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Skripsi Last - Dennis Guido PDF
Skripsi Last - Dennis Guido PDF
Undergraduate Thesis
DENNIS GUIDO
203135030033497
I, hereby undersigned,
Name: Dennis Guido
Student ID Number: 203135030033497
Major Program: Food Technology
Thesis Title: Effect of Formulation, Endpoint Temperature, and Hydrocolloids on
Quality Characteristics of Chicken Liver Sausages
affirm that my thesis is an original piece of work, written, and completed on my
own, and haven’t been published. The thesis was based on data observation,
reference books, journals, and other sources as listed on the reference section,
following the guideline from Surya University.
In accordance to Permendiknas Republik Indonesia Nomor 17 Tahun 2010
tentang Pencegahan dan Penanggulangan Plagiat di Perguruan Tinggi, if my
statement above is proven untrue, I am ready to accept the sanctions and
consequences to my bachelor degree revocation that is decided by Surya
University.
Tangerang, 13 June 2017
Materai 6000
Dennis Guido
i
ABSTRACT
Sosis merupakan produk ideal yang dapat ditambahkan produk sampingan seperti
hati ayam dibandingkan produk olahan daging lainnya. Penelitian ini bertujuan
untuk mengembangkan karateristik tekstur yang baik pada sosis hati ayam (SH).
Variasi rasio dari daging ayam, hati, dan lemak, juga kadar hidrokoloid yang
berbeda diformulasikan menggunakan peranti lunak Design Expert 7.0
menggunakan fitur Mixture Design untuk memproduksi SH. Suhu titik akhir yang
berbeda (65oC, 75 oC, 85 oC) pada kualitas SH juga dipelajari untuk menentukan
kondisi optimal ketika memasak produk. Hasil dari optimasi formula
memperlihatkan bahwa sosis dengan kadar daging 33%, hati 12%, dan lemak 15%
mendapatkan nilai desirability tertinggi (0.809). Nilai desirability mendekati 1
menunjukkan hasil yang lebih baik. Sosis yang dimasak hingga suhu titik akhir
85oC akan menghasilkan produk yang memiliki hardness, cohesiveness, chewiness,
dan lightness lebih tinggi (p<0.05). Formulasi hidrokoloid (Iota-karagenan,
sodium alginat, dan pati tapioka) memiliki pengaruh signifikan terhadap profil
tekstur, warna (a* dan b*), susut masak dan expressible moisture. Sampel dengan
kadar karagenan 4.5 %, alginat 0% dan pati 0% memiliki skor hedonik tertinggi
pada parameter tekstur, penampakan, dan keseluruhan (p<0.05). SH dengan
formula optimasi mendapatkan nilai desirability tertinggi (0.846).
Kata kunci: Design Expert 7.0, Hati ayam, Hidrokoloid, Sosis hati
ii
EFFECT OF FORMULATIONS, ENDPOINT
TEMPERATURES, AND HYDROCOLLOIDS ON QUALITY
CHARACTERISTICS OF CHICKEN LIVER SAUSAGES
DENNIS GUIDO
203135030033497
iii
APPROVAL BY THESIS SUPERVISOR
Approved by:
Acknowledged by:
Acting Head of Food Technology Study Program
iv
APPROVAL BY THESIS EXAMINING COMMITTEE
has submitted the thesis report as part of requirements to acquire a Sarjana Teknologi
Pertanian degree in the Nutrition and Food Technology Program, Faculty of Life
Sciences, Surya University.
Approved by:
Acknowledged by:
Acting Head of Food Technology Study Program
v
ACKNOWLEDGEMENT
Praise to the Lord so that author could successfully finished this thesis report.
Writer had chosen topic entitled ‘Effect of Formulation, Endpoint Temperature, and
Hydrocolloids on Quality Characteristics of Chicken Liver Sausages’ which research
was conducted since January 2017 until May 2017 in Prince of Songkla University,
Hatyai, Thailand.
Author would like to express his gratitude for :
1. Prince of Songkla University (PSU), Hatyai, for funding and giving chance to
Indonesia students, thus we could have conducted our research internship.
2. Surya University, for letting students to had research internship abroad in
Thailand.
3. Asst. Prof. Dr. Saowakon Wattanachant as supervisor in Thailand for kindly
guiding and expertly giving advice for this project.
4. Astya Rizki Nilamsari, M.Si as supervisor in Indonesia for her advice on this
project writing and seminar.
5. Pensiri Koi for guiding author in doing lab work and giving advice for the
project.
6. Sirinthip Saelin and Piyamon Duangchuay for assisting author on purchasing
raw ingredients and lab work.
7. Lab 2219 members for their friendly support in doing project.
8. All friends from PSU who contributed as panelists of sensory evaluation and
also made cheerful mood for author on working this project.
Hopefully this project would be beneficial for reader.
