replacing Motor and Driving Gear of Rack entering System
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10.5.17 Replace Driven Pulley and Synchronous Belt of Rack Entering System
1. Dismantle the Rack entering system as indicated in 3.2.15.
2. Screw off the screws fastening the driven gear with a monkey spanner, loosen the synchronous belt and take it off the
driving gear.
3. Replace with new synchronous belt and driving wheel.
4. Adjust the driving wheel to maintain tension of synchronous belt being 0.1±0.02 kg/f.
5. Install the new synchronous belt and driving wheel in the reverse order of above steps.
1. Circlip for shaft 5

2. Driving wheel
3. Synchronous belt
4. Driven wheel
5. Flat washer 5
6. Nut
Fig.10.5-16 Diagram for Replacing Driving Wheel and Synchronous Belt of Rack entering System
Caution:
Keep moderate tension of synchronous belt. Excessively tight or loose belt may affect normal operation of the
system.
10.5.18 Replace Motor of Rack Conveying System

2. Pull out the plug of motor wire.
3. Screw off the screws fastening the mounting plate with a medium sized cross screwdriver and dismantle the motor
components.
4. Screw off screws connecting driving gear and motor with a socket head wrench (2.5) to separate driving gear and motor.
Then screw off screws of motor and mounting plate with a medium sized cross screwdriver.
5. Install the new motor and driving gear on the mounting plate.
6. Place the rack conveying motor component on the baseplate of the sample conveyor, put on synchronous belt and install
the motor mounting plate on the baseplate of sample conveyor with screws(not tightened). Adjust the synchronous belt 1 with
fixture. Once the tension of synchronous belt 1 is controlled to be 0.35±0.02 kg/f, tighten the screw.
109
1. Screw (M3×8)
2. Motor components
3. Screw (M3×8)
4. Driving gear
5. Mounting plate
6. Motor
7. Set screw (M3×5)
Fig.10.5-17 Diagram for Replacing Motor of Rack Conveying System
Caution:
system.
10.5.19 Replace Motor of Rack Moving System

Refer to 3.2.18 for methods of dismantling and installing motor
1. Screw (M3×8)
2. Motor components
4. Motor
5. Motor rack
6. Set screw (M3×5)
7. Driving gear
Fig.10.5-18 Diagram for Replacing Motor of Rack Moving System
110
Caution:
system.
10.5.20 Dismantle Photoelectric Amplifier

2. Pull out the right plug of the photoelectric amplifier and push the amplifier outward as instructed so that the amplifier
may be separated from the mounting plate.
3. Install a new photoelectric amplifier in the reverse order of above steps.
1. Mounting rack of photoelectric amplifier

2. Photoelectric amplifier
Fig. 10.5-19 Diagram for Dismantling Photoelectric Amplifier
10.5.21 Dismantle Emergency Medical Treatment System
2. Pull out the other plugs of optocoupler running out from the emergency medical treatment system.
3. Screw off the screws fastening the emergency medical treatment system with a medium sized cross screwdriver.
4. Dismantle the emergency medical treatment system.
1. Screw (M3×8)
2. Emergency medical treatment system
Fig.10.5-20 Diagram for Dismantling Emergency Medical Treatment System
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10.5.22 Replace Groove Type Optocoupler of Emergency Medical Treatment System
1. Dismantle the emergency medical treatment system as indicated in 3.2.21.
2. Screw off the screws fastening the groove type optocoupler with a medium sized cross screwdriver and dismantle the
optocoupler.
1. Groove type optocoupler

2. Screw (M3×6)
Fig.10.5-21 Diagram for Replacing Groove Type Optocoupler of Emergency Medical Treatment System
10.5.22 Replace Reflected Optocoupler of Emergency Medical Treatment System
1. Dismantle the emergency medical treatment system as indicated in 3.2.21.
2. Screw off screws connecting cover and bracket of the system with a medium sized cross screwdriver and separate the
cover from the rack.
3. Take out the test tube rack from the cover.
4. Loosen the screws fastening the optocoupler cover with a medium sized cross screwdriver and dismantle the optocoupler
cover.
5. Take off the optocoupler and then install a new one in the reverse order of above steps.
1. Components
2. Bracket
4. Cover
5. Rack
6. Reflected optocoupler
7. Optocoupler cover
8. Self tapping screw (ST2.9×8)
Fig.10.5-22 Diagram for Replacing Reflected Optocoupler of Emergency Medical Treatment System
10.5.24 Replace Optical Sensor
1. Perform step 1 and 2 in 3.2.21 to dismantle the cover.
112
2. Screw off the screws fastening the sensor base with a medium sized cross screwdriver.
3. Take out the sensor base from cover and screw off nuts fastening the optical fiber head of the sensor with a monkey
wrench (No. 6) to dismantle the optical fiber head.
4. Install a new photoelectric amplifier in the reverse order of above step.
1. Screw (M3×8)
2. Components of optical fiber sensor
3. Head of optical fiber sensor
4. Sensor base 5.Nuts of optical fiber head
Fig.10.5-23 Diagram for Replacing Optical Fiber Sensor
10.5.25 Test Optical Fiber Sensor
Bill of Material of optical fiber sensor is as follows:
Material code Name Model
14102969 Line USJ7 Wire of FX411 Sensor
1111004002 Sensor (Prism) RF-210(H-800)
1111004003 Sensor FX411(H800)
Sensor (Optical fiber head) FD-W8(H800)
Diagram of optical fiber sensor is as follow:

