) DustControl Wings ome ceetcneninieai Dust Emission Controller in Receiving Pits without hydraulic dump platforms “The mechanical DustContol maintains the dust together wih the product as itis unloaded ino a receiving pit. The modules use counter welgts that Keop louvers closed untl a mound of product has lormed above the pit grate. The ‘weight ofthe product ores the louvers open and asthe roduc flint the pt, dustiadenat is expulsedovtof he pit The ar must pac through te preductwnch acts sa tr The system isso simp that doesnt need operators ‘maintenance, There is no noise and doesnt occupy space above te pit. The DustContnl fers an extraordinary oat benoit latonship. 0 acetates uae anes © Certcpamoon terete Environmental Protection ‘rzlanenvrnmora gers have approve he Dustona in Shain were tinting Installation ‘The ntl blow the pt grade ae aes 21 5 aye wih rmsteston ecssay wep Importation ‘uy ee othe Und Stats intatatlons located ni coutWings india 8 Comaroo Lida. Roa Don Pedro) 195 Jana, SP 05676030 Bread fee ee gener ae Conese Mechanical DustControl Dust Emission Controller in Receiving Pits DustControldifers in concept from other types of pollution controls in tha: DustControl systems maintain the dust together with the product, eliminating the complications of ‘separating and collecting the dust particles. DustControl uflizes the in-fowing bulk [product as a filer, separating the dust from the air escaping the pit and retaining it with the bulk product, thereby reducing shrink and eliminating the problem of what to do with the dust itself. The simplicity of the system isthe basis ofits success. ‘Vacuum bag fering has been the traditional method for capturing dust particles from the ‘ambient air. Bag filtering is very inefficient because of the large volume of ai in the ‘receiving pit building that must be filered to capture the dust expulsed fron the pit. This ‘volume of air greatly exceeds the capacity of the vacuum bag filers even if large horsepower motors and numerous fters are installed. How the Mechanical DustControl works: Dust suppression withthe Mechanical DustContol is accomplished by the installation of ‘metalic modules beneath the receiving pit grate sealing the entire receiving area. These ‘modules contain chutes + 25° deep covered by counter weighted dampers that keep the ‘modules closed when not receiving product. During the unloading process, the counter Weights don't allow the dampers to open unti the module chutes are full of product and a ‘small mound of product has formed above the pit grate. When the weight ofthe product in the chute is greater than the counter weight, product falls ino the pt. The modules that ‘are not receiving product remain closed and no alr escapes through these modules, The air displaced from the pit is forced out ofthe pit through the mass of product inthe chute ‘and the mound of product over the pit grate. In this process, the product {iter returning clean air tothe atmosphere and maintaining the dust withthe product. ‘The Mechanical DustControl does not use electricity, vacuum fiteing systoms or ‘sensors. It requires no operator interface, creates no noise pollution, and brings health benefits to the employees, al without slowing the unloading process.’ The DustControl «system has been approved by Brazilan environmental control authorities far meeting the requirements for ISO 14000 certification,‘The DusContrl freon prooees| a INSTALLATION: ‘The installation isnot complicated and a standard receiving pit should requre.ne more than 3 to 4 days ‘Moriles can be insaled in two ways: When the pit grates can be removed from fe receiving pt the DustContro! modules are placed inthe pt withthe flanges ofthe modules resting on the support members of the receiving pit and then the gates are placed ontop ofthe anges. Inplts where the gratos canct be removed, the modules are attached tothe underside ofthe pit grates using “U" shaped threaded rods. ‘nce installed, no further maintenance is necessary. People working around the pit wil not even. ‘now that the DuctControt System has beon installed, They wil ony be aware that dust isnot generated during the unloading process.Wings manufactures the DusiContol systems in Brazil wih the design enginseing done by Antares Engineering. We are confident that DustContral provides the most efcient and cost ‘fective soluon avaiable forthe contol of dust emission for bulk receiving pits. Please contact 1s for quotations or further detais. ‘COMPARISON TABLE OF DUST CONTROL SYSTEM Comparecne Senses | outconmt | Buscar Energy Consumption 1) Bevates Minne! Nene Maneenance Meum ow Neve Space Occnies 2) Lae None shove gate | None above grate | Noise tre [tenia Nove None Insataton Cost Mediumigh tow tow [Operation a ‘simple | Senstivtyt wind (3) cet | Minmom | Velocty of ceiving product (8) Nointvence | Nointuence | _ No infvence 1. Ina receiving pit measuring 6 x 10 meter, a vacuum bag fiter system normal operation ‘wil consume a minimum of 60 kWh. ‘The energy consumption of the Mechanical DustContrl is zero. Tho difernce in operational costs over a 24-month period wil normally pay for a Mechanical DustControl systom. The cost x benef comparing bag ‘ters end DustControlustiios substituting an existing bag Miter system forte Mechanical DustContrl system. 