Hella Mining Catalogue - 4th - Edition

Hella
Mining Catalogue
4th Edition
Hella Australia Pty Ltd P 03 9581 9333 Customer Service:
ABN 77 006 256 524 F 03 9585 2654 P 03 9581 9299
E mining@ha.hella.com F 03 9583 1838
54 – 76 Southern Road
W www.hella.com/mining P Techline 1800 061729
Mentone Victoria
E custservice@ha.hella.com
Australia 3194
PO Box 89
Mentone Victoria
Australia 3194
Expert professional
advice from our
technical department
staffed with qualified
personnel
Product availability
and new product
updates
Customer-specific
lighting applications
engineering service
www.hella.com/mining
International Regions USA New Zealand

Hella Mining LLC Hella-New Zealand Limited
Africa 1250 Lamollie Hwy PO Box 51427
Hella Automotive Suite 414 81–83 Ben Lomond Crescent
South Africa (Pty) Ltd Elko Nevada 89801 Pakuranga, Auckland 1706
1 Fitzpatrick Street Fax: (775) 738-7450 Telephone: (09) 577 0000
Uitenhage Phone: (775) 738-7441 Fax: (09) 576 2476
South Africa 6232 Internet: www.hella.co.nz
Phone: +27 (0)11-538-7530 Canada
Hella, Inc. Europe
Asia 201 Kelly Drive Hella KGaA Hueck & Co.
Hella Asia Singapore Pte Ltd Peachtree City, GA 30269 Rixbecker Straße 75
Regional Headquarters Phone: (770) 626-2209 59552 Lippstadt/Germany
Asia Pacific Fax: (770) 631-7575 Internet: www.hella.com
Independent Aftermarket Telephone: +49 (0) 29 41/38-0
2 International Business Park Mexico & South America Fax: +49 (0) 29 41/38-71 33
#02 – 15 Hellamex, S.A. de C.V.
The Strategy Proten No. 50
Singapore 609930 Parque Industrial Naucalpan
DID: +65 6854 7343 Estado de Mexico, Mexico
C.P. 53489
Phone: (52) 55-5321-1300
The illustrations, information and specifications presented and referred to in this catalogue were correct at the date of
printing. However Hella reserves the right, subject to all applicable laws, at any time, at its discretion and without notice,
to discontinue or change the specifications or design of any product referred to herein.
The data and suggested applications are given as a general guide only and users should independently evaluate the
suitability of each product for any particular application.
© 2010 Hella Australia Pty Ltd. All rights reserved. Release Date November 2010
Hella Centre of Excellence – Mining 3
Mining Centre of Excellence
Hella Australia manufactures automotive Hella products are developed and built using
lighting equipment, and plastic state-of-the-art technology and are used on some
mouldings and accessories, and employs of the most advanced cars in the world.
approximately 500 people. Its facility in The Hella manufacturing plant employs injection
Mentone, Victoria, designs, develops and moulding machines, polycarbonate lens moulding
manufactures a range of lighting products machines, thermoset moulding machines,
including headlamps, reflectors, lenses, automated paint processes, hot foil stamping,
signal lamps, interior and exterior lighting, aluminium metallising and lacquering facilities.
and auxiliary lamps and mouldings.
The Hella Centre of Excellence – Mining, at Hella Australia Hella continues to develop, prove and market innovative
head office in Mentone Victoria, was launched in 2002 to products based on worldwide leadership in advanced lighting
drive a global mine lighting program focussed on the unique technology – to demonstrably improve end user profitability in
requirements of mining. The key factors in the Australian location mining applications. This is achieved through products that offer:
of this important business are:
Greater safety
Over 1280 mines operate under the most stringent safety Lower operating cost
requirements, so Australia is the best place to develop and Greater productivity
prove products for the global mining industry Predictable service
Better value
Hella Australia is equipped with highly advanced production
and distribution facilities Hella mining products are backed by the renowned global Hella
quality guarantee, and service and distribution network.
Hella Australia has its own full design and development
facilities that include: NATA registered Photometric
Laboratory, Chemical Analysis Laboratory Facilities,
and some of the most advanced environmental and
physical test simulation facilities available anywhere.
Project Argon charts the extremes

Developing lighting equipment that will go the distance in
mines requires a very clear understanding of their operating
systems and specific environmental conditions.
At Hella, we don’t guess, we measure.
Hella Australia initiated
ARGON, a research
project to collect
detailed data from a
diverse range of mines Statement of Warranty
and machines. Hella Mining products are covered by a one year warranty which
A suite of robust covers faults in material or workmanship only and provided that
sensors with the product is used for its intended purpose.
integrated data
loggers is mounted on Important Note
mining plant and machines to record operating conditions, with
Only products specifically identified as ECE or SAE compliant
the equipment working as normal.
are approved for use on public roads, when installed and
After the sensors are recovered from the machines, their operated as required by local regulation on approved vehicles.
data is downloaded for analysis and used as the basis of
The responsibility for correct selection, fitment and operation to
product design and test specifications able to match extreme
mining environments. meet local regulations is that of the vehicle operator.
4 How to read this catalogue
Key to symbols: Hella Product Features Configuration: Electrical: Protection/Hazard Ratings: Standards Compliance:
MULTI Multivolt™ Lamp type 24V Rated voltage IP6K IP rating Electrical Compliance
VOLT H3
MUSTADD MustADD® DT Connection type 3W Power consumption/load Transient spike protection ECE Public road traffic
APPROVED
compliance type
DRACO DRACO® 1.4Kg Mass 200G Rated shock resistance
MULTI MultiFLASH®
FLASH
Hella Mining Part Numbers
12V H3 24V H3
Wide Beam HM1524WB HM1526WB
Narrow Beam HM1524NB HM1526NB
Long Range HM1524LR HM1526LR
MINING WORK LAMPS
Page number 28
EQUIPMENT
UltraBeam FF Halogen
WORK LAMPS
Product section
LIGHTING
Work Lamp – 12/24V

MOBILE
UltraBeam FF Halogen, available with Wide, Narrow

and Long Range Beams, are superior, compact
heavy-duty work lamps for use on mining machinery,
and suitable for both 24V and 12V electrical
systems.
112 94
As part of our ongoing In common with the all
development the Long Range Hella UltraBeam FF work
addition to the UltraBeam FF lamps, the basic version
Product dimensions
101 84
127 range applies our most recent of the patented MustADD®
advances in free-form (FF) reflector filter is included so the
technology. With a clear lens optical system remains
24
and the popular H3 Halogen virtually dust free over
87 50
globe it’s a compact long range the product life,
lamp for applications where the in the adverse
performance of a Xenon light is not atmospheres Long Range Lens
required. typically encountered
in mining.
The very compact optics deliver
excellent lighting under continuous The supplied stainless steel Product features: Free-form (FF) reflector
use in the extreme environmental mounting hardware is non-resonant for powerful long range
Alternative view conditions encountered in mining and highly corrosion resistant. The
Powerful long range illumination
and wide spread
applications. Electrical connection UltraBeam FF features integral illumination Components tested
is via integrated DT connector. DRACO® dampers in the bracket over a –40°C to
AMP or DT electrical +105ºC temperature
system to reduce the intensity of
The UltraBeam FF clear lens connection range
shock and vibration.
long range optical insert is a
Robust polymer body IP6K7
Front View, Long Range modular assembly of a precision The UltraBeam FF family is based
die-cast specular reflector with on very compact lamp housings Stainless steel O-ring seals
integral lamp holder, permanently moulded from a highly corrosion mounting bracket
assembled to a corrosion resistant resistant, heavy-duty polymer Clear protective covers
Draco® suspension available
hardened clear glass lens, for high body.
efficiency and perfect focus. The MustADD® multi
A lens retaining ring enables easy air-filter
new lens long range optical insert
routine service access from the
Alternative model is available as a spare part and
front, while high temperature O-ring
is 100% compatible with older
seals ensure effective sealing. Specifications: Protection
UltraBeam FF H3 work lamps to
Sealed against dust
enable simple on site maintenance Temperature Range and moisture to IP6K7.
and perfect retrofitting. -40°C to +105°C
Narrow Beam Mounting Shock resistant to 50G.
Single bolt with tilt
adjustment for upright,
side or pendant
mounting on horizontal
or vertical surfaces.
Spare parts or Stainless steel bracket
and screws included
options
HM8158 HM8158AMBER
Spare Parts: 9.HUMBHWB

Spare parts or Insert – Wide Optic
HM8158
options listing Clear Protective Cover YC2470
H3 Globe, 24V 70W
HM8158AMBER
Clear Protective Cover YC1255
Product feature MUSTADD DRACO H3, H9,
DT &
AMP
0.8Kg - Amber H3 Globe, 12V 55W
H11
symbols (see above 9.1533.03
IP6K7 50G 12/24V 70W Long Range Insert
for key) MAX
9.HMUBHNB Insert –
Narrow Optic
Contents 5
WORK LAMPS 6
8 Power Beam 1000 15 DuraLED Magnetic Base 28 UltraBeam FF Halogen
9 Power Beam 2000 16 AS500FF Xenon 30 HydroLUX
10 Megabeam 18 AS200FF Xenon 32 AS200 FF Halogen
11 Module 70 LED 20 UltraBeam FF X-PowerPack 34 Oval 100 FF Halogen
12 LED Task Lamps 22 UltraBeam FF Xenon 36 Module 70 Halogen
13 DuraLED 700 Lumen 24 Oval 100 FF Xenon
14 DuraLED 1000 Lumen 26 AS500FF Halogen
BEACONS 38
40 DuraRAY Phase II 48 OptiRAY 54 DuraLED M High Intensity
42 UltraRAY-R Twin 50 OptiRAY E 56 PulseRAY KLX
44 UltraRAY-R “Rotating” 52 MiniRAY 58 PulseRAY E67
46 UltraRAY 53 NaviLED M
SIGNAL LAMPS 60
62 DuraLED SAE 64 DuraLED M Combi 66 DuraLED Marker
63 DuraLED ECE 65 DuraLED MSIP 67 LED Daytime Running Lamp
ACCESSORIES 68
70 LED Buggy Whip 74 NumiLED 80 Weatherproof Relay
71 Remote Jump Start Terminals 75 NumiLED Pro 80 Self-Amalgamating Tape
71 Battery Master Lockout Switch 76 IR Dual Camera System 81 DT Connectors
72 Screened Extension Cables 77 Quad Screen IR Kit
73 HD Screened Ext. Cables 78 AccuPAX
INTERIOR LIGHTING 82
84 EuroLED Touch M 86 SpotLED 89 MiniThinLED
85 CargoLED 88 FlexSPOT
HORNS & ALARMS 90

92 MotoVOX 94 RetroVOX Compression Driver
93 RetroVOX Self Adjusting 95 RetroVOX Broadband
SERVICE TOOLS 96
98 EziPAK DT Connector Kit 102 EziPAK Heat Shrink Kit 106 Super Seal Connector
100 EziPAK Double Crimp Kit 104 EziPAK Intelligent Fuse Kit 107 PowerPAK
ELECTRICAL 108
110 AC/DC Transformers 113 LED Pilot Lamps 116 MagCode
111 Power Connectors 114 Heavy Duty Circuit Breakers
112 LED Rocker Switches 115 Thermal Circuit Breakers
GLOBES 118
120 H1, H2 122 H4 124 Xenon
121 H3 123 H7, H9, H11
TECHNICAL 126
126 Technical Information 145 Part Number Index
Work Lamps
7
WORK LAMPS
8 Power Beam 1000 20 UltraBeam FF X-PowerPack
9 Power Beam 2000 22 UltraBeam FF Xenon
10 Megabeam 24 Oval 100 FF Xenon
11 Module 70 LED 26 AS500FF Halogen
12 LED Task Lamps 28 UltraBeam FF Halogen
13 DuraLED 700 Lumen 30 HydroLUX
14 DuraLED 1000 Lumen 32 AS200FF Halogen
15 DuraLED Magnetic Base 34 Oval 100 FF Halogen
16 AS500FF Xenon 36 Module 70 Halogen
18 AS200FF Xenon
Power Beam 1000
LED Work Lamp HMPB100
LED WORK LAMPS
8
Power Beam 1000
WORK LAMPS
LED Work Lamp – Multivolt™ 9-33V DC

As an addition to the Hella LED work lamp
range, the Power Beam 1000 has been
developed as a compact high-powered
illuminating source.
142 By combining 6 high-powered 1000 also

112 62 LEDs into a compact fully sealed features
die cast housing, the Power Beam reverse
1000 provides a respectable polarity
96 850 Lumen output to provide protection,
114.5
close range illumination where and
physical constraints on mining overheating
machinery exist. protection,
which turns the
A rated operating temperature from
light off when the
-40 to +50°C and an expected
integrated thermal sensor
lifespan of over 130 times that
is triggered.
of a halogen bulb, in addition to
excellent ingress protection, make The integrated DT Plug allows
the Power Beam 1000 suitable simple installation and waterproof
for the most unforgiving mining connectivity, and the heavy-duty Product features Ingress Protection
IP6K7 and IP6K9K
environments. stainless steel bracket allows for a Operating voltage:
wide variety of mounting options. Multivolt™ 9-32 V DC Lifespan up to 130
With a low power consumption of
times of a halogen
18 Watts, the lamp places minimal The low EMC signature ensures the 16 high power LEDs bulb
strain on the vehicle’s electrical lamp does not interfere with any
Power consumption: Connection: integrated
system while the quality electronics critical safety equipment such as
18 W DT plug
provide Multivolt™ operation over radios or other electrical devices.
a range of voltage levels from Light output 850 lm Polarity protected
9 to 33V DC. The Power Beam
Colour temperature LED fail bridge
6500°K
High-temperature
Low EMC Signature protection
(CISPR25 class 5)
Environment temp
-40 to +50°C
Power Beam 1000 LED 2.0m high at 10°
1 LUX 39m
MULTI 0.6 Kg
9 to 33 18W
LED
VOLT V DC
IP6K7 IP6K9K 200G

Power Beam 2000
LED Work Lamp HMPB200
LED WORK LAMPS
9
Power Beam 2000
WORK LAMPS
LED Work Lamp – Multivolt™ 9-33V DC
As an addition to the Hella LED work lamp
range, the Power Beam 2000 has been
developed as a compact high-powered
illuminating source.
By combining With a low power consumption 114 103
16 high- of 43 Watts, the lamp places

powered minimal strain on the vehicle’s
LEDs into a electrical system, while the quality 107
144.5
compact fully electronics provide Multivolt™
sealed die cast operation over a range of voltage
housing, the Power Beam 2000 levels from 9 to 33V DC. The Power
is able to achieve an outstanding Beam 2000 also features reverse
2200 Lumen output to provide polarity protection, and overheating
close range illumination where protection, which turns the light off
physical constraints on mining when the integrated thermal sensor
machinery exist. is triggered.
With a rated operating temperature The Power Beam 1000 comes
from -40 to +50°C and an expected pre-wired with 1.8 metres of
Product features Low EMC Signature lifespan of over 130 times that electrical cable, allowing quick
(CISPR25 class 5)
Operating voltage: of a halogen bulb, in addition to and easy installation.
Multivolt™ 9-33 V DC Environment temp excellent ingress protection make
The low EMC signature (class 5)
-40 to +50°C the Power Beam 2000 suitable
16 high power LEDs ensures the lamp does not interfere
for the most unforgiving mining
Die cast aluminium with any critical safety equipment
Power consumption: housing, bracket made environments.
such as radios.
43 W of stainless steel
Light output 2200 lm Ingress Protection
Colour temperature IP6K7 and IP6K9K
6000°K Lifespan up to 130
times of a halogen
bulb
Connection: integrated
cable
Polarity protected
LED fail bridge
High-temperature
protection
MULTI 1.4Kg
9 to 33 43W
LED
VOLT V DC
IP6K7 IP6K9K 200G

MegaBeam
LED Work Lamp HM1539LED
LED Work Lamp DT HM1539LDD
MINING WORK LAMPS
10
EQUIPMENT
MegaBeam
WORK LAMPS
LIGHTING
LED Work Lamp – Multivolt™ 12-24V

MOBILE
Hella MegaBeam LED is a compact close range

work lamp for use on special vehicles and mining
machines where high vibration or extreme cold
makes the use of conventional work lamps
impractical. High intensity white LEDs provide low
power illumination in an ultra reliable design.
Solid-state LED light sources Fully encapsulated

enabled the design of a fit-and- Multivolt™ drive
forget, completely sealed and circuitry delivers
waterproof work lamp that needs consistent illumination
no service. The very long service from 12-24V DC – even
life of the MegaBeam LED, under severe voltage
combined with no lighting loss due fluctuations and
to internal dirt build-up, enables low battery voltage.
the work lamps to deliver reliable Comprehensive
lighting under extremely tough protection against
operating conditions. Low power reverse polarity,
consumption and Multivolt™ high-voltage spikes
operation features pioneered by and over-voltage, ensures
Hella LED products are integral to reliable operation.
the product design.
Safe and reliable electrical
Product features Fully sealed “Fit and
Brilliant Free-Form reflector optics, connection is facilitated via a 2m Forget” design
combined with a clear lens, length of highly flexible double Yellow ring marks
optimize the light distribution of insulated cable, terminated with product as mining Pre-wired with multi
the high intensity white LEDs in either a DT connector or bare wire specification version strand double insulated
cable
the MegaBeam LED work lamp ends. Electrical connection:
to provide homogenous large 2m double insulated Spike protected to
The supplied stainless steel
area illumination with maximum cable with bare wire +500 volts
Front View mounting hardware is non-resonant
efficiency. Maximum service ends or short length
and highly corrosion resistant. with DT connector Over voltage protected
life and light output of the high to +200 volts
intensity LEDs is ensured through Stainless steel
using the die cast aluminium mounting bracket Reverse polarity
body as a massive heat sink; its protected to
IP5K9K -500 volts
ergonomic oval shape creates an
efficient and compact unit, easy to Multivolt™ 12V DC to Power
fit into confined spaces. 24V DC consumption 7W
Die cast aluminium 200G shock impulse
body resistant
Clear cover to be ordered separately
Multi stage anti- -40ºC to +50ºC
corrosion powder coat temperature range
High visibility yellow CE compliant
identification ring
Clear glass lens
High intensity LED light
source array
Spare Parts & Options

HM8161
Clear Protective Cover
MULTI DT & 0.8Kg

VOLT LED AMP
IP6K9 200G 12 to 24 7W
V DC
Module 70 LED
LED Work Lamp DT HM70LEDD
MINING WORK LAMPS
11
Module 70 LED
WORK LAMPS
Work Lamp – Multivolt™ 12-24V
Module 70 LED is an ultra compact LED work lamp
for use on mining support function vehicles or
in applications where mounting space is limited.
The lamp provides uniform close-range illumination
with 12V or 24V electrical systems. High intensity
white LEDs provide energy efficient illumination in
an ultra reliable design.
Module 70 LED work shape creates an efficient and 83 75

lamps utilise advanced compact unit, easy to fit into
materials in a unitary confined spaces.
design that directly bonds a
Module 70 LED work lamps 83
cast aluminium free-form (FF) 111
have been tested to withstand
reflector, clear glass lens and high
extremely high levels of vibration
temperature polymer housing into
and mechanical shock, and
a low mass, efficient and very
are highly suitable for use in
compact work lamp. Solid-state
applications where extreme cold M10
high-performance white LED light

and mechanical stress make
sources enabled the design of a
other work lamps unsuitable.
‘fit & forget’, completely sealed
The low power consumption and
work lamp that requires no service.
Product features High-sheen free-form compact size also renders Module
(FF) reflector The very long service life of 70 LED work lamps suitable for
4 high-performance the Module 70 LED, combined use inside confined spaces, with
LEDs Aluminium die cast
with no lighting loss due to portable power packs, on new
housing
Warm white light internal dirt build-up, enables generation small equipment based
output Modern clear glass the work lamps to deliver reliable on recreational vehicles, battery
(colour temperature lens lighting under extremely tough powered vehicles and to illuminate
6500°K) operating conditions. Low power the equipment bays on site service
Resistant to shock and
200mm double vibration consumption and Multivolt™ vehicles and large machinery. Front view
insulated cable operation features, which have
IP6K7 & IP6K9K The Module 70 LED features a
harness with DT been pioneered by Hella LED
rotating base as standard, which
connector Reverse polarity and products, are integral to the
allows vertical adjustment of +
over product design.
Low power 48° to -115°, and 360° rotation
consumption voltage protected
Brilliant free-form (FF) reflector adjustment. The supplied stainless
Multivolt™ 12-24V DC Stainless steel optics combined with a clear lens steel hardware is non-resonant
mounting bracket optimise the light distribution of and highly corrosion resistant. Safe
the high intensity white LEDs in and reliable electrical connection
Specifications harness with DT the Module 70 LED work lamp is facilitated via 200mm length of
connector. to provide and even illumination highly flexible double insulated HM70PR HM70PI
Voltage
Multivolt™ 12-24V Temperature Range with maximum efficiency, reduced cable, terminated with a DT
DC -40°C to +50°C scatter losses and improved beam connector. Optional pipe mount
control. Maximum service life and adaptors with and without rotating
Power Consumption Protection light output of the high intensity adjustment is available. Additional
105
15W Reverse polarity and

LEDs is ensured through using variants of the Module 70 LED are Ø15-28
Transient Voltage
Mounting the die cast aluminium body as a available on special request.
Suppressor (TVS).
Stainless steel massive heat sink; its ergonomic 52
pedestal bracket Fully sealed against

for upright, side or dust and moisture to
pendant mounting. IP6K7 and IP6K9K. Module 70 LED 2.0m high at 10°
Cable Shock resistant to

200mm double 200G.
insulated cable
1 LUX 37m
Spare Parts & HM70PI
Options Pipe mount tube
attachment
HM70PR MULTI
LED
DT 0.4Kg
VOLT
Pipe mount tube 9.HM70BR
attachment (rotating) Stainless steel bracket 12 to 24 15W
IP6K7 200G
V DC
LED Task Lamp
Narrow Beam HM1535NB
Pencil Beam HM1535PB
Wide Beam HM1535WB
LED TASK LAMPS
12
LED Task Lamp
WORK LAMPS
On mine sites visibility is paramount to mine safety.

Hella has just launched a low power LED Task Lamp that
provides extra safety through enhanced visibility,
at a fraction of the power consumption of
halogen or HID light fittings.
Hella LED Task Lamps are as well

136 49
designed to provide an illuminating as high
light source in a compact, low impact
power draw package for various strength
42
53 applications where low profile enabling
fitting and even illumination is the lamp
required. The lights are sealed to to survive the highly demanding
withstand high-pressure washing environmental conditions of
and require no maintenance (“fit today’s mining. Product features Stainless steel
and forget”). universal mounting
The new Hella Task Lamps are Multivolt™ (9-33V DC) bracket
The lower power usage and suitable for upright or pendant
Equipped with Polarity protected
no-maintenance requirement, make mounting and supplied with 12 highly efficient LEDs
these lamps a sound investment universal stainless steel mounting rated at 240 Lumens Spike and overvoltage
in enhanced mine safety. The lens brackets. They have multiple protection
is manufactured from Swiss made applications, which include area Ultra long life ‘Fit and
Forget’ Long term UV resistant
Grilamid® Optical Nylon which illumination around and inside
provides superior resistance to UV the vehicle. Low power Pre-wired with 2.5
and to a wide range of chemicals, consumption metres of 2 x 0.75mm²
<3 Watts automotive cable
Fully sealed against Homogenous close
dust and high-pressure range illumination
water jets
Inbuilt thermal
management protection
Narrow Beam Optic

HM1535NB
Pencil Beam Optic

HM1535PB
Wide Beam Optic

HM1535WB
MULTI BARE 0.35Kg

VOLT LED WIRE
IP6K7 IP6K9K 9 to 33 3W
V DC
DuraLed® 700 Lumen White LED Service Lamp
Wide Beam HM15700WB
Pencil Beam HM15700PB
MINING LED SERVICE LAMPS
13
DuraLed 700 Lumen
®
WORK LAMPS
White LED Service Lamp Multivolt™ 9-33V DC
Hella has developed a new range of universal,
high intensity and ultra energy efficient
DuraLed® LED Service Lamps offering the
industry benchmark highest efficacy for a variety
of heavy-duty mine lighting applications.
LED lighting DuraLed® High Efficacy LED 177 31

offers a number of Service Lamps also offer superior
decisive advantages functional safety and operating
over conventional globe reliability. Unlike Halogen globes, 100
technology that are beneficial for LEDs are resistant to shock and
mining work area lighting. The new vibration and last a minimum of
Pencil Beam model shown
Mining DuraLed® High Efficacy LED 10,000 hours, eliminating the risk 148 22
Service Lamps consume as little as of sudden light failure during lamp
Product features offering a variety of 9 watts of power for minimal strain operation.
beam patterns on both alternator and battery.
Industry benchmark The lens is manufactured from
highest efficacy – 36 Intense white light In addition to significantly reduced ultra-durable Grilamid® nylon, a
LEDs rated to a total output provides current draw, the highly efficient, revolutionary high-performance
of 700 lumen per enhanced work safety
low temperature LED circuit design clear polyamide developed and
lamp and reduced fatigue
ensures ultra long service life and manufactured in Switzerland for
Multivolt™ 9-33V DC Pre-wired with 2.5 extremely low degradation extreme impact, UV, chemical and
metres connecting of performance. stress resistance.
Power consumption cable
<9W Equipped with precision optics and DuraLed® High Efficacy LED
Reverse polarity, spike
Ultra durable the most powerful LEDs available Service Lamps are fully sealed
and over voltage
Grilamid® nylon lens protection to date, DuraLed® High Efficacy against dust and moisture ingress
for extreme impact, LED Service Lamps provide and available in a range of output
UV, chemical and Fully sealed to IP6K6 exceptional white light output intensities and beam patterns:
stress resistance and IP6K7
and optimum light distribution for narrow, pencil and spread beam, to
Efficient, low Resistant to vibration significantly improved work safety suit every individual mine lighting
temperature LED and shock and reduced fatigue. requirement.
circuit design ensures
ultra long life and EMC compliant
low degradation of 2-hole surface
performance mount (screw caps
Available with wide, & mounting bushes
narrow and pencil included)
beam precision optics
DuraLed 700 Lumen Wide Beam 2.5m high at 0° DuraLed 700 Lumen Narrow Beam 2.5m high at 0° DuraLed 700 Lumen Pencil Beam 2.5m high at 0°
5 5 5
4 4 4
3 3 3
2 2 2
1 1 1
0 0 0
5 5 5 5 5 5
MULTI DT &
LED BARE 0.5Kg
VOLT WIRE
IP6K7 200G 9 to 33 9W
V DC
DuraLed® 1000 Lumen White LED Service Lamp
Wide Beam HM1550WB
MINING LED SERVICE LAMPS
14
DuraLed 1000 Lumen
®
WORK LAMPS
White LED Service Lamp Multivolt™ 9-33V DC

Hella has developed a new range of universal, high intensity
and ultra energy efficient DuraLed® LED Service
Lamps offering the industry benchmark
highest efficacy for a variety of heavy-duty
mine lighting applications.
LED lighting offers a number LEDs are

of decisive advantages over resistant to
222 34
conventional globe technology that shock and
are beneficial for mining work area vibration
96 lighting. The new Mining DuraLed® and last a
High Efficacy LED Service Lamps minimum of
consume as little as 9 watts of 10,000 hours,
193 power for minimal strain on both eliminating the risk of sudden light Product features Intense white light
alternator and battery. failure during lamp operation. output provides
Industry benchmark enhanced work safety
In addition to significantly reduced The lens is manufactured from highest efficacy - 50 and reduced fatigue
current draw, the highly efficient, ultra-durable Grilamid® nylon, a LEDs rated to a total of
low temperature LED circuit design revolutionary high-performance 1000 lumen per lamp Pre-wired with 2.5
metres connecting
ensures ultra long service life and clear polyamide developed and Multivolt™ 9-33V DC cable
extremely low degradation manufactured in Switzerland for
Power consumption Reverse polarity, spike
of performance. extreme impact, UV, chemical and
< 12W and over voltage
stress resistance.
Equipped with precision optics and protection
Ultra durable Grilamid®
the most powerful LEDs available DuraLed® High Efficacy LED
nylon lens for extreme Fully sealed to IP6K6
to date, DuraLed® High Efficacy Service Lamps are fully sealed impact, UV, chemical
LED Service Lamps provide against dust and moisture ingress and IP6K7
and stress resistance
exceptional white light output and available in a range of output Resistant to vibration
and optimum light distribution for intensities and beam patterns: Efficient, low and shock
temperature LED circuit
significantly improved work safety narrow, pencil and spread beam, to
design ensures ultra EMC compliant
and reduced fatigue. suit every individual mine lighting
long
requirement. life and low degradation 2-hole surface mount
DuraLed® High Efficacy LED
of performance (screw caps and
Service Lamps also offer superior mounting bushes
functional safety and operating Wide beam precision included)
reliability. Unlike Halogen globes, optic for optimum light
distribution
DuraLed 1000 Lumen Wide Beam 2.5m high at 0°

5
0
5 5
MULTI DT &
LED BARE 0.7Kg
VOLT WIRE
IP6K7 200G 9 to 33 12W

V DC
DuraLed® 1000 Lumen Magnetic Base
With DT connector HM1550DT
With 12V MagCode connector HM1550MAG-12
With 24V MagCode connector HM1550MAG-24
With CIG/DIN plug HM1550CIG
MINING LED WORK LAMPS
15
DuraLed Magnetic Base
®
WORK LAMPS
1000 Lumen Work Lamp – Multivolt™ 9-33V DC
Complementing the DuraLed® range is
the new heavy duty magnetic base
service lamp which uses ultra powerful
neodymium magnets and a
flexible curly-cord cable.
The compact 1 metre

extension cable extends 222 34
the range of the light
to 8 metres from the
power source. 96
The magnets combined have a

The high output LEDs provide huge holding potential of 44kg,
193
excellent uniform illumination making the light resistant to heavy
Product features Ideal for use in whilst the low power consumption knocks and vibration.
confined spaces, of the LEDs reduces the drain on
1m coiled cord with such as engine bays The unit is sealed making it
8-metre extension the vehicle’s electrical system.
and under machines resistant to moisture and dust
potential. The 1000 Lumen wide beam
damage.
Low power light output provides exceptional
1000 Lumen Wide consumption <12 illumination in areas where The quality electronics allow stable
Beam Multivolt™ watt light output over varying power
permanent mains power is
DuraLed sources from 9 to 33V DC.
unsuitable.
Multivolt™ 9 – 33V
DC The light is quick and easy to Combined with the Hella
install, making it an excellent PowerPAK system, users will have
temporary maintenance or a truly high performance mobile
Specifications Protection service lamp. lighting system.
Reverse polarity,
Voltage spike and over The magnets simply snap the
Multivolt™ 9-33V DC voltage protection. light to any metallic surface and
Power Consumption the lamp can be powered from a
Sealed against dust
<12W per lamp variety of terminations.
and water ingress to
Mounting IP6K6, IP6K7 The Work Lamp comes in four
Universal mounting connection options, cigarette
via neodymium lighter, DIN plug, 12 volt MagCode
magnets or 24 volt MagCode to meet the
needs of a range of users and
applications.
Compatible with PowerPAK Portable Power Pack,

Part No. HM8600
MULTI 0.8Kg
9 to 33 12W
LED
VOLT V DC
IP6K6 IP6K7 200G

AS500® FF Xenon Trunnion Pedestal
Wide Beam Multivolt™ DT HM1512WB HM1513WB
Narrow Beam Multivolt™ DT HM1512NB HM1513NB
HID WORK LAMPS
16
EQUIPMENT
AS500 FF Xenon
®
WORK LAMPS
LIGHTING
Heavy Duty Work Lamp

MOBILE
AS500® FF Xenon is a compact and highly versatile, ultra

heavy-duty work lamp for use on mining machinery,
suitable for 24V and 12V electrical systems.
170 126 Good lighting is essential to create a An ergonomic heavy-

120 122 safe and productive work area where duty cast aluminium
machine operators can clearly see body with an integral
their work environment and identify “non-snag” adjustment
175
hazards in time to take the required handle is the basis of
action. The AS500 FF is engineered all AS500 FF lights. A
to deliver excellent lighting robust lens retaining
under continuous use in extreme ring with captive M4
Trunnion Bracket environmental conditions. Allen bolts enables rapid Shown with
56
routine service access from the Trunnion Bracket
135 127 AS500 FF lamps’ Hella Free-Form
optics deliver a homogenous
seals ensure effective sealing. A UV
spread of light, so operators can
resistant multi-stage powder coating
135 see comfortably for long periods.
process ensures optimal corrosion
202 Its light distribution ensures there
protection.
are no sharp transitions from light
Optional Product features O-ring seals
Pedestal 19 to dark in the operator’s visual field, Accurate and stable aiming in
Bracket
to significantly reduce adaptation high vibration environments in all Modular die cast Components tested
26 related eye fatigue and stress. assembly positions is vital. The aluminium alloy body over a –40ºC to
72 +105ºC temperature
141 M10 AS500 FF offers a range of secure
The optical modules comprise Integral “non-snag” range
mounting options for almost any
a precision-moulded specular handle
requirement. The standard trunnion High efficiency & long
reflector, permanently assembled
bracket can be fitted to the body in Multiple mounting life D2S 35W Xenon
to a corrosion-resistant hardened
six different mounting positions; all options with aiming light
glass refractor lens and machined
of which locate the axis of rotation angles
lamp holder, ensuring perfect Multivolt™ 8-32V DC
in the centre of gravity to minimize Stainless steel trunnion
focus. A choice of wide and narrow
mechanical stress. Four M6 Allen bracket with quad bolt IP6K7K
asymmetric beam types is available.
bolts in arced slots and fixed pivot fastening
The integrated, patented Hella points ensure that the aiming angle 200G shock
MustADD® filter ensures optimum can be locked securely. Secondary Draco® suspension resistant ballast
optical performance is maintained mounting holes in the base of the Free-Form wide and 50G shock resistant
over product life in the adverse AS500 FF enable direct mounting narrow beam optics lamp
Shown with Pedestal Mount atmospheres typically encountered onto equipment, or the use of an
in mining. (See technical section for optional pedestal bracket. The heavy MustADD® filter CE compliant
more information.) gauge stainless steel hardware is
Captive Allen bolts Protective clear covers
35W Xenon gas discharge lighting non-resonant and highly corrosion available
systems pioneered by Hella have set resistant. Integral DRACO® dampers Double insulated
eliminate all metal-to-metal contact silicone supply cable Consumable spares
the standard across the world for
between the lamp and bracket with DT plug interchangeable with
optimum visual acuity and comfort
to reduce shock and vibration Hella AS200FF® Xenon
for professional work lamp users. Replaceable range
The integral electronic ballast fitted transmission. (See technical section encapsulated ballast
to the AS500 FF range is specifically for more information.)
designed for continuous operation in Sustainable use of resources is
mining applications. (See technical ensured through the modular Spare Parts & Options 9.HM15WB
section for more information.) system design, so users can re- Insert – Wide Optic –
HM8164 AS200/500 GDL
Safe and reliable electrical use, repair, or recycle lights into
connection is via a short length of new applications. Ballasts can be AS500 9.HM15NB
highly flexible double insulated cable, replaced. Both beam types and Insert – Narrow Optic –
mounting bracket positions and 9.HMAPEDL AS200/500 GDL
terminated with DT connectors.
options can be changed. Halogen Pedestal Mounting
models can also be upgraded to Bracket Assembly 9.HM151BAL
Xenon and other future options. Multivolt™
MUSTADD DRACO D2S
DT 2.8Kg 9.HM151TRN Ballast
Trunnion Mounting
41W Bracket Assembly XN4000
IP6K7 50G 12/24V
Globe –
9.HMAWHKD Xenarc D2S
Cable harness kit AS500
17
WORK LAMPS
Optional
Pedestal
Bracket
Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all
assembly positions. Bracket locates the axis of rotation in the centre of gravity
AS500 FF Xenon Narrow Beam AS500 FF Xenon Wide Beam

