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Planos 721F
Planos 721F
39
37 14
19 13 L
S3 S1 DS2
LS
BR3 7
P
R
T
18
LOCK
BR1 32 UNLOCK
25
26
36
BR2 MT1 T MP
17
XT MODELS
8-11 BAR
(116-159 PSI)
P
11 PST
DS1 S2 T N
15 37 Z-BAR and
41 XR MODELS 5
XY
B1 A1 XZ
TP11 12
TP10
TP6 XT MODELS
NOTE 2
TP7
TP3 A1 A1
XY XY
TP2 B1 XZ XZ 5
B1
TP5
TP1
290 BAR Z-BAR and XR MODELS
TP9
B2 (4206 PSI) A2
M2 IN
NOTE 1
21 A2 A2
31 98.3 BAR
(1425 PSI)
M2 IN
35 B2 B2
98.3 BAR
(1425 PSI)
22
M1 TANK A1 30 BAR
193 NOTE 3 (435 PSI)
BAR
34 4
(2800 PSI)
23 LS
P
M1 TANK
220 BAR
(3190 PSI)
B1
T
A2 A3
B3
290 BAR
(4206 PSI)
20
A3
20.7 BAR B2 1
(300 PSI)
24 27 10 293 BAR B3 SOLENOID
B X3 X1 B X4 X2 (4250 PSI)
A3 VALVE A B
38
LS EF CF P T
B4 A4
FR1 FR1 33
2
SEQUENCE
B3 290 BAR Y
VALVE
(4206 PSI)
28 FR2 FR2
218 BAR A4
(3162 PSI)
A4
X1 X Z1 Y X2
T P
290 BAR B4
(4206 PSI) LOGIC
B4 VALVE
STEERING PUMP LOADER PUMP MA MX 3
(FRONT) (REAR) S2 S1 RELIEF
30 VALVE
S L2 L1 S L4 L3
LS EF CF
9 A T
PP
8 240.3 BAR
(3481 PSI)
M
29 40 40 40 T P
CHASSIS SHEET 4 - 34F (125) 19Z Or-1.0 Y2 Y1 SHEET 2 - 19F (32) 19T_B Or-0.8 U2 U1 1_DD R-1.0 SHEET 3 - 56F (57) 19C_D Or-1.0 C2 C1
1 1 3 SHEET 4 - 32F (125) 18A Or-2.0 Z2 Z1 1_DA R-3.0 SHEET 3 - 55F (58) 19D_A Or-1.0 D2 D1
STUD SHEET 4 - 23F CAB ROOF 19U_A Or-1.0 V2 V1 13V Or-1.0
SHEET 4 - 1F CAB FRONT 18B_A Or-0.8 A2' A1'
SHEET 5 - 51F (87) 19U_B Or-1.0 W2 W1 1_DB R-3.0
E2 E1
SHEET 4 - 1F CAB FRONT 18C_A Or-0.8 B2' B1'
SHEET 3 - 13F CAB PEDESTAL 19F Or-1.0 F2 F1 13R Or-1.0
CAB GROUND FRONT CHASSIS 19V Or-0.8 SHEET 5 - 30F (90)
LOWER PEDESTAL REAR CHASSIS SHEET 3 - 13F CAB PEDESTAL 18C_B Or-0.8 C2' C1' 41H K-2.0 SHEET 4 - 59F (126) 19W Or-1.0 18F 18F 19G Or-2.0 G2 G1
GROUND WELD STUD (−) 0_DAX Bk-0.8 SHEET 5 - 140M DIODE MODULE GROUND WELD GROUND WELD SHEET 4 - 1F CAB FRONT 18D_A Or-0.8 D2' D1' SHEET 2 - 53F (41) 19H Or-1.0 H2 H1
STUD (−) SHEET 4 - 1F CAB FRONT 18E_A Or-0.8 E2' E1' 41L_A K-2.0 SHEET 4 - 59F (126) SHEET 5 - 35F (82) 19J_A Or-1.0 J2 J1
SCREW (−) 0_DU Bk-1.0 SHEET 4 - 23F CAB ROOF STUD (−) 0_AH Bk-5.0 SHEET 5 SPL_D23 19K_A Or-1.0
SHEET 4 - 21F CAB REAR 18F_D Or-0.8 F2' F1 ' K2 K1
206F 0_DV Bk-0.8 SHEET 5 - 13F CAB PEDESTAL 144 143 SHEET 4 - 1F CAB FRONT 18F_E Or-0.8 G2' G1' 41T_A K-1.0 SHEET 4 - 32F (125)