Dennis Guido
203135030033497
vi
TABLE OF CONTENTS
CHAPTER I INTRODUCTION 1
1.1. Background of the study 1
1.2. Statements of the Problem 3
1.3. Objectives of the Study 3
1.4. Significance of the Study 3
1.5. Scope of Study 3
viii
3.3.3. Part 3: Determining the Optimal Ratio of Different Hydrocolloids Added to
Chicken Liver Sausage 18
CHAPTER V CONCLUSION 36
5.1 Conclusion 36
5.2 Suggestion 37
REFERENCES 38
APPENDIXES 42
viii
List of Figures
Figure 1. Texturometer curve 12
Figure 2 Simplex plot of part 1 formulation by DX 7.0 16
Figure 3 Simplex plot of part 3 formulation by DX 7.0 18
Figure 4. Expressible moisture value on chicken liver sausages 22
Figure 5. Hardness value on chicken liver sausages 23
Figure 6. Cohesiveness value on chicken liver sausages 23
Figure 7. Chewiness value on chicken liver sausages (kg) 23
Figure 8. pH value of chicken-liver sausages 24
Figure 9. Texture profile analysis of chicken-liver sausage 28
Figure 10 Contour graphs of TPA results 29
Figure 11. Model graph of color analysis (L*, a*, b*) results 30
Figure 12. Contour graphs of expressible moisture and cooking loss 32
Figure 13. Appearance of Chicken-liver sausage samples 33
Figure 14. Sensory scores of selected samples 34
x
List of Tables
Table 1. Nutritional Value of Chicken, Beef and Pork Liver 5
Table 2. Amylose–Amylopectin ratios for some starches 11
Table 3. Ratio of chicken liver, meat, and fat to produce chicken liver sausage (%) 16
Table 4. Ratio of Hydrocolloids Added to Chicken Liver Sausage (%) 19
Table 5. Proximate results of chicken liver and breast meat 21
Table 6. Criteria of optimization on ratio of meat, liver, and fat 24
Table 7. Solutions with desirability value from DX software 25
Table 8. Texture profile analysis of chicken liver sausage on different endpoint temperature
compared to the commercial 26
Table 9. Color values of chicken liver sausage on different endpoint temperature 26
Table 10. Expressible moisture of chicken liver sausage on different endpoint temperature
compared to the commercial 27
Table 11. Color value from chicken-liver sausage 30
Table 12. Cooking loss and expressible moisture of chicken-liver sausage 31
Table 13. Criteria of optimization on ratio of hydrocolloids 35
Table 14. Solutions with desirability value from DX software (%) 35
x
List of Appendixes
Appendix 1. Springiness value graph on chicken liver sausages with different ratio of
liver,meat and fat 42
Appendix 2. ANOVA statistical result of expressible moisture percentage on part 1 42
Appendix 3. ANOVA statistical result of hardness value on part 1 43
Appendix 4. ANOVA statistical result of springiness value on part 1 43
Appendix 5. ANOVA statistical result of cohesiveness value on part 1 44
Appendix 6. ANOVA statistical result of chewiness value on part 1 44
Appendix 7. ANOVA statistical result of hardness value on part 3 45
Appendix 8. ANOVA statistical result of springiness value on part 3 45
Appendix 9. ANOVA statistical result of cohesiveness value on part 3 45
Appendix 10. ANOVA statistical result of chewiness value on part 3 46
Appendix 11. ANOVA statistical result of lightness value on part 3 46
Appendix 12. ANOVA statistical result of redness value on part 3 46
Appendix 13. ANOVA statistical result of yellowness value on part 3 46
Appendix 14. ANOVA statistical result of cooking loss percentage on part 3 47
Appendix 15. ANOVA statistical result of expressible moisture percentage on part 3 47
x
CHAPTER I
INTRODUCTION
1
liver pâté with three liver types (calf, sheep, chicken) and 40/10 % fat/water, which
led to the higher stability of emulsion.
Sausage is an ideal meat product, it could be made by many formulations
and in many sizes (Puolanne, 2010). Production of liver sausages is a method that
maximizes the utilization of unpopular raw meats such as organ meats and
byproducts and converts these less expensive raw materials into highly nutritious
products (Chyr, 1978). Formulation of sausage-making requires an assemblage of
various ingredients in the right proportion to produce not just a desired quality and
safe product but also a cost-effective one (Essien, 2003). One of the key factors of
sausage in meeting customer’s requirement is texture of the product (Dincer &
Çakli, 2015). Textural properties in sausage depends on the structure of the proteins
gel matrix, the soluble matters and moisture which were entrapped in the gels
structure. To improve the texture, texturizing agents like hydrocolloids often used
as gel-forming in sausages (Nicomrat et al., 2015). Petrachi and Bianchi (2012)
stated that among the many hydrocolloids available in the market, carrageenan and
alginates are the most commonly used in poultry meat products formulation. Also,
Nicomrat et al (2015) showed that iota carrageenan and sodium alginate will be
suitable texturing agents for improving the texturing of sausage. Moreover, the
sausage by the addition of sodium alginate can reduce cooking loss and expressible
moisture
On this study, different ratio of chicken liver, chicken meat, and fat were
proposed to make chicken liver sausages assisted by Design Expert 7.0 software.
Design Expert is a statistical software package from Stat-Ease Inc, which is
specifically dedicated to performing design of experiments (DOE). The optimal
formulas will be used to study the effect of different endpoint temperatures (65oC,
75 oC, 85 oC) on cooking chicken-liver sausages. The research will proceed by
adding hydrocolloids such as iota-Carrageenan (Cr), Sodium Alginate (A), and
Tapioca Starch (S) to produce chicken liver sausages. The samples will be
examined with physical, physicochemical, color and sensory evaluation to
determine the optimal ratio to produce chicken liver sausage.
2
1.2. Statements of the Problem
1. Which is the optimal ratio of chicken liver, chicken meats, and fat to produce
chicken liver sausage with high textural properties?
2. What is the effect of different endpoint temperatures on cooking chicken-liver
sausage?
3. How are textural, physicochemical properties and color of chicken liver
sausages added with different hydrocolloids?
4. Which is the optimal ratio of iota-carrageenan, sodium alginate, and tapioca
starch to produce chicken liver sausage?
1. To determine the optimal ratio of chicken liver, chicken meats, and fat to
produce chicken liver sausage with high textural properties
2. To examine effect of different endpoint temperatures on cooking chicken-liver
sausage.
3. To examine textural properties and color of chicken liver sausages added with
different hydrocolloids
4. To determine the optimal ratio of iota-carrageenan, sodium alginate, and tapioca
starch to produce chicken liver sausage.
1. The result of the study could suggest the optimal ratio of chicken liver, chicken
meats, and fat to produce chicken liver sausage with high textural properties.
2. The study was expected to report effect of different endpoint temperatures on
cooking chicken-liver sausage
3. The result of the study could suggest the best ratio of iota-carrageenan, sodium
alginate, and tapioca starch for making chicken liver sausage.
