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Siemens-Vdo cdr500 Philips 22dc403-75
Siemens-Vdo cdr500 Philips 22dc403-75
Siemens-Vdo cdr500 Philips 22dc403-75
Service Manual
For repair information of the deck see Service Manual CDM-M3 4.1 (3112 305 60331)
VDO CDR500
CD
CODE
OI
UM AS TP RDS
1 2 3 4 5 6
Published by VDO Car Communication Printed in Germany ©Copyright reserved Subject to modification 3112 305 6xxxx
CONTENT 22DC403/75
Warning ATTENTION
All IC’s and many other semi-conductors are susceptible to Static Sensitive Devices
electrostatic discharges (ESD). Handle Only at Static
Safe Work Stations.
Careless handling during repair may reduce the life time of these
components drastically.
When repairing, make sure that you are connected with the same potential as the mass of the set via a wrist wrap
with resistance. Keep components and tools also at this potential.
–2–
22DC403/75
C
1 3 5 7 9 used:
2 4 6 8 10
Antenna definitions FM AM
B
1 3 5 7
FM antenna:
FUSE
2 4 6 8 -6 dB aerial, for measurement set E = E’
4,3 Ω 120 Ω
A
1 3 5 7
E E´
2 4 6 8
55 Ω
AM antenna:
Chamber A -14 dB aerial, for measurement adjust offset = 14 dB
1 SDVC (Speed dependent volume control)
15 pF
2 Steering wheel control
3 Telephone mute E E´
4 +12V controlled with the ignition
50 Ω 60 pF
5 +12V antenna remote
6 Illumination control
7 +12V permanent
8 Ground
Chamber B FM-measurements:
1 Rear right+ RF = 98,0 MHz Level: 66 dBµV Dev.: 22,5 kHz
2 Rear right-
3 Front right+ Limiting threshold FM (-3dB)
4 Front right- - 3dB limiting point <15dB +-3dB
- 6dB limiting point <10dB +-3dB
5 Front left+
6 Front left-
7 Front left+ MW-measurements:
8 Front left- RF = 1053 kHz Level: 60 dBµV Mod.: 30
Chamber C
1 FSDA
2 FSCL LW-measurements:
3 Telephone in RF = 207 kHz Level: 60 dBµV Mod.: 30 %
4 FMRQ Remark: The LW frequency range is only available via
5 EEPROM setting
6 Diagnostic
7
8 Telephone ground
9
10
–3–
22DC403/75
Output power
All channels driven, FM-mode, k = 1%
min. nom.
UBatt = 14,4V, f = 1kHz >12W >14W
UBatt = 10,8V, f = 1kHz >8,5W >10W
Distortion (THD)
P = 0,5W at 4W all channels driven
Telephone mute
active = LOW (<1,8V >1mA max 3mA)
inactive = HIGH (>2,5V)
–4–
Block diagramm Exploded view 22DC403/75
Tuner SOFAC 3
Power amplifier
IC96 TDA7313 2 x TDA7375
Telephone in
1002
RDS
TDA7331BD
Interface
Microcontroller External Display
8XCE560
CD-Drive 5
