INCOMING REPORT

Doc. No……………………………. Rev…..

SHEETS
CUSTOMER NAME : PT. PLN (PERSERO) PUSHARLIS UP2WIII 16

END USER NAME : PLTU. TELUK SIRIH

PROJECT NAME : INCOMING VERTICAL PUMP

ITEM/MODEL : VS6

PROJECT NO. PO./SPK./MR./SR : N/R

QUOTATION NO. : N/R

ISSUE BY : PT. PRATINDO GENERAL SERVICE

APPROVAL BY : ISMAN M.

CHECKED BY :TRI

REVIEW BY :DENI F.

PFEPARE BY : YONATAN

Kantor & Bengkel :

Jl. Cikalong Kolot RT 001/RW 004, Cikalong, Cikalongwetan, Bandung Barat
Telp : +6285294033064, email :
ismanmanipo@yahoo.com
 PT. PRATINDO GENERAL SERVICE

Summary Incoming Inspection Report

TABLE OF CONTENT

INCOMING INSPECTION REPORT

A. SCOPE OF WORK :

1. CLEANING
2. INSPECTION
- Visual
- Dimensional
- NDT Inspection
- Run out Shaft
3. INCOMING REPORT & RECOMENDATION
 PT. PRATINDO GENERAL SERVICE

Summary Incoming Inspection Report

1. DATA AND FINDINGS

ITEM PICTURE ENGINEERING

NO PART NAME QTY. DISCREPANCIES
NO. DISPOSITION
1 SHAFT PUMP 1 Ea  High metal on the
radial contact REPAIR
surface
 Polishing
 Radial scratch on and
the impeller area Blending

2 BUTTOM SHAFT 1Ea  Heavy scratch on

the outside SCRAP
diameter shaft
 Fabrikasi
 Radial scratch on New Part
the journal bearing

3 LINE SHAFT 2Ea  Broken on the

INTERMEDIATE thread REPAIR

 Radial scratch on  Welding

the journal bearing and
Machining

4 BEARING SPIDER 1Ea  Heavy damage

#1 on the pilot REPAIR
diameter
 Welding
and
Machining
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Summary Incoming Inspection Report

ITEM PICTURE ENGINEERING
NO NO. PART NAME QTY. DISCREPANCIES DISPOSITION
5 BEARING SPIDER 1Ea  Damage and
#2 corrosion on SCRAP
body
 Fabrikasi
New Part

6 CASING PUMP 1Ea  Heavy corrosive

BOWL #1 on the water
jacket REPAIR

 Sand Blast
& Ceramic
Coating

7 COVER SUCTION 1Ea  Heavy corrosive

on the water REPAIR
jacket
 Sand Blast
& Ceramic
Coating

8 IMPELLER #1 1Ea  Minor scratch on

the sliding portion REPAIR

 Over clearance  Skin

between ID Machine
suction case ring Sliding
Eye & Hub Portion
Case Ring

9 IMPELLER #2 1Ea  Minor scratch on

the sliding portion REPAIR

 Over clearance  Skin

between ID Machine
suction case ring Sliding
Eye & Hu Portion
Case Ring
 PT. PRATINDO GENERAL SERVICE

Summary Incoming Inspection Report

ITEM PICTURE ENGINEERING
NO NO. PART NAME QTY. DISCREPANCIES DISPOSITION
10 CASING PUMP 1Ea
BOWL #2  Heavy corrosive REPAIR
on the water
jacket  Sand Blast
& Ceramic
 High metal on the Coating
flange contack
Surface  Polishing
and
Blending

11 BEARING 5Ea  Damage of part

RUBBER SCRAP

 Fabrikasi
New Part

12 SHAFT COUPLING 3Ea Damage of part

SCRAP

 Fabrikasi
New Part

13 DISCHARGE 1Ea  Heavy corrosive

CASING on the water REPAIR
jacket
 Sand Blast
& Ceramic
Coating

14 MOTOR BASE 1Ea  Heavy corrosive

on the bore & REPAIR
flange contact
surface  Polishing
and
 High metal on the Blending
flange contack
Surface
 PT. PRATINDO GENERAL SERVICE