3
software to assist author in determining the optimal formula. Variances of chicken
liver, meat, and fat ratio and different hydrocolloids ratio were used to produce
chicken liver sausage. Different endpoint temperatures on chicken liver sausages
also examined to determine the optimal endpoint temperature on cooking
products.
4
CHAPTER II
LITERATURE REVIEW
5
vitamins and trace elements as well as high quality protein (Grosch, Belitz, &
Schieberle, 2009). Liver function in animal body is to absorb most of the nutrient
from food and are either stored or processed for distribution to other organs
(McGee, 2004).
Because of its high blood content, liver must be boiled until it is at least over
half-cooked, using special equipment reserved for this purpose. It cannot be soaked
and salted. The liver is then rinsed, after which the liver can be used in any way that
the user wishes. Enough salt must be sprinkled on the liver to cover it (Legarreta,
2010). Without the hygienical handling, liver has been found as a cause of
Campylobacteriosis outbreaks (Hutchison, Harrison, Richardson, & Tchórzewska,
2015). It has been determined that more than 70 °C for at least two minutes at a
liver’s core must be attained to cook livers safely (Whyte, Hudson, & Graham,
2006).
If liver were cooked for too long, they become gray and unappetizing with
changes in texture. Hutchison et al (2015) confirmed that cooking to 63 oC is a
critical control point to destroy Campylobacter with bain-marie, a container holding
hot water which a pan is placed for slow cooking.
2.2.Liver Sausage
Liver sausage or called Leberwurst in Germany, is a typical sausage served
in Germany, Hungary, the Netherlands, Finland, and Sweden. Most liver sausage
varieties are spreadable. It is usually made with pork. Liver added to the sausage
product is only about 10-20%, which is enough to give it a typical livery taste. Other
ingredients are meat, fat, and spices, such as ground black pepper, marjoram,
allspice, thyme, ground mustard, or nutmeg (Puolanne, 2010). Liver sausage
categorized as emulsion sausage by Essien (2003), other examples are bologna,
kochwurst, and frankfurters. The varieties of liver sausage are endless because all
possible spices and herbs as well as other materials such as wine and brandy can be
used as flavoring materials. Commonly, raw meat and fat used in manufacture of
liver sausage and raw liver is used as emulsifier. Liver sausage generally is cured
and nitrite is added. Liver is added to give impact on taste, the emulsification of fat
and water, and to stabilize the sausage. Pork is generally used in liver sausage but
chicken or beef can also be used without any problems as well (Feiner, 2006).
6
Raw materials of liver sausage should get through selection and preparation.
A low bacteria count on meats used in liver sausage is desirable and 102 and 104 cfu
per gram of product is the optimum. A large number of bacteria would give negative
impact to the finished product on parameters such as color development, flavor, and
color stability. Liver sausages commonly contains a fat content between 25% and
40 %. The texture of a liver sausage is mostly affected by solidified fat, which is
covered in a protein matrix made from solubilized liver protein as well as gelatin.
A level of fat between 20% and 40% can be present within liver sausage without
the risk of fat separation if the amount of liver within the product is between 25% -
30% as well. Liver sausages can be produced with oil instead of using fat. Oil is
used in products such as beef or chicken liver sausage (Feiner, 2006).
7
Emulsifier such as monoglyceride and diglyceride of fatty acids and other
are frequently used in liver sausage to reduce the risk of fat separation during
thermal processing. Monoglycerides have stronger hydrophilic tendencies than
diglycerides which are more lipophilic. The quantity of emulsifier used in general
is 3-5 g per kilogram of sausage mass. Other ingredients, such as sugars, are
commonly mixed with the emulsifying agent. Monoglyceride containing around
25% citric acid seem to reduce the risk of fat separation in pasteurized products.
Natural emulsifiers such as caseinate, egg protein and blood plasma also stabilize
an emulsion in the products. Only egg protein forms a matrix as liver protein does
(Feiner, 2006).
2.4. Sausage Casing
Casing, or called skins are divided into two types, natural and artificial. It is
used in sausage manufacture to achieve primary significance in portioning (Essien,
2003). Natural casings are derived from the digestive tract of animals. These
casings are made from sheep (3/4 inches), hog (1-3/8 inches) and cattle (1-3/8
inches) intestines. Natural casings always have natural curve on them and desirable
‘snap’ when it is bitten (Mohand, 2014). To avoid microbial contamination, natural
casings should be stored at temperature below 4.5 oC. The use of natural casing is
not popular because of handing problems, splitting and difficulty in standardizing
the weight and dimensions of sausage.
Artificial casings are made with collagen, cellulose, fibrous and plastic
materials to suit a wide range of applications. Collagen is extracted from connective
tissue of animals and used as sausage casing (Essien, 2003). Cellulose casing is
made from inedible plant and tree fibers. Casings from cellulose allow smoke to
penetrate and moisture to escape during cooking. It has the advantage of uniform
in size (diameter) and free of defects (Mohand, 2014). Fibrous casings are
manufactured by extruding regenerated cellulose onto a paper base and forming
into tubes. This produces a strong, inedible container for large diameter (2-6 inches)
products. This product is especially useful for water-cooked items such as bologna,
liver sausage, and poultry rolls. These casings are typically removed prior to slicing,
portioning, or packaging (Keeton, 2001).
8
Beside from providing shape to sausage, casings also have an impact on
increasing product shelf life by providing high moisture and oxygen resistance
properties with seal strength and density. Therefore, also contribute in minimizing
weight loss of product during cooking. When choosing types of casing, a balance
between high resistance to splitting coupled with easy dissolution in the mouth
while eating should be the prime considerations (Essien, 2003).
2.5. Carrageenan
Carrageenan is sulfated galactopyronase polysaccharide from Rhodophyta
family which contains methoxy and pyruvate group. There are three types of
carrageenan depends on number and position of sulphate groups in 3,6-anhidro
bridge structure, such as iota, kappa and lambda carrageenan (Feiner, 2006).