30 30
Peak 79 LUX Peak 120 LUX
30 30
0 30 60 90 120 150 0 30 60 90 120 150
AS200 FF Xenon
Wide Beam Multivolt™ DT HM1504WB
Narrow Beam Multivolt™ DT HM1504NB
MINING WORK LAMPS
18
EQUIPMENT
AS200 FF Xenon
WORK LAMPS
LIGHTING

MOBILE
AS200 FF Xenon is a compact and highly

versatile, heavy-duty work lamp for use on
mining machinery; suitable for 24V and 12V
electrical systems.
160 163
Good lighting is essential to create for delivering
50 a safe and productive work area optimum visual
where machine operators can acuity and comfort
clearly see their work environment to professional work
150
191 62
and identify any hazards in time lamp users. The integral
to take the required action. electronic ballast fitted
54 The AS200 FF is engineered to to the AS200 FF range
6.5 deliver excellent lighting in the is specifically designed
69.5 27 extreme environmental conditions for continuous operation in
encountered in mining applications. mining applications. (See technical
section for more information.)
AS200 FF lamps employ Hella
Free-Form optics to deliver Safe and reliable electrical Product features Components tested
over a –40ºC to
an homogenous spread of connection is facilitated via a short Steel-reinforced UV- +105ºC temp. range
light enabling operators to see length of highly flexible double resistant polymer body
comfortably for long periods of insulated cable, terminated with DT High efficiency & long
Integral “non-snag” life D2S 35W Xenon
time. The light distribution of the connectors.
handle light
beam ensures an absence of sharp
AS200 FF lights use a highly
transitions from light to dark in Stainless steel bracket Multivolt™ 8-32V DC
corrosion-resistant, heavy-duty
the operator’s visual field, thus Draco® suspension
steel reinforced, UV resistant IP6K7
significantly reducing adaptation-
polymer body, featuring an integral
related eye fatigue and stress. Free-Form wide and 200G shock resistant
non-snag handle for adjustment narrow beam optics
The optical modules comprise and handling. A lens-retaining ballast
Front View MustADD® filter
of a precision-moulded specular ring enables easy routine service 50G shock resistant
reflector, permanently assembled access from the front, while high Double insulated lamp
to a corrosion-resistant hardened temperature O-ring seals ensure silicone supply cable CE compliant
glass refractor lens and machined effective sealing. with DT connector
lamp holder, ensuring perfect Protective clear
The supplied stainless steel Replaceable
focus of each unit. A choice of covers available
mounting hardware is non-resonant encapsulated Xenon
wide and narrow asymmetric beam ballast Consumable spares
and highly corrosion resistant.
types is available to suit different interchangeable with
The AS200 FF features integral O-ring seals
applications. (See technical section Hella AS500FF Xenon
DRACO® dampers in the bracket
for more information on Hella’s range
applications engineering service.)
shock and vibration communicated
Hella integrated a basic version to the light. (See technical section
of the patented MustADD® filter for more information.)
into the AS200 FF to ensure the
Sustainable use of resources and
optical system remains virtually Spare Parts & Options 9.HM15NB
high ownership value is ensured
dust free over the product’s life Insert – Narrow Optic –
through the modular system HM8154
in the adverse atmospheres AS200/500 GDL
design, enabling AS200 FF users Clear Protective Cover
typically encountered in mining. 9.HM151BAL
to repair, or recycle their lights into
(See technical section for more HM8154AMBER Multivolt™ Ballast
new applications. Ballasts can be Clear protective Cover
information.)
replaced, and beam-spread types – Amber XN4000
35W Xenon gas discharge lighting can be changed. Globe – Xenarc D2S
systems pioneered by Hella have 9.HM15WB
set the standard across the world Insert – Wide Optic –
AS200/500 GDL
MUSTADD DRACO DT 1.8Kg

D2S
IP6K7 50G 12/24V 41W

19
EQUIPMENT
WORK LAMPS
LIGHTING
MOBILE
AS200 FF Xenon Narrow Beam AS200 FF Xenon Wide Beam

30 30
Peak 79 LUX Peak 120 LUX
30 30
0 30 60 90 120 150 0 30 60 90 120 150
UltraBeam FF X-PowerPack Xenon 12V DC 24V DC
Wide Beam Pendant Mount HMUBXHWBD-12V HMUBXHWBD-24V
Narrow Beam Pendant Mount HMUBXSWBD-12V HMUBXSWBD-24V
MINING WORK LAMPS
20
EQUIPMENT
UltraBeam FF X-PowerPack
WORK LAMPS
LIGHTING
Xenon Work Lamp

MOBILE
UltraBeam FF X-PowerPack is a very compact,

heavy-duty Xenon work lamp for use on small
mining machinery. It is suitable for 24V and
12V electrical systems.
Good lighting is essential to create the UltraBeam

112 136 a safe and productive work area FF X-PowerPack
where machine operators can is a “clean sheet”
clearly see their work environment design optimized for continuous
101 84
143
and identify any hazards in time to operation in mining applications,
take the required action. The 35W with particular attention paid to
Xenon discharge lighting systems limit the impact of Electromagnetic
24
pioneered by Hella have set the interference.
87 73 standard across the world for
Hella integrated a basic
delivering excellent visual acuity
version of the patented
and comfort to professional work
MustADD® filter into the
lamp users.
UltraBeamFF X-PowerPack
Hella Free-Form optics enables to ensure
the very compact UltraBeam the optical system remains virtually
FF X-PowerPack to deliver a dust free over product life in the Product features Supplied with stainless
steel pedestal bracket
homogenous spread of light, adverse atmospheres typically In-built 5th generation and additional
enabling operators to see encountered electronic ballast with mounting foot
comfortably for long periods of in mining. aluminium heatsink
time. The light distribution of the Compatible with
The optical assembly of the very Compact design existing UltraBeamFF
beam ensures an absence of sharp
compact lamp housing is moulded Fast, easy installation mounting brackets
transitions from light to dark in
from a highly corrosion-resistant
Pedestal Mount the operator’s visual field, thus High-sheen free-form 12V DC and 24V DC
heavy-duty UV resistant polymer;
significantly reducing adaptation- (FF) reflector variants
the rear body and ballast housing
related eye fatigue and stress. High efficiency D1S IP6K7 and IP6K9K
is die cast aluminium ensuring
The optical module comprises of optimal heat dissipation. 35W Xenon Globe 200g shock resistant
a precision Free Form reflector, Hardened glass lens (ballast/housing)
The supplied stainless steel
permanently assembled to a
mounting hardware is non-resonant Wide Beam Optics Clear protective
corrosion resistant hardened glass cover included
lens and machined lamp holder,
Integral DRACO® dampers in
ensuring high efficiency and
the bracket system reduce the
perfect focus of each unit after Specifications Temperature Range
intensity of shock and vibration
lamp changes. -40°C to +80°C
communicated to the light. The Voltage
Pendant Mount The UltraBeam FF X-PowerPack UltraBeam FF X-PowerPack is 12 and 24V DC options Protection
is constructed around a new available in both pedestal mount Fully sealed against dust
Power Consumption and moisture to IP6K9K.
ballast module for applications and pendant mount configurations.
35W Globe (42W total) Shock resistant to 200G
where space is at a premium. The
integral electronic ballast used by Mounting (ballast/housing) and
Stainless steel pedestal 30g (lamp).
bracket for 4-point EMC Approval
mount and additional EMC Class 5 according
stainless steel mounting to CISPR25 for
foot for single bolt mount absolutely
included. disturbance free
HM8160
Cable radio and wireless
Pre-wired with 0.2 metre transmission.
sheathed cable and
DT plug.

D1S
Spare Parts & Options HMXN4001
42W D1S Xenon Globe
IP6K7 IP6K9K 200G 12/24V HM8160
(included)
21
WORK LAMPS
Integral Xenon Ballast
(non-replaceable)
D1S Xenon Globe

HMXN4001
Stainless Steel Bracket
Wide Beam Optic

(not serviceable)
UltraBeam FF Xenon 8-32V DC
Wide Beam DT Plug HM1522WB
MINING WORK LAMPS
22
EQUIPMENT
UltraBeam FF Xenon
WORK LAMPS
LIGHTING
Heavy Duty Work Lamp – 24V DC

MOBILE
UltraBeam FF Xenon is a superior, compact,

heavy-duty work lamp for use on mining
machinery. It is suitable for 12 to 24V
electrical systems.
The
350
UltraBeam93
FF utilizes
43
an 35W Xenon discharge
externally
24 located ballast to enable lighting systems
the use of Xenon lighting where pioneered by Hella
127
101 84
space is at a premium. have set the standard
across the world for
Good lighting is essential to120create
delivering excellent visual
a safe and productive work area
24 acuity and comfort
where machine operators can
112 140 to professional
clearly see their work environment
work lamp users.
350 93 43 and identify any hazards in time to
The integral electronic
24
take the required action.
ballast used by the
101 84
Hella Free-Form optics enables UltraBeam FF is designed
120 the very compact UltraBeam specifically for continuous
FF lamps employed to deliver operation in mining applications.
an homogenous spread of Safe and reliable electrical Product features High efficiency & long
140
light, enabling operators to see connection between the ballast life D2S 35W Xenon
UV resistant polymer light
comfortably for long periods of and lamp housing is via a short body
time. The light distribution of the length of highly flexible double 8-32V DC
beam ensures an absence of sharp insulated high voltage cable, with Stainless steel bracket operationIP6K5K
transitions from light to dark in a permanently fixed safety lamp Draco® suspension 200G shock resistant
the operator’s visual field, thus socket. (See technical section for
significantly reducing adaptation- Free-Form beam optics ballast
more information.)
related eye fatigue and stress. MustADD® filter 50G shock resistant
The very compact lamp housing is
lamp
The optical modules comprise moulded from a highly corrosion- DT plug
of a precision die cast specular resistant heavy-duty, UV resistant CE compliant
reflector, permanently assembled polymer body. A lens-retaining Replaceable
encapsulated Xenon Protective clear
to a corrosion-resistant hardened ring enables easy routine service
ballast covers available
glass refractor lens and machined access from the front, while high
lamp holder, ensuring high temperature O-ring seals ensure O-ring seals
Front View
efficiency and perfect focus of effective sealing.
Components tested
each unit.
The supplied stainless steel over a –40ºC to
Hella integrated a basic version mounting hardware is non-resonant +105ºC temperature
of the patented MustADD® filter and highly corrosion resistant. The range
into the UltraBeam FF to ensure UltraBeam FF features integral
the optical system remains DRACO® dampers in the bracket
virtually dust free over product system to reduce the intensity of
life in the adverse atmospheres shock and vibration communicated Spare Parts & Options 9.HMUBXWB
typically encountered in mining. to the light. (See technical section Reflector & Optic Insert
HM8157
Clear cover to be ordered separately (See technical section for more for more information.) Clear Protective Cover 9.HM151BAL
information.) Multivolt™ Ballast
HM8157AMBER
Amber Protective Cover

D2S
IP6K5 50G 12/24V 41W

23
WORK LAMPS
UltraBeam FF Xenon Wide Beam 2.5m high at 5°

30
30
0 20 40 60
OVAL 100 FF Xenon
Wide Beam DT HMPVX35WBD
Narrow Beam DT HMPVX35NBD
MINING WORK LAMPS
24
EQUIPMENT
OVAL 100 FF Xenon

WORK LAMPS
LIGHTING
Heavy Duty Work Lamp – 24V DC

MOBILE
OVAL100 FF Xenon is a low profile,

heavy-duty work lamp for use on mining
machinery, suitable for 24V and 12V
electrical systems.
160mm 135mm Good lighting is essential to create electronic

a safe and productive work area ballast fitted
where machine operators can internally to the
clearly see their work environment OVAL100 FF range
and identify any hazards in time operates a D1S
192mm
to take the required action. The lamp with integral
OVAL100 FF is engineered to ignitor.
deliver excellent lighting in the
Safe and reliable
extreme environmental conditions
electrical connection
encountered in mining applications.
is facilitated via a short
OVAL100 FF lamps employ Hella length of highly flexible double
Free-Form optics to deliver an insulated cable, terminated with Product features O-ring seals
homogenous spread of light, DT connectors; other connector UV-resistant polymer Components tested
enabling operators to see options can be supplied as body over a –40°C to
comfortably for long periods of special orders. +105ºC temperature
time. The light distribution of the Low profile Oval shape range
OVAL100 FF lights use a highly
beam ensures an absence of sharp Stainless steel bracket
corrosion-resistant, heavy-duty, High efficiency & long
transitions from light to dark in
UV-resistant polymer body with a Draco® suspension life D1S 35W Xenon
the operator’s visual field, thus light
lens-retaining ring to enable easy
significantly reducing adaptation- Free-Form wide and
routine service access from the 12V DC & 24V DC
related eye fatigue and stress. narrow beam optics
Front View front, while high temperature O-ring options
The optical modules comprise seals ensure effective sealing. MustADD® filter
of a precision-moulded specular IP65
The supplied stainless steel Double insulated
reflector, permanently assembled 50G shock resistant
mounting hardware is non-resonant silicone supply cable
to a corrosion-resistant hardened with DT plug lamp
OVAL100 FF features integral Replaceable Xenon CE compliant
lamp holder, ensuring perfect
DRACO® dampers in the bracket ballast
focus of each unit. A choice of
wide and narrow asymmetric beam
shock and vibration communicated
types is available to suit different
to the light. (See technical section
applications.
for more information.)
Spare Parts & Options 9.HMPUXB24
Hella integrated a basic version Ballast – OVAL100 FF
of the patented MustADD® filter 9.HMPUXWB
into the OVAL100 FF to ensure the Insert – Wide Optic HMXN4001
through the modular system – GDL Globe – Xenarc D1S
optical system remains virtually
design, enabling OVAL100 FF
dust free over the product’s life 9.HMPUXNB
users to repair, or recycle their
in the adverse atmospheres Insert – Narrow Optic
lights into new applications.
typically encountered in mining. – GDL
Ballasts can be replaced or
(See technical section for more
exchanged to suit different supply
information.)
voltage values and beam-spread
35W Xenon gas discharge lighting types can be changed.
systems pioneered by Hella, have
set the standard across the world
for delivering optimum visual
acuity and comfort to professional
work lamp users. The compact

D1S
IP65 50G 12/24V 41W

25
WORK LAMPS
Peak Peak ★
Oval 100FF Xenon Narrow Beam
84 Lux 2.5m high at 5° Oval 100FF Xenon Wide Beam
82 Lux 2.5m high at 5°
30 30
30 30
0 20 40 60 0 20 40 60
AS500® FF Halogen H3 Trunnion Pedestal
Wide Beam DT HM1510WB HM1511WB
Narrow Beam DT HM1510NB HM1511NB
HALOGEN WORK LAMPS
26
EQUIPMENT
AS500 FF Halogen
®
WORK LAMPS
LIGHTING

MOBILE
AS500® FF Xenon is a compact and highly

versatile, ultra heavy-duty work lamp for use on
mining machinery, suitable for 24V and
170 126 Good lighting is essential to create a effective sealing. A

120 122 safe and productive work area where UV resistant multi-
machine operators can clearly see stage powder coating
their work environment and identify process ensures
175
hazards in time to take the required optimal corrosion
action. The AS500 FF is engineered protection.
to deliver excellent lighting
Accurate and stable
under continuous use in extreme
Trunnion Bracket
aiming in high vibration
56 environmental conditions. Shown with
environments in all assembly
Trunnion Bracket
135 127 AS500 FF lamps’ Hella Free-Form positions is vital. The AS500 FF
optics deliver a homogenous offers a range of secure mounting
spread of light, so operators can options for almost any requirement.
135 see comfortably for long periods. The standard trunnion bracket
202 Its light distribution ensures there can be fitted to the body in six
Optional
are no sharp transitions from light different mounting positions; all of Product features Components tested
Pedestal 19 to dark in the operator’s visual field, which locate the axis of rotation in over a –40ºC to
Bracket Modular die cast +105ºC temperature
to significantly reduce adaptation the centre of gravity to minimize
26 aluminium alloy body range
related eye fatigue and stress. mechanical stress. Four M6 Allen
72
141 M10 bolts in arced slots and fixed pivot Integral “non-snag”
The optical modules comprise H3 Halogen 70W 24V
points ensure that the aiming angle handle supplied
a precision-moulded specular
can be locked securely. Secondary
reflector, permanently assembled Multiple mounting
mounting holes in the base of the H3 Halogen 55W 12V
to a corrosion-resistant hardened options
AS500 FF enable direct mounting can be fitted
onto equipment, or the use of an Stainless steel trunnion
lamp holder, ensuring perfect High efficiency & long
optional pedestal bracket. The heavy bracket with quad bolt life D2S 35W Xenon
focus. A choice of wide and narrow
gauge stainless steel hardware is fastening light
asymmetric beam types is available.
non-resonant and highly corrosion
The integrated, patented Hella Draco® suspension 12V DC & 24V DC
resistant. Integral DRACO® dampers
MustADD® filter ensures optimum eliminate all metal-to-metal contact Free-Form wide and options
optical performance is maintained between the lamp and bracket narrow beam optics IP6K7K
over product life in the adverse to reduce shock and vibration
atmospheres typically encountered MustADD® filter 200G shock resistant
Shown with Pedestal Mount transmission. (See technical section
in mining. (See technical section for for more information.) Captive Allen bolts lamp
more information.)
Sustainable use of resources is Double insulated Protective clear covers
Safe and reliable electrical ensured through the modular silicone supply cable available
connection is via a short length of system design, so users can re- with DT plug Consumable spares
highly flexible double insulated cable, use, repair, or recycle lights into
O-ring seals interchangeable with
terminated with DT connectors. new applications. Ballasts can Hella AS200FF® Xenon
An ergonomic heavy-duty cast be replaced or exchanged to suit range
aluminium body with an integral different voltages. Both beam types
“non-snag” adjustment handle is and mounting bracket positions and
the basis of all AS500 FF lights. A options can be changed. Halogen Spare Parts & Options 9.HMAWHKD
Clear cover to be ordered separately robust lens retaining ring with captive models can also be upgraded to Cable harness kit
Xenon and other future options. HM8164 AS500
M4 Allen bolts enables rapid routine
service access from the front, while
AS500 9.HM15WB
high temperature O-ring seals ensure
Insert – Wide Optic –
9.HMAPEDL AS200/500 H3
Pedestal Mounting
Bracket Assembly 9.HM15NB
Insert – Narrow Optic
DT
9.HM151TRN – AS200/500 H3
MUSTADD DRACO 2.2Kg
H3
Trunnion Mounting
Bracket Assembly YC2470
IP6K7 50G 12/24V 70W Globe – H3 24V
YC1255LL
Globe – H3 12V
27
WORK LAMPS
Optional
Pedestal
Bracket
Trunnion Bracket
Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all
assembly positions. Bracket locates the axis of rotation in the centre of gravity
AS500 FF Halogen Narrow Beam 2.5m high at 5° AS500 FF Halogen Wide Beam 2.5m high at 5°
20 20
Peak Peak ★
79 Lux 120 Lux
20 20
0 20 40 60 80 100 0 20 40 60 80 100
UltraBeam FF Halogen 24V H3
Wide Beam HM1526WB
Long Range HM1526LR
MINING WORK LAMPS
28
EQUIPMENT
UltraBeam FF Halogen
WORK LAMPS
LIGHTING
Work Lamp – 12/24V

MOBILE
UltraBeam FF Halogen, available with Wide, Narrow

and Long Range Beams, are superior, compact
heavy-duty work lamps for use on mining machinery,
and suitable for both 24V and 12V electrical
systems.
112 94
As part of our ongoing In common with the all
development the Long Range Hella UltraBeam FF work
addition to the UltraBeam FF lamps, the basic version
101 84
127 range applies our most recent of the patented MustADD®
advances in free-form (FF) reflector filter is included so the
technology. With a clear lens optical system remains
24
and the popular H3 Halogen virtually dust free over
87 50
globe it’s a compact long range the product life,
lamp for applications where the in the adverse
performance of a Xenon light is not atmospheres Long Range Lens
required. typically encountered
in mining.
The very compact optics deliver
excellent lighting under continuous The supplied stainless steel Product features: Free-form (FF) reflector
use in the extreme environmental mounting hardware is non-resonant for powerful long range
Powerful long range illumination
conditions encountered in mining and highly corrosion resistant. The and wide spread
applications. Electrical connection UltraBeam FF features integral illumination Components tested
is via integrated DT connector. DRACO® dampers in the bracket over a –40°C to
DT electrical +105ºC temperature
The UltraBeam FF clear lens connection range
shock and vibration.
long range optical insert is a
Robust polymer body IP6K7
Front View, Long Range modular assembly of a precision The UltraBeam FF family is based
die-cast specular reflector with on very compact lamp housings Stainless steel Clear protective covers
integral lamp holder, permanently moulded from a highly corrosion mounting bracket available
assembled to a corrosion resistant resistant, heavy-duty polymer Draco® suspension
hardened clear glass lens, for high body. H3 Halogen 70W 24V
MustADD® multi supplied
efficiency and perfect focus. The
A lens retaining ring enables easy air-filter
new lens long range optical insert H3 Halogen 55W 12V
routine service access from the
is available as a spare part and can be fitted
is 100% compatible with older
seals ensure effective sealing.
UltraBeam FF H3 work lamps to
Specifications: Protection
enable simple on site maintenance Sealed against dust
and perfect retrofitting. Temperature Range and moisture to IP6K7.
-40°C to +105°C
Narrow Beam
Mounting Shock resistant to 50G.
Single bolt with tilt
adjustment for upright,
side or pendant
mounting on horizontal
or vertical surfaces.
Stainless steel bracket
and screws included
HM8158 HM8158AMBER
Spare Parts: 9.HMUBHNB

Insert – Narrow Optic
HM8158
Clear Protective Cover 9.HMUBHWB
Insert – Wide Optic
HM8158AMBER
Clear Protective Cover YC2470
- Amber H3 Globe,
H3, H9,
H11 24V 70W
9.1533.03
IP6K7 50G 12/24V 70W Insert – Long Range YC1255LL
MAX
Optic H3 Globe,
12V 55W
29
WORK LAMPS
Narrow Beam Optic
Long Range Optic
Peak ★
UltraBeam FF Long Range 2.5m high at 5° 44 Lux
20
1 LUX 68m
20
0 20 40 60 80 100
UltraBeam FF Narrow 2.5m high at 5° UltraBeam FF Wide 2.5m high at 5°

30 30
PEAK 44 LUX PEAK 42 LUX
30 30
0 20 40 60 0 20 40 60
HydroLUX® Submersible Driving Lamp 12/24V
Mining Yellow H3 Spread Beam HM1358 Mining Yellow H4 RHD Driving Beam HM1002
Mining Yellow H1 Pencil Beam HM1374D Mining Yellow H4 LHD Driving Beam HM1002ECE
Mining Yellow H1 Spread Beam HM1375D
MINING WORK LAMPS
30
EQUIPMENT
HydroLUX
®
WORK LAMPS
LIGHTING
Submersible Driving Lamp 12/24V

MOBILE
HydroLUX® ultra-heavy duty submersible driving

lamps feature advanced engineering, focused
on the requirements of mining and emergency
vehicles that operate on and off public roads.
Suitable for 24V and 12V electrical systems.
Good lighting is essential to create An ergonomic,

185 145 a safe and productive illumination heavy-duty
of the road, enabling drivers cast aluminium
to clearly see and identify any body with an
198 hazards in time to take the required integral “non-snag”
action. The HydroLUX is not only adjustment handle
engineered to deliver excellent is the basis of all
lighting but also to withstand HydroLUX lights. A
regular submersion or continuous robust lens retaining ring
under water operation, as well with captive M4 Allen bolts
as the extreme environmental enables rapid routine service
conditions encountered in mining access from the front, while high
applications. temperature O-ring seals ensure
effective sealing. A UV resistant
Hella’s patented isobaric system
multi-stage powder coating
prevents water ingress into the
process ensures optimal corrosion Product features IP6K9K
optical module, whilst enabling
protection. Wide selection of optics 50G shock resistant
easy service access and reliable
long-term operation of the seals Accurate and stable aiming in available lamp
under mining conditions. To ensure a high vibration environment is Die cast alloy body and ECE and SAE compliant
correct operation of the isobaric a vital aspect of safe and legal bracket options
system and perfect focus, each road lighting. The non-resonant
Shown with H3 Insert MustADD® filter Right and left hand
optical module unit comprises and corrosion resistant cast alloy
traffic options
a precision-moulded specular bracket fitted to the body shape Double insulated
reflector, with integral lamp minimizes mechanical stress, silicone supply cable Protective clear covers
holder permanently assembled and a rubber damper between available
O-ring seals
to a corrosion resistant hardened the lamp and bracket eliminates
clear lens seated into a die cast metal-to-metal contact to reduce H1, H3 and H4 versions
alloy frame. Each HydroLUX is the intensity of shock and vibration available
individually pressure tested and communicated to the light. Two M6 Suitable for 12V or 24V
certified. (See technical section for Allen bolts ensures that the critical globes (24V supplied)
more information.) vertical aiming can be locked
securely, and a M8 bolt in the
HM1002 (with H4 Insert) HydroLUX lamps are available with
base enables direct mounting onto
Free-Form spread and pencil beam
equipment.
auxiliary driving beam distribution
types, in addition to a wide range Safe and reliable electrical Spare Parts & Options HM9.1375HD.01
of ECE and SAE approved high/ connection is facilitated via a 2m Spread Beam Insert
8151 Assembly (H1 Version)
low beam versions for use as length of highly flexible double Clear Protective Cover
headlamps in left and right hand insulated cable, factory sealed 9.HM1002ECE.01
HM9.1374.08 Insert HM1002ECE (LHD,
public road traffic. into the body, eliminating the
Mounting Bracket H4 ECE Version)
requirement for water-proof
All HydroLUX optical modules Assembly
connections at the lamp. Other 9.HM1002.01
feature a fully integrated, patented
connector options can be supplied HM9.1374HD.01 Insert HM1002 (RHD, H4
Hella MustADD® filter to ensure Pencil Beam Insert
Clear cover to be ordered separately as special orders. Version)
that optimum optical performance Assembly (H1 Version)
is maintained over the product’s 9.HM1385.05
life in the adverse atmospheres Insert HM1358 (H3
typically encountered in mining. Version)
MUSTADD BARE 3.2Kg
information.)
H1, H3, WIRE
H4
IP6K9K 50G 12/24V 100W ECE/

MAX ADR
compliant
31
EQUIPMENT
WORK LAMPS
LIGHTING
MOBILE
Note: Spread Beam Lamp is
ECE compliant with
12V/55W or 24V/70W globe.
Pencil Beam Recorded with single lamp. Distance in metres.
1 LUX .5 LUX
Spread Beam Recorded with single lamp. Distance in metres.
Front View
AS200 FF Halogen with AMP plug with DT Plug
Wide Beam HMASH70WBA HMASH70WBD
Narrow Beam HMASH70NBA HMASH70NBD
MINING WORK LAMPS
32
EQUIPMENT
AS200 FF Halogen
WORK LAMPS
LIGHTING
Heavy Duty Work Lamp – 12/24V

MOBILE
AS200 FF Halogen is a compact and highly

versatile heavy-duty work lamp for use on
mining machinery; suitable for 24V and
160 160 Good lighting is essential to create Safe and

a safe and productive work area reliable electrical
where machine operators can connection is
clearly see their work environment facilitated via a
and identify any hazards in time short length of
137
to take the required action. highly flexible double
The AS200 FF is engineered to insulated cable,
deliver excellent lighting in the terminated with
extreme environmental conditions either DT or AMP
encountered in mining applications. connectors; other
connector options can
AS200 FF lamps employ Hella
be supplied as
Free-Form optics to deliver an
special orders.
homogenous spread of light,
enabling operators to see AS200 FF lights use a highly
Product features Components tested
comfortably for long periods of corrosion resistant heavy-duty,
over a –40ºC to
time. The light distribution of the steel reinforced, UV-resistant AUV resistant polymer +105ºC temperature
beam ensures an absence of sharp polymer body, featuring an integral body range
transitions from light to dark in non-snag handle for adjustment Integral “non-snag”
the operator’s visual field, thus and handling. A lens-retaining H3 Halogen 70W 24V
handle supplied
significantly reducing adaptation- ring enables easy routine service
related eye fatigue and stress. access from the front while high Stainless steel bracket H3 Halogen 55W 12V
Front View temperature O-ring seals ensure can be fitted
The optical modules comprise Draco® suspension
effective sealing.
of a precision-moulded specular Free-Form wide and IP6K5K
reflector, permanently assembled The supplied stainless steel narrow beam optics 50G shock resistant
to a corrosion-resistant hardened mounting hardware is non-resonant lamp
MustADD® filter
glass refractor lens and lamp and highly corrosion resistant.
holder, ensuring perfect focus The AS200 FF features integral Double insulated Protective clear
of each unit. A choice of wide DRACO® dampers in the bracket silicone supply cable covers available
and narrow asymmetric beam system to reduce the intensity of with DT or AMP plug Consumable spares
types is available to suit different shock and vibration communicated O-ring seals interchangeable
applications. (See technical section to the light. (See technical section with Hella AS500 FF
for more information on Hella’s for more information.) Halogen range
applications engineering service.)
Hella integrated a basic version high ownership value is ensured
of the patented MustADD® filter through the modular system
Spare Parts & Options 9.HM15WB
into the AS200 FF to ensure the design, enabling AS200 FF users
Insert – Wide Optic
optical system remains virtually to repair, or recycle their lights into HM8156
dust free over the product’s life new applications. Ballasts can Clear Protective Cover 9.HM15NB
in the adverse atmospheres be replaced or exchanged to suit AS200 H3 Insert – Narrow Optic
typically encountered in mining. different supply voltage values and HM8156 AMBER YC2470
(See technical section for more beam-spread types can Amber Protective Globe – H3 24V
information.) be changed. Cover AS200 H3
YC1255LL
Globe – H3 12V
MUSTADD DRACO DT & 0.8Kg

H3 AMP
IP6K5 50G 12/24V 70W

33
EQUIPMENT
WORK LAMPS
LIGHTING
MOBILE
AS200 FF Halogen Narrow Beam 2.5m high at 5° AS200 FF Halogen Wide Beam 2.5m high at 5°
20 20
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Oval 100 FF Halogen Double Beam with AMP plug with DT Plug
Wide Beam HMPV270WBA HMPV270WBD
Narrow Beam HMPV270NBA HMPV270NBD
MINING WORK LAMPS
34
EQUIPMENT
OVAL 100 FF Halogen

WORK LAMPS
LIGHTING
Double Beam Work Lamp – 24V DC

MOBILE
OVAL100 FF Halogen is a low profile twin beam,

heavy-duty work lamp for use on mining machinery.
It is suitable for 24V and 12V electrical systems.
The OVAL100 FF is engineered Safe and

to deliver excellent lighting in the reliable
extreme environmental conditions electrical
encountered in mining applications. connection is
facilitated via a
OVAL100 FF lights employ an
short length of highly
advanced version of the Hella-
flexible double insulated
pioneered twin beam Free-Form
cable, terminated with
optics to deliver an homogenous
either DT or AMP
spread of light, enabling people to
connectors; other
see comfortably for long periods Wide Beam model
connector options can
of time. The light distribution of
be supplied as
the beam is engineered to ensure
special orders.
minimum light spill and an absence
of sharp transitions from light OVAL100 FF lights use a highly
to dark in the operator’s visual corrosion-resistant, heavy-duty,
Product features Double insulated
field, thus significantly reducing UV-resistant polymer body, with a silicone supply cable
adaptation-related eye fatigue lens-retaining ring to enable easy UV resistant polymer with DT or AMP plug
and stress. routine service access from the body
front, while high temperature O-ring O-ring seals
The twin beam optical modules Low profile Oval shape
seals ensure effective sealing. H3 Halogen 70W 24V
comprise of a high precision Individual lamp
cast alloy specular reflector, The supplied stainless steel
supplied
switching
permanently assembled to a mounting hardware is non-resonant H3 Halogen 55W 12V
Narrow Beam model – front view Stainless steel bracket
corrosion-resistant hardened glass and highly corrosion resistant. can be fitted
refractor lens and lamp holder, The OVAL 100 FF features integral Draco® suspension IP6K5K
ensuring perfect focus of each DRACO® dampers in the bracket
Free-Form wide and 50G shock resistant
unit. A choice of wide and narrow system to reduce the intensity of
narrow beam optics lamp
asymmetric beam types is available shock and vibration communicated
to suit different applications. to the light. (See technical section MustADD® filter Protective clear
(See technical section for more for more information.) covers available
information on Hella’s applications
Clear cover to be ordered separately Sustainable use of resources and
engineering service.)
Hella integrated a basic version through the modular system
of the patented MustADD® filter design, enabling OVAL100 FF
into the OVAL100 FF to ensure users to repair, or recycle their Spare Parts & Options 9.HMPU2WB
the optical system remains lights into new applications. Insert – Wide Optic –
HM8159 OVAL100 WB
virtually dust free over product Ballasts can be replaced or Clear Protective Cover
life in the adverse atmospheres exchanged to suit different supply YC2470
typically encountered in mining. voltage values and beam-spread HM8159AMBER Globe H3 – 24V
(See technical section for more types can be changed. Amber Protective Cover
YC1255LL
information.) 9.HMPU2NB Globe H3 – 12V
Insert – Narrow Optic –
OVAL100 DB
MUSTADD DRACO DT & 1.0Kg