2, The Mechanical DustControl system is installed below the pit rate and des not occupy space above the pt Vacuum bag iter systems occupy valuable space inthe receiving 3, Ifthe pit area is not closed to the outside environment, the effect ofthe wind can be ‘vastating tothe effectiveness ofa vacuum bag fiter system. ithe wird ovr the pit is (reater than 3 kmisec, the wind wil have more force to capture the dust tan the vacuum System. The velocity ofa vacuum system is approximately 1 meterisec or3 6 kmour. {he wind passing over the pi grate is superior to 3ks the wind wl carry the dust away fom the vacuum bag Miler system. The Mochanieal DusiControl system wil capture almost 100% ofthe dust generated from the receiving pit indopendent ofthe wind above the orate. 4. None ofthe systems impede the flow of product into the receiving pts. To see a film showing DustContro! Systems go to the Youtube Si“Wings industria e Coméreto Ueda. Roa Dom Pear, 135 lava, 3 OG6re O30 Bra — or Tel, $5:11-4772-4070 mingscomowineslto, com. wa wnt Mechanical DustControl Installation instructions Project WAE120 Manufacturing Solutions MPS Feed ~25 x8" Grain Pit 1 Uncrate ad ispet he modules. Mae sue thatthe aps pen ae ose ee. Soh damage sh 3¢ bet lps ores, oud be epae. Contact be insurance congany or it snow tare more sereuseamape. Resourses a other pi aa, 2. Adjust ond ighten the counterweight on ech ap, lcounter wales should belna haz oon ‘ath the wep othe counter balan n the same ection athe papers tw fur. Tha ‘el place the mama oessue on Be ap to mse tat cses rape. 8 open on sh "odes tightening the courte welt nS, Re ied end spa" ne ron] SN a | ac sce opr gi on 23m Set fashing Sa abe stan BET fone 350548 - a Tesmecion ri z Seah connection rE z [seas tes) 1 Tecep é ead weRemove the pit rte, Ingo: tee tbe an aces hatchin the hopper, "oun the cont bo fo te peutic clen-ot syste in acanvenen pace at ene corer of ha The lines souls erter the bl temas earths cotolbox. Th mean ding ole the Concrete ve enough ore cand to es trough, [apn the inainson by erste 3 trurtar to ithe modules onthe two ends othe ntl he 1 anglerons mole side suppers neta ther” below the grate support welngin 9 ran contnucus sts on both se ofthe geen ores em bond al aeanes of ‘The cigh beams suport should be mounted on thesis wa ouron each i, 1,400 mm (#7, weleng them 8" fom the gate suport opposite cvertation as themogule 8" sie suppers) Cerrlue the four bets onthe supports nd wed. The upg eg ofthe bar sau level with these suppers ‘he ten module end supports shouldbe welded to te pit srtire Between the Dame with on ‘cortious tis evel ith euppredge ofthe bears ‘the modules shoud place nthe pt withthe cuts in he same decion. ‘he fst mole tobe stale as Grim Salgt connections on the cy Sn soul inthe potion farthest rom the cnt box Wt al he madulesn lace, wel with t-contruou wade ‘Shout ang at re carer ofthe mole and between the rode. between the modules to entre tat no gan scams hin te pre and ave the Mopper may b necessary toast the ets Begin withthe 8 trl fshng ss (230 rm onthe two fren of hep srg or contruous weld, Thee Sips shoud netimpa he epstionng fhe ete. ‘he four longer verted Vs shouldbe welded Been the meduls slong the Hea, using nn aninous is ils the sarer mere Vs batwson he modules Inthe the deco, Insta te ten ashing sep along withsice of the pt From below erty that noah is coningtrcugh. here ight leakage he as wth stp lage wll pert sto escape Very hat the cour welts re ronal as 0 Fue, "WMPORTANT: Doing operation I dus spews from the pitina vertical avean Thea velcane, | ed this indicates ana leak between the madules andthe pt. Amaintenance person toenter the pit and examine the surface for ight als. Anyleaks should becavered wth Seslingsrps. When the jobs complete, there won't be ay more esi. But emerber, the smalet sure can produce streams of dust ston wth et eesArnecomectons 1 The rtltion ofthe aries baie athe contol bs Theres should be run aun Dong a the ont Canneetone beswten the arene fs followed by a the ea cretion, wil sre that ies fe fot swathed. The alin: betwee the conte bon and the frst module shold bern troy a canal ein by runing anagram th conrel box connection Mle reten etore] to he te estan theron ofthe closet einer Ten un nite batwaen tht te nd the onthe iene on the newt to made, Continue connecting theft ofthe a ender on hatreds I the ext ‘ow and continue fr al ve rows of modules, Te et mode ald have he sind wth saxgh 2. Now repeat he proce from the contr! box sorecton marked “Fcwaraavage tha er 8 onthe fot end, continingto tein mada 3, Theaitine shold hen be ined wth lt ts othe a bes welded these af module andthe oes onhecomesclthe modus. fer sation ofthe afines very hat none afte ais hanging {ow the ee te cuter othe moder, Thr vos damage tthe ane fom aig prot. ‘oud open. aloft anes oot open simone wen the contra buon pressed hen hare ‘hee thepraumatccle-out tern ha beni he Dstt tem read tooperate Try toeate the potion ofthe hopper rcp truck bein the cetar ofthe resin pt ard proveedto isd Operator Inguisnot requires. The system fly automate. inistng the ulonng grocer wth Roper wales, open the ld at pk. Ti wise tat al one's formed apa between he hopper and te pt gael peng the eat wll erate ds whe te Irpoin igher moter re ot pas hough eps weighs on each se In¢PORTANT du pews fromthe pit in a vertical stream ke 2 volcano, this indats nai leak between the modules and the pi. A maintenance przon il ned to enter the ptand examine the surface for ight leaks, Any leaks shouldbe covered with sealing sips. When the obs competed, ‘there won't be any mare emission, But member, the smalls sure can produc streams of dust av beracesarytoremaveane ofthecunter