Experiment by Nicomrat et al (2015) shown that iota carrageenan decreased more
cooking loss and expressible moisture content compared to kappa carrageenan.
Candogan & Kolsarici in Nicomrat et al (2006) explained that with increasing
carrageenan concentration, WHC increased and penetrometer value decreased in
low-fat frankfurters. Moreover, Ayadi et al (2008) reported that addition of
carrageenan at 0.2 % and 0.5 % increases gel elasticity. Higher carrageenan
concentration reduces sausages elasticity. By sensorial analysis, it shows that
carrageenan presence has no significant effect on sausages taste. However, it
improves sausage appearance and texture.
2.6. Alginates
Alginate was first described by the British chemist Stanford in 1881.
Alginate is the salt of alginic acid that is a gum-like derivate from brown seaweed
Macrocystis pyrifera. (Feiner, 2006). It is located in the intercellular matrix as a gel
containing sodium, calcium, magnesium, strontium, and barium ions. Its main
function is to be skeletal, which giving both strength and flexibility to the algal
tissue. Alginate is widely used industrially because of its ability to retain water and
its gelling, viscosifying and stabilizing properties.
The first step of its production is the insoluble alginate with a counterion
composition determined by the ion exchange equilibrium with seawater is ion-
exchanged with protons by extracting the milled algal tissue with 0.1 – 0.2 M
9
mineral acid. The second step is brought the alginic acid into solution by
neutralization with alkali such as sodium carbonate or sodium hydroxide to form
water-soluble sodium alginate. After removal of algal particles by separation
procedures like sifting, flotation, centrifugation, and filtration, the product is
precipitated by addition of alcohol, calcium chloride, or mineral acid, reconverted
to the sodium form and finally dried and milled (Draget, Moe, Braek, & Smidsrod,
2006).
Alginates can be used as meat replacers whereby a little amount of meat is
combined with a high amount of water plus flavors and colorants to yield a gelled
alginate matrix that can be subsequently used as a raw material for a variety of low-
value meat products. Applications of alginate preparations allow to produce stable
cold fat emulsions to be used for including a stable form of fat in product
formulations such as chicken nuggets or sausages (Petracci & Bianchi, 2012).
Addition of alginate to beef-sausage effectively improved water holding capacity
(WHC), cooking yield, and textural properties (El-Baki et al, 1981 in Santana et al,
2013). Experiment also done by Juemanee et al. (2009) which proved that addition
of alginate to patty had an impact to moisture content and juiciness scores.
2.7.Tapioca Starch
Tapioca starch is derived from the cassava plant. Names for the cassava
plant vary depending on the region: yucca (Central America), mandioca or manioc
(Brazil), tapioca (India and Malaysia) and cassada or cassava (Africa and Southeast
Asia). The plant belongs to the Euphoriaceae family. Previously, cassava was
described as two edible species of the genus Manihot, Manihot ultissima Phol and
Manihot palmata, based on the presence of high and low cyanide contents in roots.
Recently, both bitter and sweet cassava classes were classified being the same
species of Manihot esculenta. For starch, the bitter cassava type mostly used in the
production industry, because the sweet type is used for direct consumption
(Breuninger, Piyachomkwan, & Sriroth, 2009).
In meat products, starches are mainly used as gelling agents in minced meat
systems such as chicken nuggets by bind the water during cooking and subsequent
improvement of shelf-life, as well as deliver the desired texture. Starches are
10
polysaccharides which are formed by different amylose and amylopectin. Amylose
is mostly responsible for the firmness or gel strength of a starch gel. Amylopectin
is responsible for the elasticity and viscosity of a starch gel. Starches high in
amylopectin are easier to cook and generally gelatinize at lower temperatures than
starches high in amylose (Petracci & Bianchi, 2012). According to Table 2, ratio of
amylose and amylopectin of tapioca starch is about 1:5. It is on the same level of
ratio compared with rice starch, and cassava.
As illustrated above in a book by Bourne (2002), the height of the force peak
on the first compression cycle (first bite) was defined as hardness (A1). Brittleness
or fracturability was defined as the force of significant break in the curve on first
compression. The positive area of the curve (under A1 & A2) is called cohesiveness,
and the negative area is called adhesiveness. The distance between the time elapsed
11
Figure 1. Texturometer curve
on the end of the first bite to the start of the second bite (BC) was defined as
springiness or called elasticity. Then gumminess was defined by calculation:
hardness x cohesiveness; chewiness was defined by calculation: gumminess x
springiness (Bourne, 2002).
12
formula which determined by the target established. The program will specify
several solutions with vary desirability value. The higher of the desirability value
(approaching 1) means the formula is getting more optimal (Hendy, 2007).
13
CHAPTER III
METHODOLOGY
3.2.2 Instruments
Instruments used on analyses of product were texture analyzer (Stable
Micro Systems TA.XT plus, England) to analyze TPA, centrifuge (Hitachi
CRI22G, Japan) to analyze expressible moisture, pH meter (Metler Toledo
8603, Switzerland) to analyze pH, colorimeter (Hunter LAB Miniscan EZ,
USA) to determine color values, water bath (Memmert GNB 7, Germany) to
determine cooking loss, and scale (Sartonius TE3102S & TE214S, Germany).
14
3.3. Research Design
3.3.1. Part 1: Determining the Optimal Ratio of Chicken Liver, Meat,
and Fat to Produce Chicken Liver Sausage
3.3.1.1. Proximate Analysis
Proximate Analysis (AOAC, 1999) of raw chicken liver and meat was
conducted to ensure that the contents of materials were consistent for each
formula.
3.3.1.1.1. Moisture Analysis
Test sample was weighed for 1-2 gram and dried in oven for 2-3 hours, then
cooled in desiccator for ca. 30 minutes. Moisture content was calculated based
on the difference in weight before and after drying.