H3 AMP
IP6K5K 50G 12/24V 70W

35
WORK LAMPS
Peak ★ Peak
Oval 10050
FFLux
Halogen Narrow Beam 2.5m high at 5° Oval 100 FF Halogen
45 Wide
Lux Beam 2.5m high at 5°
30 30
30 30
0 20 40 60 80 100 0 20 40 60 80 100
Modul 70 Halogen 12V H9 24V H3
Wide Beam HM70H9WB-12V HM70H3WB-24V
Narrow Beam HM70H9NB-12V HM70H3NB-24V
MINING WORK LAMPS
36
EQUIPMENT
Modul 70 Halogen
WORK LAMPS
LIGHTING
Work Lamp
MOBILE
Hella Modul 70 is an ultra-compact Halogen

work lamp for use on mining support function
vehicles or in applications where space is very
limited. The lamp provides close-range illumination
or long-range illumination with 12V or
Modul 70 utilizes advanced Hella Direct access to the globe

production and materials in a without the use of a tool
unitary design that directly bonds a enables rapid routine service
cast aluminium Free-Form reflector, access. High temperature O-ring
lamp holder, clear glass lens and seals integral to the H9 globe,
high temperature polymer housing and a protective rubber
into a low mass, efficient and very cap for H3 variants, ensure
compact work lamp. effective sealing.
H3 The brilliant Free-Form optics and A rotating base in addition to

clear lens of the Modul 70 reduce the elevation allows vertical
scatter losses and improve beam adjustment of + 48° to -115°,
control. Designed specifically for and 360° rotation adjustment. The
use with the new generation of high supplied stainless steel hardware is Product features Electrical connection:
performance Halogen globes, the non-resonant and highly corrosion 200mm double
H9 (12V only) model is excellent resistant. Free-Form wide and insulated cable
narrow beam optics harness, terminated
for applications where high levels
of light may be required for short Clear lens “brilliant” with DT connector;
connection is facilitated via a other terminations
periods but the cost of Xenon appearance
200mm length of highly flexible available on special
cannot be justified. H3 variants of
double insulated cable, terminated Die cast aluminium request
H9 the Modul 70 are also available reflector
with a DT connector. Other
Front view for less demanding applications. Stainless steel
connector options can be supplied
A choice of wide and narrow Tool less globe access mounting bracket
as special orders.
asymmetric beam types is available Impact resistant IP5K9K
to suit different applications. Additional variants of the Modul 70 housing
(See technical section for more are available on special request. H9 12V 65W
information on Hella’s applications 50G shock resistant Halogen globe
lamp included
engineering service.)
ROHS compliant H3 24V 70W
Halogen globe
Yellow mounting
included
HM70PR HM70PI bracket denotes
product as mining
specification version
Spare Parts & Options 9.HM70BR

Bracket Stainless steel
HM70PR Modul 70
Pipe mount tube
attachment for rotating 9.HM70DC
9.HM70WH Dust Cap H3 Modul 70
HM70PI
Pipe mount tube CF1265
attachment Globe H9 – 12V
9.HM70WH YC2470
Wiring harness H9, 2m Globe H3 – 24V
MULTI DT 0.5Kg
VOLT H3, H9
IP5K9 50G 12/24V 70W

max
37
WORK LAMPS
12V H9
Halogen Globe
24V H3
Halogen Globe
Modul 70 Halogen Narrow Beam H9 12V 2.5m high at 5° Modul 70 Halogen Wide Beam H9 12V 2.5m high at 5°
20 20
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Modul 70 Halogen Narrow Beam H3 24V 2.5m high at 5° Modul 70 Halogen Wide Beam H3 24V 2.5m high at 5°
20 20
20 20
0 20 40 60 80 100 0 20 40 60 80 100
Beacons
39
BEACONS
40 DuraRAY Phase II 52 MiniRAY
42 UltraRAY-R Twin 53 NaviLED M
44 UltraRAY-R “Rotating” 54 DuraLED M High Intensity
46 UltraRAY 56 PulseRAY KLX
48 OptiRAY 58 PulseRAY E67
50 OptiRAY E
DuraRAY® Phase II l Amber LED l Red LED l Green LED l Amber LED l Red LED l Green LED
LED Warning Beacons l Yellow Base l Yellow Base l Yellow Base l Amber Base l Amber Base l Amber Base
2 LED Disks HM9400YEL2A HM9400YEL2R HM9400YEL2G HM9400AMB2A HM9400AMB2R HM9400AMB2G
LED BEACONS
40
BEACONSEQUIPMENT
DuraRAY Phase II
®
LIGHTING
LED Warning Beacons

MOBILE
Hella DuraRAY® II ultra durable LED warning

beacons improve on the award winning design
of its predecessor. DuraRAY® II beacons are
designed for mining and construction applications
where the cost of equipment down time is large
and safety is paramount.
3 x Ø6
equispaced The cast alloy construction and from a flashing
on PCD Ø150
130.6
3 x M4 modular lens design enables or rotating LED
equispaced
on PCD Ø 107 DuraRAY® II beacons to survive beam pattern by
simply changing
3 x M4
153.5
159
equispaced
on PCD Ø130
much larger crush or impact
loads than conventional optical the polarity of
25mm Pipe Thread beacons. DuraRAY® II beacons the two wires. The
169
offer excellent beam control to Multivolt™ system
130.6
130.6 ensure very good penetration of allows for installation
fog and dust without blinding the on electrical machines
132.5
111.5 operator through back scatter, that may have varying outputs
whilst delivering high observability due to the load on the engine.
from a distance with minimal The light output from the high
close-up glare. emitting LEDs is not affected by
this varying supply, with a range
Solid state LED beacons are
of 9-33 Volts DC.
gaining popularity due to their
2 LED Disks Product features ISO 13766-2006
zero maintenance and long The increased light output from
service life over conventional the LEDs combined with multiple Multivolt™ 9-33V DC Flame retardant to
rotating beacons, particularly layers of LEDs delivers a high UL94HB
New electronics offer
in harsh mining conditions. The degree of redundancy in the both ‘rotating’ and Fully sealed and
new range of DuraRAY® II LED optical system to ensure safety flashing functionality pre-wired to prevent
warning beacons build on an is not compromised under partial ingress of dirt and
award winning design with the failure or obscuring conditions.
Modular system of moisture
circular LED discs for
addition of a new electronic control Utilising ceramic coated aluminium
intense, 360˚ visible 200G shock resistant
system, combined with higher reflectors and durable XYLEX® light output
output LEDs, and further user lenses provides excellent long- Low EMC signature
customisation within the range. term resistance against cleaning Brilliant clear, high
3 LED Disks impact resistant Low current draw
Higher EMC standard ISO13766- chemicals, UV and impact damage
XYLEX® lens system Self-diagnostic
2006 certification improves safety for increased durability and long
and reliability with other electrical service life. Heavy-duty cast alloy electronics for
base and cap for protection against
devices. Coloured secondary
DuraRAY® II beacons are fully transient voltage spikes
reflectors were added to ensure increased mechanical
sealed ‘fit and forget’ products strength and vibration and reverse polarity
easy identification of LED function
that can be submerged and resistance
colour when the beacon is in LED Function colour
high-pressure washed from variants available
‘off’ mode. Multi-stage paint
any direction. (Amber, Green, Red)
coating for optimal
Using an advanced control system
corrosion and UV
gives users the option to select
protection
4 LED Disks
Spare Parts
9.HM9386.02
Installation Kit
MULTI DT &
LED BARE
VOLT WIRE
IP6K7 200G 9 to 33 33W

V DC MAX
41
BEACONS
Top View
Bottom View
Yellow Housing Amber Housing Amber Function Red Function Green Function
Colour Colour Colour
UltraRAY®-R TWIN LED Warning Beacon l Amber l Red l Blue l Green l White
Direct Mount HM500ADIR HM500RDIR HM500BDIR HM500GDIR HM500WDIR
Magnetic Mount HM500AMAG HM500RMAG HM500BMAG HM500GMAG HM500WMAG
MINING WARNING BEACONS
42
BEACONSEQUIPMENT
UltraRAY -R TWIN
®
LIGHTING
LED Warning Beacon

MOBILE
As an addition to the Hella LED beacon range, a new

Twin LED beacon has been developed for increased
visibility in bright sunlight with more than double the
luminous intensity of the original UltraRAY®.
136 The UltraRAY®-R Twin LED features (See technical

either a rotating or flashing pattern section for more
easily selectable by grounding the Multivolt™
132
function wire, allowing users to information.)
change the flashing pattern with an
187 The
in-cabin switch, removing the need
UltraRAY®-R
to open the unit.
0°
Twin LED
12
It is extremely robust, tolerant to warning beacon

120°
130 severe vibration levels and very is optimized for

compact in design. Equipped with continuous use applications
3 x Ø4
equispaced
a high impact and shock resistant on mining equipment, to ensure
on PCD 130 polycarbonate lens bolted to a highly effective warning efficiency Product features Direct, pipe mount or
heavy-duty cast alloy base, it in daylight on surface operations magnetic installation
Certified SAE J845 options
is sealed by a neoprene O-ring in the extreme environmental
Class 1 red & amber
against dust and water ingress. conditions encountered in mining Low current draw
Amber
applications. Available in amber, red,
The UltraRAY®-R Twin LED warning blue, green and white EMC Tested
4 x Ø4
beacon is maintenance free with The UltraRAY®-R Twin LED also
equispaced no moving parts or fragile globes. features a patented Helio® shield, User selectable output Fully encapsulated
on PCD 178
LED beacons are highly efficient, which protects the beacon’s (rotate or quad flash electronics
patterns)
delivering up to a 70% energy internal components from UV Overheat, reverse
saving over conventional beacons. damage. The UltraRAY®-R Twin Automatic daylight polarity and short
Red
This greatly reduces both operating LED beacon is available in five LED detection circuit protection
temperature and demand on the signal colours (amber, red, blue,
Impact resistant High efficiency,
vehicle’s electrical system. green and white) to suit all signal smooth polycarbonate long life LED light
applications. Installation is possible lens
Maximum service life and light
with either the standard direct Requires
output of the high intensity LEDs Precision Fresnel optics 10 Amp fuse
mount, or an optional magnetic
is ensured by integrating the heat
Blue mount or pipe mounting kit. Powdercoated cast
sinks into the cast alloy base.
The Multivolt™ control module alloy base
encapsulated directly into the base
also protects the UltraRAY®-R Twin
Specifications Lead Length
against damage from overheating, 2 metres (double-
reverse polarity and short circuits. Voltage insulated cable)
Multivolt™ 12 –30V DC
Green
Protection
Power consumption Overheat, reverse
50W average polarity and short
Frequency circuit protected.
Rotating: 80 cycles/min Sealed against dust
Flash: 72 fpm (quad) and moisture to IP6K5
White Temperature Range Shock resistant to
–20°C to +50°C 200G
Spare Parts 9.HM450GLENS

HM500AFLX UltraRAY-R TWIN including Green PC Lens
vibration proof pole-mount adapter 9.HM450ALENS
Amber PC Lens 9.HM450WLENS
MULTI BARE SAE White PC Lens
VOLT LED WIRE
0.9Kg COMPLIANT 9.HM450RLENS
Red PC Lens HM400PIPE
IP6K5 200G 12 to 24 50W Pipe Mount Kit
V DC AVERAGE 9.HM450BLENS
Blue PC Lens 9.HM450FLX
FlexiMount Adapter
43
BEACONS
Polycarbonate lens
with Helioshield™
Cast alloy base
Rubber vibration insulator

UltraRAY®-R LED Warning Beacon l Amber l Red l Blue l Green l White
44
BEACONSEQUIPMENT
UltraRAY -R “Rotating”
®
LIGHTING
LED Warning Beacon

MOBILE
UltraRAY®-R LED warning beacons are optimized

to deliver high visibility warning signals in the
dusty conditions encountered on surface mining
operations – day and night. The new UltraRAY®-R
beacons feature user-selectable ‘rotating’ or quad
flash patterns.
136 UltraRAY® beacons are extremely ensured through

robust, tolerant to severe vibration integrating the
levels and very compact in design. heat sinks into
132
Each beacon is equipped with a the cast alloy
high impact and shock resistant, base. The
187
polycarbonate lens bolted to a Multivolt™
heavy-duty cast alloy base, sealed control module
0°
12
by a neoprene O-ring against dust encapsulated

120°
130
and water ingress. The UV resistant directly into the base
multi-stage powder coating ensures full light intensity
3 x Ø4 process ensures optimal corrosion independent of supply voltage
equispaced
protection. UltraRAY® LED warning and protects the beacon against
on PCD 130 Product features Fully encapsulated
beacons are maintenance free with damage from overheating, reverse electronics
no moving parts or fragile globes. polarity and short circuits. User selectable
‘rotating’ or quad Overheat, reverse
UltraRAY -R ‘rotating’ beacons
®
Safe and reliable electrical flash patterns* polarity and short
Amber
incorporate the unique Hella connection circuit protection
Helioshield™ technology developed is facilitated via a highly flexible SAEJ845 Class I (red
4 x Ø4
specifically for warning beacons double- insulated cable sealed into and amber) Double insulated
equispaced
supply cable
on PCD 178 used on mine sites to significantly the base, terminated with bare wire Impact resistant
increase the signal ends. Other connector options can polycarbonate lens O-ring seals
be supplied as special orders.
contrast against bright-sky or Precision Fresnel optics High efficiency,
Red
snow backgrounds and reduce the UltraRAY® beacons are available long life LED light
Powdercoated cast
occurrence of phantom signals in in five LED signal colours (amber,
alloy base Unique Helioshield™
direct sunlight. red, blue, green and white) to suit ambient light
all signal applications. Installation Direct, pipe mount or suppression improves
All UltraRAY®-R LED beacons are
is possible with either the standard magnetic installation daylight visibility
highly energy efficient delivering options
direct mount or an optional pipe
up to 70% energy saving over
Blue mounting kit. Temporary use Low current draw
conventional beacons, which * Preset to
applications are best served with
greatly reduces both operating ‘rotating’ pattern
the magnetic mount version,
temperature and demand on
complete with a pre-wired cable
the vehicle’s electrical system.
and power plug. Specifications Lead Length
output of the high intensity LEDs is 2 metres (double-
Voltage insulated cable)
Green Multivolt™ 12 –30V DC
Protection
Power consumption Overheat, reverse
20W max. polarity and short
Frequency circuit protected.
Rotating: 80 cycles/min Sealed against dust
Flash: 72 fpm (quad) and moisture to IP6K5
White
Temperature Range Shock resistant to
–20°C to +50°C 200G
HM450AFLX UltraRAY-R including

Spare Parts 9.HM450GLENS
vibration proof pole-mount adapter Green PC Lens
9.HM450ALENS
Amber PC Lens 9.HM450WLENS
MULTI
LED
BARE 0.9Kg SAE
COMPLIANT
White PC Lens
VOLT WIRE
9.HM450RLENS
Red PC Lens HM400PIPE
12 to 24 20W
IP6K5 200G
V DC MAX. Pipe Mount Kit
9.HM450BLENS
Blue PC Lens 9.HM450FLX
FlexiMount Adapter
45
BEACONS
Polycarbonate lens
with Helioshield™
Cast alloy base

UltraRAY® LED Warning Beacon l Amber l Red l Blue l Green l White
MINING WARNNG BEACONS
46
BEACONSEQUIPMENT
UltraRAY
®
LIGHTING
LED Warning Beacon

MOBILE
UltraRAY® LED warning beacons are optimized for

continuous use applications on mining equipment,
to ensure highly effective warning efficiency in
daylight on surface operations in the extreme
environmental conditions encountered in
mining applications.
136 UltraRAY LED beacons offer the vehicle’s

multiple, user-selectable flash electrical
patterns to suit a large variety system.
132
of applications. Additional user Maximum
selectable features include a service life
187
battery saver mode to alert users if and light
the equipment power supply drops output of the
0°
12
below normal operating voltage high intensity

120°
130
levels to conserve power, as well LEDs is ensured
as a daylight sensing that can through integrating the
3 x Ø4 automatically adjust the intensity of heat sinks into the cast alloy
equispaced
the beacon to ambient light levels. base. The Multivolt™ control
on PCD 130 Product features Fully encapsulated
A reverse gear circuit allows the module encapsulated directly into electronics
flash pattern to be changed to alert the base also protects the UltraRAY SAE J845 Class 1 red
staff of the travel direction of the against damage from overheating, & amber 1.5kg mass
Amber equipment. The desired operational reverse polarity and short circuits. Available in amber, red, 200G shock impulse
mode can be selected by simply (See technical section for more blue, green and white resistant
4 x Ø4 changing the DIP switch settings Multivolt™ information.)
equispaced
on the circuit board. User selectable flash Overheat, reverse
on PCD 178 Safe and reliable electrical patterns (4) polarity and short
UltraRAY beacons are extremely connection is facilitated via a highly circuit protection
flexible double insulated cable
Automatic daylight
robust, tolerant to severe vibration
detection Double insulated supply
Red levels and very compact in design. sealed into the base, terminated as
cable with DT or AMP
Each beacon is equipped with a a short length with a DT connector Impact resistant plug
high impact and shock- resistant, or 2m cable with bare wire ends. smooth polycarbonate
clear polycarbonate lens bolted Other connector options can be lens O-ring seals
to a heavy-duty cast alloy base, supplied as special orders. Clear precision Fresnel Tested over a
sealed by a neoprene O-ring optics –20ºC to +50ºC
UltraRAY beacons are available
against dust and water ingress. A temperature
Blue in five LED signal colours (amber, Cast alloy base
UV resistant multi-stage powder range
red, blue, green and white) to suit
coating process ensures optimal Direct, pipe mount or
all signal applications. Installation High efficiency,
corrosion protection. magnetic installation long life LED light
is possible with either the standard
options
Unlike Xenon flash strobes, direct mount or an optional pipe IP6K5
UltraRAY LED beacons are mounting kit. Temporary use Multivolt™ 12 –30V
maintenance free and extremely applications are best served with DC 200G shock resistant
Green power efficient, which greatly the magnetic mount version, Low current draw
reduces both operating complete with a pre wired cable
temperature and demand on and power plug.
Spare Parts
9.HM400LENS
White Clear Lens
HM400PIPE
Pipe Mount Kit
9.HM450FLX
FlexiMount Adapter
MULTI BARE 0.9Kg SAE HM400AFLX UltraRAY including

VOLT LED WIRE COMPLIANT vibration proof pole-mount adapter
IP6K5 200G 12 to 24 20W

V DC MAX.
47
BEACONS
Polycarbonate lens
Cast alloy base

OptiRAY® LED Warning Beacon l Amber l Red l Blue l Green l White
Battery Pack HM360ABP HM360RBP
Magnetic Battery Pack HM360ABPMAG HM360BBPMAG
48
BEACONSEQUIPMENT
OptiRAY
®
LIGHTING
LED Warning Beacon

MOBILE
OptiRAY® LED warning beacons are versatile lights

designed for heavy duty use on mining equipment
and service vehicles that need light output matched
to the ambient lighting, for optimum warning
efficiency day or night, surface or underground.
OptiRAY LED beacons offer at 12V, which

multiple, user-selectable flash greatly reduces
106
patterns, including a rotating both operating
beam, to suit a large variety of temperature and
applications. Additional user- demand on the
selectable features include a vehicle’s electrical
113
battery saver mode to alert users if system. Maximum
140 the equipment power supply drops service life and light
below normal operating voltage output of the high intensity
levels to conserve power, as well LEDs is ensured through using
as daylight sensing that can switch internal aluminium heat sinks.
the beacon off during daylight The Multivolt™ control module
hours or automatically adjusts the also protects the OptiRAY against Product features 200G shock impulse
optiray
intensity of the beacon to ambient damage from overheating, resistant
Amber on
light levels. The desired operational reverse polarity and short circuits. SAE J845 (Class 1 red,
Class 2 amber) Overheat, reverse
mode can be selected by simply (See technical section for more
polarity and short
changing the DIP switch settings Multivolt™ information.) Available in amber, red, circuit protection
on the circuit board. blue, green and white
Double insulated
OptiRAY beacons are extremely connection is facilitated via a User selectable flash supply cable
robust, tolerant to severe vibration highly flexible double insulated patterns (16)
Red on levels and very compact in design. cable sealed into the base. Other O-ring seals
Automatic daylight
Each beacon is equipped with a connector options can be supplied detection Tested over a –20ºC
high impact and shock resistant, as special orders. to +50ºC temperature
clear polycarbonate lens, and Impact resistant range
OptiRAY beacons are available smooth polycarbonate
a rugged, UV damage resistant
in five LED signal colours (amber, lens High efficiency,
fibreglass nylon composite base for
red, blue, green and white) to suit long life LED light
increased mechanical strength and Clear precision
Blue on all signal applications. The beacon
maximum durability. A neoprene Fresnel optics IP6K5
can be installed with either the
O-ring seals the assembly against Direct, pipe mount or 200G shock resistant
standard direct mount or optional
dust and water. The OptiRAY is well magnetic installation
pipe mounting kit; temporary Spares interchangeable
suited to corrosive environments options
use applications are best served with Hella OptiRAY E
where metal products should not
with the magnetic mount version, Battery pack option range
be used.
complete with pre wired cable
Green on Unlike Xenon flash strobes, and plug. A self-contained version Multivolt™ 12-30V DC
OptiRAY LED beacons are with battery power supply is also Low current draw
maintenance free and extremely available for independent use. (1Amp)
power efficient. Each beacon
draws a maximum of only 1 Amp
Spare Parts 9.HM300FLX

White on FlexiMount Adapter
9.HM360LENS
Clear Lens
HM360PIPE
Pipe Mount Kit
MULTI BARE 0.5Kg SAE

VOLT LED WIRE COMPLIANT
HM360AFLX OptiRAY including Battery pack

IP6K5 200G 12 to 30 12W vibration proof pole-mount adapter
V DC MAX
49
BEACONS
OptiRAY® E LED Warning Beacon l Amber l Red l Blue l Green l White
50
BEACONSEQUIPMENT
OptiRAY E
®
LIGHTING
LED Warning Beacon

MOBILE
Hella OptiRAY® E LED warning beacons are

designed for heavy duty use on mining equipment
and service vehicles where complex functionality is
not required.
OptiRAY E beacons are engineered light output of

to the same high standard as the the high intensity
106
full-featured OptiRAY products, LEDs is ensured
but including only the essential through using
features enables the benefits of internal aluminium
LED products to be extended heat sinks.
113
into a significantly wider range of The Multivolt™
140 applications. control module also
protects the OptiRAY E
OptiRAY E beacons are extremely
against damage from overheating,
robust, tolerant to severe vibration
reverse polarity and short circuits.
levels and very compact in design.
Each beacon is equipped with a
Multivolt™ information.)
optiray high impact and shock resistant,
Amber on clear polycarbonate lens and a Safe and reliable electrical
rugged, UV damage resistant connection is facilitated via a highly
Product features Overheat, reverse
fibreglass nylon composite flexible double insulated cable polarity and short
base for increased mechanical sealed into the base, terminated as SAE J845 (Class 1 red, circuit protection
strength and maximum durability. a short length with a DT connector Class 2 amber)
A neoprene O-ring seals the or 2m cable with bare wire ends. Double insulated supply
Available in amber, red, cable with DT or AMP
assembly against dust and water. Other connector options can be blue, green and white plug
Red on The OptiRAY E is well suited to supplied as special orders.
corrosive environments where
Impact resistant O-ring seals
OptiRAY E beacons are available smooth polycarbonate
metal products should not be used.
in five LED signal colours (amber, lens Tested over a –20ºC
Unlike Xenon flash strobes, red, blue, green and white) to suit to +50ºC temperature
Clear precision Fresnel range
OptiRAY E LED beacons are all signal applications. Installation optics
maintenance-free and extremely is possible with either the standard High efficiency,
power efficient. Each beacon direct mount or optional pipe Direct, pipe mount or long life LED light
Blue on
draws a maximum of only 1 AMP mounting kit; temporary use magnetic installation
at 12V, which greatly reduces applications are best served with options IP6K5
both operating temperature and the magnetic mount version, Multivolt™ 12-30V DC 200G shock resistant
demand on the vehicle’s electrical complete with a pre wired cable
Low current draw Spares interchangeable
system. Maximum service life and and power plug.
1AMP with Hella OptiRAY
range
Green on Fully encapsulated
electronics Double Flash, 80FPM
0.5kg mass
200G shock impulse
resistant
White on
Spare Parts 9.HM300FLX

HM300AFLX OptiRAY-E including
FlexiMount Adapter
9.HM360LENS
vibration proof pole-mount adapter
Clear Lens
HM360PIPE
Pipe Mount Kit
MULTI DT
BARE 0.5Kg SAE
VOLT LED WIRE COMPLIANT
IP6K5
IP6K7 200G 12 to 31
9 to 30 12W
6W
V DC MAX
51
BEACONS
MiniRAY® LED Warning Beacon l Amber l Red l Blue l Green l White
Battery Pack HM180ABP HM180RBP HM180GBP
52
BEACONSEQUIPMENT
MiniRAY
®
LIGHTING
LED Warning Beacon

MOBILE
From the unique, virtually indestructible triangular design and

sealed polycarbonate lens, to its superior, long lasting LED
illumination and ultra low current draw, Hella MiniRAY® LED
Warning Beacons offer outstanding lighting performance and
maximum durability for a vast range of applications where
highly directional optical warning signals are required.
161 140.5 Utilising a high-intensity LED moisture and dust for increased
lighting system incorporated into a durability and long service
triangular, solid-state circuit board, life. The unique triangular
130
MiniRAY beacons produce high design deflects direct
30
intensity, axially symmetrical cones impact and reliably
of light to both front and rear of protects against damage
113
the machine ensuring high visibility caused by falling rocks,
miniray along the axis of travel, whilst a vehicles, hand tools or
low intensity beam to either side construction debris,
Amber on effectively reduces dangerous whilst rounded corners
glare to machine operators caused minimize the risk of personal
by light reflecting from adjacent injury when working in
structures or the warning confined spaces.
beacon itself. Product features Triangular design
MiniRAY LED beacons require only
deflects direct impact
MiniRAY beacons have been very little power, which allows them Multivolt™ 12-30V DC
Red on and protects against
specifically designed to protect to operate day and night, even
Multiple flash patterns damage from falling
machinery operating underground when the machinery is turned off. rocks, vehicles, hand
with over-ride function
or in other areas where both And when they do run off truck tools and construction
to link flash patterns
machine type (identified by LED batteries or other field equipment, to vehicle’s direction debris
colour) and direction of travel are they will operate for days without of travel Versatile power
essential indicators to identify draining the battery cells, making
Blue on Front and rear supply specifications
potential dangers. them a cost-effective and reliable (permanent installation
identifiable beam
lighting solution for any type or self-powered battery
MiniRAY beacons produce patterns
machinery from large earth moving pack operation or from
different light source patterns to
vehicles to smaller equipment Unique asymmetrical a coiled flexible supply
the front and rear of the vehicle
such as welders, generators light output directing cable)
identifying the direction of travel high power beams
and compressors. And, unlike
Green on
and effectively reducing the risk along the travel axis Modular base
Xenon flash tubes, LEDs produce system enables
of collisions in poor visibility and low power beams
very little radio interference and direct mount,
conditions. In addition, MiniRAY across the travel axis
light pulses that do not disturb magnetic mount
beacons provide 3 user-selectable
lasertesting equipment. Three different power and a battery pack
power levels to suit specific mine
settings allowing the mount
requirements along with a selection MiniRAY LED beacons are available user to select between
of flash patterns, which can be in 5 different function colours maximum intensity and Low EMC signature.
White on
linked to the operating mode of (amber, red, green, blue and white) minimum power draw
the machinery, making changes in and offer a variety of mounting
Solid-state, vibration
equipment travel direction options to suit every installation
resistant circuit
highly visible. requirement including direct board sealed in
mount, magnetic base, battery box clear, weatherproof
Each MiniRAY beacon is resistant
(selfpowered). polycarbonate case
Battery pack to prolonged vehicle vibration and
sealed against damaging ingress of for optimum impact
resistance and long
service life
Side view
Front view Rear view
Designed to
Spare Parts
identify machine
type (colour) and
direction of travel
9.HM180LENS
(beam pattern). Clear Lens
MULTI BARE 0.9Kg
VOLT LED WIRE
IP6K5 200G 12 to 30 12W

V DC MAX
NaviLED® M Surface Mount l Amber l Red l Blue l Green l White
Signal Lamp Yellow Housing HM980910621 HM980910421 HM980910721 HM980910221 HM980910021
MINING SIGNAL LAMPS
53
MOBILE EQUIPMENT
NaviLED M
®
BEACONS
LIGHTING
Warning Beacon
Hella NaviLED® M is a range of surface mount LED signal
lamps, specifically designed to provide all-round visibility.
NaviLED M is targeted for use on mining production
equipment where coloured signal lamps are required to
provide operational status and identification information.
As a new feature all destruction’ programs to ensure

NaviLED® M LED signal product reliability meets Hella
lamps now offer a Mining requirements.
single flashing signal 83 90
Advanced Multivolt™ circuitry
light in addition to the
pioneered by Hella which provides
standard ‘steady on’
reverse polarity, spike and over-
signal light function.
voltage protection for long life and
The additional flashing
reliable operation of the LED, is
function provides optimum
sealed into the base. The lamps
warning efficiency and renders
deliver consistent illumination from
the lamp suitable for use as a fault Amber
9-33V (See technical section for Illuminated
indication device. The preferred
additional information.) NaviLED
signal function is selected by
M lamps are available in five LED
simply reversing the wiring polarity.
Product features Spike protected to signal colours (amber, red, blue,
+500 volts The highly ergonomic and user- green and white).
‘Flashing’ or ‘Steady
On’ signal light Over voltage friendly design ensures that the
protected to +200 NaviLED M has no sharp edges
Flash rate 100 fpm output of the high intensity LED Red
volts or protruding fasteners when Illuminated
(approx) light source is ensured through
installed. Hella engineers NaviLED
Reverse polarity an integral aluminium heat sink. A
High visibility yellow, M lamps to ensure a very long
protected to -500 multi component refractor system
impact-resistant service life with no lighting loss
volts delivers controlled rotationally
acrylic base due to internal dirt build-up;
symmetrical light distribution
Low power they are very well suited to wet
Clear UV and consumption (2W) with minimal losses. The smooth
chemical resistant and corrosive environments and Blue
self-cleaning exterior lens can be Illuminated
modified acrylic lens Sealed to IP6K6 and tolerate short-term immersion.
re-polished if required, with no
IP6K7 to withstand Excellent durability of the housing detrimental effect on light-output or
Function colours temporary immersion
coded into lens caps and active LED electronics, as well chemical resistance.
and high pressure
as long term impact, chemical and
Amber, red, blue, washing Safe and reliable electrical
UV damage resistance in the highly
green and white connection is facilitated via a short
200G shock tested corrosive and abrasive mining
functions available length double insulated multi core Green
Tested over a –40ºC environment, is ensured through Illuminated
cable. Other connector options can
Minimum visible to +70ºC temperature meticulous testing and selection of be supplied as special orders.
distance of 3 km range materials and assembly processes.
Single high intensity NaviLED M signal lamps have
External elements
LED light source undergone extensive ‘test to
manufactured
Sealed unit pre-wired from flame retardant
with multi strand polymers rated UL94 White
HB Illuminated
double insulated
cable
Multivolt™ 9-33V DC
MULTI DT 0.5Kg
Optic appears clear until illuminated in all lamps VOLT LED
IP6K7 200G 9 to 33 2W
V DC
DuraLed® M High Intensity Warning Beacon l Amber l Red l Blue l Green l White
Narrow Beam Bare Wire HM95903710 HM95903700 HM95903760 HM95903780 HM95903790
Narrow Beam DT Plug HM95903710D HM95903700D HM95903760D HM95903780D HM95903790D
54
BEACONSEQUIPMENT
DuraLed M High Intensity

®
LIGHTING
Warning Beacon
MOBILE
DuraLed® M MultiFlash are versatile high

intensity LED optical warning beacon lights
designed for heavy duty installation on
mining equipment and service vehicles in
applications where roof-mounted warning
beacons may not be desirable or sufficient.
Hella MultiFlash LED beacons sealed into

177 31 offer multiple, user-selectable flash the base,
patterns to suit a large variety terminated
of applications. The desired as a short
100 operational mode can be selected length with a
by simply changing the settings DT connector
via the power cable. No external or 2m cable with
148 22 control systems are required. tinned wire ends. Other connector
options can be supplied as special Product features Overheat, reverse
DuraLed M beacons are extremely polarity and short
orders. Available in amber, red,
robust, fully sealed truly “fit and circuit protection
forget” products, tolerant to severe DuraLed M MultiFlash beacons blue, green and white
Double insulated supply
vibration levels and very compact are equipped with advanced clear User selectable flash
Amber cable with DT plug or
Illuminated in design. A high impact and micro optic lenses to prevent the patterns bare wire
shock resistant clear Xylex lens is hazardous occurrence of “ghost”
Impact resistant Tested over a –40ºC
permanently bonded to a rugged, signals by internally reflected light
smooth Xylex lens to +70ºC temperature
UV damage-resistant composite from other sources. Five LED signal
colours are available (amber, red, Clear precision micro range
base for increased mechanical
strength and maximum durability. blue, green and white) to suit all optics High efficiency, long life
Red
Hella engineered DuraLed M lamps signal applications. Multivolt™ 9-33V DC LED light
Illuminated to ensure a very long service life
The smooth ergonomic design Low power < 10W IP6K7K
and no lighting loss due to internal
and very low profile (under 35mm)
dirt build-up; they are also very Fully sealed “fit and UL94 flame retardant
allows DuraLed M units to be
well suited to wet and corrosive forget” design rated external parts
installed on almost any surface.
environments and tolerate short- Spares interchangeable
Specially designed nylon bushes 0.5kg mass
term immersion. (See technical with Hella DuraLed
prevent stress fractures developing
section for more Xylex information.) 200G shock impulse range
Blue in the base, by distributing the
Illuminated resistant
Unlike Xenon flash strobes, fasting bolt load over a large
DuraLed M LED beacons surface of the base without
are maintenance free and transferring any torque. Tamper
proof screw covers securely
Spare Parts
extremely power efficient which
greatly reduces both operating lock the product into place and 9.HMDLM001
temperature and demand on simplify cleaning by eliminating dirt Cover Kit Yellow
Green the vehicle’s electrical system. collecting cavities.
Illuminated
output of the high intensity LEDs
is ensured through using internal
heat sinks. The integral Multivolt™
and MultiFlash control module
also protects the DuraLed M
White against damage from overheat,
Illuminated
reverse polarity and short circuits.
MultiFLASH®
0
Flash Patterns
1
2
Multivolt™ information.) 3
4
5
Safe and reliable electrical 6
7
connection is facilitated via a highly 8
9
flexible double insulated cable 10
1 second
250 ms 500 ms 750 ms
MULTI MULTI DT &
LED BARE 0.5Kg
VOLT FLASH WIRE
IP6K7 200G 9 to 33 9W
V DC
55
BEACONS
Optic appears clear
until illuminated in
all lamps
DuraLED Blue 95906070 DuraLED Red 95906080