CDM-M3 4.1 Display Diagnostic 180
5
Diagnistic
Power Supply Kw82 - 5 Baud
CD-Drive Ts3702 180
0
(8V0; 3V3)
SDVC &
SWC
1001
Power supply
TDA3602 Illumination 1003
Control
–5– –5–
PWB layout side A 22DC403/75
–6– –6–
PWB layout side B 22DC403/75
1001
1002
F
C
1
6
PWB layout front
1005 A 3
1007 D 7
1009 F 8
1010 B 1
1402 I 5
1911 E 5
2351 E 3
2355 A 5
2357 E 4
2360 B 4
2361 D 6
2363 B 5
2401 G 5
2402 G 4
2403 I 4
2408 G 4
2409 H 4
2414 H 4
2431 F 4
2533 B 7
2534 B 7
2601 D 5
2602 C 5
2604 C 5
2605 D 5
2607 C 3
2620 C 4
2621 E 5
2622 E 4
2663 C 3
2701 B 7
2706 B 6
2707 A 6
2708 A 6
2710 B 6
2711 A 8
2715 B 6
2716 B 4
2751 B 4
2753 D 6
2754 A 6
2756 E 7
2757 D 6
2762 H 6
2766 G 6 PWB layout detach
2767 H 7
2769 D 7
2770 H 7
2915 G 6
2919 G 6
3366 A 5
5701 B 3
7350 A 3
7351 A 4
7401 G 4
7601 D 4
7701 A 6
7703 B 8
7714 B 5
–7– –7–
RDS, noise and pause detection 22DC403/75
7503 G 9 7403 C 3 4402 G 6 3433 D 7 3424 D 10 3415 B 11 3409 F 8 3404 F 1 2439 G 7 2433 G 13 2428 A 7 2423 E 9 2414 E 4 2409 B 2 2404 E 3
7420 F 12 7401 G 4 4401 G 6 3432 D 8 3423 D 10 3413 B 9 3408 G 6 3403 E 5 2438 D 11 2432 E 12 2427 B 9 2422 C 7 2413 B 2 2408 F 2 2403 D 1
7420 E 11 6430 G 13 4400 D 6 3430 D 8 3422 E 11 3412 C 8 3407 G 9 3402 H 1 2437 D 9 2431 D 7 2426 D 9 2421 E 8 2412 F 1 2407 C 1 2402 H 2
7420 E 9 6410 B 10 3439 F 12 3427 F 11 3421 D 9 3411 B 8 3406 F 1 3401 G 1 2435 F 13 2430 B 10 2425 F 12 2420 E 7 2411 F 5 2406 H 4 2401 G 2
7420 C 9 5401 A 2 3434 C 7 3425 D 11 3420 E 9 3410 A 7 3405 H 4 2440 A 2 2434 E 11 2429 B 9 2424 E 10 2415 F 1 2410 F 5 2405 H 1 1402 E 5
–8– –8–
Audio control 22DC403/75
7662 G 4
7661 D 3
7602 A 6
7602 H 6
7601 C 9
6661 F 1
6601 B 4
3695 G 6
3694 H 6
3693 G 7
3692 F 6
3691 G 5
3690 B 7
3689 C 6
3688 B 5
3687 A 6
3686 A 5
3681 E 1
3679 G 3
3678 H 4
3674 E 1
3672 D 1
3671 G 3
3670 G 4
3668 C 2
3667 G 4
3666 G 6
3665 E 3
3664 C 3
3663 D 2
3662 E 2
3661 D 2
3660 C 5
3604 G 7
3603 B 7
3602 G 8
3601 A 7
2665 H 3
2663 E 2
2662 E 1
2661 D 2
2643 F 10
2642 E 10
2641 D 10
2640 C 10
2635 E 4
2634 D 4
2631 G 6
2630 C 6
2629 B 5
2628 B 5
2627 H 6
2626 B 5
2625 G 6
2624 B 6
2623 G 6
2622 G 7
2621 B 7
2620 C 3
2619 F 8
2618 F 7
2617 G 7
2616 H 5
2615 C 7
2614 B 8
2613 C 7
2612 B 7
2611 B 5
2610 F 7
2609 C 4
2608 H 5
2607 E 4
2606 H 4
2605 E 5
2604 E 5
2603 D 3
2602 D 5
2601 D 5
–9– –9–
Tuner
Power stage 22DC403/75
7352 F 1 2369 A 1
7351 B 3 2368 G 4