3.3.1.1.2. Protein Analysis
Test sample was analyzed through 3 basic steps: 1) digestion of the sample
in sulfuric acid with a catalyst, which results in conversion of nitrogen to
ammonia; 2) distillation of the ammonia into a trapping solution; and 3)
quantification of the ammonia by titration with a standard solution.
3.3.1.1.3. Fat Analysis
Soluble material was extracted from dried test samples of meat and liver
with petroleum ether solution. Solvent is recovered by condensation, leaving
extracted soluble material. Fat content is determined by weight after drying
3.3.1.1.4. Ash Analysis
Meat and liver were weighed for 1-2 gram and then ignited at 600oC for 3
hours, cooled in desiccator for 30 minutes, and weighed soon after reaching
room temperature. Ash content was calculated based on the difference in weight
before and after igniting.
3.3.1.1.5. Carbohydrate Analysis
Total carbohydrate was calculated by difference as follows:
Carbohydrate (%) = 100% − (Moisture + Protein + Fat + Ash )% (3.1)
3.3.1.2. Formulation assisted by DX 7.0
Different ratio of chicken liver, chicken meat, and fat were proposed by DX
7.0 software and showed on Table 3. Constraints of each components were input
such as liver 12-24%, meat 18-33%, and fat 15-18%. Constraints were referred
to raw ingredients content range of liver sausage described by Feiner (2006).
15
Content of ingredients such as salt, ice and others were prepared according to
the method of Dianingtyas (2001) with modified from beef liver sausage to
chicken liver sausage. There were 10 formulas in result by Simplex Lattice
Design added with 3 formulas as replicates. Results from the analysis were
statistically processed with ANOVA then optimized by DX software.
Table 3. Ratio of chicken liver, meat, and fat to produce chicken liver sausage (%)
No Liver Fat Meat
1 24.0 17.0 19.0
2 17.2 16.4 26.5
3 17.9 18.0 24.1
4 24.0 17.0 19.0
5 22.1 15.0 22.9
6 17.2 16.4 26.5
7 17.2 16.4 26.5
8 12.0 15.0 33.0
9 14.3 18.0 27.7
10 19.8 15.3 24.9
11 12.0 17.6 30.4
12 15.0 15.0 30.0
13 20.1 18.0 21.9
16
and starch were added to batter with the remaining ice (16.25%), and ground
for 2 minutes. Batter was stuffed into collagen casing and cooked in water bath
at temperature 60oC for 30 minutes and then 80oC for 15 minutes.
3.3.1.5. pH analysis
Two grams of sausages were diluted in 10ml of water then analyzed by
digital pH meter.
17
3.3.2.3. Color Analysis
Color was analyzed as referred to the procedure of Jo et al (1999), using a
Hunter Colorimeter to measure A CIE Lab color [lightness (L*), redness (a*)
and yellowness (b*)] of sausages.
18
Table 4. Ratio of Hydrocolloids Added to Chicken Liver Sausage (%)
No Carrageenan (Cr) Tapioca (T) Alginate (A)
1 2.5 2.0 0.0
2 0 0 4.5
3 1.5 1.5 1.5
4 0 2.25 2.25
5 2.25 2.25 0
6 4.5 0 0
7 0 4.5 0
8 2.25 0 2.25
9 0.75 3 0.75
10 3 0.75 0.75
11 0.75 0.75 3
19
3.3.3.6 Color Analysis
Methods of analyzing color values of sample as described on the
previous part (3.3.2.3)
20
CHAPTER IV
RESULTS & DISCUSSION
4.1. Part 1: Determining the Optimal Ratio of Chicken Liver, Meat, and
Fat to Produce Chicken Liver Sausage
4.1.1. Proximate Analysis
From Table 5, the results showed the proximate results of chicken liver
and breast meat acquired from Charoen Pokphand PCL, Thailand. Compared to
the results from Agricultural Research Service (2006) on Table 1, carbohydrates
level analyzed on liver were higher (3.79±0.88) than reference. Carbohydrates are
stored in the liver as glycogen (Legarreta, 2010). Protein in breast meat consisted
of connective tissue such as collagen and elastin, muscle protein such as actin and
myosin which act as gelling agent in sausage, also sarcoplasmic protein such as
albumin and globulin. While protein on liver mostly consisted of hemoglobin
(color of blood) which is one of the important types of globulin (Feiner, 2006).
Fat content of chicken liver is higher than other liver types (beef, pork) and mostly
contained unsaturated fat. On breast meat, fat mostly contained monounsaturated
fat (US Agricultural Research Service, 2006).
21
variable, which indicated that expressible moisture value was not affected by the
formulation.
Meat was known as the major factor in decreasing expressible moisture, as
sausage with higher meat level would had higher salt soluble proteins, such as
actin and myosin. Actin and myosin as part of myofibrillar proteins act as gelling
proteins, playing a vital role in producing desirable textural characteristics in
processed muscle foods (Strasburg, Xiong, & Chiang, 2008).
60
a
Expressible Moisture (%)
ab abc
50
cd
cd d
bcd d d cd cd cd
40 d
30
20
10
0
1 2 3 4 5 6 7 8 9 10 11 12 13
Formula
Figure 4. Expressible moisture value on chicken liver sausages. Each value is presented
as mean ± standard deviation. Means above each bar with different letters differ
significantly (P<0.05)
4.1.3. TPA
On texture profile analysis (TPA), there were hardness, cohesiveness, and
chewiness that indicates model terms are significant. Variables which had
significant model terms could be used as criteria on optimization of formula. On
hardness showed in Figure 5, sample 8 with meat level 33%, liver 12%, and fat 15%
and sample 6 with meat level of 19%, liver level of 24%, and fat level of 17% had
the highest value amongst other samples. On cohesiveness showed in Figure 6,
sample 8 and sample 9 with meat level 27,7 %, liver 14,3%, and fat 18% had the
highest value amongst other samples. Lastly on chewiness showed at Figure 7,
sample 8 had the highest value. Chewiness value showed the higher value of
hardness, cohesiveness, and springiness respectively.