DuraLED Green 95906090 DuraLED Amber 95907080
10.0lx 10.0lx 12.0lx 10.0lx 10m 80%
Average Beam Beam Width
Illuminance and Height
60%
7.5lx 7.5lx 9.0lx 7.5lx 5m
4.0m
40%
0.8m
5.0lx 5.0lx 6.0lx 5.0lx 0m
0.8m
20%
4.0m
2.5lx 2.5lx 3.0lx 2.5lx 5m
-90.0° -72.0° -54.0° -36.0° -18.0° 0.0° 18.0° 36.0° 54.0° 72.0° 90.0°
0.3lx 0.8lx 1.3lx 1.0lx Maximum Intensity

DuraLED Red 95906080 500 cd
0.0lx 0.0lx 0.0lx 0.0lx 10m DuraLED Amber 95907080 400 cd
DuraLED Green 95906090 300 cd
5m 10m 15m 20m 25m 30m
DuraLED Blue 95906070 100 cd
PulseRAY® KLX
Heavy Duty Xenon Warning Beacon Amber HMX7500A
56
BEACONSEQUIPMENT
PulseRAY KLX
®
LIGHTING
Heavy Duty Xenon Warning Beacon

MOBILE
PulseRAY® KLX Xenon strobe warning beacons

are specifically developed to fulfill the demands of
markets with SAE standards. The beacon is designed
for heavy duty use on mining machinery; suitable for
24V and 12V electrical systems.
Reliable, unambiguous and highly Rapid service access to

visible optical warning signals the PulseRAY is enabled
are essential to create a safe by its thread-on lens
174.8 and productive work area where and captive O-ring
machine operators can clearly see seal, while the
and identify any hazards in their field replaceable
work environment at the correct Xenon flash tube
time to take the required action. with clip-in base
The PulseRAY KLX is engineered ensures correct
to deliver intense high visibility polarity. User
165 signals under continuous use in the selection between
extreme environmental conditions double or quad flash
encountered in mining applications. as well as high or low flash
intensity is done by setting DIP
PulseRAY KLX beacons combine a
switches when fitting the PulseRAY.
smooth outer polycarbonate amber
Comprehensive protection Product features Mounting: 150mm PCD
lens in the classic Hella shape, with from above and 30mm
is provided against reverse Heavy cast alloy base
a high clear precision Fresnel optic SPT from below.
voltage, high voltage spikes and
internal lens, reducing dirt build-up Impact resistant
over-voltage. SAE J1318 Class 2
compared to textured lenses and smooth polycarbonate compliant
delivering significant improvements The heavy-duty cast alloy base, lens
in long term light output and beam finished in high visibility yellow SAE J575 compliant
control under actual operating UV resistant multi-stage powder Clear precision
Fresnel optics Components tested
conditions. (Other lens colours coating process, ensures optimal
over a –40ºC to +50ºC
available as special order.) corrosion protection. The PulseRAY Voltage nominal: temperature range
KLX base suits the standard 6” 12V – 24V DC
Extended service life, and IP6K6
(150mm) diameter mounting Voltage operating:
maximum light output of the
pattern used in North America, 9V – 32V DC 50G shock
PulseRAY is ensured by using
as well as a threaded pole. resistant lamp
the die cast aluminium base Field selectable double
Front View
as heat sink for the Multivolt™ or quad flash Suitable for use with
drive circuitry. The electronics GuardRAY protective
are encapsulated as protection Field selectable high/ cage
low flash intensity
against shock damage and ingress
Consumable spares
of moisture or other atmospheric 10 Joules @ 80 FPM interchangeable with
contaminants. PulseRAY E67 beacons
16 Joules @ 65 FPM
Reverse polarity,
voltage spike & surge
protection
Spare Parts HMWGA220

GuardRAY® Protective
9.HMX7500.01 Cage
Lens KLX inner -
HMWGA220 (optional)
Fresnel XN6750
Globe – Xenon E67
9.HMX7500.02 Flash Tube
Lens KLX outer –
Amber
XENON BARE 1.1Kg SAE ECE
WIRE COMPLIANT COMPLIANT
IP6K6 50G 12/24V 60W

57
BEACONS
PulseRAY®E67 l Amber l Red l Blue l Green l Clear
Heavy Duty Xenon Strobe 12/24V DC HMX6750A HMX6750R HMX6750B HMX6750G HMX6750C
58
BEACONSEQUIPMENT
PulseRAY E67
®
LIGHTING
Heavy Duty Xenon Warning Beacon 12/24V DC

MOBILE
PulseRAY® E67 Xenon strobe warning beacons are

designed for heavy duty use on mining machinery;
suitable for 24V and 12V electrical systems.
Reliable, unambiguous and highly while the field replaceable

visible optical warning signals Xenon flash tube with
are essential to create a safe clip-in base ensures
121
4.8
and productive work area where correct polarity.

machine operators can clearly see Reliable fault
and identify any hazards in their diagnosis of the
work environment at the correct lamp is facilitated
time to take the required action. through the i.beam
The PulseRAY E67 is engineered LED status indicator
165
to deliver intense high visibility visible through the outer
6.5
signals under continuous use in the lens. (See technical section for
extreme environmental conditions more information.)
encountered in mining applications.
Selection between double or quad
Amber Lens PulseRAY E67 beacons feature flash operation of the PulseRAY is Product features Mounting: 150mm PCD
an impact resistant polycarbonate done by simply reversing operating from above and 30mm
Heavy cast alloy base SPT from below
lens with Fresnel optics. polarity. Comprehensive protection
provided against high voltage Impact resistant Components tested
Extended service life, and
spikes and over-voltage ensures polycarbonate lens over a –40°C to +50ºC
maximum light output of the
reliable operation. Voltage nominal: temperature range
PulseRAY is ensured by using
Red Lens the die cast aluminium base as The heavy duty cast alloy base 12V – 24V DC IP6K6
a heat sink for the Multivolt™ finished in high visibility yellow Voltage operating: 50G shock resistant
drive circuitry. The electronics is UV resistant multi-stage powder 9V – 32V DC lamp
encapsulated as protection against coating process, ensures optimal
shock damage and ingress of corrosion protection. The PulseRAY Field selectable double SAE J1318 Class 2
or quad flash compliant
moisture or other atmospheric E67 base suits the standard 6”
contaminants. (150mm) diameter mounting i.beam™ Monitor SAE J575 compliant
Blue Lens pattern used in North America as
Rapid service access to the 10 Joules @ 80 FPM Suitable for use
well as a threaded pole.
PulseRAY is enabled by its thread- with GuardRAY
16 Joules @ 65 FPM
on lens and captive O-ring seal, protective cage
Reverse polarity,
voltage spike & surge Consumable spares
protection interchangeable with
PulseRAY KLX beacons
Green Lens
Spare Parts HMWGA160

GuardRAY®
9.1602.01 Protective Cage
E67 Lens - Amber
XN6750
Clear Lens 9.1601.01 Globe - Xenon E67
E67 Lens - Red Flash Tube
9.1600.01 9.1600.06
E67 Lens - Blue Lens Clear
HMWGA160 (optional) 9.1603.01 Dust Cover
E67 Lens - Green
9.1604.01
E67 Lens - Clear
XENON BARE 1.2Kg SAE
WIRE COMPLIANT
IP6K6 50G 12/24V 60W

59
BEACONS
Signal Lamps
61
SIGNAL LAMPS
62 DuraLED SAE 65 DuraLED MSIP
63 DuraLED ECE 66 DuraLED Marker
64 DuraLED M Combi 67 LED Daytime Running Lamp
DuraLed® SAE Signal Lamp
Stop/Tail Rear Turn Signal (Red) HM060321
Rear Turn Signal/Indicator HM070321
MINING SIGNAL LAMPS
62
DuraLed SAE
®
SIGNAL LAMPS
Signal Lamps
Hella’s DuraLed® lamps include models which are
ECE approved, and SAE compliant. They suit
a variety of vehicle applications and are easy
to fit and durable. The lamps incorporate the
latest in LED technology for low maintenance
requirements, low current draw and ultra long
service life.
177 31 DuraLed lamps feature unique The lamps are fully

designs with shallow shapes sealed against
and concealed mounting screws dust and moisture
100
for enhanced protection against and may be
damage. All lamps are pre-wired mounted vertically
with multi-core sheathed cable, or horizontally
fully sealed against dust and (2-hole surface mount
148 22 moisture to International Protection and mounting bushes supplied).
Standards IP6K6 and IP6K7, and Multivolt™ for optimum brightness
Product features Multivolt™9 - 33V DC
are compliant with current SAE at input voltage from 9 to 33 volts
regulations. with 9W power consumption. Easy installation SAE compliant
Reverse polarity protection Variety of surface IP6K6 (Protection
The material used for these part
and 5.0kW Transient Voltage mount options against dust and high
numbers is a new generation of
Suppressor (TVS). Made to IP6K6 pressure water jets)
acrylics which has a high tolerance Ultra wide optics for
(Protection against dust and high
to chemicals and washing fluids enhanced visibility IP6K7 (Protection
pressure water jets) and IP6K7
as well as an enhanced impact against temporary
(Protection against temporary Low power water immersion).
resistance. This suits vehicles
water immersion) standards. consumption and
frequently washed with standard
Standard lamp comes with 2.5m Multivolt™ circuitry
automotive chemicals. for maximum light
of cable.
DuraLed SAE Signal Lamps feature output
low power consumption and
HM060321 Multivolt™ circuitry, ensuring full
light output from 9 to 33 volts (8
to 28 volts for the Marker Lamp).
HM070321
MULTI DT&
BARE 0.4Kg SAE
VOLT LED COMPLIANT
WIRE
IP6K7 200G 9 to 33 5W
V DC
DuraLed® ECE Signal Lamp
Stop/Tail Signal (Red Illuminated) HM060621
Rear Turn Signal (Amber Illuminated) HM070621
MINING SIGNAL LAMPS
63
DuraLed ECE
®
SIGNAL LAMPS
Signal Lamps
Hella DuraLed® ECE lamps are high quality, long lasting
mining signal lamps that are ECE approved. They suit
a variety of vehicle applications and are easy to fit and
durable. They incorporate the latest in LED technology
for low maintenance requirements, low current draw
and ultra long service life.
DuraLed® lamps are strain on a vehicle’s electrical

177 31
extremely robust, fully system.
sealed truly “fit and
The high quality circuitry features
forget” products, tolerant
reverse polarity protection 100
to severe vibration levels and very
and 5.0kW Transient Voltage
compact in design with concealed
Suppressor (TVS).
mounting screws for enhanced
protection against damage. Lamps are sealed to IP6K6 148 22
Product features Ultra low power (protection against dust and high
All lamps are pre-wired with
consumption pressure water jets) and IP6K7
Easy Installation multi-core sheathed cable, fully
(protection against temporary
Multivolt™ 9-33V DC sealed against dust and moisture
Variety of surface water immersion) standards.
to International Protection
mount options ECE Approval They come pre-wired with
Standards IP6K6 and IP6K7, and
Ultra wide angle optics Fully sealed against are compliant with current SAE integrated DT plug for easy
for enhanced side dust and moisture regulations. installation.
visibility
The material used for these lights DuraLed® lamps are equipped
includes a new generation of with advanced clear micro optic
acrylics which has a high tolerance lenses to prevent the hazardous
Specifications Protection Codes: to chemicals and washing fluids occurrence of “ghost” signals by
as well as an enhanced impact internally reflected light from other
Voltage IP6K6 (protection
Multivolt™ 9-33V DC against dust and high resistance. This suits vehicles sources.
pressure water jets) frequently washed with highly The smooth ergonomic design HM060621 (Red Illuminated)
Power Consumption: corrosive mining chemicals.
IP6K7 (protection and very low profile (under 35mm)
Rear Direction against temporary DuraLed® SAE Signal Lamps allows DuraLed® units to be
Indicator 9W water immersion) installed on almost any surface.
feature low power consumption
and Multivolt™ circuitry, ensuring Specially designed nylon bushes
Rear Position Approvals:
full light output from 9 to 33 volts. prevent stress fractures developing
Lamp 2W
HM060621 (Red) in the base, by distributing the
Park Lamp 2W E13 020533 The lamps are fully sealed against
fastening bolt load over a large
e4 020889 dust and moisture and may be
surface area of the base without
Stop Lamp 9W mounted vertically or horizontally
HM070621 (Amber) transferring any torque. Tamper
Protection: (2-hole surface mount and
E13 010363 proof screw covers securely lock
mounting bushes supplied).
Reverse Polarity e4 020904 the product into place and simplify
Protection LED technology ensures the lamps cleaning by eliminating dirt-
have ultra-low power consumption collecting cavities. HM070621 (Amber Illuminated)
5.0kW Transient (maximum 9 Watts) for minimal
Voltage Suppressor
(TVS)
MULTI DT&
BARE 0.4Kg ECE
VOLT LED APPROVED
WIRE
IP6K7 200G 9 to 31 2W
V DC to 9W
DuraLed® M Combination
Signal Lamp Bare Wire HM2379
Signal Lamp DT HM2379D
MINING SIGNAL LAMPS
64
DuraLed M
®
SIGNAL LAMPS
Combination Signal Lamp

DuraLed® M Combi are “Fit and Forget”
stop/tail/indicator combination signal
lamps, utilising the latest LED technology,
and engineered specifically for ultra
heavy-duty applications on mining
equipment and service vehicles.
DuraLed M Combi lamps are control

222 34
extremely robust, fully sealed truly module
“fit and forget” products, tolerant also protects
to severe vibration levels and very the DuraLed M against damage
96
compact in design. A high impact from overheating, reversed polarity Product features Tested over a
and shock resistant clear Xylex and short circuits. (See technical –40ºC to +70ºC
lens is permanently bonded to section for more Multivolt™ Impact resistant temperature range
193
smooth Xylex lens
a rugged, UV damage-resistant information.)
High efficiency,
composite base for increased Clear precision micro long life LED light
mechanical strength and maximum optics
connection is facilitated via a highly
durability. Hella engineered IP6K7K
flexible double insulated cable Multivolt™ 8-28V DC
DuraLed M Combi lamps to UL94 flame retardant
sealed into the base, terminated as
Optic appears ensure a very long service life and Low power < 10W rated external parts
clear until a short length with a DT connector
illuminated (off) no lighting loss due to internal Fully sealed “fit and
or 2m cable with tinned wire ends. ADR, ECE and SABS
dirt build-up; they are also very forget” design
Other connector options can be compliant
well suited to wet and corrosive
supplied as special orders. 0.5kg mass
environments and tolerate short- Spares interchangeable
term immersion. (See technical DuraLed M Combi lamps are 200G shock impulse with Hella DuraLed
section for more Xylex information.) equipped with advanced, clear resistant range
Tail lamp micro optic lenses to prevent the
function Unlike normal signal lamps, Overheat, reverse CE compliant
displayed hazardous occurrence of “ghost”
DuraLed products are maintenance polarity and short
signals by internally reflected light
free and extremely power efficient, circuit protection
from other sources.
which greatly reduces both
Double insulated supply
operating temperature and demand The smooth ergonomic design
cable with DT plug or
on the vehicle’s electrical system. and very low profile (under 35mm) tinned wire
Stop lamp Maximum service life and light allows DuraLed units to be installed
function output of the high intensity LEDs on almost any surface.
displayed
is ensured by using internal heat
sinks. The integral Multivolt™ Spare Parts
9.HMDLM001
Cover Kit Yellow
(Pack of 4)
Indicator
function
displayed
All functions
displayed (on)
ADR/
MULTI DT&
BARE 0.7Kg ECE/
VOLT LED SABS
WIRE COMPLIANT
IP6K7 200G 8 to 28 9W
V DC
DuraLed® MSIP Signal Lamp
Red/Green HM95905030
MINING SIGNAL LAMPS
65
DuraLed MSIP
®
SIGNAL LAMPS
Signal Lamp
DuraLed® MSIPs (Mine Safety Indicator Panel)
are LED signal lamps offering both red and green
signals in one compact housing, engineered
specifically for ultra heavy-duty applications where
safety is important, such as on underground
transport equipment sharing space with foot traffic.
DuraLed Maximum service life and light 222 34

MSIP output of the high intensity LEDs
lamps are is ensured through using internal
extremely heat sinks. The integral Multivolt™ 96
Product features Double insulated robust, fully sealed truly “fit and control module also protects the
supply cable with DT forget” products, tolerant to severe DuraLed MSIP against damage
Impact resistant plug or tinned wire vibration levels and very compact from overheating, reverse polarity 193
smooth Xylex lens in design. A high impact and and short circuits. (See technical
Tested over a –40ºC
Clear precision micro shock resistant, clear Xylex lens is section for more Multivolt™
to +70ºC temperature
optics range permanently bonded to a rugged, information.)
UV damage resistant composite
Multivolt™ 8-28V DC Safe and reliable electrical
High efficiency, long base for increased mechanical
life LED light connection is facilitated via a
Low power < 10W strength and maximum durability. Optic appears
highly flexible double insulated clear until
IP6K7K Hella engineered DuraLed MSIP
Fully sealed “fit and cable, sealed into the base and illuminated (off)
forget” design lamps to ensure a very long
UL94 flame retardant terminated with tinned wire ends.
service life and no lighting loss
0.5kg mass rated external parts Other connector options can be
due to internal dirt build-up; they
supplied as special orders.
200G shock impulse ROHS compliant are also very well suited to wet
resistant and corrosive environments and DuraLed MSIP lamps are equipped
Spares with advanced clear micro optic
tolerate short-term immersion.
Overheat, reverse interchangeable with Red
(See technical section for more lenses to prevent the hazardous
polarity and short Hella DuraLed range illuminated
Xylex information.) occurrence of “ghost” signals by shown
circuit protection
internally reflected light from other
Unlike normal signal lamps,
sources.
DuraLed products are
maintenance free and extremely The smooth ergonomic design
Spare Parts
power efficient, which greatly and very low profile (under 35mm)
9.HMDLM001 reduces both operating allows DuraLed units to be
Cover Kit Yellow temperature and demand on installed on almost any surface. Green
(Pack of 4) the vehicle’s electrical system. illuminated
shown
Red & green

illuminated
shown
ADR/
MULTI DT&
BARE 0.7Kg ECE/
VOLT LED SABS
WIRE COMPLIANT
IP6K7 200G 8 to 28 9W
V DC
DuraLed® M l White l l Red/Amber l Red l Amber l Amber
Inspection Point Side Marker Marker Cabin Marker Marker
Marker Lamp Bare Wire HM2054 HM2053PC HM2307 HM2026 HM2051
Marker Lamp DT HM2054D HM2053PCD HM2307D HM2026D HM2051D
MINING SIGNAL LAMPS
66
DuraLed M
®
SIGNAL LAMPS
Marker Lamps
DuraLed® M “Fit and Forget” robust waterproof clearance
marker and inspection lamps utilise the latest LED
technology specifically for heavy duty applications.
The DuraLed M clearance and 28V DC, eliminating the problems

32 60
marker lamps are heavy duty associated with voltage drop and
injection moulded units in UV allowing the fitment of the same
resistant polymers that offer a products on plant and machinery
38 high resistance to corrosion and with 12V DC or 24V DC electrical
attack from a range of aggressive systems. Product features S ealed unit
28.5 elements commonly found in pre-wired with
All DuraLed M products are -40°C to +70°C.
mining, industrial and chemical multi-core double
fully sealed and pre-wired to
plants (Please refer to the technical 200G shock resistant insulated wire
cope with temporary immersion
section for detailed information).
and high pressure cleaning. To S ealed to IP6K6 & vailable with DT
A
The polymers used also offer high enable easy integration into most IP6K7 to withstand Plugs or bare wire
levels of protection against impact mining machine wiring harnesses, temporary immersion ends
White Inspection and high pressure
Point Lamp damage whilst exhibiting a large DuraLed M products are supplied DR & ECE compliant
A
degree of self-damping vibration optional with DT Plug. washing approved for road use
protection. Multivolt™ 8 - 28V igh visibility yellow
H
DuraLed M signal lamps feature DC mounting base
Red/Amber the Hella pioneered Multivolt™ p to 60% less
U
Side Polycarbonate lens
Marker Lamp system that ensures the same current draw than
(not ECE material rated UL94
compliant) ultra bright light output at supply comparable globe 5VB
voltages between 8V DC and lamps
P MMA lens material
Ultrafast response rated UL94 HB
Red Marker time
Lamp Mounting base
(SAE/ECE Transient spike
compliant) material rated UL94
protection UB
Marker Lamps displayed in OFF and ON modes.
Optics on marker ;amps appear clear until illuminated. Reverse polarity
Amber Cabin protection
Marker Lamp
Spare Parts
Amber 9.HMDLM002
Marker Lamp Marker Housing Yellow
(SAE/ECE
compliant) (Pack of 4)
HM2051 HM2307
MULTI DT& ADR/

VOLT LED BARE 0.4Kg ECE
WIRE COMPLIANT
IP6K7 200G 8 to 28 1W
V DC
LED Daytime Running Lamp
2 Lamp Kit HM1535DRL
DAYTIME RUNNING LAMPS
67
LED Daytime Running Lamp
SIGNAL LAMPS
On mine site safety is paramount. On most
sites the use of headlights on vehicles is
mandatory at all times, however dipped
beam headlights are less visible during
daylight hours than dedicated Daytime
Running Lamps (DRLs).
investment into enhanced mine

safety. The lens is manufactured
Hella has just launched a low 53
from Swiss made Grilamid® Optical 42
power LED Daytime Running Lamp
Product features Stainless steel Nylon which provides superior
that provides extra safety through
universal resistance to UV and to a 49
Multivolt™ (9-33V enhanced visibility, at a fraction 136
mounting bracket wide range of chemicals, as well
DC) of the power consumption of
as high impact strength, enabling
Polarity protected conventional headlights.
Equipped with 12 the lamp to survive the highly
highly Spike and Hella LED Daytime Running Lamps demanding environmental
efficient LEDs overvoltage (DRLs) are designed to significantly conditions of today’s mining.
protection improve vehicle visibility on site.
Ultra long life ‘Fit and The new Hella LED Daytime
Forget’ Long term UV These lights are sealed and require
Running Lamp (DRL) is suitable for
resistant no maintenance (“fit and forget”)
Low power upright or pendant mounting and
and are ADR approved for road
consumption Pre-wired with supplied with universal stainless
use, giving the lights the versatility
< 2 Watts 2.5 metres of 3 x steel mounting brackets. LED DRLs
to suit multiple applications.
0.75mm² automotive have multiple applications, which
Fully sealed against cable With lower power usage and a include area illumination around
dust and high-
zero maintenance requirement, the vehicle.
pressure water jets Homogenous close
range illumination make these lamps a sound
Inbuilt
overtemperature ADR/ECE: ADR 76/00
protection
Kit contains two lamps
MULTI BARE 0.72Kg

VOLT LED WIRE
IP6K7 IP6K9K 9 to 33 2W ADR

COMPLIANT
V DC
Accessories
69
ACCESSORIES
70 LED Buggy Whip 76 IR Dual Camera System
71 Remote Jump Start Terminals 77 Quad Screen IR Kit
Battery Master Lockout Switch 78 AccuPAX
72 Screened Extension Cables 80 Weatherproof Relay
73 Heavy Duty Screened Self-Amalgamating Tape
Extension Cables 81 DT Connectors
74 NumiLED
75 NumiLED Pro
LED BUGGY WHIPS
70 LED Buggy Whip

ACCESSORIES
LED Buggy Whip To meet safety regulations, mine The LED module puts negligible
1.2 metre HM4612 sites often require light vehicles load on the vehicles electrical
2.0 metre HM4620 to display high visibility safety system (less than 1W), the
3.0 metre HM4630 flags to shaft is constructed from a high
improve visibility for drivers of quality fiberglass rod, sealing
MULTI DT 0.5Kg
heavy machinery. Mounting onto the electrical components from
VOLT LED
the bumper bars of light vehicles, weather damage. The flag mounts
12V 1W these give vehicles an extra layer to the vehicle via a quality quick
IP6K7 200G
of protection. release latch allowing the flag to
be taken down when the vehicle
During night and poor visibility
is off site. The cable is terminated
levels the operation of light
with a DT plug, allowing quick
vehicles generally requires the
removal whilst sealing the electrics
use of rotating safety beacons to
from environmental damage.
improve visibility. However in mine
sites where the topological surface The flag contains reflective UV
contains large dips and hills, these resistant material and the nylon
may not be adequate. material repels the high levels of
dirt and dust often encountered in
By combining a bright LED with a
mine sites.
long reflective safety flag, drivers
of light vehicles can ensure they
are always in the line of sight of
heavy machinery.
9.HM46FX
Technical Specifications: Power Consumption Mounting
< 1W Integrated mounting
Light source bolt on base with snap
Quality LEDs in BA9 bulb Length on/off quick-release
holder 1.2 metres, 2.0 metres or shaft for quick and
3.0 metres easy installation
Voltage 12V
Spare Parts: 9.HM46MS

Medium Spring
9.HM46MP
Male Pin Connector for Quick 9.HM46GL
Release LED Globe
9.HM46MP
9.HM46FX
Replacement Reflective Cross
Flag
9.HM46MS
Snap On/Off Quick Release

TERMINALS & SWITCHES
Remote Jump Start Terminals 71
ACCESSORIES
Heavy duty, high capacity chance of sparking and possible Remote Jump Start Terminals
jump-start connectors for ignition of flammable materials. HM7546J
vehicles and equipment.
Features high impact ABS
Ideal for use where access
plastic housing/insulator.
to terminals is restricted
Zinc coated terminals. 63 45 63
or dangerous. Eliminates
Easy to mount and connect,
the chance of cross polarity
supplied with washers and M12
connections through the
Nyloc Nuts. 78
specially shaped plug. Reduces
Technical information: High Impact ABS Plastic

Removes risk of terminal Zinc Coated Terminals
crossing
Battery Master Lockout Switch
As a further extension to that protects the vehicle against Battery Master Lockout Switch
the accessories range Hella tampering, theft and battery drain. HM7592B
has developed a heavy-duty It also protects service personnel
2-pole lockable battery lock from electrical hazards during
out switch. The Battery lockout service operations. 69.1
10
switch provides a reliable power
disconnection and safety cut-off
Technical information: Large red handle makes it Temperature operating range 11.4 60.3
easy to operate with gloved -40°C to + 85°C.

135.6
Waterproof and Dustproof hands.

to IP67 Divider on base prevents
Composite-engineered accidental shorting of battery
Tested to 200G shock for 10 polymer housing that will not cables.
000 cycles. corrode.
Easy to read designations
Sealed design allows switch 300A continuous current on bezel and 90° switch
to be mounted in the best rating at 12V and 250A at travel make it easy to identify
location regardless of 24V switch position.
environment.
SCREENED CABLES
72 Screened Extension Cables

ACCESSORIES
Screened Extension Cables Electrical safety is an important the internal conductors

with 10A Plug/Socket aspect in the overall Occupation by ensuring there is no
Health and Safety environment, separation of the plug and
10m HMEC1010AU
and there is increasing awareness cables. These moulded plugs
15m HMEC1510AU that passive elements like cables and sockets also prevent
20m HMEC2010AU and extension cords form a key moisture ingress to minimise
link in the safety system. corrosion and ensure a much
25m HMEC2510AU longer service life.
Permanently installed power
Screened Extension Cables
with 15A Plug/Socket cables are protected from Hella Screened Extension
mechanical damage by conduit, Cables utilise a tinned braided
20m HMEC2015AU cable trays and steel wire armour. copper screen for maximum
30m HMEC3015AU Extension cords are not so flexibility and electromagnetic
protected. This lower degree of suppression of the extension
40m HMEC4015AU
protection is even more obviously cable. This makes for easy use for
an anomaly when it is considered the operator in daily applications
that the extension cords used in and avoids time-consuming cable
construction and maintenance tangles. This protective copper
are not only more likely to be braid offers greater protection
damaged mechanically than the against damage to the cable and
permanent cables but also in is also connected to the earth pin
much closer proximity to people. on each end of the extension cable
ensuring that a residual current
Hella Screened Extension Cables
device is activated immediately if a
are specifically designed to
catastrophic failure occurs.
improve safety in a mining and
Braid is earthed when cord is in use
general industry environment by The copper conductor cores used
offering a more durable and safer in all Hella Screened Extension
product for tradespeople to use. Cables have a cross sectional
area of 2.5mm². This is to ensure
minimum voltage drop over the
are approved to Australian and
length of the cable and longer life
New Zealand standards AS/NZS
due to the reduction of heat build-
3191/3120/3112 and 3199.
up within the product.
10A Socket Hella Screened Extension Cables
Utilising a flexible and safer
offer superior protection with a
screened extension cable is
durable protective UV resistant
a must for every mine, quarry
outer sheath made from PVC
and general industry and is
that is designed to withstand the
recommended by mining
general wear and tear
department safety officials as a
of electrical cables in workshop
matter of course.
15A Socket and field applications.
Hella screened cables also
are available in various length
incorporate clear moulded plug
and current options to suit every
and socket ends for greater
application.
protection of the user and
Product Features: Approved to Australian and Plug and socket impact

New Zealand standards AS/ tested to 100 Joule
Triple insulated cable NZS 3191/3120/3112 and
9199 Cable impact tested to IK10
Tinned copper braided shield (20 Joule)
is earthed for additional Reduced electromagnetic
protection interference 2.5mm² conductors on all
screened extension cables
Extra soft flex to avoid tangles No corrosion of conductors
Heavy-duty strain reliefs from moisture in cables,
plugs or sockets
Fully encapsulated plugs and
sockets
SCREENED CABLES
Heavy Duty Screened Extension Cables 73
ACCESSORIES
Electrical safety is an Extended service life and greater user Screened Extension Cables
important aspect in the overall safety is ensured by reducing moisture with 10A Plug/Socket
Occupational Health and ingress into the extension cable itself
20m HMIC2010AU
Safety environment, and through the use of clear moulded plug
Screened Extension Cables
there is increasing awareness and socket ends ensuring a perfect
with 15A Plug/Socket
that passive elements like seal and stress transfer between the
cables and extension cords electrical connectors and the cable 20m HMIC2015AU
form a key link in the safety itself. The electrical conductors and Screened Extension Cables
system. screen are welded to the connector with 20A Plug/Socket
pins to minimize contact resistance
Permanently installed power 30m HMIC3020AU
and the risk of separation between the
cables are protected from
plug and cables.
mechanical damage by conduit, cable IP66
trays and steel wire armour. Extension Hella Screened Extension Cables
cords are not so protected. This lower utilise a braided tinned copper screen
degree of protection is an obvious for maximum flexibility across a wide
anomaly – extension cords used in range temperature range, and avoids
construction and maintenance are time-consuming cable tangles.
not only more likely to be damaged
The earthed screen provides
mechanically than permanent cables
significantly improved suppression
but also in much closer proximity to
of electro magnetic fields radiated
people.
by the cable, and provides additional
Hella Heavy Duty Screened Extension protection fro equipment connected to
Cables are designed specifically for the cables against induced currents. As
ease of use and to improve electrical the first contact caused by mechanical Braid is earthed when cord is in use
safety in the mining and construction damage to the cable is to the earthed
industries by offering a more durable, screen it ensures that a residual current
safer product for tradespeople to device is activated immediately.
use in wet and dusty environments.
The copper conductor cores used in
The electrical plug and socket are
all Hella Screened Extension Cables
protected against water and dust
have a cross sectional area of 2.5mm².
ingress to IP66 by a proprietary cover
This is to ensure minimum voltage drop
system that mates with the majority
over the length of the cable and longer 10A Socket
industry standard screw covers
life due to the reduction of heat build-
industrial electrical outlets used in
up within the product.
Australia and New Zealand.
Hella Heavy Duty Screened Extension
Hella Heavy Duty Screened Extension
Cables are approved to Australian
Cable insulation and connectors are
and New Zealand standards AS/NZS
moulded using clear protective UV
3191/3120/3112 and 3199.
resistant PVC outer sheath enabling
15A Socket
users and inspectors to rapidly and Utilising a flexible and safer screened
reliably visually identity the condition extension cable with IP66 rating or
of all the safety features of cables better ingress protection is a must
brought onto the site or used in the for every mine, quarry and general
workshop. A neon lamp indicating industry and is recommended by
if power is present in the cable is mining department safety officials as a
incorporated in the socket of all Hella matter of course.
20A Socket
Heavy Duty Screened Extension cables Hella Heavy Duty Screened Extension
enabling users to immediately identify Cables are available in various length
live circuits, and aid testing. and current options to suit every
application.
Product Features: Approved to Australian and Neon safety light fitted in

New Zealand standards AS/ socket
Triple insulated cable NZS 3191/3120/3112 and
9199 IP66 rated protection on
Tinned copper braided shield plug/socket connection when
earthed for additional protection Reduced electromagnetic assembled correctly
Extra soft flex to avoid tangles interference
IP66 cover designed to
Heavy-duty strain reliefs No corrosion of conductors suit other major brands of
from moisture in cables, manufacturers
Fully encapsulated plugs and plugs or sockets
sockets 2.5mm² conductors on all
screened extension cables
NumiLED® Kits – Small (396mm) NumiLED® Kits – Large (720mm)
Set of 10 small LED modules, 24V DC HMTNM6605 Set of 10 large LED modules, 24V DC HMTND2156
Single number housing, stainless steel HMTNM6606 Housing, stainless steel HMTND2157
Single number housing, black HMTNM6607 Housing, black HMTND2158
Triple number housing, stainless steel HMTNM6608
Triple number housing, black HMTNM6609
MINING SIGNAL LAMPS
74
NumiLED
®
ACCESSORIES
Number Boards
NumiLED® is a modular system of robust illuminated
identification panels developed for use in work environments
where situational awareness forms the basis of safe operation,
and where visibility is often very poor. Typical applications are:
identification numbers for mining haul trucks and shovels,
process tanks and conveyor transfer stations.
247 The very high levels of dirt in without impairing the function
mining and many industrial of the whole unit. Individual LED
applications render retro-reflective modules can be added, removed
and normal high contrast signage and replaced at any time, allowing
396
ineffective within a short period. users to re-use or repair, or
The NumiLED® system overcomes recycle NumiLED® units into new
these challenges through the applications.
Small Board Single combination of advanced optical
To ensure long term reliability
engineering and the best high
and maintainability, the power
720 intensity LED technology available.
distribution and control of the
NumiLED® panels provide
LED modules is implemented
clear, legible identification for
as a weatherproof distribution
396
instances up to one kilometre.
module with keyed DT sockets
Product features Excellent performance
in hot, cold and wet
Each NumiLED® unit consists of affixed to the rear of the NumiLED® Improves safety & environments
a robust housing equipped with housing. The power module is visibility
an array of high intensity LED based on an ultra heavy-duty Fully sealed against
Small Board Triple Low maintenance dust and moisture to
modules arranged to display military grade dual layer gold
an alphanumeric character of plated PCB incorporating fault Low energy IP6K7
400
choice. Hella engineered every finding diagnostics as well as the consumption Durable PMMA lens
aspect of the NumiLED® system to programming control system in the Long service life Robust ABS and PC
withstand the corrosion, vibration NumiLED® PRO versions.
Expandable fleet housing
and generally hostile operational
NumiLED housings are precision
®
numbers
environment for extended periods.
fabricated from heavy gauge grade
Designed to indefinitely retain its Easy to assemble
720
304 stainless plates. A corrosion
full integrity after maintenance,
and UV resistant black semi gloss
repairs can be made quickly
powder coat or natural finishes are
without any requirement for Spare Parts 9.HMTN003
standard options. The NumiLED® NumiLED®
specialised tools or skills. 9.HMTN001
housing is supplied complete with Connection Cable -
The active LED modules are power module, prepared fixing NumiLED® 8-Way Triple, 2m
Large Board Single Distribution Board
custom versions of proven ‘fit & and mounting holes, with the
9.HMTN004
forget’ Hella products adapted larger cabling holes fitted with high 9.HMTN002 NumiLED® Vibration
to suit this application. The LED quality rubber grommets to prevent NumiLED® Connection Mounting Kit
modules are fully sealed and cable chafing. In addition, each Cable - Single, 2m
pre-wired with double insulated NumiLED® housing is equipped HM4960SA
cabling and keyed DT connectors with four high quality vibration DT Connector Kit -
to eliminate malfunctions due to dampers to isolate the NumiLED® Male (pack of 10)
water ingress, corrosion or user number board from the vibration
errors. Cognisant of the operating generated by the machine it
environment, the NumiLED® is mounted to.
system is designed to allow any
one LED module to be damaged
MULTI DT 5.0Kg
VOLT LED
IP6K7 200G 24V DC 60W