Summary Incoming Inspection Report

ITEM PICTURE ENGINEERING
NO PART NAME QTY. DISCREPANCIES
NO. DISPOSITION
15 RISING MAIN 3Ea  High metal on the
flange contack REPAIR
surface and
internal casing  Welding,
Blending &
 Heavy corrosive Polishing
on the internal
casing

 cracks in the
welds

16 BEARING 1Ea  Over clearance

BRONZE between outer
diameter shaft SCRAP
pump
 Fabrikasi
 Heavy scratch on New Part
the inert diameter
bearing

17 SLEEVE TAPPER 2Ea  Damage on body

SCRAP

 Fabrikasi
New Part

18 FILTER PUMP 1Ea  Ready For Use

REUSE

 Ready For
Assemble

19 GLAND ADAPTER 1Ea  Ready For Use

REUSE

 Ready For
Assemble
 PT. PRATINDO GENERAL SERVICE

Summary Incoming Inspection Report

ITEM PICTURE ENGINEERING
NO PART NAME QTY. DISCREPANCIES
NO. DISPOSITION
20 GLAND PACKING 1lot  Damage of part
SCRAP

 Order by
New

21 NUT HEX 1Ea  Damage of part

COUPLING SCRAP

 Order by
New

22 HUB COUPLING 1Ea  Ready For Use

REUSE

 Ready For
Assemble

23 STUFFING BOX 1Ea  Ready For Use

REUSE

 Ready For
Assemble

24 SCREW HEX 25
HEAD SET Ea NO RECEIVED SCRAP
M22 x 1.5mm x 100
mm  Order by
New
25 STUD BOLT 16
M16 x 1.5mm x Ea NO RECEIVED SCRAP
80mm
 Order by
New
26 KEYWAY 1 Ea
HUB NO RECEIVED SCRAP
COUPLING
 Fabrikasi
New Part
 PT. PRATINDO GENERAL SERVICE

Summary Incoming Inspection Report

2. INSPECTION RECORD JUDGEMENT
No. ITEM Qty. PART STATUS
PART NAME RECOMENDATION
PART Ea Scrap Repair Reuse

1 SHAFT PUMP 1pcs V Polishing & Blending

2 BUTTOM SHAFT 1pcs V Fabrikasi by new
3 LINE SHAFT INTERMEDIATE 2pcs V V Welding & Machine
4 BEARING SPIDER #1 1pcs V Welding & Machine
5 BEARING SPIDER #2 1pcs V Fabrikasi by new
6 CASING PUMP BOWL #1 1pcs V Sand Blast & Coating
7 COVER SUCTION 1pcs V Sand Blast & Coating
8 IMPELLER #1 1pcs V Machine & Polishing
9 IMPELLER #2 1pcs V Machine & Polishing
Sand Blast,
10 CASING PUMP BOWL #2 1pcs V
Blending & Coating
11 BEARING RUBBER 5pcs V Fabrikasi by new
12 SHAFT COUPLING 1pcs V Fabrikasi by new
13 DISCHARGE CASING 1pcs V Sand Blast & Coating
14 MOTOR BASE 1pcs V Polishing & Blending
Welding, Blending &
15 RISING MAIN 3pcs V
Polishing
16 BEARING BRONZE 1pcs V Fabrikasi by new
17 SLEEVE TAPPER 2pcs V Fabrikasi by new
Ready For
18 FILTER PUMP 1pcs V
Assemble
Ready For
19 GLAND ADAPTER 1pcs V Assemble
20 GLAND PACKING 1lot V Order by New
21 NUT HEX COUPLING 1pcs V Order by new
22 HUB COUPLING 1pcs V Ready For Assemble
23 STUFFING BOX 1pcs V Ready For Assemble
SCREW HEX HEAD SET Not
24 M22 x 1.5mm x 100 mm 25pcs Receive
Order by new
STUD BOLT Not
25 M16 x 1.5mm x 80mm 16pcs Receive
Order by new
Not
26 KEYWAY HUB COUPLING 1pcs Order by new
Receive
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Summary Incoming Inspection