Youssef & Barbut in Nicomrat et al (2016) stated that texture parameters
could vary due to the formation of protein matrix and a rigid structure depending
on the amount of lean meat used in formulation. According to Cierach et al (2009),
the hardness in sausage is related to their fat content. These also could be related to
22
explanation by Feiner (2006) which said that the texture of liver sausage is largely
determined by solidified fat, covered in a protein matrix made from solubilized liver
protein as well as gelatin during thermal treatment. In low-fat liver sausages, water
tends to separate during thermal treatment, which liver level should be reduced and
replaced by meats.
4 a
ab bc bc bcd bcd
Hardness (kg)
3 bcd cde
de de de
ef
2 f
1
0
1 2 3 4 5 6 7 8 9 10 11 12 13
Formula
Figure 5. Hardness value on chicken liver sausages. Each value is presented as mean ±
standard deviation. Means above each bar with different letters differ significantly (P<0.05)
0.5
a
bc ab bc
Cohesiveness
0.8 c
0.6 c cd
cd de cd
de de
0.4 de de
e
0.2
0
1 2 3 4 5 6 7 8 9 10 11 12 13
Formula
Figure 7. Chewiness value on chicken liver sausages (kg). Each value is presented as
mean ± standard deviation. Means above each bar with different letters differ
significantly (P<0.05)
4.1.4. pH
This analysis was conducted as pH could affect color, texture,
microbiological, and taste quality of sausage. Figure 8, it showed pH value of
chicken liver sausages at range 6.4 -7.0. pH value of sausage should not below 5.2,
as sol is transformed into a gel and could destroyed. If gel is destroyed, poor slice
23
coherency will be the result (Feiner, 2006). Model terms on this variable were not
significant which could be said that there is no effect by variances of ratio. This
could due to that addition or reduction of chicken liver, meat, and fat are not
affecting pH value of sausage product after cooking.
7.10
a
7.00 b bc bc c
6.90 d
6.80 d d
6.70 f e f
f
pH
6.60
g
6.50
6.40
6.30
6.20
6.10
1 2 3 4 5 6 7 8 9 10 11 12 13
Formula
24
formula on textural properties is attributed to sample 8 on the analysis. By these
results, formula 8 could be used as meat ratio for part 2 and 3.
25
bonds of product had strengthened by the increases of temperature. Lastly on
chewiness, samples cooked to 85oC had significant difference with samples
cooked to 65oC and 75oC. From the results, author suggested that chicken liver
sausage should be cooked to 85oC to reach the highest value of hardness,
cohesiveness, chewiness properties. According to Varnam and Sutherland (1995),
sausages should be cooked to a core temperature of 85oC. Compared to the
commercial, improvement of textural properties on chicken liver sausage also
suggested due to the poor value in hardness and chewiness properties.
The experimental data of all color parameters L*, a*, and b* at different
endpoint temperatures are shown in the Table 9. L* value indicates a lighter color,
which is desirable in order to ensure that meat products will have high consumer
acceptance (Resurreccion, 2002 in Furnols & Guerrero, 2014). Samples cooked to
endpoint temperature 85oC showed higher L* value than lower endpoint
temperatures. This could be related to the lightening of meat with increased heat
temperature described by Young and West (2001). The lightening is due to an
increased reflection of light, arising from light scattering by denatured proteins.
The redness (a*) increased significantly on samples cooked to 75oC and reduced
on samples cooked to 85oC. This could due to the denaturation of myoglobin in
meat batter when heated to 85oC. Described by Varnam and Sutherland (1995),
myoglobin in pure solution is denatured when heated to ca. 85oC.
Table 9. Color values of chicken liver sausage on different endpoint temperature
a-b
Temp L a* b*
65oC 74.39 ± 0.59b 3.79 ± 0.04c 22.84 ± 0.15a
75oC 73.06 ± 0.65c 4.08 ± 0.01a 22.89 ± 0.10a
o
85 C 77.06 ± 0.01a 3.96 ± 0.01b 21.91 ± 0.02b
Means in a same column with different letters are significantly different (P<0.05)
26
As can be seen on Table 10, expressible moisture of samples is significantly
different with commercial product which has the lowest value. This could due to
that commercial sausage used various types of texturizer which could bind water
under application of force such as fiber and different source of proteins. It appeared
that expressible moisture value was not affected by increasing the endpoint
temperature from 65oC – 85oC on chicken-liver sausage. The difference between
samples and commercial products showed that sausage was still lack of water
binding properties which is one of the most important properties of emulsion-type
sausage (Peng, Xing-lian, & Guang-hong, 2009).
Table 10. Expressible moisture of chicken liver sausage on different endpoint
temperature compared to the commercial
Product Expressible Moisture (%)
Commercial 10.77 ± 1.87b
o
65 C 42.79 ± 3.82a
75oC 45.02 ± 1.44a
85oC 42.00 ± 6.96a
a-b
Means in a same column with different letters are significantly different
(P<0.05)
27
From equation 4.1, it could be seen that there was correlation between one
component against each other affecting to the variable. On springiness, chewiness,
and cohesiveness, model terms suggested are linear model terms as follows:
cde bc
4 def def def
0.600 de e
efg fg f
3 g
0.400 g
2
0.200
1
0 0.000
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
Formula Formula
0.8 2
a a
Cohesiveness
Chewiness
0.6 bc ab
a 1.5 a
bc cd cd cd 1 b
0.4
d d d c cd bc cde de
cdcde
0.2 0.5 e
0.0
0
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 11
Formula Formula
28
two sulfate groups of two different double helixes of carrageenan, as followed by
forming inter-macromolecular bonds results in the breaking force of the gel.