MAX
NumiLED® Pro Boards – Small (396mm) NumiLED® Pro Boards – Large (720mm)
Single number board, stainless steel HMTNM6612 Board, stainless steel HMTND2159
Single number board, black HMTNM6613 Board, black HMTND2160
Triple number board, stainless steel HMTNM6610
Triple number board, black HMTNM6611
MINING SIGNAL LAMPS
75
NumiLED Pro
®
ACCESSORIES
Number Boards
NumiLED® PRO number boards are even more versatile
featuring the advanced programmable power board with
internal memory function.
While the standard NumiLED® Kit electrical connection when the 247
consists of empty housings and dongle is removed, which itself

packs of LED modules that the incorporates encrypted data
end user assembles to create the that the power module must
396
desired digits, the programmable validate prior to responding to any
NumiLED® PRO boards are programming inputs.
supplied fully assembled with all
To suit different equipment types,
seven LED modules. The required Small Board Single
mounting preferences and visibility
digit is selected by simply using
distance requirements found on
the supplied dongle on the 720
mines, Hella offers NumiLED®
special integrated MagCode®
Programming boards in two sizes. While the large
dongle programming port. The NumiLED®
(720mm tall) housing is supplied
PRO board will cycle through all
as single digits only for ease of 396
possible digits and stop when the
handling, the smaller (396mm tall)
socket is removed.
housing is available in both single
Product features Low maintenance
The internal memory function and triple digit versions.
Improves safety & Long service life Small Board Triple
ensures that the selected digit
visibility The standard NumiLED® LED
Expandable fleet is displayed every time power is
colour is red, but users can obtain
Pre-assembled and numbers supplied and will continue to do 400
different coloured LED modules
fitted with all required so even if a damaged LED module
Sate of the art design for applications where different
LED modules is replaced. The NumiLED® PRO
equipment types are identified
Low energy board can be re-programmed at
Programmable power through their colour as special
consumption any time using the same process.
distribution board orders.
with internal memory (max. 20W per digit)
To prevent unauthorized tampering 720
function Excellent with the displayed digits, the

Integrated front performance in front mounted programming port
mounted MagCode® hot, cold and wet mechanically disconnects the
programming port environments
Supplied with Fully sealed against Large Board Single

special MagCode® dust and moisture to
programming dongle IP6K7
to change characters Durable PMMA lens
Reverse polarity Robust ABS and PC
and voltage spike housing
protected
Spare Parts 9.HMTN006

Vibration Damping (Detail)
NumiLED® PRO
9.HMTN002 Programmable PCB
NumiLED®
Connection Cable - HM4960SA
Single, 2m DT Connector Kit -
Male (pack of 10)
9.HMTN003
NumiLED® HMTNM6605
Connection Cable - Small LED Modules, Distribution Board (Rear View)
Triple, 2m 24V DC (pack of 10)
9.HMTN004 HMTNM2156
MULTI
NumiLED® Vibration Large LED Modules, VOLT LED
DT 5.0Kg
Mounting Kit 24V DC (pack of 10)

IP6K7 200G 24V DC 60W
9.HMTN005 MAX
NumiLED® PRO
Programming Dongle
MINING REVERSING CAMERA KIT
76 Infra-red Dual Camera System

ACCESSORIES
Colour 5.6 inch Monitor, Infra-red Visibility around vehicles on mine contrast, colour and
Camera, 20m Cable, 12-24V sites can be an issue, particularly volume control as well
HM5700KIT on large machinery. Hella has as true and mirror image
Colour 7.0 inch Monitor, Infra-red introduced a highly durable LED display modes for camera
Camera, 20m Cable, 12-24V Infra-red system with the ability for mounting flexibility.
HM5701KIT customized setup based on the
The highly durable LED
application.
Infra-red Camera is
The Infra-red camera enables constructed from aluminum
Spare Parts: 9.HM5702 greater visibility by penetrating alloy and has been designed
Infra-red Reverse harsh dusty environments with to withstand heavy vibration
9.HM5700 Camera minimal backscatter. The option of as well as damage from
Colour 5.6” a compact 5.6” monitor or larger harsh environments,
Monitor 9.HM5703
7.0” screen enables site operators dust and moisture often
Connection cable,
9.HM5701 20m to greatly improve safety. encountered on mine sites.
Colour 7.0” Equipped with 18 high-quality
Monitor The unit has a low power burden
Infra-red LEDs for excellent night
on the system of less than 5W
vision up to 12 metres. The system
for monitor and less than 2W
features a small physical footprint
for camera and is powered by a
for versatile mounting and
Multivolt™ system, allowing safe
overall weight of only 380 grams
operation during fluctuation in the
(including mounting bracket).
vehicle voltage level between 9
Designed and tested to withstand
and 32V. The camera also includes
a temperature range of -10°C to
audio pickup with built in speaker
+65°C.
in the monitor for additional safety.
Other features include highly
durable splash proof screen with
automatic day/night dimming
function and manual brightness,
9.HM5700 5.6" Monitor

Technical Specifications – Low power consumption Auto day/night dimming Auto trigger function for
5.6 inch and 7.0 inch < 5W function optional second camera
Monitor:
Built-in speaker True/Mirror image selection Operating temperature range
LCD Display on monitor -15°C to +65°C
Adjustable brightness,
Multivolt™ system 12V or contrast, colour and volume Camera switching on monitor Signal system PAL/NTSC Auto
24V DC supply control
Technical Specifications – 1/4” image size Low power consumption Camera activation by means
Infra-red Camera: < 2W of reverse gear selection
Focal length of lens 2.6mm,
Robust aluminium alloy F2.0 Compact size (82 x 73 x Operating temperature range
58mm) -30°C to +65°C
18pcs IR LEDs for improved 110° diagonal lens angle
9.HM5701 7.0" Monitor
night vision (10-12 metres) Light weight of only 380g
Ingress protected to IP68 (including mounting bracket)
9.HM5703 Connection Cable

MINING REVERSING CAMERA KIT
Quad Screen Input Infra-red Camera System 77
ACCESSORIES
To complement Other features include an Quad Screen IR Camera Kit Monitor,
Hella’s visual display automatic day/night dimming Infra-red Camera, 20m Cable, 12-24V
systems a quad screen function, along with manual HM5800KIT
system capable of up brightness, contrast, colour
to 4 camera inputs has and volume control as well as
been developed. independent true and mirror image
The system is display modes for each camera, Spare Parts: 9.HM5801
designed for large offering further mounting flexibility. Colour Multiscreen
9.HM5702 Monitor 17.8cm
mining machinery Infra-red Reverse
The seven inbuilt languages allow (7.0”)
such as loaders Camera
the system to be used in many
and excavators 9.HM5802
different countries by a wide range 9.HM5703
where drivers require Steel Camera
of operators. Connection cable,
viewpoints from multiple angles. Guard
Also now available is a custom- 20m
Offering the flexibility of displaying
made heavy-duty steel camera
one, two, three, or even four
guard, designed to protect the
camera views, the system caters
infra-red camera from damage and
for the largest of mining machinery
vandalism.
in many applications.
The kit is designed to withstand
The monitor is rugged enough for
heavy vibration as well as
mining use, with an aluminium
damage from dust, moisture and
alloy housing providing ingress
the harsh environments often
protection to IP65. With a weight
encountered on mine sites. The
of only 800 grams, the monitor has
quality electronics provide reverse
a small physical footprint in the
polarity and high and low voltage
driver’s cabin.
protection.
The monitor has the ability to
Kit contains monitor bracket, roll
automatically adjust the display
of silicon tape, 1.5m loom cable, 9.HM5801 7" Monitor
mode according to the number of
sun visor, 20m extension cable
camera inputs detected.
and IR camera.
Technical Specifications – Adjustable brightness, Camera switching on monitor

Quad Monitor: contrast, colour and volume
control Auto trigger function for
LCD Display 16:9 7” optional second camera
Auto day/night dimming
Multivolt™ system 12V DC or function Operating temperature range
24V DC supply –20°C to +70°C
Brightness 350 cd/m²
Low power consumption Signal system PAL/NTSC Auto
< 5W Resolution 336,960 pixels 9.HM5802 Steel Camera Guard
Dimensions
Built-in speaker True/Mirror image selection 200(L)*76(W)*138.5(D)
on monitor
9.HM5703 Connection Cable

MASTER SWITCH
78 AccuPAX Battery Master Switch®

ACCESSORIES
Battery Master Switch 12V AccuPAX® is an intelligent 2-pole, engine management systems
HM4660A bi-stable, electro-mechanical to avoid data corruption.
Battery Master Switch 24V battery master switch with Incorporated in this sequence
HM4660B mechanical locking. It is approved is an alternator field isolation
for hazardous goods transport. It procedure to prevent damage
incorporates a micro controller to to the alternator, battery and
Spare Parts: HM4660SWE monitor and operate several safety electrical system due to
Rotary On / Off functions, that is unavailable on voltage surges.
HM4660ROD Switch, 4 pin, with older style battery isolator switches,
iROS Roll-over In emergency shut down
Lid (use connector and is suitable for 12V and 24V
Protection Device situations, such as a rollover,
1-0967325-kit) systems.
AccuPAX disconnects all
HM4660SWA HM4660SWF Its prime function is to disconnect power immediately via the
Latching Push On / Push Button Switch, and isolate the main battery positive emergency shut down
Twist Off Switch - 2 pin (use connector
Double Pole, IP65 and negative circuits of the vehicle switch, or the optional
1-0967325-kit)
or engine plant to render it safe rollover detection device.
HM4660SWB HM4660LOC and/or inoperable. It may be wired
Latching Push On / AccuPAX constantly monitors
Lockable Cover, and operated directly at the control
Twist Off Switch - system voltage and disconnects the
Stainless Steel panel on the switch face to replace
Double Pole with battery if system voltage falls below
Guard, IP65 HM4660KTB 7 existing products. Significantly
the user selected safety level, to
Pin DIN Connector more sophisticated control systems
prevent damage to the electrical
HM4660SWC with 5M Harness can be implented, with multiple
Momentary Push system.
safety isolators located in the cabin
Button Switch - HM4660KTC 7 The AccuPAX complies with
or elsewhere at desired locations
Single Pole, IP65 Pin DIN Connector Australian Standards AS 2809.2
around the vehicle. AccuPAX can
with 700mm
HM4660SWD also be activated by an external and European ADR 2005.
Harness
Momentary Push trigger like a roll-over sensor. In addition to the rollover sensor,
Button Switch -
In normal situations, AccuPAX will optional equipment includes
Single Pole with
Guard, IP65 step through a pre-programmed lock-out guards, switches and
shut-down sequence, ensuring cable harnesses to facilitate easy
the safe disconnection of onboard installation of the AccuPAX unit.
Technical information: Delayed ECM shutdown to Robust IP65 rated enclosure

104
prevent re-programming
Ex & CE Certified Stainless Steel mounting
Direct plug in iROS™ roll bracket (Lucas SSB
Compliant with ADR 2005 over device – works with interchangeable)
Compliant with AS 2809 all other roll over devices
168
(optional equipment - not Low battery voltages
130 (Draft) disconnect
supplied)
Field isolation for North Lockable cover (optional
American vehicles Roll over simulation test with
status light equipment – not supplied)
D+ shutdown for European
vehicles Luminous On/ Off/ Roll Over
push button switches
104
Switch Rating: HM4660A HM4660B
Operating Voltage 9 to 15 Volts 18 to 30 Volts
118 Current Rating 300A continuous 300A continuous
127
Max Current 5 Sec 2500A 2500A
HM4660A Max Current 30 Sec 600A 600A
130
Field Isolation Circuit 10A max 10A max
Optional Low Voltage Monitoring <11.4V ± 0.3V (60 sec delay) <22.5V ± 0.3V (60 sec delay)
Low Voltage Disconnect <9.5V (60 sec delay) <18V (60 sec delay)
External Trigger 10mA 10mA
Roll Over 1A 1A
Current Draw OFF Mode 150mA (red LED illumination) 150mA (red LED illumination)
Auxiliary Relay # 1 10A 10A
Auxiliary Relay # 2 for ECM Delay 0.5A 0.3A
HM4660A
MASTER SWITCH
79
ACCESSORIES
HM4660LOC Lockable Stainless Steel Cover
HM4660SWA HM4660SWD HM4660ROD iROS Roll-over Protection Device

Latching Push On / Twist Off Switch - Momentary Push Button Switch -
Double Pole, IP65 Single Pole with Guard, IP65
WEATHERPROOF KIT, LOOM TAPE
80 12V Weatherproof Changeover Relay

ACCESSORIES
and Connector Assembly Kit

12V Kit 12V ISO mini relay and connector assembly kit:
HMWPR001 1 x ISO-style 12 volt c/cover relay

1 x Connector body with seals for pull to seat terminals
3 x Large barrel pull to seat terminal 6.3mm width suits
cable size 3.00mm2
87
2 x Small barrel pull to seat terminal 6.3mm width suits
87a cable size 1.00 - 2.00mm2
86 85
30
Voltage 10 -16V DC
30 86 85 87 87a
Operating Range Temp -40°C to +125°C
35
mm
Contact current rating NO 35A / NC 20A
Coil Resistance @ 23°C 70-90 Ohms
Transient Suppressor Resistor 680 Ohms
m
.5m
56
Self-Amalgamating Tape
Self-Amalgamating Tape Polyethylene self-amalgamating loom tape ideal for waterproof sealing of
electrical connections, temporary repair and sealing of plumbing joints.
HMAT85 Also suitable for emergency repair of radiators, engine hoses and auto
electrics. Easy to unwind and resistant to water, ozone, UV and a wide
range of chemicals including alkalis, hydraulic fluids and vegetable oils.
Tape Thickness 0.5mm, tensile strength at break 12 N/cm
Breakdown Voltage 34 kV/mm
Elongation 600%
Service Temperature -35˚C to +130˚C

CONNECTORS
DT Connectors 81
ACCESSORIES
DT Connectors
Environmentally sealed connectors rated -55°C to
+125°C. Supplied complete with removable, solid
copper crimp contacts (1.0 – 2.0mm2) and secondary
locks. All contacts rated 13A.
HM4960
Qty. in
pack
2 Pole DT Connector Set 1 HM4960
2 Pole DT Connector Half-Set* 10 HM4960FM
HM4961 4 Pole DT Connector Set 1 HM4962
HM4962
Spare Parts
Small I.D. plug contact to suit cable 0.5 – 1.0mm2 9.HM4960.01
Small I.D. socket contact to suit cable 0.5 – 1.0mm
2
9.HM4960.02
Large I.D. plug contact to suit cable 1.0 – 2.0mm2 9.HM4960.03
Large I.D. socket contact to suit cable 1.0 – 2.0mm 2
9.HM4960.04
HM4963
Sealing plug 9.HM4960.05
* Half-Set = female socket with male contacts.
DT Connector Crimping Tool

HM4964 Specially dsigned crimping tool with multiple
HM8275
jaws for even crimp of DT Terminals
HM4965
HM8275 DT Connector Crimping Tool

Interior Lighting
83
INTERIOR LIGHTING
84 EuroLED Touch M 88 FlexSPOT
85 CargoLED 89 MiniThinLED
86 SpotLED
EuroLED® Touch M Interior Lamp
with 2.5m cable HM959950211
with 0.5m cable and DT plug HM959950221
MINING INtERIOR LAMPS
84
INTERIOR LIGHTING
EuroLED Touch M
®
Interior Lamp – Multivolt™ 9-33V DC

Harnessing the durability and power saving benefits of
advanced single LED technology, EuroLED® Touch
interior lamps offer long lasting, dual colour LED light
output of white light for general interior illumination
and the additional function of red light to help
maintain night vision (see below).
130 30 EuroLED Touch interior lamps are dimming stages until the
equipped with high-performance finger is released on the
LEDs – a single white LED in the light level required. The
110 130
centre of the lamp plus multiple integrated memory function
13 red LEDs arranged in a circular ensures the lamp turns on at
30 Cable Exit pattern – and highly advanced the light level last selected.
lens optics providing a uniform
In addition to touch sensitive
light distribution without glare for
switching, EuroLED Touch lamps
optimum efficiency and increased
are also suitable for synchronised
safety. The use of MultivoltTM
remote operation from multiple Product features Shock and vibration
electronics ensures a consistent
points using standard On/Off/On resistance
level of brightness at any input Dual colour LED
momentary switches.
voltage between 9 and 33V DC, lighting Over voltage, reverse
even when subjected to severe EuroLED Touch lamps are shock polarity and transient
and vibration resistant and Integral, touch sensitive spike circuit protection
voltage fluctuations.
switching
completely sealed against dust and
Lighting control is made easy Low EMC signature
moisture to international protection Dimming function with
thanks to integral, touch sensitive memory IP 6K6 6K7 completely
standards for maximum durability
White On switch pads (white pad for white sealed against dust and
and increased service life. The
light, red pad for red light) and a Multivolt™ 9-33V DC moisture
unique rounded and low profile
4-stage dimming function with Ultra low power
design allows fitment into narrow
memory. All it needs is the touch of consumption
panels, whilst offering distinct
a finger to switch the light colour
operational and safety benefits.
and regulate the light intensity
to suit individual cabin lighting Compared to common fluorescent
lamps, EuroLED Touch interior Spare Parts
requirements. When the finger is
held on either switch pad for longer lamps will not interfere with other 8HG959952022
than two seconds, the lamp will electronic equipment and run EuroLED® Mounting
automatically cycle through four completely silent. Spacer
Red On
Red Light and Night Vision Mounting Spacer – designed to suit all
EuroLED® interior lamps. Enables easy
surface mount with side cable exit
The human eye contains two types of receptors,
rods and cones. Both have an increased
sensitivity to frequency bands at different ends of
the visual spectrum. Rods are largely responsible
for our daytime and colour vision and have an increased sensitivity
towards the red band of the visual spectrum. In contrast cones are
responsible for our night vision capability and have an increased
sensitivity towards the blue, shorter wavelength band of the visual
spectrum. For this reason red light helps to preserve our night vision
as it will not affect the sensitivity of the cones.
MULTI DT &
LED BARE 0.3Kg
VOLT WIRE
IP6K7 200G 9 to 33 5W
V DC
CargoLED®
Heavy Duty Interior Lamp HM227HD
MINING INTERIOR LAMPS
85
INTERIOR LIGHTING
CargoLED
®
Heavy Duty Interior Lamp Multivolt™ 9-31V DC

Hella CargoLED® is an advanced interior light
designed with particular attention to visual comfort
for applications where operators need high quality
light to perform visually intensive tasks for extended
periods, in operating environments unsuitable for
conventional light sources.
Traditional vehicle interior light output of the high intensity

lighting systems do not LEDs is ensured through using the
deliver the quality of light aluminium body as a massive heat
required by operators of drill sink. The clear exterior lens can
rigs and other complex plants be re-polished if required, with no
who often spend large amounts detrimental effect on light-output or
work time reading detail maps or chemical resistance. CargoLED is
drawings. Concurrently, flat display unaffected by shock and vibration,
panels containing more information ensuring high reliability. The lamp is
are replacing analogue instruments fully sealed and designed for a true
in cabins adding to the intensity “fit and forget” installation.
and complexity of the visual tasks.
Advanced Multivolt™ control
To overcome the limitations of high of the LEDs ensures consistent
susceptibility to physical damage illumination from 9-31V DC – even
and poor efficiency inherent in under severe voltage fluctuations
Product features Over voltage
protected to conventional solutions, Hella and low battery voltages. This
Aluminium +200volts produced the CargoLED. This delivers significantly better
core body for unique product combines the best performance than low-power
optimal thermal Reverse polarity LED experience with advanced, fluorescent or incandescent interior
performance of protected to
glare free, low luminance “indirect” lights. The circuitry also provides
LEDs -500volts
lighting technology originally reverse polarity, spike and over-
Clear UV and Power developed for CAD studios. This voltage protection for long life and
chemical resistant consumption: 6W highly innovative solution delivers reliable operation.
modified acrylic the visual comfort normally found
lens Sealed to IP6K9 Safe and reliable electrical
to withstand in offices into almost any mining
connection is facilitated via a
Large optical temporary machine cabin.
short length double insulated
system for high immersion and high
The low power consumption and cable terminated as standard in
light output pressure washing
minimal heat output of CargoLED DT connectors. A thick gasket is
when installed
Low luminance enables continuous operation in supplied to ensure reliable sealing
indirect design Surface mount confined spaces and reduces burn for recessed installation, and an
ensures low glare accessories injury risk. optional surface mount adaptor
available is available.
High intensity LED CargoLED employs a large CargoLED on
light source array 200G shock “brilliant” Free-Form optical system
impulse resistant
Sealed unit pre- and clear lens to provide a large
wired with multi -40ºC – +60ºC homogenous area illumination
strand double with maximum efficiency. Hella
insulated cable External elements
engineered CargoLED lamps to
manufactured from
Available with DT flame retardant ensure a very long service life and
plugs polymers rated no lighting loss due to internal dirt
UL94 HB build-up. Maximum service life and
Multivolt™ 9-31V
DC ADR 2006
(hazardous goods
Spike protected to transport) compliant
+500volts
MULTI DT 0.5Kg
VOLT LED
IP6K9 200G 9 to 31 6W
V DC
SpotLED® l White Cover l White Cover l Yellow Cover l Yellow Cover l Black Cover l Black Cover
Screw Mount, DT l Red Ambient Ring l Red Ambient Ring l Red Ambient Ring
Fixed HM680FNW HM680FRW HM680FNY HM680FRY HM680FNB HM680FRB
Adjustable HM680ANW HM680ARW HM680ANY HM680ARY HM680ANB HM680ARB
86
INTERIOREQUIPMENT
LIGHTING
SpotLED
®
LIGHTING
Fixed & Adjustable Interior Lamps Multivolt™ 9-31V DC

MOBILE
SpotLED® lamps are sophisticated LED interior lights

designed for applications where there is a requirement
for low glare, spill free lighting, with the option to
switch from white primary to red ambient light to
maintain night vision.
SpotLED interior lights are available spike and over-voltage

in a number of versions: These protection for long life
include fixed or adjustable optical and reliable operation,
modules either with or without the is sealed into the
low level ambient illumination to optical module. SpotLED
monitor critical instruments. lamps deliver consistent
Fixed Model
illumination from 9-31V
General illumination is provided by
DC – even under severe voltage
a single high intensity white LED
fluctuations and low battery
located deep inside a Free-Form Product features Pre-wired with multi
voltages. Maximum service life and strand double insulated
reflector with a black sleeve to
light output of the high intensity Available in fixed or cable with DT
eliminate direct view of the light adjustable versions
LED light source is ensured
source and discomfort glare. A Multivolt™ 9-31V DC
through an integral aluminium 20 degree angle
separately switched, low intensity
Adjustable Model heat sink. adjustment to each side Reverse polarity
red LED illuminates a circular
light CELIS light guide, to provide SpotLED lights require external protected to -500 volts
Low intensity red CELIS
low intensity ambient illumination switching systems, and can ambient light Power consumption:
for safety and night vision operate on standard interior 3W
Aluminium heat sink
compatability. light circuits.
mounted LED Fully sealed to IP6K9K
The low power consumption, Safe and reliable electrical (optical unit) to
Clear polycarbonate withstand temporary
combined with minimal heat output connection is facilitated via a short
lens and CELIS light immersion and high
in continuous use, and ergonomic, length double insulated multi core guide for excellent
smooth design of SpotLED reduces cable terminated as standard in pressure washing
optical performance
personal injury risk in confined DT connectors. and impact resistance 200G shock impulse
Adjustable Model (20°), shown with spaces, while the fit-and-forget resistant
The screw cover end caps are Impact resistant, easy
white LED illuminated, and white cover completely sealed and waterproof
available in a range of colours. to clean ABS housing -40ºC – +60ºC
optical units will not suffer lighting components
Ambient light functions in amber,
loss due to internal dirt build up. External elements
blue, green or white can also be
Low glare homogenous manufactured
Advanced Multivolt™ drive delivered on special order. light distribution from flame
circuitry, providing reverse polarity, retardant polymers
High intensity LED light rated UL94 HB
sources
ADR 2006 (hazardous
Changeable colour side goods transport)
caps compliant
Fixed Model, shown with Red Ambient

Ring illuminated, and white cover
Spare Parts
9.HMDLM002
Marker Housing Yellow
(Pack of 4)
MULTI DT 0.3Kg
VOLT LED
IP6K7 200G 9 to 31 3W
V DC
87
INTERIOR LIGHTING
Adjustable model shown
Optional
Yellow
Cover
Optional
Black
Cover
Optional
White
Cover
FlexSPOT® LED Interior Lamp l White Shroud l Yellow Shroud
150mm flexible arm HM720150W HM720150Y
400mm flexible arm HM720400W HM720400Y
88
INTERIOR LIGHTING
FlexSPOT
®
LED Interior Lamp Multivolt™ 9-31V DC

FlexSPOT LED® is a flexible arm LED interior lamp with
integral switch, for use in applications where the operating
environment is unsuitable for conventional light sources.
A new generation of high efficiency under severe voltage fluctuations

white LED light sources enabled and low battery voltages. Maximum
the design of a fit-and-forget low service life and light output of the
power reading light with a very long high intensity LED light source is
service life and little heat build-up, ensured by an aluminium heat sink
enabling continuous use of the internal to the lamp head.
FlexSPOT with no danger of over
We have tested the SpotLED
heating or burn injury.
lamp head to the same exacting
FlexSPOT LED is unaffected by standards demanded of Hella
shock and vibration and has a Mining LED signal lights. Hella
high-reliability switch integrated bonded the best quality flexible
into the lamp head, for ease arm available into the head and
of use and integration into mounting bracket to ensure a
work environments. Advanced long, trouble-free life for the
Multivolt™ circuitry, providing FlexSPOT.
reverse polarity, spike and over-
voltage protection for long life and
connection is facilitated via a short
reliable operation of the LED, is
length double insulated cable Product features Multivolt™ 9-31V DC
sealed into the light. FlexSPOT
terminated as standard with bare
lamps will deliver consistent Aluminium heat sink Reverse polarity
wire ends.
illumination from 9-31V DC – even for optimal thermal protected to
performance of LEDs -500 volts
UV and chemical Power consumption:
resistant modified 2.5W
acrylic lens
Sealed to IP53
Impact resistant protects active
polycarbonate and electronics and
ABS housing optics against
splashed liquid
Integral switch
200G shock impulse
Low glare resistant
homogenous light
distribution -40ºC to +60ºC
High intensity LED External elements
light source manufactured from
flame retardant
Pre-wired with polymers rated
multi strand double UL94 HB
insulated cable
EC, ROHS and ADR
Available with DT 2006 (hazardous
plugs or bare wire goods transport)
ends compliant
MULTI BARE 0.4Kg

VOLT LED WIRE
IP53 200G 9 to 31 2W
V DC
MiniThinLED® Interior Lamp l Red l White l Blue l Green
24V DC HM6605RD-24V HM6605WD-24V HM6603BD-24V HM6603GD-24V
12V DC HM6605RD-12V HM6605WD-12V HM6603BD-12V HM6603GD-12V
89
MOBILE EQUIPMENT
INTERIOR LIGHTING
MiniThinLED
®
LIGHTING
Interior Lamp
MiniThinLED® lamps are robust low profile
multi-use LED lamps ideal for general
applications such as insteps, ambient and
storage lights.
MiniThinLED lamps feature an detrimental effect on light-output or

ergonomic and user-friendly chemical resistance. MiniThinLED
design only 11mm high, with no is fully sealed and unaffected by
sharp edges when installed. Hella shock and vibration, ensuring high
engineered MiniThinLED lamps reliability for a true “fit and forget”
to ensure a very long service life installation. The lamps are available
and no lighting loss due to internal in a range of LED colours (red,
dirt build-up; they are also very blue, green and white) to suit a
well suited to wet and corrosive wide range of applications.
environments and tolerate short
term immersion.
connection is facilitated via a
Designed for flush mounting, short length double insulated
the clear exterior lens can be multi core cable terminated with
re-polished if required with no bare wire ends.
Product features Low energy
consumption 1.2W
Approximately 136 x – 2.8W
30 x 11mm
Excellent
12V or 24V versions performance in 5 LED Red
Various colour heavy, cold and wet
possibilities environments
State of the art Water resistant IP69 5 LED White

design Performance
Easy flush mounting temperature range
screw version -40 to +60C
Excellent durability Quality materials:

“Fit and Forget” PMMA (Lens) and
ABS+PC (Housing)
3 LED Blue
3 LED Green
BARE 0.1Kg
LED WIRE
IP69 200G 12/24 3W

V DC
Alarms & Horns
91
ALARMS & HORNS

92 MotoVOX 94 RetroVOX Compression Driver
93 RetroVOX Self Adjusting 95 RetroVOX Broadband
REVERSING ALARMS
92 MotoVOX Compact 117dB Horn

ALARMS & HORNS
MotoVOX® 117dB Compact Horn

Solid state electronic horn designed for extremely long life and to
HMFH312P replace high maintenance electromechanical horns. This model is
designed to meet or exceed all applicable SAE specifications. Used
128 95
by major OEMs.
+
Voltage 12-24V DC
- 77 Decibel 117 @ 1.2m
Approval SAE J1105 Sept 89, Type K.
U.L. recognised for electric vehicles and fork lifts.
MotoVOX Forward 117dB Horn ®
81mm
MotoVOX® FH11792mm
117dB Horn
118mm Electronic forward horn is designed to be used where a high-decibel
HMFH117P rugged horn is necessary.
Voltage 12-24V DC
183.1mm
Decibel 117 @ 1.2m
Approval SAE J1105 Sept 89, Type J @ 24V systems
81mm SAE J1105 Sept 89, Type K @ 12V systems
127mm
MotoVOX Compact 107dB Horn ®

78mm
MotoVOX® FH107 107dB Horn

Solid state electronic horn designed for extremely long life and to
HMFH107P replace high maintenance electromechanical horns. This model is
designed to meet or exceed all applicable SAE specifications. Used
by major OEMs.
Voltage 12-48V DC
Decibel 107 @ 1.2m
81mm
Approval SAE J1105 Sept 89, Type L
92mm
118mm
183.1mm
81mm
REVERSING ALARMS
RetroVOX Self Adjusting Reversing Alarm 93
ALARMS & HORNS

®
Steel housing and construction for rugged applications. RA917 Self Adjusting 112dB Alarm
Integral bracket includes same mounting pattern with OEMs, self HMRA917E
adjusting. Suitable for high pressure washing, epoxy encapsulated
circuit board protects alarm against moisture and vibration damage.
Voltage 12- 24V DC
Decibel 87 - 112 @ 1.2m

102
Approval SAE J994 Type D 180
78
RetroVOX Ultra Heavy Duty Reversing Alarm

®
RA112 Ultra Heavy Duty 112dB Alarm

One of the most rugged adjustable, heavy-duty alarms
on the market. These alarms are designed to withstand the most HMRA112P
punishing environments. They have #8-32 UNC terminal studs on the
back of the unit. Used by major OEMs.
163
Voltage 12- 36V DC

102
Decibel 97, 107, 112 @ 1.2m
Approval SAE J994 Types A, B & C

REVERSING ALARMS
94 RetroVOX Compression Driver Reversing Alarm

ALARMS & HORNS
(Manual)
RetroVOX® Compression Driver
New high-efficiency reversing alarms with reduced power draw
112dB Alarm (Manual)
and significantly better acoustic performance over life. Heavy-duty
HMRA603P
polymer construction fits popular OEM dimensions. Fully encapsulated
spark-free electronics (IP68) allows high pressure water cleaning.
178
200G shock resistant.
152 101
Voltage 12-24V DC (reverse polarity protected)

81
Decibel 117dB @ 1.2m, 97/107/112dB @1.2m, manual

adjustment
HMRA603P
Approval SAE J994 class A/B/C
RetroVOX Compression Driver Reversing Alarm

®
(Automatic)
RetroVOX® Compression Driver
New high efficiency reversing alarm with reduced power draw and
112dB Alarm (Automatic)
significantly better acoustic performance over life. Heavy-duty
HMRA611P
polymer construction fits popular OEM dimensions. Fully encapsulated
spark-free electronics (IP68) allows high pressure water cleaning.
178 200G shock resistant.
152 101
Voltage 12-24V DC (reverse polarity protected)

81
Decibel 87-112dB @1.2m, automatic adjustment to SAE J994

requirement
HMRA603P
Approval SAE J994 classes A-D
ALARMS
95
ALARMS & HORNS

RetroVOX Compact Broadband 87dB Alarm
®
Noise Pollution can be an issue for mine sites close to residential areas. RetroVOX Broadband 87dB Alarm
Hella have introduced a range of broadband or ‘white noise’ reversing HMRA087B
alarms to prevent miners from having to compromise on safety. By
emitting sound over a large range of frequencies, the sound dissipates 91 45
faster and is localized so that sound doesn’t carry. The RetroVOX features 76
a rugged design, which is highly reliable and unaffected by continuous

vibration, moisture, heat, cold, sun glare and dirt. 55
Voltage 12-24V DC
Current Max. 0.5 Amps
Decibel 87 @ 1m
Approval SAE J994 Class E 11
CE & EMC Approved
Product Features: Epoxy-sealed against mud,

water and vibration
Ingress Protected to IP68
(waterproof) Can be steam-cleaned and
pressure-hosed
Solid-state, spark-free
electronics
RetroVOX Broadband 87-112dB Reversing Alarm

®
RetroVOX Broadband 112dB Alarm

Broad band or “white noise” reversing alarm for applications where normal
(Manual)
reversing alarm sounds cause problems. Heavy-duty construction fits
popular OEM dimensions. Solid-state fully sealed spark-free electronics HMRA107B
(IP68) allows high pressure water cleaning. 200G shock resistant.
Voltage 12-24V DC (reverse polarity protected) 95
Decibel 87-112dB @1.2m

