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  • Isw-16b (50SS Finian RD)

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    Am E
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    This welding procedure specification outlines the requirements for welding thread-o-ring fittings to pipe using shielded metal arc welding. The materials to be welded are API 5L X42 pipe with 5.7-5.9mm walls and ASTM A333 Gr. 6 fittings with 4.6-11mm walls. The welding process is MMAW using Kobe LB52U electrodes between 2.6-3.2mm in size. Welding parameters include preheating to 50-120°C, a maximum interpass temperature of 120°C, and heat inputs between 0.6-1.1kJ/mm. The procedure was prepared and approved in January 2011.

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    ISW-16B (50SS FINIAN RD)

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    This welding procedure specification outlines the requirements for welding thread-o-ring fittings to pipe using shielded metal arc welding. The materials to be welded are API 5L X42 pipe with 5.7-5.9mm walls and ASTM A333 Gr. 6 fittings with 4.6-11mm walls. The welding process is MMAW using Kobe LB52U electrodes between 2.6-3.2mm in size. Welding parameters include preheating to 50-120°C, a maximum interpass temperature of 120°C, and heat inputs between 0.6-1.1kJ/mm. The procedure was prepared and approved in January 2011.

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    © All Rights Reserved
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    19 views1 page

    Isw-16b (50SS Finian RD)

    Uploaded by

    Am E
    This welding procedure specification outlines the requirements for welding thread-o-ring fittings to pipe using shielded metal arc welding. The materials to be welded are API 5L X42 pipe with 5.7-5.9mm walls and ASTM A333 Gr. 6 fittings with 4.6-11mm walls. The welding process is MMAW using Kobe LB52U electrodes between 2.6-3.2mm in size. Welding parameters include preheating to 50-120°C, a maximum interpass temperature of 120°C, and heat inputs between 0.6-1.1kJ/mm. The procedure was prepared and approved in January 2011.

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    of 1

    WPS No.

    :
    WELDING PROCEDURE SPECIFICATION ISW-16B

    PROJECT: Field& In-Service Welding Procedures CLIENT: APA Group Network Operations Rev: 2.2
    WORK LOCATION: PQR No.:
    SECTION: TP Pressure – Class 150 DYSON & FINIAN RD., PORT NOARLUNGA, SA ISW-16,
    ISW-16B

    WELDING STANDARD: AS 2885.2 DESCRIPTION: In Service Welding of Thread-O-Ring to Pipe

    SMYS ALLOWABLE MATERIAL


    MATERIAL SPECIFICATION MATERIAL CE DIAMETER GROUP WALL THICKNESS
    (MPa) YS (MPa) MANUFACTURER
    NOT
    1. PIPE: API 5L X42 289 < 483 ≤ 0.37 DN80 5.7mm – 5.9mm
    APPLICABLE
    NOT
    2. FITTING: ASTM A333 Gr. 6 241 < 483 ≤ 0.37 DN50 4.6mm – 11mm
    APPLICABLE
    WELDING PROCESS: MMAW (SMAW) JOINT DETAIL

    EDGE PREPARATION: Refer to Joint Detail


    FITTING
    JOINT TYPE: Refer to Sketch
    50
    ROOT FACE (F): 2.5 ± 0.8 mm R
    ROOT GAP (R): 3 ± 0.8 mm

    BACKING: NOT REQUIRED

    WELD RUNS: REFER WELD PASS SEQUENCE SKETCH


    RUN PIPE
    JOINT POSITION: 2B

    SHIELDING GAS AND FLUX: NOT REQUIRED

    NO. OF WELDERS: ONE


    F
    WELD PASS SEQUENCE
    TYPE OF LINE UP CLAMP: NOT REQUIRED

    % ROOT RUN COMPLETE BEFORE REMOVAL OF CLAMP: N/A

    NO. OF TACK WELDS: 2


    FITTING
    LENGTH OF EACH TACK WELD: 25mm SPACED EQUALLY

    TACK WELDS REMOVED (Y/N): No, Feathered into Root


    3+
    PREHEAT: 50°C - 120°C 1 2

    PREHEATING METHOD: OXY-LPG OR PROPANE HAND HELD TORCH

    WIDTH OF HEATING: MIN. 75mm EITHER SIDE OF THE WELD


    RUN PIPE
    PWHT: NOT REQUIRED

    CLEANING EQUIPMENT: POWER GRINDER / WIRE BUFF


    CLEANING METHOD: GRIND SLAG FROM ROOT RUN, WIRE BUFF FROM
    ALL OTHER RUNS
    WELD DETAILS ELECTRODE DETAILS ELECTRICAL CHARACTERISTICS MAX. TIME
    SPEED HEAT INPUT BETWEEN INTER PASS
    SIZE CURRENT (mm/min) (KJ/mm) PASSES TEMP (°C)
    PASS NO. DIRECTION TYPE VOLTS POLARITY
    (mm) (AMPS) (mins)
    1. ROOT Kobe
    H–V 2.6 90 – 100 24 – 25 DC + 124 0.6 – 1.1 120
    PASS LB52U
    15
    2. HOT Kobe
    H–V 2.6 90 – 100 24 – 25 DC + 102 0.6 – 1.1 120
    PASS LB52U
    12
    Kobe
    3. 3+ H–V 3.2 100 – 110 24 – 25 DC + 140 0.6 – 1.1 120
    LB52U
    NOTES:

    Higher heat input on hot pass is due to a weave technique.


    Heat input range to be maintained by welders and controlled by welding supervisor.

    PREPARED BY: Aaron Castle SIGNATURE: Original Signed DATE: 24/01/2011

    APPROVED BY: Stephen Slobodian SIGNATURE: Original Signed DATE: 24/01/2011

    Amir Emam
    MODIFIED BY:
    2023.05.11 10:21:27 +10'00'

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