3. MECHANICAL RUN OUT SHAFT

3.1 PUMP SHAFT

 PT. PRATINDO GENERAL

Summary Incoming Inspection

3.2 BUTTOM SHAFT

 PT. PRATINDO GENERAL

Summary Incoming Inspection

3.3 LINE SHAFT INTERMEDIATE #1

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Summary Incoming Inspection

3.4 LINE SHAFT INTERMEDIATE #2

 PT. PRATINDO GENERAL

Summary Incoming Inspection

4. PENETRAN TESTING REPORT

√ Incoming Final

INSPECTED BY : TRI REPORT NO. : 01

PT. LEVEL : DATE : 02 May 2023

Qty. ITEM NO. PART NAME TESTED PERFORMED

1 IMPELLER #1 V As Found

V As Left
Prosedure No. ASTM E 1417

GENERAL PENETRAN DESCRIPTION

Ardrox 970P25E ( Flourescent )

Ardrox 965 P14 ( Flourescent )

Ardrox 907 PB ( Red Dye )

V Magnaflux SKL _ SP1 ( Red Dye )

All Impeller Surface Witness on Test/Deffective areas by :

TEST AREA

PENETRAN TYPE : DWEEL TIME: REMOVAL METHODE : DRYER :

Flourescent V 15 Minutes V Solvent Wipe ( Type C ) Manual Dryer

Red Dye 30 Minutes

V Emulsifier(Type D/ Hydrophilic
V Ambient Temp
60 Minutes Or more Water Washable ( Type A )
Other

DEVELOPER APPLICATION

` Aqueous V Non Aqueous Other

INSPECTION RESULT : ACCEPTANCE RESULT :

 Found Porosity on impeller vane volute & Disc  Accept for Repair
 Not found crack indication on the impeller disc and
vane

I Certify that the above listed items were inspected in INSPECTED BY : TRI
accordance with applicable ASTM

DATE : 02 May 2023

 PT. PRATINDO GENERAL

Summary Incoming Inspection

PHOTOGRAPH TESTING REPORT
 PT. PRATINDO GENERAL

Summary Incoming Inspection

4. PENETRAN TESTING REPORT

√ Incoming Final

INSPECTED BY : TRI REPORT NO. : 02

PT. LEVEL : DATE : 02 May 2023

Qty. ITEM NO. PART NAME TESTED PERFORMED

1 IMPELLER #2 V As Found

V As Left
Prosedure No. ASTM E 1417

GENERAL PENETRAN DESCRIPTION

Ardrox 970P25E ( Flourescent )

Ardrox 965 P14 ( Flourescent )

Ardrox 907 PB ( Red Dye )

V Magnaflux SKL _ SP1 ( Red Dye )

All Impeller Surface Witness on Test/Deffective areas by :

TEST AREA

PENETRAN TYPE : DWEEL TIME: REMOVAL METHODE : DRYER :

Flourescent V 15 Minutes V Solvent Wipe ( Type C ) Manual Dryer

Red Dye 30 Minutes

V Emulsifier(Type D/ Hydrophilic
V Ambient Temp
60 Minutes Or more Water Washable ( Type A )
Other

DEVELOPER APPLICATION

` Aqueous V Non Aqueous Other

INSPECTION RESULT : ACCEPTANCE RESULT :

 Found Porosity on impeller vane volute & Disc  Accept for Repair
 Not found crack indication on the impeller disc and
vane

I Certify that the above listed items were inspected in INSPECTED BY : TRI
accordance with applicable ASTM

DATE : 02 May 2023

 PT. PRATINDO GENERAL

Summary Incoming Inspection

PHOTOGRAPH TESTING REPORT