Approval SAE J994 class A-D EC, E11 152
173
80
155
Service Tools
97
SERVICE TOOLS
98 EziPAK DT Connector Kit 104 EziPAK Intelligent Fuse Kit
100 EziPAK Double Crimp Kit 106 Super Seal Connector
102 EziPAK Heat Shrink Kit 107 PowerPAK
CONNECTOR KITS
98 EziPAK DT Connector Kit

®
SERVICE TOOLS
EziPAK® DT Connector Kit Hella has developed a new range connectors including the
(389 Pieces) of EziPAK® service kits to meet essential tools to make and
(See list of included components next page) the need of mobile field service repair these connections and
technicians maintaining mining a highly detailed step-by-
EziPAK® DT Connector Kit
(incl. Crimping Tool HM8276) HM8283 machines on site. step instruction document
ensuring that users obtain truly
EziPAK® kits are based on many
Accessories professional results.
years of practical experience.
Universal DT Contact Each kit is contained in an Each EziPAK® kit is supplied
Crimping Tool HM8275 impact resistant and washable, with a hard wearing large format
DT Contact Crimping Tool heavy-duty injection moulded visual reference of it’s contents,
0.5 - 1.0mm HM8277 carry case that slides into a self this also contains the re-order
EziPAK® Double Drawer locking modular double storage information for refill packs of
Storage Module (empty) HM8285 tray for easy installation into field DT consumables, thus enabling
EziPAK® Single Divisional service vehicles or use as a central customers to maintain the
Carry Case (empty) HM8286 storage point in the workshop EziPAK® service kit indefinitely.
environment.
Additional tools, empty carry
The DT connector kit to service the cases and rack modules are
popular DEUTSCH connectors is also available to allow service
the first module of the range to be teams to create their own
released. customised kits if needed.
The EziPAK® kit is supplied with
the most popular DEUTSCH
HM8283
HM8285
HM8275
HM8277
CONNECTOR KITS
99
SERVICE TOOLS
DT Connectors (included in EziPAK® DT Qty in
Connector Kit) pack
2-Way Male DT Connector (incl. wedge) 15

9.HM4940
2-Way Female DT Connector (incl. wedge) 15 9.HM4941 9.HM4940 9.HM4941

9.HM4942
3-Way Female DT Connector (incl. wedge) 15

9.HM4943

9.HM4944

9.HM4945
9.HM4942 9.HM4943
9.HM4946

9.HM4947

9.HM4948

9.HM4949
9.HM4950 9.HM4944 9.HM4945


9.HM4951
3-Way Round Male HDT Connector 5

9.HM4952
3-Way Round Female HDT Connector 5

9.HM4953
Male DT Connector Pin 100

9.HM4954 9.HM4946 9.HM4947
Female DT Connector Socket 100

9.HM4955
Connector Sealing Plug 50

9.HM4956
Service Tools (included in EziPAK® DT

Connector Kit)
DT Contact Crimping Tool 1.0 - 2.0mm 1

HM8276 9.HM4948 9.HM4949
DT Contact Removal Tool 1.0 - 2.0mm 3

9.HM4957
DT Contact Removal Tool 0.5 - 1.0mm 3

9.HM4958
DT Connector Wedge Removal Tool 1

9.HM4959
9.HM4950 9.HM4951
9.HM4954 9.HM4955 9.HM4956

9.HM4952 9.HM4953
9.HM4957 9.HM4958 9.HM4959

HM8276
CONNECTOR KITS
100 EziPAK Double Crimp Connector Kit

®
SERVICE TOOLS
EziPAK® Double Crimp Hella has developed a new range Each EziPAK® kit is supplied
Connector Kit (3,652 Pieces) of EziPAK® service kits to meet with a hard wearing large
(See list of included components next page) the need of mobile field service format visual reference of it’s
technicians maintaining mining contents, this also contains
EziPAK® Double Crimp
Connector Kit HM8284 machines on site. the re-order information for
refill packs of consumables,
thus enabling customers to
Accessories years of practical experience.
maintain the EziPAK® service kit
EziPAK® Double Drawer Each kit is contained in an
HM8285 indefinitely.
Storage Module (empty) impact resistant and washable,
EziPAK Single Divisional
® heavy-duty injection moulded Additional empty carry cases
Carry Case (empty) HM8286 carry case that slides into a self and rack modules are also
locking modular double storage available to allow service teams
tray for easy installation into field to create their own customised
service vehicles or use as a central kits if needed.
storage point in the workshop
environment.
The professional double crimp
connector kit is supplied with
the most popular terminals and
connectors as well as a ratchet
crimping tool ensuring that users
obtain truly professional results.
HM8284
HM8285
CONNECTOR KITS
101
SERVICE TOOLS
Double Crimp Connectors (included in EziPAK® Qty in
Double Crimp Connector Kit) pack
Push-On Female Terminal - Red, 6.3mm 200

9.HM8500
Push-On Female Terminal - Blue, 6.3mm 200

9.HM8501
9.HM8500 9.HM8501
Push-On Female Terminal - Yellow, 6.3mm 150

9.HM8502
Push-On Female Terminal - Yellow, 9.5mm 100

9.HM8503
Fully Insulated Female Blade Terminal - Red, 6.3mm 200

9.HM8504
Fully Insulated Female Blade Terminal - Blue, 6.3mm 200

9.HM8505 9.HM8502 9.HM8503
Push-On 2-Way Male/Female Terminal - Blue, 6.3mm 200

9.HM8511
Male Blade Terminal - Red, 6.3mm 200

9.HM8513
Male Blade Terminal - Blue, 6.3mm 200

9.HM8514
9.HM8504 9.HM8505
Single Male Bullet Connector - Red 200
9.HM8520
Single Male Bullet Connector - Blue 200

9.HM8521
Single Female Bullet Connector - Red 200

9.HM8522
Single Female Bullet Connector - Blue 200

9.HM8523
9.HM8511 9.HM8513
Cable Connector - Red 200

9.HM8530
Cable Connector - Blue 200

9.HM8531
Cable Connector - Yellow 100

9.HM8532
9.HM8514 9.HM8520
Eye Terminal - Red, 5.0mm 200
9.HM8541
9.HM8543
Eye Terminal - Blue, 5.0mm 200
Eye Terminal - Yellow, 9.5mm 200

9.HM8548
9.HM8521 9.HM8522
Eye Terminal - Yellow, 5.0mm 100
9.HM8549
Crimping Tool (included in

EziPAK® Double Crimp Connector Kit)
Ratchet Crimping Tool 1

8273
9.HM8523 9.HM8530
9.HM8531 9.HM8532
9.HM8541 9.HM8543
8273
9.HM8548 9.HM8549
REPAIR KITS
102 EziPAK Heat Shrink Harness Repair Kit

®
SERVICE TOOLS
EziPAK® Heat Shrink Harness Hella has developed a new range industries. Hella heat-shrink
Repair Kit (270 Pieces) of EziPAK® service kits to meet sleeving features an outer
(See list of included components next page) the need of mobile field service jacket of radiation-cross
technicians maintaining mining linked, flexible, flame-retardant
EziPAK® Heat Shrink Harness
Repair Kit HM8287 machines on site. polyolefin. Unlike other typical
flame-retardant sleeving,
Hella Mining sleeving is free
of polybrominated biphenyl
EziPAK® Double Drawer Each kit is contained in an impact
HM8285 oxides (PBBOs). In Europe,
Storage Module (empty) resistant and washable, heavy-
these chemicals are classified
® duty injection moulded carry
Carry Case (empty) HM8286 case that slides into a self locking
as environmentally hazardous
substances.
modular double storage tray for
easy installation into field service As the sleeving shrinks, the
vehicles, or use as a central inner adhesive liner melts and
storage point in the workshop flows to seal and encapsulate
environment. components or splices
contained within. The adhesive
The EziPAK® kit comprises six of
bonds to a wide range of
the most popular size heat shrink
plastics, rubber and metals,
sleeves as well as five different
including polyethylene,
sized solder sleeves. A battery
neoprene and steel. With a
operated soldering iron and a
high shrink ratio of 3:1, only a
flameless heat gun are also part
few sizes of Hella heat-shrink
of the kit.
sleeving are needed to cover
Hella adhesive-lined, medium-wall a wide range of substrate
heat-shrink sleeving is a versatile, diameters and irregular HM8287
environmentally friendly choice for shapes, enhancing inventory
many commercial and heavy-duty efficiency. Hella heat-shrink
mining applications that require sleeving is UL recognized (E35586)
mechanical protection and sealing and CSA-certified (LR31929) at
against moisture and chemical 125ºC, 600V.
ingress, whilst maintaining
Additional empty carry cases and
flexibility when installed. Typical
rack modules are also available to
applications include environmental
allow service teams to create their
sealing and protection or irregular
own customised kits if needed.
shapes, such as wire splices,
breakouts and connector-to-
cable transitions, in demanding
HM8285
REPAIR KITS
103
SERVICE TOOLS
Heat Shrink Sleeving (included in Qty in
EziPAK® Heat Shrink Harness Repair Kit) pack
Adhesive Lined Heat Shrink Sleeving 3.2mm 35 9.HM4960

Adhesive Lined Heat Shrink Sleeving 12.7mm 20 9.HM4963 9.HM4965
Solder Sleeve – Clear, 1.7mm 25 9.HM4966
Solder Sleeve – Red, 2.7mm 25 9.HM4967
9.HM4964
Solder Sleeve – Blue, 4.5mm 25 9.HM4968
Solder Sleeve – Yellow, 6.0mm 25 9.HM4969
Solder Sleeve – Grey, 7.0mm 25 9.HM4970
Service Tools (included in 9.HM4963

EziPAK® Double Crimp Connector Kit)
Battery powered soldering iron 1 HM8288

Flameless gas heat gun 1 HM8289 9.HM4962
Lead Free Solder in Cartridge 1 9.HM4971
Insulation Tape – Black, 19mm x 20m Lead Free 10 9.HM4972
9.HM4961
9.HM4960
HM8288
9.HM4970
HM8289
9.HM4969
9.HM4968
9.HM4967
9.HM4966
9.HM4971 9.HM4972
FUSE KITS
104 EziPAK Intelligent Fuse Kit

®
SERVICE TOOLS
EziPAK® Intelligent Fuse Kit Hella has developed a new range in an instant due to the LED
(556 Pieces) of EziPAK® service kits to meet indicating the condition of the
(See list of included components next page) the need of mobile field service fuse. When the LED on the
technicians maintaining mining fuse is illuminated, this would
EziPAK® Intelligent Fuse Kit HM8290 machines on site. indicate a blown fuse. The fuses
are a direct replacement for
standard blade fuses and no
modifications are necessary to
EziPAK® Double Drawer Each kit is contained in an impact
HM8285 convert to this system.
Storage Module (empty) resistant and washable, heavy-
® duty injection moulded carry The Intelligent Fuse Kit also
Carry Case (empty) HM8286 case that slides into a self locking comes complete with a fuse
modular double storage tray for puller and a universal voltage
easy installation into field service tester.
vehicles, or use as a central
The fuse puller is also a terminal
storage point in the workshop
tester with test LED. The
environment.
terminal tester is adjustable to
The professional Intelligent all sizes of fuse terminal as per
Fuse Kit features all the popular the kit offering.
amperage and blade fuse
Additional empty carry cases
sizes. The range of blade fuses
and rack modules are also
contained in the EziPAK® kit
available to allow service
comprises of mini fuses, standard
teams to create their own
fuses and maxi fuses all equipped
customised kits if needed.
with an LED to indicate when a
fuse is blown.
HM8290
This aid in visual fault finding and
a blown fuse can be recognised
HM8285
LED glows if fuse blows, for instant identification

FUSE KITS
105
SERVICE TOOLS
LED Fuses Qty in
(included in EziPAK® Intelligent Fuse Kit) pack
Mini Blade Fuse - 3A, Violet 30 9.HM4973
Mini Blade Fuse - 5A, Tan 30 9.HM4974 9.HM4973 9.HM4974
Mini Blade Fuse - 7.5A, Brown 30 9.HM4975
Mini Blade Fuse - 10A, Red 30 9.HM4976
Mini Blade Fuse - 15A, Blue 30 9.HM4977
Mini Blade Fuse - 20A, Yellow 30 9.HM4978 9.HM4975 9.HM4976
Mini Blade Fuse - 25A, Natural 30 9.HM4979
Mini Blade Fuse - 30A, Green 30 9.HM4980
Blade Fuse - 3A, Violet 30 9.HM4981

9.HM4977 9.HM4978
Blade Fuse - 5A, Tan 30 9.HM4982
Blade Fuse - 7.5A, Brown 30 9.HM4983
Blade Fuse - 10A, Red 30 9.HM4984
Blade Fuse - 15A, Blue 30 9.HM4985

9.HM4979 9.HM4980
Blade Fuse - 20A, Yellow 30 9.HM4986
Blade Fuse - 25A, Natural 30 9.HM4987
Blade Fuse - 30A, Green 30 9.HM4988
Blade Fuse - 40A, Amber 30 9.HM4989 9.HM4981 9.HM4982
Maxi Blade Fuse - 20A, Yellow 15 9.HM4990
Maxi Blade Fuse - 30A, Green 15 9.HM4991
Maxi Blade Fuse - 40A, Orange 15 9.HM4992

9.HM4983 9.HM4984
Service Tools
(included in EziPAK® Intelligent Fuse Kit)
LED Fuse Puller/Tester - Yellow 1 9.HM4993
9.HM4985 9.HM4986
9.HM4987 9.HM4988
9.HM4989 9.HM4990
9.HM4993
9.HM4991 9.HM4992
CONNECTORS
106 Super Seal Connectors

SERVICE TOOLS
Super Seal Connector Kit

5 of each Super Seal connector plug and socket HM4980
100 x Plug terminals, Part No. 9.HM4980.02
100 x Socket terminals, Part No. 9.HM4980.04
100 x Yellow con ductor seals, Part No. 9.HM4980.06
100 x Red cavity plugs, Part No. 9.HM4980.09
Super Seal Connectors

Waterproof (IP 67) connectors with secondary locks.
Supplied without metal terminals, seals and cavity plugs; these are to be
ordered separately under part numbers HM4980.01/02/04/05/06/07/09.
HM4980 Super Seal Connector Kit
Qty. in
pack HM4981-P HM4982-P HM4983-P
1 Pole Super Seal Plug 4 HM4981-P
1 Pole Super Seal Socket 4 HM4981-S
3 Pole Super Seal Socket 3 HM4983-S HM4981-S HM4982-S HM4983-S
HM4984-P HM4985-P HM4986-P
Spare Parts Qty. in HM4984-S HM4985-S HM4986-S

pack
Plug terminals to suit cable 0.35 – 0.50mm2 50 9.HM4980.01
Plug terminals to suit cable 0.75 – 1.50mm2 50 9.HM4980.02
Socket terminals to suit cable 0.35 – 0.50mm 2
50 9.HM4980.03
Socket terminals to suit cable 0.75 – 1.50mm2 50 9.HM4980.04
Plug Terminal Socket Terminal
Green seal to suit cable insulation 1.4 – 1.7mm dia. 50 9.HM4980.05
Yellow seal to suit cable insulation 1.8 – 2.4mm dia. 50 9.HM4980.06
Red seal to suit cable insulation 2.5 – 3.3mm dia. 50 9.HM4980.07
Red cavity plug 50 9.HM4980.09
9.HM4980.05 9.HM4980.06 9.HM4980.07
Super Seal Connector Crimping Tool

Crimping tool designed for use with
HM8298
Super Seal connector terminals.
HM8298 Super Seal Connector Crimping Tool

POWER PACK
PowerPAK 107
SERVICE TOOLS
Portable Power Pack
The mining, automotive, camping or PowerPAK Portable

PowerPAK marine environments. Emergency Unit
is designed HM8600
Each power outlet is independently
for portable
fused to 15 Amps using a quality
emergency
LED fuse that illuminates when 12V 15A Mag
power to run DC Max Code CIG DIN
blown, enabling users to visually
remote area work
see which circuit has had a fault.
lamps, signal
beacons or other Combining a quality deep cycle
12 volt accessories. marine-grade battery with a water
Spare Parts: 9.HM4985
PowerPAK is a fully integrated resistant heavy-duty carry case
15A LED Blade
battery pack with three different and a truly rugged power supply 9.HM8600B Fuses
styles of power outlets. enables trades people to carry out Replacement battery (30 Pack)
repairs in the field when 240 volt
PowerPAK is a plug and play 9.HM8600C
mains supply is not suitable. Charging cable to
user friendly system that is fully
The three different power outputs suit vehicle
integrated into a water resistant
lockable carry case and has allow for simultaneous operation of
an internal battery charger that 12 volt equipment and lighting.
charges off mains power. The quality electronics allow the
unit to be charged on 12 volt
Alternatively, the PowerPAK can
supply through the bi-directional
also be recharged from a vehicle
power outputs for charging on the
12 volt system.
go or via 240 volt mains supply.
The PowerPAK is a highly mobile
The Deep cycle 18Ah marine gel
and easy to carry power supply,
battery can be replaced if required,
particularly useful for service
extending the lifetime of the
technicians and mining
PowerPAK system.
maintenance personnel operating
in remote and isolated locations.
The three different style power
outlets make the unit suitable for
a diverse range of applications in
Product Features: 240 Volt and 12 Volt charge

1 MagCode connection Deep Cycle Marine GEL
12 Volt 18Ah battery
1 Cigarette lighter connection
1 Din plug connection
Compatible with DuraLed® Work Lamp, Magnetic Base,

Part No. HM1550MAG-12
Part No. HM1550CIG
Electrical
109
ELECTRICAL
110 AC/DC Transformers 114 Heavy Duty Circuit Breakers
111 Power Connectors 115 Thermal Circuit Breakers
112 LED Rocker Switches 116 MagCode
113 LED Pilot Lamps
ELECTRONIC TRANSFORMERS
110 AC/DC Electronic Transformers

ELECTRICAL
240V AC – 12V DC On mine sites, quality is critical provide output

20VA HM1220AC to the survival of electronic voltage levels of 12
60VA HM1260AC equipment. or 24 Volts, in either
240V AC – 24V DC a 20 or 60 watt
Hella has introduced a range of
20VA HM2420AC power supply.
electronic converters to increase
60VA HM2460AC the potential of low voltage The units feature
applications, such as LED lighting, an intelligent over
IP67 200G where only mains power is current protection system,
available. which recovers automatically once
the fault is removed.
The converters are fully sealed
to IP67 and have endured Pre-wiring removes the need to
200G-shock testing, making open the casing, requiring a simple
them suitable for the vigorous crimp or solder for installation.
demands of mining.
With a small physical footprint
Highly efficient components and high environmental
enable the converters to operate specifications, the converters
with low heat generation. can be installed in the most
demanding mining locations.
Units operate from an input
voltage of 90 to 264V AC and
Product Features: Over voltage protection Compact size

Full range AC input Fully isolated plastic case Suitable for LED lighting
Short circuit protection Pre-wired, no assembly 200G shock tested
required
Over current protection
Technical Specifications
HM1220 HM1260 HM2420 HM2460
DC Voltage 12V 12V 24V 24V
Rated Current 1.67A 5A 0.84A 2.5A
Rated Power 20W 60W 20.2W 60W
Ripple 120mVp-p 120mVp-p 150mVp-p 150mVp-p
Voltage Tolerance 5% 5% 5% 5%
Setup, Rise Time
500ms, 20ms 500ms, 30ms 500ms, 20ms 500ms, 30ms
(230V AC)
Hold Up Time
50ms 50ms 50ms 50ms
(230V AC)
Voltage Tolerance 90 ~ 264V AC 90 ~ 264V AC 90 ~ 264V AC 90 ~ 264V AC
Frequency Range 47 ~ 63Hz 47 ~ 63Hz 47 ~ 63Hz 47 ~ 63Hz
Efficiency 81% 83% 83% 86%

AC Current
0.35A 1A 0.35A 1A
(230V AC)
Max Inrush Current
70A 60A 70A 60A
(230V AC)
Leakage Current
0.25mA 0.25mA 0.25mA 0.25mA
(230V AC)
Over Current 110 to 150% 110 to 150% 110 to 150% 110 to 150%
Over Voltage 13.8 to 16V 13.8 to 16.2V 28 to 32V 27.6 to 32.4V

Operating
-30 to +70º C -30 to +70º C -30 to +70º C -30 to +70º C
Temperature (°C)
Vibration 200G 200G 200G 200G
Ingress Protection IP67 IP67 IP67 IP67

POWER CONNECTORS
Power Connectors 111
ELECTRICAL
Power Connectors are mating force. The colour-coded Power Connectors
high current, industry connector housing designates
standard connectors. the suggested application voltage Connector Kit AND,
50A 6AWG HM50AND
Power Connectors maximum. Hella has selected the
are suitable for mining and grey range, which can manage
Connector Kit AND,
industrial applications where voltage levels up to 600 Volts HM175AND
175A 6AWG
durability, ease of connection and (AC or DC). The housings also
release, and reliable connection incorporate mechanical keys Connector Kit AND,
are of paramount importance. to prevent mating with different 50A 6AWG HM350AND
They are available in various housings.
sizes relating to their current Connector Kit,
The contacts are cold-headed 75A 6AWG, black HMPS75S
carrying capacity.
and can be crimped or soldered
Power Connectors are made to the cable. They are flat wiping Connector Kit,
HMPS75G
75A 6AWG, green
from polycarbonate resin that and therefore self-cleaning as
meets UL94 V0 requirements. they are fitted and removed from
Connector Kit,
The housings are genderless other compatible connectors. The 75A 6AWG, red HMPS75R
to help reduce inventory, contacts can carry high current for
while still ensuring correct a broad range of applications. Connector Kit,
75A 6AWG, blue HMPS75B
polarity connection.
Power Connectors are suitable for
The housings have an integral use in most mining and industrial
stainless steel locking spring for applications, due to their robust
improved contact retention and construction and ease of fitment.
Product Features: One-way fitment ensures

correct polarity connection
Easy to install, reducing every time
installation costs
2 pole housing
Ultra durable, reducing
replacement costs Silver-plated copper contacts
High current capacity suits Rated to 600 V AC or DC
a broad range of product
applications HM50AND: 50A, 6-12 AWG
wire (B&S cable)
Quick to connect and remove,
saving time spent on HM175AN: 175A, 4-1/0 AWG
servicing wire (B&S cable)
Products accept varied cable HM350AND: 275A, 1/0-300

sizes, reducing inventory MCM wire (B&S cable).
Genderless connector
reduces possibility of fitment
errors
LED ROCKER SWITCHES
112 Compact LED Rocker Switches

ELECTRICAL
LED Rocker Switches 24V DC Compact, heavy-duty LED illuminated Rocker Switches featuring
durable nylon frame and waterproof rubber sealing boot for additional
Amber Illuminated HM4400A
protection in industrial and mining environments. Fitted with push-on
Red Illuminated HM4400R
terminals and ultra durable LEDs for illumination, removing the need for
Blue Illuminated HM4400B regular globe replacement. Weatherproof from front if installed correctly.
Green Illuminated HM4400G
LED Rocker Switches 12V DC
Mounting Mounting opening 20mm dia.
Amber Illuminated HM4400A-12V
Red Illuminated HM4400R-12V Panels Suitable for panels up to 2.5mm thick.
Blue Illuminated HM4400B-12V
Protection Weatherproof (from front)
Green Illuminated HM4400G-12V
Voltage 12 or 24V DC LED included (non-replaceable).
Maximum Load 10A at 12V DC

5A at 24V DC
12/24V
DC
25 11.5 14
8.3
20
Amber
25 11.5 14 Red
8.3
20
Blue
Green
LED PILOT LAMPS
LED Pilot Lamps 113
ELECTRICAL
Heavy-duty multi-chip LED Pilot LED Pilot Lamp, 12V AC/DC
Lamps featuring shock-resistant
one-piece construction for long Red, Super Bright 2716
service life, polycarbonate Green 2717
lens and screws with screw
retainer and in-built finger
Amber, Super Bright 2718
protection. White 2719
Blue, Super Bright 2720
LED Pilot Lamp, 24V AC/DC
Mounting Mounting opening 22mm dia. Red, Super Bright 2716-24V

For Panels Up to 38mm thick Green 2717-24V
Protection IP65 Amber, Super Bright 2718-24V
Voltage 12V / 24V AC/DC White 2719-24V

Other voltages available upon request Blue, Super Bright 2720-24V
LED Pilot Lamp, 24V
Green, Super Bright HM2717-24V

White, Super Bright HM2719-24V
Red
51.5 30
13 42.6
Green
2716
Amber
White
Blue
CIRCUIT BREAKERS
114 Heavy Duty Circuit Breakers

ELECTRICAL
Heavy Duty Circuit Breakers

Automotive circuit breaker, plug in mounting, manual release with locking
3A - Max. 28V DC 8736 tangs for vibration resistance.
6A - Max. 28V DC 8737
Voltage Rating 12 - 28V DC
10A - Max. 28V DC 8738
15A - Max. 28V DC 8739 Current Ratings 3–25A. (30A upon request)
20A - Max. 28V DC 8740 Typical Life / 6,000 operations at 1 x IN
25A - Max. 28V DC 8741 Contact Rating 3,000 operations at 2 x IN ≤ 20A
1,000 operations at 2 x IN ≤ 25A
6.4
160
Interrupting 3...15A 200A

Capacity Icn 20...25A 400A
18.9
Note Replaces standard blade fuses
Panel Mount Circuit Breakers
Panel Mount Circuit Breakers

Threadneck panel mounting, with optional push/push switch actuation.
10A - Max. 28V DC 8742
Voltage Rating 250V AC / 12-28V DC
20A - Max. 28V DC 8743
25A - Max. 28V DC 8744 Current Ratings 0.05...25A
30A - Max. 28V DC 8745 Typical Life/Contact Rating 5,000 operations at 2 x IN
35A - Max. 28V DC 8746 Interrupting Capacity Icn 0.05...2.5A 8 x IN
10.4
46.5
22.5
3...5A 20 x IN
6...12A 200 x A
13...25A 400 x A
29
Approvals VDE, CSA, UL, Semko, SEV, LRoS, BV
Thermal Overcurrent Circuit Breakers
Thermal Overcurrent Circuit Breakers

Operated simply by the heating effect harmful sustained overloads. They can,
of current, thermal circuit breakers for example, withstand large surges
6A - Max. 28V DC 8730 are some of the most reliable, cost arising from lamp loads or motor
8A - Max. 28V DC 8731 effective protection devices available. starting. They also protect against
10A - Max. 28V DC 8732 They are ideally suited to the protection effects of genuine failure such as motor
15A - Max. 28V DC 8733 of a broad range of components and locked rotors. Their characteristics can
systems – motors and transformer be matched closely to the ratings of
20A - Max. 28V DC 8734
windings, printed circuit boards, low protected components, so wiring and
25A - Max. 28V DC 8735 voltage power distribution circuits connectors don’t need to be oversized.
of road vehicles, boats, and battery They offer dependable protection, even
160 6 powered machines. These all require under low level overcurrent conditions
the ability to discriminate between safe that can’t be adequately covered by
switch-on surges or transients, and other methods.
Automotive circuit breaker, standard fuseblock mounting with

.945
24
manual release option (-H2)

Voltage Rating 12 - 28V DC
Current Ratings 6–25A. (30A upon request)

Typical Life / Contact Rating 300 operations at ≤ 50A
Interrupting Capacity Icn ≥ 3 operations @ ≤ 150A

≥ 1 operation @ ≤ 2000A
Note Replaces standard blade fuses
CIRCUIT BREAKERS
Thermal Circuit Breakers 115
ELECTRICAL
Single pole, miniaturised, aircraft- mounted in metric configurations. Thermal Circuit Breakers
style thermal circuit breaker with Advanced two-chamber design
3A - Max. 28V DC HMET483.03
tease-free, trip-free, snap action contributes to fail-safe operation.
mechanism Temperature compensation from
5A - Max. 28V DC HMET483.05
-55°C to +125°C, with auxiliary 7.5A - Max. 28V DC HMET483.07
and push/pull on/off manual
contacts, and fully approved for 10A - Max. 28V DC HMET483.10
actuation (M-type TO CBE to EN
use on a wide range of aircraft 15A - Max. 28V DC HMET483.15
60934). An indicator band on
and equipment. Full specification 20A - Max. 28V DC HMET483.20
the push button clearly shows
ensures suitability for the most HMET483.25
the tripped/off position. The 25A - Max. 28V DC
demanding applications.
circuit is threadneck panel 30A - Max. 28V DC HMET483.30
35A - Max. 28V DC HMET483.35
Voltage Rating 115V AC / 12-28 V DC
M12x1 Typical Life 20,000 operations mechanical or, Spare Parts: HMET307.05
10 8.4
10,000 operations at IN (≤ 25A) ID collar Blue
.394 .331
5,000 operations at IN (30 + 35A) HMET307.01
ID collar Black HMET307.51
Ambient Temperature -55°C to +125°C (-67°C to +257°F) Safety lock-out
HMET307.02 collar Red
ID collar White
.638
16.2
Insulation co-ordination Rated impulse withstand voltage 1.5kV HMET200.08

HMET307.03
1.22
IP66 safety cover

31
(IEC 60664 & 60664A) ID collar Red

Pollution degree 3 Clear
6
4.
81
in
.1
m
HMET307.04
in
m
Dielectric Strength (IEC Test Voltage

ID collar Green
12.8 60664
8.5 & 60664A) Operating area AC 1,500V
.335
.504 Main to aux. circuit AC 1,500V
M12x1 Interrupting AC 115V (400 Hz)

8.4 Capacity Icn ≤4A 1,000A
3.2 +3 +5
+.008
5A 2,000A
9.5 +0.2
.331
.123 +.006
HMET307.01 HMET307.02
.374
7.5 to 35A 2,500A

DC 28V
1 to 25A 6,000A
30 + 35A 4,000A
1.22
+.008
+0.2
31
HMET307.03 HMET307.04
12.5
Vibration 15g (70 - 2000Hz) -

.492
Sinus 16.4 grams - Random M12x1

10 8.4
12.8 8.5 Acceleration 17g
.394 .331
.504 .335
Shock 75g HMET307.05 HMET307.51
Explosion to VG 95210, sheet 10/MIL -

3.2 +3 +5 STD-202, meth. 109
+.008
.638
9.5 +0.2
16.2
.123 +.006
.374
1.22
31
18 6
4.
1
in
m
.
in
m
HMET200.08
8.5
+.008
12.8
+0.2
13.97
.504 .335
12.5
.550
.492
14.8
.429
.303
7.7
.252
6.4
3.2 +3 +5
+.008
9.5 +0.2
.123 +.006
.374
8.6
.339 8.7
10.9 .343
.429 12.35
.486 18.9
+.008
+0.2
12.5
.492
0.8
.041 0.65
.026
POWER OUTLET SYSTEMS
116 MagCode
ELECTRICAL
Power Outlet Systems
MagCode Power System MagCode Power Systems are (higher separation forces) and
revolutionary power outlet systems reliable prevention of arcing. The
Power System 12V HMPS12VKIT
for 12 and 24V DC circuits. Unlike mechanical twist lock ensures that
Power Port 12V HMPS12VPT
conventional connectors, MagCode the automatic switching does not
Power Clip 12V HMPS12VCP Power Port
Power Systems utilise magnetically occur before the outside contact is
Power System 24V HMPS24VKIT coded flat contacts, delivering safe securely fastened, thus effectively
Power Port 24V HMPS24VPT power across modular components eliminating problems associated
Power Clip 24V HMPS24VCP far superior to the ubiquitous with arcing.
Power Clip
cigarette lighter sockets.
MagCode Power Systems are dust
MagCode Power System Plus
Both port (outlet) and clip and water resistant, easy to clean
Power System 12V HMPS12VPROKIT (connector) feature powerful and suitable for straightforward
Power Port 12V HMPS12PROVPT magnets with integral switching retrofitting a vast range of
Power Clip 12V HMPS12PROVCP function ensuring a stable applications. Their advanced
connection and safe power supply. technology and superior design
Power System 24V HMPS24PROVKIT
Other metal objects or permanent makes MagCode Power Systems
Power Port 24V HMPS24PROVPT
magnets cannot energise the the ideal exterior connector on
Power Clip 24V HMPS24PROVCP contacts at any time, making the vehicles under conditions of
outlet completely safe and 100% sustained charging and high
MagCode
HMPSPCAP short-circuit-proof. current load. They are available
Power Port Cap
in 12V DC and 24V DC variants;
MagCode Power System Plus
the magnets of the two voltage
for higher power circuits features
variants are coded differently to
an additional mechanical twist
avoid mix-ups.
lock offering greater security
Key Features: Up to 25A current load Additional Features –

Power System Plus:
Latest high tech design Dust and water resistant
Suitable for high current
Stable connection Easy to clean loads
100% short-circuit-proof Novel coded system to avoid Greater security (higher
12V and 24V products separation forces)
Easy to install
HMPSPCAP. Stylish protective cover to suit
Minimal mounting depth No arcing
all MagCode Power Ports. Snap shut cap
provides reliable protection from the elements. (port)
Specifications: MagCode Power System MagCode Power System Plus

Magnetic connection
Locking Mechanism Magnetic connection plus
mechanical twist lock
Terminal
Power Port 6.3mm flat connectors Cable tails
Power Clip Screw terminals Screw terminals
Max. Wire Cross Section 2.5mm2 2.5mm2

Mounting Opening 28mm dia. (M28) 28mm dia. (M28)
Rated Voltage 12V / 24V DC 12V / 24V DC
Max. Current Load 25A at +20°C 26A at +20°C
14A at +70°C 25A at +70°C
12A at +85°C 20A at +85°C
Vibration Resistance 3 axes, 8h, 3 axes, 8h,
5Hz - 200Hz, 8.5m/s2 5Hz - 200Hz, 8.5m/s2
Shock Resistance 3 axes, 3,000 shocks, 3 axes, 3,000 shocks,

11ms, 30g 11ms, 30g
Protection
Port (front side installed) IP 6K9K IP 6K9K
Port (connection side) IP 5K0 IP 5K0
Clip (not connected) IP 40 IP 40
Clip (on port) IP 42 IP 42
Duty Cycles
Without load > 10,000 cycles > 10,000 cycles
At 25A 4,000 cycles 4,000 cycles
POWER OUTLET SYSTEMS
117
ELECTRICAL
MagCode
Power System
Incoming Incoming
current current
Pole without Pole under

Current Current
Open System Closed System

(1) (2)
Colour code: l Permanent magnets l Plate with permanent magnets l Voltageless l Under current
Incoming
current
Open System Pole without

(1) Current
MagCode
Power System Plus
Incoming
current
Incoming
current
Pole under
Current
Pole without
Closed System Current Locked System

(2) (3)
Globes
119
GLOBES
120 H1 123 H7
120 H2 123 H9
121 H3 123 H11
122 H4 124 Xenon
HALOGEN GLOBES
120 H1 Globes
GLOBES
10
Part No. Voltage Wattage Base ADR 51/00 UV Cut
Category
H1 PREMIUM XENON HALOGEN - PLUS 50