Different findings for the effects of carrageenan on texture of comminuted
meat products have been reported. It had been reported by Lin and Mei (2000),
cooked meat batter with Iota-carrageenan had higher in hardness than batter with
alginate. Moreover, the addition of carrageenan increased gel strength of salt
soluble meat protein gels in model systems and hardness of low-fat batter when
increasing carrageenan (Foegeding & Ramsey, 1987 in Nicomrat et al, 2016). From
the Figure 10, it showed that the addition of alginate has increased the springiness
value. This result was in agreement with Santana et al (2013) who found that the
addition of alginate has improved the springiness of sausages made from surimi
powder. This could due to that alginate changed physical state of protein and it
affected the texture of meat products including springiness, and also the ability to
form hydrogen-binding with water (Ensor et al, 1991 in Sarteshnizi et al, 2015).
29
Table 11. Color value from chicken-liver sausage
Color value
Formula
L* a* b*
b h
1 74.27 ± 0.14 1.33 ± 0.02 21.12 ± 0.02d
c e
2 73.43 ± 0.42 2.65 ± 0.03 22.05 ± 0.06c
3 73.45 ± 0.67c 2.35 ± 0.04f 21.14 ± 0.21d
4 73.43 ± 0.13a 2.65 ± 0.01d 22.05 ± 0.06g
5 75.19 ± 0.09d 4.50 ± 0.01c 20.53 ± 0.01i
6 69.32 ± 0.15g 6.70 ± 0.01a 18.54 ± 0.02j
7 70.69 ± 0.02f 1.19 ± 0.01j 20.99 ± 0.03e
8 70.46 ± 0.12f 3.11 ± 0.01d 23.19 ± 0.05d
9 70.50 ± 0.08f 1.68 ± 0.01g 22.65 ± 0.04b
e b
10 71.15 ± 0.16 5.95 ± 0.02 20.30 ± 0.04h
11 71.16 ± 0.13e 2.37 ± 0.02f 23.13 ± 0.04a
a-j
Means in a same column with different letters are significantly different (P<0.05)
sausage without carrageenan. Sample 5 (2.25% Cr, 2.25% T) had the highest on
lightness (L*) value. On lightness, model terms which suggested are quadratic
model. The results are no significance impact to the lightness by the formula
proposed. On redness and yellowness, linear model terms were suggested and
equation acquired as follows:
Y (redness) = +5.98A + 2.35B + 0.90C (4.5)
Y (yellowness) = +19.66A + 23.23B + 21.65C (4.6)
that there were no correlation between component affecting to the variables.
Components such as hydrocolloids added affected separately to springiness,
chewiness, and cohesiveness properties.
Figure 11. Model graph of color analysis (L*, a*, b*) results
30
darker color (Trius and Sebanek, 1996 in Nicomrat et al, 2016). Lastly from
yellowness, samples added with alginate could highly increase the value while the
addition of carrageenan reduce the value. This could due to sodium alginate which
had yellowish color.
On cooking loss, model terms suggested are linear and equation acquired as
follows: Y (cooking loss) = +0.53A + 0.075B + 1.20C (4.7)
31
The linear model indicated that there were no correlation between component
affecting to the variables. Components such as hydrocolloids added affected
separately to springiness, chewiness, and cohesiveness properties. Special cubic
model were suggested for expressible moisture and defines as:
𝑌 (𝐸𝑀) = + 25.55𝐴 + 31.43𝐵 + 43.91𝐶 (4.8)
Sample 6 and 8 had the lowest expressible moisture while sample 7 (4.5%
T) had the highest value. It was explained by Sarteshnizi et al (2015) that starch
increased expressible moisture and decrease cohesiveness, probably due by to
difference in temperature of starch granule gelatinization and meat protein
denaturation. Iota-carrageenan solubilizes at 50oC and able to penetrate the matrix
before the myofibrillar protein gel has set (Trius & Sebranek, 1996). By model
graph on Figure 12, it was shown that increased level of carrageenan could reduce
expressible moisture value. Furthermore, alginate could also reduce expressible
moisture in lower level than carrageenan. This may be due to the functional groups
of each hydrocolloid for water-binding. Iota-carrageenan had two sulfate groups
which could improve moisture retention in meat product (Yugushi et al, 2003 in
Nicomrat et al, 2016). Alginate had a lot of carboxyl groups in its structure that an
bind water and promote strong electrostatic repulsion between the chain (Sanchez
et al, 1995 in Nicomrat et al, 2016).
32
4.3.4. Appearance of Products
From the appearance of products in Figure 13, it was showed that samples
without added alginate had smooth surface without any dark spots. This
characteristic appeared on sample 1, 5, 6 and 7. Dark spots as could be seen are
the results of the addition of alginate which had cold set binder ability. It can form
a gel at room temperature from the reaction between alginate salt and a calcium
ion (Suklim et al, 2004 in Nicomrat et al, 2016). Therefore, the dark spots may due
to the gelling of alginate before batter stuffing into the casing then got darker color
after cooking.
1 2 3 4 5 6
7 8 9 10 11
33
Color Appearance
10 10
a
4 4
2 2
0 0
1 5 6 8 10 1 5 6 8 10
Sample No. Sample No.
Texture Overall
9 9 a
a b
8 b bc c c
c c 7
7 c
6 6
5 5
4 4
3 3
2 2
1 1
0 0
1 5 6 8 10 1 5 6 8 10
Sample No. Sample No.
Figure 14. Sensory scores of selected samples. Each value is presented as mean ±
standard deviation. Means above each bar with different letters differ significantly
(P<0.05)
Sample 8 had the lowest score in appearance could due to the increased level
of alginate which resulted in small dark spots scattered in the surface. On texture,
sample 6 had the highest score among samples. This could due to it had the highest
value in hardness which mentioned by Nurul et al (2010) as the most important
parameter to consumers as it determines the commercial value of meat products.