Adjusting procedures are as follows:
1. Long press the mode selection button [Mode] for 3-5 seconds to access the sensor setting mode. The sensor will then
display a screen as follow:
2. Press the mode selection button [Mode] again to access the gradient setting mode of the sensor as shown below:
Note: Adopt cross screwdriver to [adjust knob]; there are four gradients on the sensor screen for adjustment as shown below:
113
A. B.
C. D.
Adjust the sampling value to the gradient between 1500-3000. Press [Mode] button to save the setting and access to next
screen. The screen is shown as below:
Note: When adjusting the gradient, make sure that the prism is free of dust and shelter, and securely mounted.
Click [Mode] button in proper order to show following screens
A. B.
C. D.
If following screen appears when pressing [Mode] button, the setting is then completed.
At last, confirm that the electrical level button is dialed to L as shown in the screen below:
[Adjust the knob] under condition. When the "compared value"/"sampling value"
equals 0.75, namely , stop adjustment. Put a test tube rack with test tubes on the sample
conveyor for test. If the fault still exists, contact supplier or after-sales technician.
10.6 Areometer Assembly Maintenance
10.6.2 Adjust Areometer

Step I: Clean areometer
A. Take a 10 mL test tube containing 8 ml alcohol (concentration>99%) and insert it into and push to the position for
emergency medical treatment.
B. Open the testing software screen and make sure that sampling assembly is in the resetting state. Select the dialog box of
"Link to lower computer" and then [Chemical test] dialog box, click [Clean areometer] in the dialog box of areometer, and the
instrument will start cleaning the areometer. After cleaning, check to see whether there is any bubble in the pipe and injection
pump. If positive, clean the areometer again until such bubble is discharged.
Step II: Calibrate the areometer
A. Take two test tubes containing 10 ml calibration solution (SG=1.040) and 10 ml distilled water respectively and put them
in the test tube rack. Place the rack in the pretest area on the sample conveyor.
B. Open the testing software screen and enter concentration value of calibration solution in the dialog box of areometer.
Enter 1.040 in the field beside Upper value of calibration solution and 1.000 in the field beside Low value. Press [Calibrate
areometer] after entering correct values.
During calibration, the Psd value is required to be within the following range:
(Psd0): 1000～1600
(Psd1): 200～450
114
C. Standard solution test (Open FUS2000 to display [System maintenance] screen. Select [Chemical maintenance] and [SG],
and then click Test to complete following tests)
D. After passing areometer calibration, take 10 ml distilled water and standard solution (SG=1.040) respectively, and put
them in the test tube rack. Place the rack in the pretest area on the sample conveyor.
E. Press [Test SG] button in the areometer dialog box for test. Repeat the process for three times.
Comparison between calibration data and test data: check test value when testing distilled water and solution (SG=1.040). If
test value of distilled water is 0.002 higher than calibration value of water or test value of solution is 0.003 higher or lower than
calibration value of solution, recalibration is required.
Note: After test, open D:\DiRui\Fus2000\log\task.log to see Sg value.
Step III: Calibrate the turbidimeter
A. Take two test tubes containing 10 ml turbidity calibration solution (Turbidity=400 NTU) and 10 ml distilled water
respectively and put them in the test tube rack. Place the rack in the pretest area on the sample conveyor.
B. Open the testing software screen and enter concentration value of turbidity calibration solution in the dialog box of
areometer. Enter 400 in the field beside Upper value of turbidity calibration solution and 1.000 in the field beside Low value.
Press [Calibrate turbidimeter] after entering correct values.
During calibration, the AD value is required to be within the following range:
(A/D0): 0~50
(A/D1): 220~700
C. Turbidity standard solution test (Open FUS2000 to display [System maintenance] screen. Select [Chemical maintenance]
and [Turbidity], and then click Test to complete following tests)
A. After passing turbidimeter calibration, take two test tubes containing 10 ml turbidity calibration solution (Turbidity=400
NTU) and 10 ml distilled water respectively and put them in the test tube rack. Place the rack in the pretest area on the sample
conveyor.
E. Press [Test SG] button in the dialog box of areometer to start test. Repeat the process for three times.
Note: Shake up turbidity standard solution before test.
Comparison between calibration data and test data: check test value when testing distilled water and solution (Turbidity=400
NTU). If test value of distilled water is 2 NTU higher than calibration value of water or test value of solution is 30 NTU higher or
lower than calibration value of solution, recalibration is required.
Note: After test, open D:\DiRui\Fus2000\log\task.log to see turb value.
Step IV: Calibrate color
A. Open the testing software screen and press [Calibrate color] in the dialog box of areometer. The calibration value will
appear in the left dialog box about 10 seconds later. The value displayed beside Water Light is the value of frequency.
C. Standard solution test (Open FUS2000 to display [System maintenance] screen. Select [Chemical maintenance] and
corresponding color, then click Test to complete following tests)
C. Take three test tubes each containing 10 ml standard solution (red, blue and green respectively) and put them in the test
tube rack which will be placed in the pretest area on the sample conveyor.
D. Press [Test SG] button in the dialog box of areometer to start test. Each standard solution should be tested for three times.
Note: After test, open D:\DiRui\Fus2000\log\task.log to see Color value.
E. Clean the areometer:
Take a 10 mL test tube containing 8 ml distilled water and insert it into and push to the position for emergency medical
treatment. Click [Clean areometer] in the dialog box of areometer, and the instrument will start cleaning areometer. Repeat the
cleaning process until the cleaning is done.
If problem still exists in the areometer after adjustment, please contact supplier or after-sales technician.
115
Chapter Ⅺ Parts List
11.1. Probe Unit

