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SEMESTER 1 2013
6 ALL QUESTIONS ARE NOT OF EQUAL VALUE. MARKS AVAILABLE FOR EACH
QUESTION ARE SHOWN IN THE EXAMINATION PAPER.
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QUESTION 1 (11 marks)
A steel vessel in the form of a truncated cone has the dimensions as shown in Figure 1.
It is filled with water of density 1000 kg/m3. At point A on the surface, a strain gauge
mounted in the direction of σθ indicates a strain of 102 x 10-6. Determine the thickness of
the vessel. Given that the Young’s modulus = 200 x 103 MPa, Poisson’s ratio = 0.3 for
steel and g = 9.8 m/s2.
The vessel can be assumed to be perfectly conical and end effects and the weight of the
vessel can be ignored.
Figure 1
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QUESTION 2 ( 6 marks)
A thin tube is made from three 5 mm thick steel plates such that it has a cross-section
that is triangular as shown in Figure 2. Determine the maximum torque T to which it can
be subjected if the allowable shear stress is 90 MPa and the tube is restricted to twist (ϕ)
no more than 2 x 10-3 radian. The length of the tube is 3m and all the plates are of the
same width. Given that the rigidity modulus of steel G = 75 GPa.
Figure 2
Figure 3 shows a clamped steel beam AB with a load of 50 N applied at B. The beam is
supported by a spring of stiffness equal to 20 N/mm as shown. Using the unit load
method (virtual work principle), determine the deflection of the beam at B. Given that
E= 200 GPa and width of the beam is 5mm.
Figure 3
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QUESTION 4 (8 marks)
A high strength steel plate, which has a plain strain fracture toughness of 80 MN.m-3/2,
is alternately loaded in tension to 550 MN.m-2 and in compression to 60 MNm-2. The
plate is to survive for 10 years, with the stress being applied at a frequency of once
every 100 minutes. Assuming β = 1, C = 1.62 x 10-12 and m = 3.2 determine the
initial crack length allowable for the component to serve as intended.
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SUMMARY OF EQUATIONS
Hooke’s law:
1
x E x v( y z )
y
E
1 v( )
y x z
z 1 z v( x y )
E
xy xy , xz xz , yz yz
G G G
r E r ( z )
1
1 ( )
E r z
z 1 z ( r )
E
rz rz
G
Volumetric strain:
x y z r z
Membrane Stress:
p
r r t
2 r0t sin R 0
tr | 1 3 |
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Bending of beams:
My
I
My
ni
It
Ei
where ni and I t ni I i
E1
Ei y
xi Ei x
y i Ai y A or y dA y A
A
x
y M z I y M y I y z z M y I z M z I y z
I y I z I y2z
y * M y I z M z I yz
tan
z * M z I y M y I yz
M yz Mzy
x
Iy Iz
y* M yIz I
tan ( z ) tan( )
z* MzIy Iy
y y cos z sin
z y sin z cos
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2I x ' y '
tan 2 p I x max, min
I ' I '
x y
I xx I x x Ay 2
I yy I y y Ax 2
I xy I xy Ax y
Tr
where I p J dA r / 2
2 4
Ip A
T
constant
L GI p
T h t ds
T 2 Am t
TL ds
2 t
4GAm
Deflection Analysis
dVy dVz
qy 0 , qz 0
dx dx
dM bz dM by
Vy 0 , Vz 0
dx dx
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Unit load:
n N N M M VV TT
u L dx u L dx f S u L dx u L dx
i 1 L EA EI GA L GI p
L L
A Q2
fS
I 2 A b 2
dA where Q ydA*
A*
K I a
Paris’ law:
da
C K I
m
dN
Forman law:
da
C
K I m
dN (1 R )K IC K I
End of paper
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