According to Dingstad et al in Nurul et al, 2010, frankfurters with hardness of 4.73
kg and above will have at least 60% consumers willing to buy it. Sample 6 had the
highest score of hardness (4.32 kg), which had the lowest difference with the
referred value (4.73 kg). Moreover, Caceres et al in Nurul et al, 2010 found that
gumminess and chewiness behave similarly to hardness, which sample 6 had also
the highest score in chewiness, followed by sample 10. On overall acceptability,
sample 6 had the highest score among other samples. This result showed that sample
6 which had the highest value in parameters such as hardness, chewiness, redness
34
could be correlated to the highest preference by consumers. By Pearson correlation
test, hardness had the strongest positive correlation (0.963) with texture parameter
on sensory evaluation.
4.3.6. Formula optimization
Significant variables related such as hardness, chewiness, cohesiveness,
springiness, redness (a*), cooking loss, and expressible moisture were used as
criteria of optimization process showed at Table 13.
The result on Table 14. showed that formula with level of carrageenan 4.5%,
alginate 0%, tapioca starch 0 % had the highest desirability value (0.861), and the
second formula with level of carrageenan 2.25%, alginate 2.25 %, tapioca starch 0
% had 0.684 on desirability.
35
CHAPTER V
CONCLUSION & SUGGESTION
5.1 Conclusion
On this study, variances of chicken liver, meat, and fat ratio and different
hydrocolloids ratio were proposed to produce chicken liver sausages with higher
textural properties. Different endpoint temperatures (65oC, 75oC, 85oC) on chicken
liver sausages also examined to determine the effect of endpoint temperature on
cooking products. Formulas were designed by DX 7.0 software using Mixture
Design feature. Formulation of chicken liver, meat and fat had significant impact
on hardness, chewiness, and cohesiveness. Formula optimization was conducted
and resulted that sausage with meat level of 33%, liver level of 12%, and fat level
of 15% had the highest desirability value (0.809).
By the results, cooking chicken liver sausages to 85oC endpoint temperature
would produce product with higher hardness, cohesiveness, and chewiness
(p<0.05). Samples cooked to endpoint temperature 85oC showed higher L* value
than lower endpoint temperatures. The redness (a*) increased significantly on
samples cooked to 75oC and reduced on samples cooked to 85oC.
Hydrocolloids such as Iota carrageenan (Cr), sodium alginate (A) and
tapioca starch (T) were added by Simplex-Centroid Design to improve the textural
properties of chicken liver sausages. The model system had a significant impact on
hardness, springiness, chewiness, cohesiveness, color values (a* and b*), cooking
loss, and expressible moisture. Addition of Iota-carrageenan increases hardness,
chewiness, cohesiveness, and redness (a*), while addition of alginate increases
springiness and yellowness (b*) of the products. Samples 1,5,6,8, and 10 were used
in sensory evaluation and resulted that sample 6 had the highest score in texture,
appearance, and overall parameters (p<0.05). Formula optimization was resulted
that sausage with Iota-carrageenan level 4.5%, alginate 0%, and starch 0% had the
highest desirability value (0.846).
36
5.2 Suggestion
For future works, variances of texturizer agent such as fiber, phosphates,
and various sources of protein could be studied to improve textural properties of
chicken liver sausages. Pre-mix ingredients should also be added to products to
improve taste preference by consumers. Following study should focused on the
effect of chicken liver to the quality characteristics on the products.
As gelation curve could be resulted and showed a characteristic peak during
heating of sausage batter, author suggested that thermo-rheological properties
measurements should be conducted. Advanced studies of textural properties such
as microstructure also could be proposed using Scanning Electron Microscopy
(SEM).
37
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41
APPENDIX
Appendix 1. Springiness value graph on chicken liver sausages with different ratio of
liver,meat and fat. Each value is presented as mean ± standard deviation. Means
above each bar with different letters differ significantly (P<0.05)
1.2
1 abc ab abc a
abc abc abc abc
abc abc
bc abc
0.8 c
Springiness
0.6
0.4
0.2
0
1 2 3 4 5 6 7 8 9 10 11 12 13
Formula
Sum of p-value
Source Squares df Mean Square F Value Prob > F
not
Model 27.69 2 13.84 0.56 0.5891 significant
Linear Mixture 27.69 2 13.84 0.56 0.5891
Residual 247.99 10 24.80
not
Lack of Fit 63.21 7 9.03 0.15 0.9826 significant
Pure Error 184.78 3 61.59
Cor Total 275.68 12
42
Appendix 3. ANOVA statistical result of hardness value on part 1
43
Appendix 5. ANOVA statistical result of cohesiveness value on part 1
44
Appendix 7. ANOVA statistical result of hardness value on part 3
Sum of Mean
Source Squares df Square F Value p-value Prob > F
Model 3400294.08 6.00 566715.68 21.14 0.0054 significant
Linear
Mixture 2873058.77 2.00 1436529.38 53.58 0.0013
AB 23476.76 1.00 23476.76 0.88 0.4024
AC 4097.33 1.00 4097.33 0.15 0.7158
BC 180131.69 1.00 180131.69 6.72 0.0606
ABC 292483.60 1.00 292483.60 10.91 0.0299
Residual 107248.84 4.00 26812.21
Cor Total 3507542.92 10.00
45
Appendix 10. ANOVA statistical result of chewiness value on part 3
Sum of Mean F p-value Prob
Source Squares df Square Value >F
Model 833986.77 2 416993.39 11.53 0.0044 significant
Linear
Mixture 833986.77 2 416993.39 11.53 0.0044
Residual 289436.96 8 36179.62
Cor
Total 1123423.73 10
46
Appendix 14. ANOVA statistical result of cooking loss percentage on part 3
Sum of Mean F p-value
Source Squares df Square Value Prob > F
Model 1.01 2 0.51 6.03 0.0253 significant
Linear
Mixture 1.01 2 0.51 6.03 0.0253
Residual 0.67 8 0.08
1
Cor Total 1.69 0
47