7350 H 3 2367 K 8
3379 L 8 2366 J 8
3378 L 8 2365 I 8
3377 K 1 2364 H 8
3376 J 1 2363 G 1
3373 D 1 2361 L 7
3372 C 1 2360 M 4
3367 B 1 2359 B 8
3366 B 1 2357 D 2
3365 A 1 2356 E 8
3364 K 8 2355 G 4
3363 J 8 2354 A 8
3362 I 8 2353 C 8
3361 G 8 2352 A 4
3360 G 2 2351 C 2
3359 G 2 2350 K 2
3358 F 1 2349 J 2
3356 E 8 2345 L 2
3355 D 8 2344 H 2
3353 C 8 2343 F 2
3352 A 8 2342 B 2
2370 H 2 1005 M 1
– 10 – – 10 –
Analog multiplexer / SDVC Illumination + blink LED 22DC403/75
7906 C 4 7771 F 4
7581 F 4 7770 E 4
6905 B 2 7769 F 2
6582 F 2 7768 E 3
6581 F 4 7763 B 3
4902 A 3 7762 A 2
4901 A 3 6761 F 6
3906 A 2 6723 D 5
3905 A 2 6722 D 6
3675 F 2 3787 B 3
3584 E 3 3785 D 3
3583 F 3 3783 F 5
3582 F 3 3782 E 5
2583 A 2 3781 E 4
2582 F 2 3780 F 3
2581 F 4 3779 F 3
2580 B 2 3778 E 3
1009 B 1 3777 E 3
1009 A 1 3776 F 5
1009 B 1 3775 D 5
3769 D 4
3768 E 5
3766 A 6
3765 C 4
3764 A 4
3763 A 4
3762 A 3
3761 B 2
3676 D 6
2772 G 2
2771 E 2
2770 E 4
2769 B 5
2767 E 3
2766 E 5
2764 D 5
2762 F 5
1009 E 2
1009 F 2
1007 H 2
1007 H 2
1007 G 2
1007 D 2
1007 D 2
1007 C 2
– 11 – – 11 –
Main µPC 22DC403/75
7912 B 2
7911 E 7
5909 D 2
5905 D 2
4909 G 7
4908 G 7
4907 G 9
4906 G 9
4905 G 11
4904 G 11
4903 G 11
3958 G 5
3951 G 4
3935 B 11
3932 B 11
3931 G 5
3924 E 12
3923 I 6
3920 H 5
3918 A 4
3917 A 4
3915 F 12
3914 E 12
3912 C 11
3357 B 11
2923 D 3
2916 F 12
2915 F 12
2914 H 5
2913 H 5
2912 D 2
2911 E 12
2910 D 1
2909 E 3
2908 E 3
2907 E 3
2906 D 2
1911 H 5
– 12 – – 12 –
CD deck connector + CD deck power supply Front connector Front 22DC403/75
7704 A 4 3904 F 2
7703 A 1 3903 F 2
3521 E 2 3902 E 2
3520 D 1 3901 E 2
1101
1103
SOUND EJECT
3519 D 1 2934 D 2
3518 B 2 2933 C 2
2535 A 5 2932 B 2
2534 A 5 2931 B 2 KEY-MA1 1 6001
2532 A 3 2902 F 2
8001
2531 A 1 2901 E 2
470K
3000
1102
CD
2530 F 2 1009 D 1
6000
2529 D 2 1009 C 1 KEY-MB2
2
1001-2 1PS76SB10
2528 E 2 1009 B 1
8002
2527 C 2 1009 B 1
470K
3001
1002 H 1 1009 A 1
1002 H 1 1007 F 1 KEY-MC3 3
1002 H 1 1007 C 1
8003
1002 G 1 1007 B 1
1002 G 1 1007 A 1
1002 G 1 CODE-LED 4
1002 F 1 1001-4
LSM676
1002 F 1
6130
8004
1002 E 1
1002 D 1
1002 C 1 1001-12
1002 C 1 12
1002 C 1
VOLUME+ 5
1001-5
3002
1K2
8005
LYM670
1004
6101
1001-11
ON_OFF_SW
11 5 4
ROT_B
10 3 1
VOLUME 1001-10 MT1 MT2
ROT_A 9 7 2 6
1001-9
LYM670
6102
8006
VOLUME- 6
1001-6
7 F111
1001-7
3004
3006
3008
8007
1K
1K
1K
LYM670
LYM670
LYM670
6110
6113
6120
SOUND EJECT