39
CX1255BL 12 55 P14.5s H1 •
H1 PREMIUM XENON HALOGEN - COOL BLUE
CB1255BL 12 55 P14.5s H1 •
24
Xenon Xenon
Plus 50 Cool Blue
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life

Category Cut Long Life / Standard
CB1255BLdia
H1 HALOGEN LONG LIFE
C1255LL 12 55 P14.5s H1 • 1250 400
H1 HALOGEN PREMIUM HIGH PERFORMANCE LONG LIFE
C2470LTS 24 70 P14.5s H1 • 1200 650

Category
H1 HALOGEN HIGH PERFORMANCE
12 100 P14.5s - • Halogen Premium Long

C12100 Life Halogen
C24100 24 100 P14.5s - •
HALOGEN
C2470 24 70 P14.5s H1 •
H2 Globes
9 Part No. Voltage Wattage Base ADR 51/00 UV Cut

Category

29
CD12100 12 100 X511 - •
CD24100 24 100 X511 - •
HALOGEN
CD1255 12 55 X511 H2 •
CD2470 24 70 X511 H2 •
CD12100BLdia
HALOGEN GLOBES
H3 Globes 121
GLOBES
Part No. Voltage Wattage Base ADR 51/00 UV Cut 11
Category
H3 PREMIUM XENON HALOGEN - PLUS 50 30.5
YCX1255BL 12 55 PK22s H3 •

Xenon Plus 30
YCP1255BL 12 55 PK22s H3 •

YC12100BLdia
YCB1255BL 12 55 PK22s H3 •
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life


Long Life Halogen
YC1255LL 12 55 PK22s H3 • 1500 450
YC2470LTS 24 70 PK22s H3 • 1200 650

Category
Halogen YC12100 12 100 PK22s - •
YC24100 24 100 PK22s - •
HALOGEN
YC2470 24 70 PK22s H3 •
Premium Long Life Halogen

HALOGEN GLOBES
122 H4 Premium Xenon Globes

GLOBES
14
Category

78.5
XDX1260/55BL 12 60/55 P43t H4 •
XDB1260/55BL 12 60/55 P43t H4 •

44
Xenon
Cool Blue
XD1260/55dia
Xenon
Plus 50
H4 Halogen Globes
14
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life Tc

78.5
XD1260/55LL 12 60/55 P43t H4 • 1500 700
XD2475/70LL 24 75/70 P43t H4 • 1500 700

44
XD2475/70LTS 24 75/70 P43t H4 • 1400 700
XD1260/55dia Part No. Voltage Wattage Base ADR 51/00 UV Cut

Category
XD12100/55 12 100/55 P43t - •
XD12100/90 12 100/90 P43t - •
XD24100/90 24 100/90 P43t - •
H4 HALOGEN
XD1260/55 12 60/55 P43t H4 •
XD2475/70 24 75/70 P43t H4 •

HALOGEN GLOBES
H7 Globes 123
GLOBES
11
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life Tc

42
CA1255LL 12 55 PX26d H7 • 930 550

15
CA2470LTS 24 70 PX26d H7 • 1000 500
CA1255dia
Category
H7 HALOGEN
CA1255X 12 55 PX26d H7 •
CA2470 24 70 PX26d H7 •
H9 Globes
11
Category
H9 HALOGEN
46
CF1265 12 65 PGJ 19-5 H9 •
40
CF1265
H11 Globes
11
Category
H11 HALOGEN
46
CG1255 12 55 PGJ 19-2 H11 •
CG2470 24 70 PGJ 19-2 H11 •
40
CG1255
XENON GAS DISCHARGE
124 Xenon Gas Discharge Lamps

GLOBES
9 Description Xenon Gas Discharge globes for driving and work lamps.
Comparison D1S/D2S
Rated Wattage 35W

HMXN4001
Luminous Flux 3200lm D1S
82
Luminous Efficacy 91Im/W
Colour Temperature 4250°K
Average Luminance 6500*cd/cm2
Lamp Life B3 1500h

43 Tc 3000h
Filament/arc length 4.2mm
Note Replace Lamps only with same type.

9
D1S lamps must be used in Oval 100FF Xenon work lamps.
D2S lamps must be used in all other Xenon work lamps in
this catalogue.
75
Part No. Type Voltage Wattage Base ADR 51/00 UV Cut
Category
HMXN4001 D1S 85 35 PK32d-2 D1S •
25 XN4000 D2S 85 35 P32d-2 D2S •
HMXN4YEL D2S 85 35 P32d-2 D2S •
XN4000dia XN4000
D2S/R/C
HMXN4YEL
D2S
Xenon Gas Discharge Flash Tube
Part No. Voltage Wattage Base ADR 51/00 UV

Category Cut
Xenon gas discharge globes suitable for

49mm
emergency flasher, revolving and/or strobe lamps
XN6750 12-24 - Circuit Board Plug-In - -
Note: Use this lamp for PulseRAY Xenon strobe warning beacons.
15mm
43mm
Engineering Based Solutions: 125
Australian Antarctic Division
Due to the high reflectance properties of ice and snow in Antarctica,

backscatter was becoming an issue from the white xenon light of the AS500.
To overcome this issue an amber version of the AS500 was developed in
conjunction with the Australian Antarctic Division, as the colour temperature
of the globe eliminated this issue.
Hella AS500 – Proven lighting for the most unforgiving environments.
HMXN4YEL
Yellow D2S Xenon Globe
Technical
127
TECHNICAL
128 General Information 139 Hella work lamp systems
130 High Intensity Discharge Lamp Operation 140 DRACO® vibration damping systems
131 What is Xenon lighting technology? 140 Xenon Gas Discharge work lamps
132 Spectral power distribution of fluorescent 141 What is Xenon light?
and discharge lamps 141 MustADD® filter technology
133 Ignitors and ballasts 142 Chemical resistance tables
135 Capacitors 144 Ingress Protection
136 Transformers 145 Applications Engineering
138 LED technology
128 General Information
TECHNICAL
Luminous Efficacy Luminous efficacies of Colour Rendering

Unit of measurement: lumen per watt various light sources Depending on the location and the
[lm/W]: Luminous efficacy indicates 1000 purpose, artificial light should enable
the efficiency with which the electrical colours to be perceived correctly, as
power consumed is converted into
683 lm/W = Theoretical limit for though being seen by natural daylight.
monochrome green light (555nm)
light. Such assessments are based on the
colour rendering properties of a light
The maximum that can be achieved
199lm/W = Theoretical limit for source, which are expressed in terms
in theory, with all the energy being "white" light (380–780nm) of categories of the general colour
converted into visible light, is 683 Low Pressure Sodium Lamps
High Pressure Sodium Lamps rendering index, R a. The colour
lm/W. In reality, the figures are much
High Intensity white LED rendering index is a measure of the
lower, between 10 and 150 lm/W.
100 Fluorescent, Metal Halide, correspondence between the colour
Yellow Compact, Xenarc Lamps of an object under the light source
High Pressure Mercury Vapour Lamps being measured and its colour under a
reference light source.
Special Light Bulbs Xenon Lamps,

Mercury Tungsten Blended Lamps
Tungsten-Halogen Lamps
10 General Lighting Service Lamps
Carbon Thread Incandescent Lamps
1 Glow Lamps, Electroluminiscent Plate
Paraffin Lamp
lm/W
0.1 Candle
Incandescent and Halogen Luminous efficacies of various light sources

Lamp Operation 4 Tungsten filament winding
IR radiation temperatures T w
Incandescent lamps are classic thermal for incandescent lamps
Tw 2800˚C
radiators in which electricity flows through
3 2400˚C corresponds to a
a Tungsten wire in an enclosed glass bulb 15W lamp (vacuum bulb)
UV - radiation
filled with a vacuum or inert gas, heating Tw 2600˚C

it to approximately 2600˚C to 3000˚C and 2600˚C corresponds to a
2 40W lamp (bulb filled with gas)
making it glow. Most of the radiation emitted
λ ref
is at the infra-red end of the spectrum. 2800˚C corresponds to a

500W lamp (bulb filled with gas)
Le
Tw 2400˚C
0
1000 2000 3000 4000 5000
visible light wave length unit of measure nm
Relative Spectral Power Distribution Of Incandescent Lamps
The main properties of an incandescent lamp, namely its luminous efficacy and
life, are influenced largely by the filament temperature.
129
TECHNICAL
Operating principle of an Tungsten-Halogen Lamps Halogen Cycle
Incandescent Lamp Tungsten-Halogen lamps operate in the As already mentioned, the main
The higher the filament temperature, the same way as incandescent lamps and have characteristics of an incandescent lamp,
higher the luminous efficacy, but the shorter a similar design. The small quantities of namely its luminous efficacy and service
the lamp life. Halogens (Bromine, Chlorine, Fluorine and life, are determined to a large extent by the
Iodine) and their compounds added to the filament temperature. The higher the filament
A reduction in lamp life is a consequence of filler gas, almost entirely prevent the bulb temperature, the higher the luminous efficacy
the rapid increase in the rate of vaporization from blackening due to vaporizing Tungsten but the shorter the life of the lamp.
of the Tungsten atoms as the temperature atoms within a particular temperature range,
rises; this process not only produces a black This reduction in the life of the lamp is a
so there is no associated drop in luminous
coating on the bulb but also ultimately causes consequence of the rate at which Tungsten
flux. The bulbs in Tungsten-Halogen lamps
the filament to break. vaporises from the filament. This rate
can therefore be made much smaller, which
increases rapidly with temperature. Not only
Blackening of the bulb can be effectively means the pressure of the filler gas can be
does it blacken the inside of the bulb, it
countered by using as heavy an inert gas increased and more economical use can
causes the filament ultimately to burn right
as possible (Argon, Krypton or Xenon) and therefore be made of expensive inert gases
through.
ensuring that this gas is at high pressure like Krypton and Xenon. The life of Tungsten
to reduce the rate at which the Tungsten lamps varies from 50 hours for photographic This blackening of the bulb can be effectively
vaporises. studio types, to over 2000 hours for countered by adding halogens to the filler
commercial display lighting types. Automotive gas to keep the vaporized Tungsten away
The principal types of incandescent lamp from the bulb wall in a cycle process . The
Halogen lamps are generally rated in the 300
are: general-purpose lamps, special-purpose Tungsten that vaporises from the filament
hour range.
lamps, decorative lamps and incandescent during normal operation drifts towards
reflector lamps. The luminous efficacy of the bulb wall by diffusion or convection
incandescent lamps in the 25 to 1000W range in thermal regions (•1 <1400°C), where it
is between about 9 and 19 lm/W for lamps forms stable Tungsten-Halogen compounds.
with an average life of 1000 hours. Thermal currents take these compounds
near the hot filament (•2 >1400°C) where
they disintegrate. Some of the Tungsten is
% 65% = 40 000% life transported back to the filament, but not
250
75% = 10 000% life to its original location. The normal Halogen
75% = 3600% life cycle therefore merely prevents the bulb from
80% = 1700% life blackening, it does not extend the life of the
lamp. The lamp comes to the end of its life
85% = 1000% life
when the filament breaks at one of its
90% = 600% life
200 hot spots.
95% = 190% life
Light output
Tungsten Halogenide
150 Lamp life
Lamp power Halogen cycle
100
Tungsten Halogenide
Lamp power
Halogen cycle
50
Light output
Tungsten Halogenide
Lamp life
0 Halogen cycle
Halogen Cycle
70 80 90 100 110 120 130 %
A regenerative cycle would be feasible with Fluorine
but because this Halogen is so corrosive towards
the quartz and hard glass used for the bulb, and
resistant to the Halogen currently used, a satisfactory
solution has not yet been found.
130 High Intensity Discharge (HID) Lamp Operation
TECHNICAL
Metal Halide (MH)Lamps Metal Halide lamps require higher voltages for
starting than the usual supply voltages. Various
Metal Halide lamps are high-pressure mercury
circuits are used to achieve the required starting
lamps with added metal iodides or iodides of
conditions.
the rare earths – Dysprosium (Dy), Holmium (Ho)
and Thulium (Tm) – and complex compounds of Metal Halide lamps require leakage reactance
Caesium (Cs) and Tin Halide (Sn). The Halides ballasts, constant wattage auto-transformer
decompose in the core of the discharge arc control equipment or series reactor type
and the metals can be excited to emit light ballasts with ignitor. The latter is the most
with an intensity and spectral distribution that economical solution, with the constant wattage
depends on the vapour pressure of the metal circuit being the best for electrical performance.
halides. The luminous efficacy and the colour Electronic control gear for lower wattage MH
rendering properties of the Mercury discharge lamps is also available
are significantly improved and the gaps in the Separate information and data is available for
mercury spectrum are closed. Metal Halide the Hella range of constant wattage control
(MH) lamps are similar in their construction equipment.
to mercury vapour lamps. They are popular
for their excellent colour rendering which is Most Metal Halide lamps will require an ignitor
achieved by the inclusion of rare earth elements to start the discharge in the arc. The ignition
in the discharge tube. voltage is generally 4.0–5.0kV peak for a cold
start with the lamps requiring a cooling period
Metal Halide lamps are temperature sensitive, of between 10–15 minutes before they will
with optimal operation occurring at 100°C to re-ignite. Certain lamps are capable of hot re-
180°C ambient temperature. Luminaires should ignition, in which case voltages of up to 35kV
be designed to provide suitable conditions. peak are required. Some of the higher wattage
Ballasts must operate lamps from the correct 2000W and 3500W lamps can require hot,
supply voltage and their impedance should instant re-strike voltages of up to 60kV peak.
not vary more than ±3% from the specified
value. The supply voltage should not deviate NOTE: Not all makes and/or types of Metal
for extended periods for more than 3% of the Halide lamps can be operated on ignitor circuits
nominal rated voltage of the ballast, and the – consult the lamp manufacturer or Hella for
supply frequency should not deviate by more information or lamp control gear compatibility.
than ±3%.
High Pressure Sodium (HPS) The ballast should exhibit a closely controlled
current/voltage characteristic, to prevent the
Lamps
lamp from exceeding the maximum power limit
High Pressure Sodium (HPS) lamps can operate as it ages and the lamp voltage rises.
satisfactorily from –30°C to +100°C on series
reactor ballast circuits, but precautions against Standard lamps with standard ignitors
increase arc tube voltage, due to thermal back re-ignite after 60 to 90 seconds, requiring 2kV
radiation when mounted in luminaires, should to 5kV to ignite from a cold start, depending on
be considered. Only a typical 10 volt increase the lamp specifications. High pressure sodium
in lamp voltage is tolerable. The lamp power lamps can only be re-ignited hot if they are of
and discharge tube temperature are highly linear double-ended construction because hot
dependent upon the lamp voltage. It is therefore re-strike requires 18kV to 25kV peak starting
important that the mains voltage does not pulses.
exceed 105% of the nominal rated voltage of
the choke for extended periods.
What is Xenon lighting technology? 131
TECHNICAL
Xenon globes use an The XGD technology consists of a very
electric current passed compact quartz glass arc tube discharge
through Xenon gas to vessel, filled with Xenon gas and metal
produce light, rather halide salts. In this hybrid system, Xenon
than a filament. Not gas provides the instant start aspect while
only does this method the metal halide salts contribute the very
require minimal electric high luminous efficacy of a XGD lamp.
current draw compared The arc tube assembly also contains two
to filament lighting, it is electrodes that protrude into the gas via
much more robust and special seals, to ensure the system remains
lasts much longer than hermetically sealed after many switching
the Halogen lamps it is cycles and despite all the vibration the lamp
designed to replace. will be exposed to under normal operating
conditions. The arc tube itself is encased in
Xenon (XGD) lamps are
a soda lime glass outer jacket to filter out the
specialized high pressure
ultra-violet generated by the gas discharge.
discharge lamps developed
This is of particular importance, considering
for use in the automotive
the widespread use of polycarbonate lenses
industry. Unlike industrial HID
in automotive lighting. This active part of the
lamp types (MH and HPS) that
XGD lamp is mounted in one of two basic
require several minutes to warm up
lamp holder types: D1/D3 range contains an
and reach full light output, XGD lamps are
integrated ignitor module and suits designs
designed to strike immediately and the
where space efficiency is very important and
associated ballast systems are capable of
lamp replacement cost is less important,
restarting them when hot.
the D2 range requires an external ignitor
The light colour spectrum of XGD lamps is (typically integrated into the ballast) and
specifically optimised to provide the best suits high duty cycle systems where lamp
performance when used in applications replacement occurs on a regular basis.
where the user is in a scotopic vision (dark)
adapted condition, whereas most other
lamps are balanced for photopic (day-
light) vision. This is one of the key reasons
why Xenon lighting causes less eye strain
than other globe types, making it a more
convenient and safer night lighting option.
It also reflects off road signs and markings
more brightly.
132 Spectral Power Distribution of
Fluorescent and Discharge Lamps
TECHNICAL
Visible range from 380 to 780 nm

Vertical scale: 400 nW
1000 Im -10 nm
Fluorescent Lamps Metal Halide (MH) Lamps
HQI®.../N Daylight HQI®-TS.../WDL Warm White

Colour 840 LUMILUX®
Cool White
High Pressure Sodium (HPS) Lamps Xenon Gas Discharge (XGD) Lamps
Relative emission and sensitivity
VIALOX®
300,0 400,0 500,0 600,0 700,0 800,0
wave length unit of measure nm
Xenon spectral power distribution

V(λ) Human vision photopic sensitivity (day light adapted)
V’(λ) Human vision scotopic sensitivity (night adapted)
The spectrum of light produced by Xenon lamps is optimised to

maximize visual performance of people with dark adapted vision
Ignitors and Ballasts 133
TECHNICAL
Maintenance-Free Long In normal operation in a 40°C ambient wire has given Hella the knowledge and
temperature, probable service life of more expertise to select the best raw materials from
Service Life Ballasts
than 50 years could be expected. internationally approved suppliers.
The choice of insulating materials and
their operating temperatures determine The graph below shows the theoretical Critical attention is paid to the enamel as the
the ballast life. Hella ballasts use class H service life of an Hella HID ballast. Even material utilised to insulate the conductor.
insulation materials which are designed for when arduously operated at the maximum Choice of enamel is a key factor and is
temperatures up to 180°C, thus ensuring recommended temperature, more than 10 linked both to the enamelling system as well
maximum service life. years service life can be expected. Every 10°C as the electrical, mechanical and technical
over maximum winding temperature of 130°C characteristics of the finished product.
The permitted maximum working temperature or 150°C halves ballast life. The winding
of the winding is designated ‘tw’. The temperature is the ambient temperature plus
adherence to this temperature guarantees an ∆t, the temperature rise, which is a function of
average life of 10 years continuous usage. If ballast power consumption.
the temperature in application is lower, then
the life is correspondingly higher. The high quality and reliability of insulated
conductors is dependent not only on the
Hella HID ballast windings are designed production process, but also on the choice of
and constructed using Class H insulation raw materials.
materials, the tw130 or in OG models tw150
rated winding ensuring maximum service life. Many years of experience, both as a user
and manufacturer of enamelled winding
Special features of Hella HID ballasts: 100% final testing

• very short magnetic paths • continuity
• transverse laminations with no stray field • winding short circuit
junctions • core to coil high voltage
• short heat paths test
• winding insulation Class H materials • operating values
• vacuum impregnated core and coil
• long service life
• low power consumption
• tw150 winding temperature rating
• fully automatic production technology with
assured manufacturing procedures and quality
134 Ignitors and Ballasts
TECHNICAL
HID Ignitors and Ballasts This cycling can be a significant irritant and
become a safety risk.
The starting voltage for most High-Intensity
Discharge (HID) lamps, especially metal halide The solution: ‘PulseControl’ from Hella, the
and high-pressure sodium types, is higher first digital ignitor in the world.
than the mains voltage. Greater reliability, greater ignition power,
Ignitors provide the necessary high voltage to reduced re-strike time and minimum
start such lamps. interference through digital, precise
management of all lamp types without
The high-voltage pulse varies from 1 to 5kV
annoying flashing.
depending upon the type of the lamp and is
inhibited when the lamp starts.
Hella ignitors are manufactured in Ballast HV
accordance with IEC 60926 and IEC 60927, L

the International Standards specifying
performance, general and safety requirements B La N
for starting devices. C IGN
Old high-pressure sodium and metal
halide lamps with conventional ignitor
technology often cause visual discomfort and N
electromagnetic interference at the end of the
lamp life when the ignitor would repeatedly
strike the lamp, and it would not stabilize
electrically.
Precise lamp management Re-strike time reduced by Interference reduced by

through digital technology up to 50% up to 90%
The patented switching circuit digitally Depending on the lamp wattage, 4–10 ignition This 90% reduction in interference time (only
controls the ignition and automatic tripping pulses per half wave will be generated. about 30 sec instead of 300 sec), is due to the
logic functions. PulseControl does not reduced re-strike period and the pulse/break
As a result of the increased ignition power
consider the time of the re-strike period but cycle which strikes for 5 seconds then pauses
and the pulse/break cycle, the re-strike time is
the number of attempts made. Because of for 25 seconds.
reduced by up to 50%.
this, all lamps are switched off after 3 cycles
regardless of luminaire or lamp type.
Ignitor Temperature Rise Long life

Because ignitors have heat-sensitive Lighting control electronic equipment is
elements, their suitability for particular designed to run continuously for a minimum of
applications is determined by the rise in the 80,000 hours when operating at its maximum
element’s temperature. When mounting an temperature. This high level of reliability
ignitor in the luminaire on a control equipment can be achieved only by using high-quality
enclosure, the ambient temperature range of insulation and heat-resistant components.
the application must be considered. Very low temperature rise in Hella ignitors
makes them highly reliable components for
Quality components in Hella ignitors ensure
use in all lighting control equipment.
that they can withstand temperatures from
–30°C to +100°C with a minimum power loss.
Capacitors 135
TECHNICAL
Power factor in Fluorescent and inherent low power factor (around 0.4 to A typical discharge lighting circuit without
0.5), due to the control gear inductance. power factor correction, eg. 400W high
HID Circuits
The inductance is in the circuit to limit the pressure sodium, has a power factor of
For a pure resistive load in an electrical circuit, current through the lamp, however, in lighting approximately 0.4. Figure 1 shows the
the voltage (V) and current (I) are in phase with installations where many lamps are used, relationship of current and voltage in this
each other and the overall power factor (cosΦ) high input current increases the cost of mains application.
has a value of unity. It can also be said that reticulation.
the average power (P) of the resistive circuit is This power factor characteristic can be
equal to the apparent power (S), ie. P = V x I. Raising the power factor by means of the corrected to approximately 0.9 by adding
inclusion of a capacitor (opposite effect to an a capacitor (leading) to the lagging line
However, in a pure reactive electrical circuit, inductor) substantially reduces the current current, to cancel the phase shift. Figure 2
there is no resistive component; the voltage drawn from the mains, giving improvement illustrates this.
and current are 90° out of phase, ie. cosΦ = 0. in the reticulation efficiency, which in turn
In common application therefore, by
Electrical circuits containing a combination of enables a reduction in copper wire size and
connecting a capacitor into the lighting circuit,
both resistive and reactive elements display transformer sizes (the generating equipment).
the power factor can be improved to the
both average power and apparent power Most power distribution authorities have a values normally prescribed by the regulatory
components. requirement of high power factor (HPF) for authorities so that practically inductance free
Power factor is therefore the ratio by which lighting installations of generally 0.85 to 0.95 operation results.
the apparent power is multiplied, in order minimum.
to obtain the average power actually being
consumed in the circuit, ie. P = V x I x cosΦ. Figure 1 Figure 2
S
For example, a power factor of 0.5 indicates
that the circuit has a reactive component Ballast
having a phase angle of +60° or -60°. L Lamp
In common practice most loads are inductive
and therefore the current lags the voltage C
(lagging power factor), whereas a typical
capacitive load has a leading power factor.
N
Fluorescent and HID lamp circuits have an
Capacitor Quality Hella power factor correction lighting

capacitors have been certified by British
Assured quality of capacitors is first and
Standards Institute to BSEN 61048, and
foremost and cannot be compromised. Hella
BSEN 61049 and has ENEC approval (License
uses accepted IEC and BSI Standards as the
no. KM 30180).
minimum measure of quality.
These standards provide, thorough quality
Production is integrated with an audited
checks of materials and capacitance
Quality System that is accredited to AS/NZS
characteristics, a capacitor that retains its
ISO9002 and supported by a technical team
integrity under the required conditions of
and fully equipped laboratory facilities.
operation.
Quality Test Program • Assured Quality Systems (ISO9002 series)

• BSI certification
• materials / component inspection
• ENEC approval
• end spray thickness test
• testing of the dielectric materials
• voltage test
• in-line 100% capacitance testing
• capacitance tolerance check
• new automatic ‘AC’ tester
• dissipation factor
• stud mounting or alternative clip spring
• physical inspection
accessories.
• end product batch test
• endurance test
136 Transformers
TECHNICAL
Principles of operation of the

Safety Isolating Transformer
A transformer transfers electrical energy from
one circuit to another through the medium of
a magnetic field. The transformer may step up
the voltage, step it down or deliver energy at
the same voltage.
The safety isolating transformer is one of the
most widely used of all transformers. It is
designed to achieve an accurate voltage ratio
within a specific load range.
There is no direct connection between the
windings. They are only connected by the
intangible lines of magnetic flux in the core. In
some types of circuits the transformers may
have 1:1 ratio.
Long life At an actual winding temperature of 130°C, The manufacturing technique used by Hella
10 years life can be expected. The graph is to vacuum impregnate the transformer
Because of the long hours of use, low voltage
above shows the theoretical service life of with an unsaturated polyester resin. Typical
transformers have to be designed and built
a transformer against winding temperature. characteristics are thermal class ‘H’ (180°C
to a high specification, which involves the
Every 10°C over the winding temperature of IEC600). Vacuum impregnation improves
use of quality heat-resistant materials. Class
130°C, halves the transformer life. quality and longevity because the resin is
H insulation materials ensure long service
drawn into the heart of the core and coil. This
life, which, according to EN60742, allows a
maximises heat transfer and also ensures
maximum winding temperature rise of 140°C
silent operation.
at 6% over voltage.
Safety Extra Low Voltage (SELV) Lighting Recommendations
Voltage Regulation It follows that the higher impedance limits the it is preferable to use one (1) ferro-magnetic
in-rush current on a cold lamp. transformer per lamp.
The secondary voltage of a transformer
changes with the load, therefore, for multi- The lower in-rush current (or “soft start”) helps On multi-lamp systems, each lamp should be
lamp applications, a transformer with good lamp life. Filament evaporation eventually cabled back to the transformer independently,
voltage regulation must be used. This is creates a weak spot on the filament. This particularly as the relatively smaller cables
because unloading of the transformer occurs weak spot is effected by in-rush current. As a used would be more practical and easier
as lamps burn out, eg: there may be 4 x result, the one lamp/one transformer system is to terminate at both the light fitting and
50W lamps wired to a 200VA transformer beneficial for ferro-magnetic transformers, but the transformer. In these installations it is
and if one or two lamps fail, the transformer does not apply for correctly rated electronic necessary to estimate voltage drop to each
regulation may not be able to compensate transformers. lamp and use the appropriate sized cable
for the decrease in load. This will subject according to each cable run. If each light
the remaining lamps to an over supply High current on the fitting in a multi-lamp system individually
of secondary voltage. Therefore, it is secondary side wired back to the transformer, then the
recommended that failed lamps always be possibility of using cable lugs to a common
Another important consideration in Extra
replaced. stud connection should be considered.
Low Voltage systems is the impact of high
On a one lamp/one transformer installation, currents. Circuits must be designed and
the regulation of the transformer is not cables sized to carry the higher currents. A
important as long as the lamp wattage 12V lamp can draw 20 times more current
matches the full load of the transformer. These than a 240V lamp of the same wattage.
small transformers generally have higher For maximum safety, optimum voltage at the
impedance and regulation characteristics. lamp and consequently lamp performance,
137
TECHNICAL
Safety Extra Low Voltage (SELV) Lighting Recommendations (continued)
Protection and Approval The transformer enclosure

and wiring to the light
It is mandatory under the wiring rules that
fitting must have adequate
transformers for remote mounting are housed
ventilation. If the wiring and
in a suitable enclosure and, as a prescribed
the transformer enclosure
item, must be approved by the Statutory
are covered with insulation
Authority to EN 60742.
material then substantial
The approval number must be clearly marked derating and overheating
on the enclosure. Also, under the wiring rules, may occur.
the transformer must be installed in a position
where it is easily accessible for inspection and
maintenance.
Electronic Safety Isolating Transformers for Low Voltage Lamps
Immunity Emission RFI Protection

A transient mains voltage surge may The limits for emission as per EN 61000-3-2 The sophisticated filtering system of
occur when inductive loads (e.g. motors are maintained by high-quality filter circuits. electronic transformers TE ensures
or conventional chokes) are switched off. compliance with EN 55015 and
TE electronic transformers are protected Electromagnetic Compatibility VDE 0875-151
against voltage surges and spurious pulses Harmonics from non-linear loads cause
of any polarity by random phase position distortions in the mains supply. The special Harmonics
superimposed on the supply voltage, in circuit design fulfils the requirements of The requirements of the EMS Directive
accordance with EN 61547. EN 61000-3-2. 89/336/EEC are fulfilled by observance of the
standards for emission and immunity.
Disposal of old lamps and control gear
Hella products comply with the RoHS regulations passed by the EC on electronic waste
Disposal of incandescent lamps Disposal of discharge lamps Disposal of control gear

Incandescent lamps consist of glass and Small quantities of mercury can be found Hella ECGs, ballasts, ignitors, capacitors
metal. They do not contain any materials in most HID fluorescent and compact and other electronic units do not contain
that will harm the environment so they can fluorescent lamps. These lamps also contain any material that will harm the environment
be simply thrown away with the household small quantities of recyclable phosphors but they do contain recyclable electronic
refuse. They should not be placed in so they should not be placed in household components so they should be disposed of
containers for recycled glass, however, refuse or recycled glass containers but sent as electronic waste.
because the glass used for these lamps is not for proper recycling at community recycling
the same as the glass used for bottles. centres. Low-pressure sodium lamps and
sodium Xenon lamps can be disposed of
Tungsten-Halogen lamps contain very small
without the need for any special action.
quantities of halogens and Halogen-hydrogen
compounds, but the amounts are insignificant
(only a few millionths of a gram). Even several
lamps together do not present any risk to
people or the environment. The lamps can
therefore be thrown away with household
waste.
138 LED Technology
TECHNICAL
An LED (Light Emitting Diode) is a solid state lights that are more efficient than Halogen ®
electronic device that consists of several and incandescent lamps, but still significantly
layers of semiconductor material, in contrast less efficient than gas discharge lamps. The
to a lamp that consists of a glass envelope relatively high cost of high-efficiency white
and electrodes assembled into a base. The LEDs still limits their use to applications where The third aspect relates to effective power
mechanically robust nature and low voltage a small amount of light with minimal heat is supply and control circuit designs. LEDs
operation inherent in LED technology makes it required, areas where mechanical damage are much more sensitive to heat and
attractive to use in many lighting applications. due to shock and vibration destroys other electrical issues than conventional lamps.
lights, or where the safety of low voltage The development of robust, efficient circuits
LED benefits operation is paramount. that manage the operation of LEDs is just as
LED Technology has enormous benefits for important as the optical aspects. Years of
the mining industry, the most obvious being LED temperature behaviour experience gained through the production
the reduction in maintenance requirements and worldwide use of millions of LED
The amount of light emitted by an LED
of our “fit and forget” design principle that lights, enables Hella to keep
reduces as the temperature rises:
reduces vehicle servicing down times, as delivering
yellow LEDs are more affected by high
there are no globes to burn out or holders to temperatures than green and blue
corrode. LEDs. Loss of output as a result of high
temperature reverses when the LED
Hella LED lamps are pre-wired for easy
cools down and should not be confused
installation and manufactured to offer
with degradation which happens over a
maximum impact resistance and high
long time or in lamps in which LEDs are
tolerance to chemicals, salt spray and
operated beyond
cleaning fluids. Most of the LED products
their design current.
offered can survive shock impulses of 200G,
and operate over a much wider range of
LED product
ambient temperatures than normal products.
design
LED technology The high efficiency,
Unlike conventional lamps that produce a low power demand innovative and
broad spectrum of colours (white light), an that Hella LED lamps effective solutions
LED emits light only in a particular single are known for is not to the challenges
colour. The specific colour is dependent on an automatic result of faced by LED
the semiconductor material system used using LED technology. systems.
(AllnGaP and InGaN) and ranges from red Many competitor
products are no more The final aspect is
through amber, green and blue. Creating a
efficient or durable than conventional the physical product
coloured light signal from a conventional
lights. Hella invests considerable time and design. All the
globe requires the use of a filter (generally a
diligence into the four most significant mechanical, thermal
coloured lens) that absorbs most of the light
aspects of LED product design, thereby management and operational environment
and passes through only the desired colour
producing award winning, class-leading, and production requirements are integrated
spectrum. The filter losses normally range
innovative products that set new standards into a robust product that is expected to
from 30% to 80% depending on the colour
and receive worldwide recognition. remain fully operational under severe cold,
and intensity requirements. LED technology
heat and humidity, while also being subjected
eliminates this inefficient process. Hella LED The most important issue relates to the to high levels of vibration. Hella backs up
signal and warning lamps operate with up to selection and optimum application of LED our innovative physical design and assembly
60% less current draw than comparable globe devices suited to each task. Like all electronic processes with a large investment in extensive
lamps. components, LEDs are mass-produced, with in-house test and development facilities to
White light from an LED is produced by one of each production batch yielding LEDs that vary prove all of our products meet the demands
two methods. The most common is a process enormously in efficiency and colour. As one placed on them in the field.
of luminescence conversion where a blue LED of the largest global users of high intensity
light excites a phosphor to emit yellow light, LEDs, Hella has developed sophisticated
the mixture resulting in white light. The other techniques that enable us to select only the
process of RGB colour mixing uses individual most efficient LEDs that fall within very tight
red, green and blue LEDs and by altering the colour specification parameters.
relative mix of the three primary colours, any The second aspect depends on maximising
other colour including white can be created. optical system efficiency. Individual LED
The efficiency of white LEDs has risen devices typically produce a hundred times
considerably over the past few years; values less light than a conventional light globe.
of 50 lm/W and more are now being achieved. To use the light effectively requires highly
It is now possible to produce white LED meticulous optical system design.
Hella Work Lamp systems 139
TECHNICAL
Multivolt™ The Free-Form (FF) Lamp
One of the leading advantages of Hella LED The FF lamp represents a quantum leap in
technology is the unique Multivolt™ circuitry lamp technology. Its reflector surface no
fitted to most LED products. The system longer corresponds to an even paraboloid.
ensures a uniform level of light intensity Rather, each point of the reflector surface has
and full light output at any voltage in the an exactly defined function: to collect light,
range stated (typically from less than 10V concentrate and direct and distribute it.
to more than 28V). Multivolt™ lamps can
The reflector alone generates the desired light
be connected to 12V or 24V automotive
distribution. The entire light output of an FF
electrical systems, without modification. The
lamp is comprised of more than 50,000 spots
light output will not be adversely affected
of light. The entire reflector is effective in Hella
by the voltage drop commonly encountered
Free-Form work lamps. The FF lamp takes the
in such systems on large machines and
light exactly to where it is supposed to be.
trailers. In all but the most compact lights, the
Hella Multivolt™ system also incorporates The result: brighter, more even illumination of
For mining vehicles and production plant, sophisticated over voltage, transient impulse the work area, greater range, and hardly any
good lighting is essential for activities other and reverse voltage protection and thermal scatter loss or dazzling.
than just driving. Haul trucks, shovels, drills, management circuitry to ensure that the LED In order to calculate the reflector surface of
cranes and other special purpose vehicles lamp functions problem free. an FF lamp, extremely powerful electronic
often need separate, pivotable ‘work lamps’ computers and high-precision tools and
for loading, unloading, and other operations. The Paraboloid Lamp production machines are required. Fractions
The paraboloid lamp is classic amongst the of a thousandth of a millimetre alter the
Using the right work lamp can make the work
lamp systems in use today. It uses a parabolic effectiveness of the entire system.
easier and, in most cases, a lot safer. That’s
reflector and the light source is located at it’s
why Hella, long a pioneer in innovative lighting
focal point. The reflector captures the light,
technology, offers a wide range of work lamps
bundles it and radiates it.
designed for specific applications.
The lens ensures that the light is distributed as
Hella Lighting Technology required, directing it to pre-specified areas in
Hella’s range of work lamps includes long, front of the lamp. Effective paraboloid lamps
short and mid-range lamps, offering close or have a large reflector in order to capture a
wide illumination. You can select Hella work great deal of light.
lamps that suit the specific task best using The lens must be as vertical as possible
Halogen, Xenon or LED technology. Lamps in order to ensure good light refraction.
are available with integral handles, dual beam Reflectors with a long focal length provide
optics and a wide range of mounting options. good long-range illumination; those with short
For complex projects we would suggest you focal lengths collect more light and provide
contact our applications engineering service. good short-range illumination.
Paraboloid lamp Free-Form (FF) lamp