11.1.1 Exploded View of Flexible Rope along Y-axis Movement Direction
No. Material code Name Quantity Remarks
1 1130501020 Cross recessed pan head screw M4×12 1
2 1130501069 Hexagon socket cap head screws M4X16 1
3 1130201131 Adjustment panel 1
4 1130501106 Cross recessed pan head assembly screw M3x10 4
5 1130201128 Buckstay 1
6 1130401010 Tension spring 1
7 1130201123 Draw plate 1
8 1130201211 Rock bracket of soft lope 1
9 1130203006 Copper ring 2
10 1130501053 Cross recessed countersunk head screw M3x8 1
11 1130201129 Pedestal of flexible rope 1
12 1130404048 Flexible rope 1
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FUS-2000 Automatic Urinalysis Hybrid

Date of issue: 2013-4, version: 1.4.

2 Relevant electrical equipment are in line with national standards;

3 Product maintenance is carried out in accordance with this manual.

Return and Exchange Policies

After-sales Service Unit

Zip code: 130012

Tel.: +86 0431 85184809

Fax: +86 0431-85100405

Chapter II Installation ....................................................................................... 15

Chapter III Overall Performance and Testing Process .................................... 22

Chapter IV Introduction of Unit Module.......................................................... 29

4.4. Probe Unit .............................................................................................................................................. 31

Chapter V Overall Liquid Flow and Air Flow .................................................. 26

Chapter VI Circuitry ............................................................................................................................32

Chapter VII Maintenance .................................................................................. 58

7.4.1 Suggestions for wearing part changing ................................................................................................................... 63

Chapter VIII Analysis method........................................................................... 64

Chapter IX Fault Analysis ................................................................................. 68

Chapter X Repair and Commissioning ............................................................. 83

10.2.16 Replace Optocoupler of Test Head ..................................................................................................................... 93

11.2 Strip Selection Unit ............................................................................................................................. 120

1.1 System Composition

1.2 Device Composition and Introduction

Fig. 1-3 Structure Diagram of FUS-2000 Automatic Urinalysis Hybrid

1.2.2 Front View of the Device (without housing)

Fig.1-4 Front View of FUS-2000 Automatic Urinalysis Hybrid (without housing)

1.3 Function Overview

Main workflow is as follow:

1.4 Optional Areometer Unit

1.4.2 Areometer Components and Introduction

2.1 Space Requirements for Installation

2.2 Power Requirements

 The device is applicable for power between～220V 50Hz and～110V 60 Hz.

2.3 Use Environment Requirement

2.4 Installation Process

2.5 Connection of Peripheral Equipment

 Specification of printing paper adopted by the printer

2.6 Training for Medical Staff

2.7 Complete Installation Acceptance Report

Chapter III Overall Performance and Testing Process

3.1 Main Performance Index of the Device

2) Physical Specific gravity (SG), color and turbidity

Dry-chemistry composition analysis: multiple wavelengths reflect light

9 External connection Printer (i.e.Hp ink-jet printer, laser printer, etc.)

Table 3-1 Main Performance Index

No. Parameter Technical requirements Instructions

1 Maximum relative deviation of ≤±8.0% Specific to standard particles counting

32 results with low value /ul

3 Total specificity (automatic >80% Compared with automatic cell recognition

4 Total specificity (human assistance) ≥95% Results of manual intervention and

Table 3-2 Some Performance Indicators of Urinary Formed Elements

3.2 Flow Charts and Timing Diagrams of Overall Measurement

3.2.2.1 Cleaning process for pipe passage

Fig. 3-3 Diagram of Sample Channel Pipe Cleaning

3.2.2.3 Flow pool cleaning process

Fig. 3-5 Cleaning Flow Chart for the Flow Pool

Fig.3-6 Cleaning Flow Chart for Sample Probe

3.2.2.5 Blending Air Channel Process

Fig.3-7 Blending Flow Chart for Air Channel

Fig. 3-8 Sample Aspiration Flow Chart

3.2.2.7 Sample Dripping Fluid Flow Process

Fig. 3-9 Sample Dripping Fluid Flow Chart