CD_SLOT
LYM670
LYM670
LYM670
6111
6112
6121
CD ILL-VOLUME
8 F114
1001-8
GND
– 13 – – 13 –
Power supply, On / Off logic 22DC403/75
7915 I 5 7720 D 2 7715 C 9 7710 D 7 6726 A 11 6718 F 4 6713 G 4 6705 B 12 3913 F 2 3773 G 6 3759 D 6 3753 B 8 3748 E 3 3742 I 4 3737 G 3 3732 E 1 3727 I 3
7724 F 6 7719 E 2 7714 A 9 7706 E 8 6724 G 3 6717 G 2 6711 H 2 6704 D 10 3910 F 1 3772 G 7 3758 E 5 3752 C 7 3746 A 10 3741 H 2 3736 G 2 3731 D 8 3726 G 10
7723 H 3 7718 E 11 7713 E 12 7701 A 2 6721 E 2 6716 C 8 6710 E 7 5701 B 12 3909 G 2 3771 B 12 3757 E 7 3751 B 7 3745 G 4 3740 E 8 3735 E 2 3730 E 2 3725 I 3
7722 F 3 7717 D 13 7712 C 8 7700 I 1 6720 H 5 6715 A 7 6708 D 4 4701 F 6 3786 I 4 3770 A 12 3756 B 7 3750 E 4 3744 E 12 3739 I 4 3734 H 2 3729 G 10 3724 G 7
7721 D 5 7716 C 12 7711 B 8 6762 H 4 6719 E 3 6714 A 7 6706 A 12 4700 D 3 3774 G 5 3760 H 6 3755 B 7 3749 E 4 3743 F 4 3738 H 3 3733 G 3 3728 F 10 3723 A 12
3722 D 2
3721 D 12
3720 D 12
3719 C 11
3717 D 11
3716 D 11
3715 D 10
3714 D 10
3713 C 10
3712 E 7
3711 E 6
3710 B 10
3707 B 9
3706 B 9
3705 C 9
3704 H 2
3703 E 1
3702 D 7
3701 D 6
3700 H 2
2763 H 4
2760 I 6
2759 I 3
2758 G 7
2757 E 6
2756 D 5
2755 I 6
2754 D 4
2753 D 3
2752 B 12
2751 C 7
2733 F 5
2732 H 3
2731 G 4
2730 H 3
2719 A 13
2718 B 13
2717 G 2
2716 B 11
2715 D 10
2711 F 6
2710 B 1
2708 C 1
2707 D 7
2706 C 6
2702 B 6
2701 B 1
1007 H 6
– 14 – – 14 –
Connector block 22DC403/75
7928 H 9 3919 E 2
7927 G 9 3908 D 2
7926 G 10 3907 E 2
7925 H 6 2947 H 2
7924 G 6 2946 E 4
7923 G 5 2945 F 5
7922 E 6 2944 H 9
7921 D 6 2943 G 8
7920 D 5 2941 H 5
7910 E 10 2940 G 4
7910 D 10 2936 D 3
7909 E 9 2935 C 8
6922 G 2 2929 E 8
6921 G 2 2928 E 9
6920 G 2 2927 E 7
6911 F 9 2926 G 10
6909 H 11 2925 G 7
6908 H 7 2924 E 8
6907 F 7 2922 G 10
6904 E 2 2921 G 6
3997 I 2 2920 E 6
3996 I 2 2919 E 2
3995 I 2 2918 E 2
3988 G 2 2917 E 2
3987 G 2 1010 B 5
3986 G 2
3985 G 2
3984 F 2
3983 E 4
3979 G 8
3978 G 9
3977 G 9
3976 G 9
3975 G 10
3974 H 10
3973 H 6
3972 G 6
3971 G 5
3970 G 5
3969 G 5
3968 G 5
3966 F 6
3965 E 6
3964 E 5
3963 E 5
3962 D 5
3961 D 5
3960 F 5
3959 D 4
3957 H 8
3955 E 7
3954 H 8
3953 F 10
3952 G 8
3950 G 11
3949 E 9
3948 H 4
3947 G 4
3944 D 10
3943 E 9
3942 E 9
3941 D 9
3940 E 10
3939 D 8
3938 D 8
3937 F 11
3936 G 7
3934 H 5
3933 F 7
3930 F 10
3929 D 6
3928 F 6
3927 G 10
3926 G 6
3925 E 6
3921 D 7
– 15 – – 15 –
Parts list 22DC403/75
– 16 – – 16 –