140 DRACO® vibration damping systems
TECHNICAL
Operational duty cycles in mining are some of the mining machine to

of the most demanding, and field research by the relatively fragile globe
Hella has measured shock and vibration levels in the light fitting. DRACO
of remarkable magnitudes. dampening effectively
eliminates resonant — Input
Equipment designed for less demanding
— DRACO® output
Vibration
behaviour and is specifically
environments will fail rapidly when used in
designed for systems
mining, and often when most needed. Our
subject to stochastic
— Std output
design aim is to produce equipment that will
function reliably in a continuously shock and
(random) vibration with — Difference
a large dynamic range, (DRACO®-Std)
vibration laden environment.
like that typically found
Most types of mine lighting equipment on mining machines. We Time
requires single point mounting to allow can adjust the system
for azimuth and elevation adjustments. parameters to suit each light
This arrangement concentrates stress and and its application
energy is converted into heat as it passes
maximizes overturning moment of inertia
DRACO vibration damping systems consist of through each of the flexible compounds.
in the light that is mounted. To analyse the
at least two rigid mounting plates separated Detail differences between the damping
mechanical design effectively and deliver
by two (or more) flexible compounds of behaviour compound types creates a relative
reliable and predictable results, it is essential
differing hardness and damping properties, phase shift in the vibration signals exiting
that these aspects are thoroughly integrated
arranged in parallel in one damper assembly. each compound. When the two (or more)
at the design stage; just adding impressive
This provides a non-ridgid mounting vibration signals are re-combined in the light
looking brackets often leads to poorer
arrangement between the vibration source fitting, a new vibration signal is created with a
performance and progressively
(the mining machine) and load (the light compressed dynamic range and lower peak
cascading failures.
fitting). Vibration signals are delayed in time, vibration level, reducing the stress in the load
Hella developed our unique DRACO® vibration reduced in amplitude, as well as altered in (light fitting) significantly.
damping technology to enable us to limit the spectral composition when some vibration
vibration passing from the mounting surface
Xenon Gas Discharge (XGD) work lamps
What is Xenon lighting technology? • Steady brightness levels even if power

supply varies
Xenon globes use an electric current passed
• Impact and vibration-resistant light arc
through Xenon gas to produce light, rather
ensures a globe service life five times
than a filament. Not only does this method
longer than standard globes
require minimal electric current draw
compared to filament lighting, it is also very
close to daylight.
Xenon Gas Discharge Work Lamps
As the human eye is designed to see in
daylight, Xenon lighting causes less eye strain The Hella XGD models are high-performance,
than other globe types, making it a more robust work lamps designed for most extreme
convenient and safer night lighting option. and heavy-duty assignments.
It also reflects road signs and markings Hella Mining Work Lamp features:
more brightly.
• Improved lens protection through extended • DRACO® vibration-damping pivot base and
Advantages of Xenon lighting housing mounting bracket
• Wider (up to three times as large) and more • Custom built Xenon ballast and electronic • Available in 12V DC and 24V DC application
uniform illumination circuitry integrated into housing for greater • Special seals
• Twice the light of standard Halogen globes, reliability • MUSTADD® filter.
with less than half the power usage – safer • Inbuilt handle for easy aiming
and more environmentally friendly • Integrated AMP plug with connection cable
• Light colour very similar to daylight – or DT Plug
reduces strain on the eye
What is Xenon light? 141
TECHNICAL
Instead of a coiled filament, a light arc is the The current generation of control units is only
light source in Xenon lamps. The bulb, which half the size of and approximately one third
is only the size of a cherry stone, is filled with lighter than the first and second generation.
Xenon gas and metal salts. In order to ignite
The ignition electronics can now be
the Xenon bulb, an extremely high voltage of
completely integrated into the control unit.
approximately 20,000 volts is required.
As a result of these control units, the lamp’s
This is provided by an electronic ballast: 12V light is almost independent of voltage
or 24V and direct current is transformed into fluctuations in the vehicle electrical system, as
20,000V alternating current. the electronics operate the Xenon globes at
constant output.
At temperatures of around 5000˚C, a light arc
is created. With a power consumption of a
mere 35 watts, this generates 2.5 times the
light flux of an Halogen globe of the same
power or equivalent to a 100W Halogen globe.
MustADD® Filter Technology
be fitted with seals that will operational performance of most air filter
function under less than perfect systems. The MustADD® system is designed
Light conditions. to substantially regenerate itself through two
Mechanical
Source
Filtration Chemical actions:
To overcome the problems
(3 micron) Scrub
encountered in practice with
Seal Action 1
semi-perfect seals, Hella
mining work lamps incorporate When switched on, the active components
sophisticated breathing paths in the system rapidly heat up and impart
and air filters. This ensures that some heat to the air inside the assembly.
a low-resistance route is always This heating action increases the internal air
Lens
available for air to enter and pressure and lowers the relative humidity
leave the luminaire; eliminating simultaneously; thereby forcing the vented air
pressure gradients across to re-absorb moisture from the desiccant as it
seals and the consequence is expelled from the light.
of unpredictable leakage
behaviour. It is essential that Action 2
Dehydration
Environment Reflector these aspects are thoroughly The vigorous vibration of the equipment
integrated at the design stage. to which the work lamp is mounted,
mechanically cleans accumulated particulate
Hella’s patented MustADD®
matter from the membrane. The physical
Operational duty cycles in mining are some breathing system chemically
structure of the micro-porous membrane is
of the most demanding and are normally cleans and dehydrates the air drawn into the
specified so that the particulates are stopped
combined with intensive switching cycles, lamp every time it is switched off, resulting
on the surface and not trapped within the filter
dust-loaded air, corrosive atmospheres and in significantly extended product life. The
medium.
often high levels of humidity. combined particulate, chemical and de-
hydrating barrier effectively reduces corrosive MustADD systems of various levels of
Equipment designed for less demanding sophistication are implemented across
damage and allows AS500 FF® work lamps to
environments will not maintain their claimed the Hella mining product range, to deliver
operate repeatedly in harsh environments for
lighting performance for a long period when optimum value according to the product’s
extended periods.
used in mining. Hella designs fully sealed LED intended application. Even the least
“fit and forget” lights whenever possible for MustADD® air filters remove dust particles to
sophisticated implementation, using only the
mining applications. Where “fit and forget” is sub-micron level from the air and minimise
particulate barrier, delivers remarkable results
not practical, the reality of mining operational airborne moisture, ensuring optimum light
due to the fact that the same design methods
demands is taken into account. Due to their performance is maintained in corrosive
and specialised materials are used, regardless
heavy usage loads, mining lights must be environments.
of product.
designed to allow for far more globe changes Heavily contaminated air typical in mining
than are required elsewhere, and they must environments rapidly deteriorates the
142 Tables for Chemical Resistance
TECHNICAL
Stainless Steel
Stainless Steel
Polycarbonate
Polycarbonate
Aluminium
Aluminium
Fibreglass
Fibreglass
Acrylic
Acrylic
Chemical Material Chemical Material
Investigated Investigated
Accumulator Acid N R R L L Hydrochloric Acid 96% N R R R N
Acetic Acid up to 5% L R R R R Hydrogen Peroxide over 40% R N L N R
Acetic Acid up to 15% N R R R R Hydrogen Sulphide R R R R R
Acetone R N N N R Ketones R N N R R
Alcohol up to 30% L R R R R Lyso R N N N R
Alcohol concentrate R N N R R Metal Salts and their
N R R R L
Ammonia 25% R L R L R aqueous solutions
Aniline R N N N R Methanol R L N L R
Aromatic Hydrocarbons R L R S R Methylene Chloride L N N N R
Benzine R N N L R Milk of Lime N R R L R
Carbon Dioxide R R R R R Nitric Acid 5% N R R R R
Carbon Monoxide R R R R R Nitric Acid 30% N L L L L
Carbon Tetrachloride L L L R R Nitric Acid concentrate N N N N R
Caustic Soda 2% N L R N R Petrol R R R R R
Caustic Soda 10% N N R N R Petroleum Ether R R R R R
Chloroform R N N N L Phenol L N N N R
Common Salt L R R L R Pyridine R N N R R
Crude Oil R R R S R Sea Water L R R R R
Diesel Oil R R R L R Soap Suds L R R S R
Dioxane R N N R Soda N R R R L
Ether R L N N R Sulphuric Acid 5% N R R R N
Ethyl Acetate R N N R R Sulphuric Acid 30% N R R R N
Glycerine R R R L R Sulphuric Acid concentrate N N N L N
Glycol R R R R R Sulphurous Acid 5% L L R N L
Hydrobromic Acid N N L N Synthetic detergent N R R R R
Hydrocarbons R L L S R Turpentine R R R R R
Hydrochloric Acid 5% N R R R N Water up to 70° C R R R R R
Hydrochloric Acid 30% N R R R N Xylene R N N N R
Ambient temperature 20° C

R Resistant N Not resistant
L Resistant within limits S Resistant when saturated, resistant within
limits when saturated.
Chemical Resistance Table (Standard Polycarbonate) 143
TECHNICAL
Polycarbonate tetrahydrofuran, cyclohexanone and acids, oxidising and reducing agents, neutral
dimethylformamide. and acid salt solutions, many greases,
Polycarbonate is soluble in a number of
waxes and oils, saturated, aliphatic and
technical solvents. Good solvents include: Examples of swelling agents are:
cycloaliphatic hydrocarbons and alcohols,
methylene chloride, ethylene chloride, benzene, chlorobenzene, tetralin, acetone,
with the exception of methyl alcohol.
trichloroethane, tetrachloroethane, ethyl acetate, acetonitrile and carbon
chloroform, m-cresol and pyridine. tetrachloride. Polycarbonate is chemically degraded by
aqueous or alcoholic alkaline solutions,
Comparatively poor solvents for Polycarbonate is resistant to mineral acids,
ammonia gas and its solutions and also
polycarbonate include: deoxane, even in high concentrations, many organic
by amines.
Chemicals ether N propionic acid 20% R Detergents, rinsing Polishes and anti-
and cleaning static agents
acetaldehyde N ethyl alcohol 96% sodium bicarbonate,
R
pure saturated solution in R agents Delu® anti-static
acetic acid up to 10% R
R water solution
ethylene chloride N Ajax ®
R
acetone sodium chloride, Perspex polish 3® R
N ethylene glycol R saturated solution in R Persil® L
acrylonitrile water Plexiklar® R
N formalin 10% R Pril® R
ammonia sulphur dioxide L Polifac® grinding
N formic acid 30% L R
silicone oil emulsion R paste
ammonium sulphuric acid, conc. N
N glycol R soft soap R Inks
hydroxide solution sulphuric acid 50% R
ammoniym sulphate, heptane R tuba carpet multimarker (Faber
L L
saturated solution in toluene N shampoo conc. Castell)
R hydrochloric acid,
water N pelican royal blue
conc. trichloroethylene N Technical oils and R
4001
benzene N hydrochloric acid greases
20%
R Disinfectants Miscellaneous
benzoic acid N Baysilone® fluids
carbolic acid N R
hydrogen sulphide R (silicone fluids) battery acid R
borax, saturated
R ligroin (hydrocarbon hydrogen peroxide R brake fluid (ATE) N chrome oxide green
solution in water R R
mixture) (grinding paste)
bromine N iodine, tincture L camphor oil N
methane R cleaning petrol R
butylene glycol R perhydrol R diesel oil L
methanol N coal gas R
calcium hypochlorite R Pharmaceuticals, fish liver oil R
methylmethacrylate N Cosmetics exhaust fumes, acidic R
carbon dioxide, moist R hydraulic fluid (Vac
R
nitric acid 10% R lanolin R HLP 16) kerosene, (aviation
caustic potash N
N fuel)
nitric acid 20% nail varnish remover paraffin oil R
N N
caustic soda N motor fuel, high
silicone oil R N
nitrous fumes, dry N Foodstuffs, drinks octane
chlorinated lime and tobacco
R ozone turpentine substitute R motor fuel, ordinary L
solution 2% in water R
chlorine gas, dry allspice N varnish grade
L petroleum ether L
(hydrocarbon mixture) L coffee
chlorine gas, moist N R Adhesives and polyethylene R
petroleum spirit (for edible oil R sealants polymeric plasticisers
chromic acid, 20% L
R dry cleaning, free of R Cellux® adhesive
in water fruit juices R R
aromatics) films tannic acid N
coal gas R phenol N glucose R glazier’s putty thinners N
R
cresol N potassium cyanide N linseed oil R insulating tape white spirit N
R
dibutyl phthalate
N potassium nutmeg N rubber (free of
(plasticiser) R
permanganate, 10% R plasticiser)
diethylene glycol R in water sugar solution,
R
saturated
dioxane N potassium sulphate,
saturated solution in R vegetable juices R
ethanol R water
vegetable oil R
R Resistant L Resistant within limits N Not resistant
This information and technical data advice, whether verbal, in writing or through trials, is given in good faith without warranty.
This also applies where proprietary rights of third parties are involved.
This advice does not release you from the obligation to check its validity.
144 Construction and meaning of the IP (Ingress Protection) Code
TECHNICAL
The specification of a degree of

protection for protection against IP 2 K 3 K C M
access and foreign object
includes all lower degrees of
protection. Code letters
(Ingress Protection)
The degrees of protection 1 to
6K for protection against water
include all the lower degrees First characteristic numeral
of protection. Due to different (numerals 0 to 6 or letter X)
physical affects, this does not
automatically have to apply to Second characteristic numeral
water protection grades 7, 8 (numerals 0 to 8 or letter X)
and 9K.
Additional letter (optional)
(letters A, B, C, D)
Supplementary letter (optional)

(letters M, S)
(letter K)
Ingress Protection: Overview of the Elements of the IP Code
Element Numeral/ Meaning for the Meaning for the

Letter protection of electrical equipment protection of persons
First characteristic Against the ingress of solid Against access to hazardous parts
numeral/ supplementary foreign objects (including dust): (unless described by extra letters):
letter 0 not protected not protected
1 with Ø ≥ 50mm with back of hand
2 with Ø ≥ 50mm with finger
3 with Ø ≥ 50mm with tool
4 with Ø ≥ 50mm with wire
5K dust-protected with wire
6K dust-tight with wire
Second characteristic Against the ingress of water:
numeral/ supplementary 0 Not protected
letter 1 Vertical dripping
2 Dripping (inclined 15°)
3 Spraying
4 Splashing
4K Same with increased pressure
5 Jetting
6 Powerful jetting
6K Same at increased pressure
7 Temporary immersion
8 Continuous immersion
9K High-pressure/steam jet cleaning
Additional letter Meaning for the protection of electrical Against access to hazardous parts
(optional) equipment (unless described by first characteristic
A numeral):
B with back of hand
C with finger
D with tool
with wire
Supplementary letter M Movement of moving parts
(optional) during water test
S Standstill of moving parts
during water test
K Specifically for the electrical equipment
in road vehicles
Applications Engineering 145
TECHNICAL
The Hella Centre of Excellence – Mining need for a predictable
provides an Applications Engineering lighting service life.
design service for Hella Mining customers.
We use appropriate, proven
The aim of this unique service is to reduce
technologies and methods to
risk to end users and OEMs of implementing
provide the mining operation
an inappropriate lighting design, enabling
with an engineering-based,
all stakeholders to evaluate, comment and
application-focussed,
change the design prior to implementation.
customised solution. The
The Hella team combines decades of system design not only
lighting expertise across many countries complies with the relevant
and industries with the most sophisticated occupational health and
software. However, our most valuable asset safety regulations, but also
is ongoing consultation combined with with real life maintenance and
extensive practical on-site mining experience, operational needs.
enabling us to understand the unique visual
Hella lighting designs
and environmental requirements of the mining presented to all relevant stakeholders, ready
typically include; aiming
industry. to be integrated into on site maintenance
and orientation angles, number and type
We are fully aware of the wide and sometimes of luminaires, part numbers, spare parts, documentation systems.
conflicting range of operational requirements, illumination level achieved and appropriate Our experience in Applications Engineering
covering the need for greater equipment, standards referenced. Our service extends allows us to create lighting designs in a short
operator and maintenance personnel safety, to both fixed and mobile plant lighting time frame and with limited information.
lowered cost of ownership and maintenance, designs. The final design is contained in a
increased productivity requirements and the clear and concise document that can be
146 Part Number Index
2 PAGE 9.HM4940 99 9.HM4993 105 CB1255BL 120 HM2 PAGE

2716 113 9.HM4941 99 9.HM5700 76 CD12100 120 HM2026 66
2717 113 9.HM4942 99 9.HM5701 76 CD1255 120 HM2026D 66
2718 113 9.HM4943 99 9.HM5702 76 CD24100 120 HM2051 66
2719 113 9.HM4944 99 9.HM5703 76 CD2470 120 HM2051D 66
2720 113 9.HM4945 99 9.HM5801 77 CF1265 123 HM2053PC 66
2716-24V 113 9.HM4946 99 9.HM5802 77 CG1255 123 HM2053PCD 66
2717-24V 113 9.HM4947 99 9.HM70BR 11 CG2470 123 HM2054 66
2718-24V 113 9.HM4948 99 9.HM70BR 36 CX1255BL 120 HM2054D 66
2719-24V 113 9.HM4949 99 9.HM70DC 36 HM227HD 85
2720-24V 113 9.HM4950 99 9.HM70WH 36 HM0 PAGE HM2307 66
9.HM4951 99 9.HM8500 101 HM060321 62 HM2307D 66
9.HM4952 99 9.HM8501 101 HM2379 64
8 PAGE HM060621 63
9.HM4953 99 9.HM8502 101 HM070321 62 HM2379D 64
8151 30 9.HM4954 99 9.HM8503 101
8273 101 HM070621 63 HM2420AC 110
9.HM4955 99 9.HM8504 101 HM2460AC 110
8730 114 9.HM4956 99 9.HM8505 101
8731 114 HM1 PAGE
HM2717-24V 113
9.HM4957 99 9.HM8511 101 HM2719-24V 113
8732 114 9.HM4958 99 9.HM8513 101 HM1002 30
8733 114 9.HM4959 99 9.HM8514 101 HM1002ECE 30
8734 114 HM1220AC 110 HM3 PAGE
9.HM4960 103 9.HM8520 101
8735 114 9.HM4960.01 81 9.HM8521 101 HM1260AC 110 HM300ADIR 50
8736 114 9.HM4960.02 81 9.HM8522 101 HM1358 30 HM300AFLX 50
8737 114 9.HM4960.03 81 9.HM8523 101 HM1374D 30 HM300AMAG 50
8738 114 9.HM4960.04 81 9.HM8530 101 HM1375D 30 HM300BDIR 50
8739 114 9.HM4960.05 81 9.HM8531 101 HM1504NB 18 HM300BMAG 50
8740 114 9.HM4961 103 9.HM8532 101 HM1504WB 18 HM300GDIR 50
8741 114 9.HM4962 103 9.HM8541 101 HM1510NB 26 HM300GMAG 50
8742 114 9.HM4963 103 9.HM8543 101 HM1510WB 26 HM300RDIR 50
8743 114 9.HM4964 103 9.HM8548 101 HM1511NB 26 HM300RMAG 50
8744 114 9.HM4965 103 9.HM8549 101 HM1511WB 26 HM300WDIR 50
8745 114 9.HM4966 103 9.HM8600B 107 HM1512NB 16 HM300WMAG 50
8746 114 9.HM4967 103 9.HM8600C 107 HM1512WB 16 HM350AND 111
8HG959952022 84 9.HM4968 103 9.HM9386.02 40 HM1513NB 16 HM360ABP 48
HM1513WB 16 HM360ABPMAG 48
9.HM4969 103 9.HMAPEDL 16
9 PAGE HM1522WB 22 HM360ADIR 48
9.HM4970 103 9.HMAWHKD 16
HM1526LR 28 HM360AMAG 48
9.1533.03 28 9.HM4971 103 9.HMDLM001 54
HM1526NB 28 HM360BBPMAG 48
9.1600.01 58 9.HM4972 103 9.HMDLM001 64
HM1526WB 28 HM360BDIR 48
9.1600.06 58 9.HM4973 105 9.HMDLM002 66
HM1535DRL 67 HM360BMAG 48
9.1601.01 58 9.HM4974 105 9.HMDLM002 86
HM1535NB 12 HM360FLX 48
9.1602.01 58 9.HM4975 105 9.HMPU2NB 34
HM1535PB 12 HM360GDIR 48
9.1603.01 58 9.HM4976 105 9.HMPU2WB 34
HM1535WB 12 HM360GMAG 48
9.1604.01 58 9.HM4977 105 9.HMPUXB24 24
HM1539LDD 10 HM360PIPE 48
9.HM4978 105 9.HMPUXNB 24
HM1539LED 10 HM360RBP 48
9.HM PAGE 9.HM4979 105 9.HMPUXWB 24
HM1550CIG 15 HM360RDIR 48
9.HM1002.01 30 9.HM4980 105 9.HMTN001 74
HM1550DT 15 HM360RMAG 48
9.HM1002ECE.01 30 9.HM4980.01 106 9.HMTN002 74
HM1550MAG-12 15 HM360WDIR 48
9.HM1385.05 30 9.HM4980.02 106 9.HMTN003 74
HM1550MAG-24 15 HM360WMAG 48
9.HM151BAL 16 9.HM4980.03 106 9.HMTN004 74
HM1550WB 14
9.HM151TRN 16 9.HM4980.04 106 9.HMTN005 75
HM15700NB 13 HM4 PAGE
9.HM15NB 16 9.HM4980.05 106 9.HMTN006 75
HM15700PB 13
9.HM4980.06 106 9.HMUBHWB 28 HM400ADIR 46
9.HM15WB 16 HM15700WB 13
9.HM4980.07 106 9.HMUBHNB 28 HM175AND 111 HM400AFLX 46
9.HM180LENS 52
9.HM4980.09 106 9.HMX7500.01 56 HM180ABP 52 HM400AMAG 46
9.HM300FLX 48
9.HM4981 105 9.HMX7500.02 56 HM180ADIR 52 HM400BDIR 46
9.HM360LENS 48
9.HM4982 105 HM180AMAG 52 HM400BMAG 46
9.HM400LENS 46
9.HM4983 105 C PAGE HM180BDIR 52 HM400GDIR 46
9.HM450ALENS 46
9.HM4984 105 C12100 120 HM180BMAG 52 HM400GMAG 46
9.HM450BLENS 46
9.HM4985 105 C1255LL 120 HM180GBP 52 HM400PIPE 46
9.HM450FLX 42
9.HM4986 105 C24100 120 HM180GDIR 52 HM400RDIR 46
9.HM450GLENS 46
9.HM4987 105 C2470 120 HM180GMAG 52 HM400RMAG 46
9.HM450RLENS 46
9.HM4988 105 C2470LTS 120 HM180RBP 52 HM400WDIR 46
9.HM450WLENS 46
9.HM4989 105 CA1255LL 123 HM180RDIR 52 HM400WMAG 46
9.HM46FX 70
9.HM4990 105 CA1255X 123 HM180RMAG 52 HM4400A 112
9.HM46GL 70
9.HM4991 105 CA2470 123 HM180WDIR 52 HM4400A-12V 112
9.HM46MP 70
9.HM4992 105 CA2470LTS 123 HM180WMAG 52 HM4400B 112
9.HM46MS 70
147
HM4400B-12V 112 HM500WDIR 42 HM8285 98 HMEC4015AU 72 HMT PAGE

HM4400G 112 HM500WMAG 42 HM8286 98 HMET200.08 115 HMTND2156 74
HM4400G-12V 112 HM50AND 111 HM8287 102 HMET307.01 115 HMTND2157 74
HM4400R 112 HM5700KIT 76 HM8288 103 HMET307.02 115 HMTND2158 74
HM4400R-12V 112 HM5701KIT 76 HM8289 103 HMET307.03 115 HMTND2159 75
HM450ADIR 44 HM5800KIT 77 HM8290 104 HMET307.04 115 HMTND2160 75
HM450AFLX 44 HM8298 106 HMET307.05 115 HMTNM6605 74
HM450AMAG 44 HM6 PAGE HM8600 107 HMET307.51 115 HMTNM6606 74
HM450BDIR 44 HM6603BD-12V 89 HMET483.03 115 HMTNM6607 74
HM450BMAG 44 HM6603BD-24V 89 HM9 PAGE HMET483.05 115 HMTNM6608 74
HM450GDIR 44 HM6603GD-12V 89 HM9.1374.08 30 HMET483.07 115 HMTNM6609 74
HM450GMAG 44 HM6603GD-24V 89 HM9.1374HD.01 30 HMET483.10 115 HMTNM6610 75
HM450RDIR 44 HM6605RD-12V 89 HM9.1375HD.01 30 HMET483.15 115 HMTNM6611 75
HM450RMAG 44 HM6605RD-24V 89 HM9400AMB2A 40 HMET483.20 115 HMTNM6612 75
HM450WDIR 44 HM6605WD-12V 89 HM9400AMB2G 40 HMET483.25 115 HMTNM6613 75
HM450WMAG 44 HM6605WD-24V 89 HM9400AMB2R 40 HMET483.30 115
HM4612 70 HMET483.35 115
HM680ANB 86 HM9400AMB3A 40 HMU PAGE
HM4620 70 HM680ANW 86 HM9400AMB3G 40
HM4630 70 HMUBXHWBD-12V 20
HM680ANY 86 HM9400AMB3R 40 HMF PAGE
HM4660A 78 HMUBXHWBD-24V 20
HM680ARB 86 HM9400AMB4A 40 HMFH107P 92 HMUBXSWBD-12V 20
HM4660B 78 HM680ARW 86 HM9400AMB4G 40 HMFH117P 92
HM4660KTB7 78 HMUBXSWBD-24V 20
HM680ARY 86 HM9400AMB4R 40 HMFH312P 92
HM4660KTC7 78 HM680FNB 86 HM9400YEL2A 40
HM4660LOC 78 HMW PAGE
HM680FNW 86 HM9400YEL2G 40 HMI PAGE
HM4660ROD 78 HM680FNY 86 HM9400YEL2R 40 HMWGA160 58
HM4660SWA 78 HMIC2010AU 73 HMWGA220 56
HM680FRB 86 HM9400YEL3A 40 HMIC2015AU 73
HM4660SWB 78 HM680FRW 86 HM9400YEL3G 40 HMWPR001 80
HM4660SWC 78 HMIC3020AU 73
HM680FRY 86 HM9400YEL3R 40
HM4660SWD 78 HM9400YEL4A 40 HMX PAGE
HM4660SWE 78 HM9400YEL4G 40
HMP PAGE
HM7 PAGE HMX6750A 58
HM4660SWF 78 HM9400YEL4R 40 HMPB100 8
HM70H3NB-24V 36 HMX6750B 58
HM4960 81 HM95903700 54 HMPB200 9
HM70H3WB-24V 36 HMX6750C 58
HM4960FM 81 HM95903700D 54 HMPS12PROVCP 116
HM70H9NB-12V 36 HMX6750G 58
HM4960SA 74 HM95903710 54 HMPS12PROVPT 116
HM70H9WB-12V 36 HMX6750R 58
HM4961 81 HM95903710D 54 HMPS12VCP 116
HM70LEDD 11 HMX7500A 56
HM4961FM 81 HM95903760 54 HMPS12VKIT 116
HM70PI 11 HMXN4001 20
HM4962 81 HM95903760D 54 HMPS12VPROKIT 116
HM70PI 36 HMXN4001 24
HM4963 81 HM95903780 54 HMPS12VPT 116
HM70PR 11 HMXN4001 124
HM4963FM 81 HM95903780D 54 HMPS24PROVCP 116
HM70PR 36 HMXN4YEL 124
HM4964 81 HM95903790 54 HMPS24PROVKIT 116
HM4965 81 HM720150W 88
HM95903790D 54 HMPS24PROVPT 116
HM4980 106 HM720150Y 88 X PAGE
HM95905030 65 HMPS24VCP 116
HM4981-P 106 HM720400W 88 XD12100/55 122
HM959950211 84 HMPS24VKIT 116
HM4981-S 106 HM720400Y 88 XD12100/90 122
HM959950221 84 HMPS24VPT 116
HM4982-P 106 HM7546J 71 XD1260/55 122
HM980910021 53 HMPS75B 111
HM4982-S 106 HM7592B 71 XD1260/55LL 122
HM980910221 53 HMPS75G 111
HM4983-P 106 HMPS75R 111 XD24100/90 122
HM980910421 53
HM4983-S 106 HM8 PAGE HMPS75S 111 XD2475/70 122
HM980910621 53
HM4984-P 106 HM8154 18 HMPSPCAP 116 XD2475/70LL 122
HM980910721 53
HM4984-S 106 HM8154AMBER 18 HMPV270NBA 34 XD2475/70LTS 122
HM4985-P 106 HM8156 32 HMPV270NBD 34 XDB1260/55BL 122
HMA PAGE XDX1260/55BL 122
HM4985-S 106 HM8156AMBER 32 HMPV270WBA 34
HM4986-P 106 HMASH70NBA 32 XN4000 124
HM8158 28 HMPV270WBD 34
HM4986-S 106 HMASH70NBD 32 XN6750 124
HM8158AMBER 28 HMPVX35NBD 24
HMASH70WBA 32
HM8159 34 HMPVX35WBD 24
HMASH70WBD 32 Y
HM5 PAGE HM8159AMBER 34 PAGE
HMAT85 80
HM500ADIR 42 HM8160 20 HMR PAGE YC12100 121
HM500AFLX 42 HM8161 10 HMRA087B 95 YC1255LL 121
HM500AMAG 42 HM8164 16 HME PAGE YC24100 121
HMRA107B 95
HM500BDIR 42 HM8275 81 HMEC1010AU 72 YC2470 121
HMRA112P 93
HM500BMAG 42 HM8275 98 HMEC1510AU 72 YC2470LTS 121
HMRA603P 94
HM500GDIR 42 HM8276 98 HMEC2010AU 72 YCB1255BL 121
HMRA611P 94
HM500GMAG 42 HM8277 98 HMEC2015AU 72 YCP1255BL 121
HMRA917E 93
HM500RDIR 42 HM8283 98 HMEC2510AU 72 YCX1255BL 121
HM500RMAG 42 HM8284 100 HMEC3015AU 72
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Hella

International Regions USA New Zealand

Project Argon charts the extremes

DRACO DRACO® 1.4Kg Mass 200G Rated shock resistance

Hella Mining Part Numbers

MINING WORK LAMPS

Work Lamp – 12/24V

UltraBeam FF Halogen, available with Wide, Narrow

Spare Parts: 9.HUMBHWB

HORNS & ALARMS 90

LED WORK LAMPS

LED Work Lamp – Multivolt™ 9-33V DC

142 By combining 6 high-powered 1000 also

Power Beam 1000 LED 2.0m high at 10°

IP6K7 IP6K9K 200G

LED WORK LAMPS

By combining With a low power consumption 114 103

16 high- of 43 Watts, the lamp places

IP6K7 IP6K9K 200G

MINING WORK LAMPS

LED Work Lamp – Multivolt™ 12-24V

Hella MegaBeam LED is a compact close range

Solid-state LED light sources Fully encapsulated

Spare Parts & Options

MULTI DT & 0.8Kg

MINING WORK LAMPS

Module 70 LED work shape creates an efficient and 83 75

high-performance white LED light

15W Reverse polarity and

pedestal bracket Fully sealed against

Cable Shock resistant to

LED TASK LAMPS

On mine sites visibility is paramount to mine safety.

Hella LED Task Lamps are as well

Narrow Beam Optic

Pencil Beam Optic

Wide Beam Optic

MULTI BARE 0.35Kg

MINING LED SERVICE LAMPS

LED lighting DuraLed® High Efficacy LED 177 31

MINING LED SERVICE LAMPS

White LED Service Lamp Multivolt™ 9-33V DC

LED lighting offers a number LEDs are

DuraLed 1000 Lumen Wide Beam 2.5m high at 0°

IP6K7 200G 9 to 33 12W

MINING LED WORK LAMPS

The compact 1 metre

The magnets combined have a

Compatible with PowerPAK Portable Power Pack,

IP6K6 IP6K7 200G

HID WORK LAMPS

Heavy Duty Work Lamp

AS500® FF Xenon is a compact and highly versatile, ultra

170 126 Good lighting is essential to create a An ergonomic heavy-

AS500 FF Xenon Narrow Beam AS500 FF Xenon Wide Beam

MINING WORK LAMPS

Heavy Duty Work Lamp

AS200 FF Xenon is a compact and highly

MUSTADD DRACO DT 1.8Kg

IP6K7 50G 12/24V 41W

AS200 FF Xenon Narrow Beam AS200 FF Xenon Wide Beam

MINING WORK LAMPS

Xenon Work Lamp