SHEET 4 - 21F CAB REAR 18G_F Or-0.8 18F 18F
2 5 SHEET 4 - 1F CAB FRONT 18G_G Or-0.8 18F 18F
SHEET 4 - 22F CAB TRANSMISSION 18G_D Or-0.8
1_BB R-8.0
240F 1_NC R-62 19N_B Or-1.0
POS 1_NB R-62 1_NB R-62
SHEET 6 - 258F (103) 12V_B R-5.0
1_BA R-13.0 246M 260M
NEG 1_NA R-62 149 241 194 6 A 5 4 3 2 1
12 A 11 10 9 8 7
239F B S 18 A 16
249M 17 15 14 13
0_DA Bk-0.8 SHEET 4 - 204F (113) 3 9 EDC7 GROUND 9 0_BZ Bk-2.0 20L_A G-0.8 D D CONTROLLER AREA NETWORK LOW SHEET 5 - 22F CAB TRANSMISSION 37 37 SHEET 3 - 75 (51) 1A_B R-1.0 5
53 CONTROLLER AREA NETWORK HIGH 53 20H_C Y-0.8 20G Bk-0.8 E E DIAGNOSTIC ISOLATION K LINE 14 LG-1.0 26 26 14_B LG-0.8 1_DP R-1.0 62 62 1A_A R-1.0 1A_A R-1.0 1 BAT
FRONT CHASSIS 0_DAT Bk-0.8 SHEET 4 - SPL_D14 52 CONTROLLER AREA NETWORK LOW 52 20L_C G-0.8 1_BD R-1.0 21 21 1_DQ R-0.8 13K_ G Or-1.0 56 56 13K_ Or-1.0 13K Or-1.0 3 IGN
HARNESS 220F 31 DIAGNOSTIC ISOLATION K LINE 31 20G Bk-0.8 18K_B Or-0.8 1 1 18K_A Or-0.8 21K_A W-0.8 64 64 21K W-0.8 21K W-0.8 2 ST
SPL_B6
32 MSS PASSIVE ANALOG GROUND 32 22D_A W-0.8 22D_A W-0.8 15 15 22D_B W-0.8 12K_B Or-0.8 63 63 12K_C Or-0.8 12K_C Or-0.8 4 ACC
SHEET 6 - 254F (103) 0_RA Bk-5.0 CAB HARNESS 27 DIAGNOSTIC REQUEST SWITCH 27 31A_C Y-0.8 31A_C Y-0.8 4 4 31A_B Y-0.8 31A_B Y-0.8 24 24 31A_A Y-0.8 6
46 COLD START INDICATOR 46 31Y_C Y-0.8 31Y_C Y-0.8 3 3 31Y_B Y-0.8 31Y_B Y-0.8 33 33 31A_A Y-0.8
251F 0_DQ Bk-0.8 SHEET 2 - 19F (32) 28 DIAGNOSTIC LAMP 28 13B_C Or-0.8 13B_C Or-0.8 18 18 13B_B Or-0.8 13B_B Or-0.8 29 29 13B_A Or-0.8
64 DIAGNOSTIC INDICATOR 64 31R_C Y-0.8 31R_C Y-0.8 14 14 31R_B Y-0.8 31R_B Y-0.8 47 47 31R_A Y-0.8
0_DP Bk-0.8 SHEET 2 - 19F (32) 8 EDC7 SWITCHED POWER 8 13E_D Or-2.0 13E_D Or-2.0 13 13 13E_C Or-0.8 13E_C Or-0.8 27 27 13E_A Or-0.8
87 MSS PASSIVE ANALOG IN 87 22C_A W-0.8 22C_A W-0.8 27 27 22C_B W-0.8
0_DAV Bk-0.8 SHEET 2 - 108F (34) 20 STARTER RELAY SIGNAL 20 21C_K W-0.8 21C_D W-1.0 11 11 21C_E W-0.8
221F 81 THROTTLE POSITION SENDER GROUND 81 24R W-0.8 SPL_B11 13C_A Or-0.8 31 31 13C_D Or-0.8
SHEET 6 - 253 (104) 0_RB Bk-3.0 83 THROTTLER POSITION SENDER 83 24B W-0.8
55 THROTTLE SUPPLY 55 24S W-0.8 21M 21F
252F 19 EDC7 DIAGNOSTIC GROUND 19 0_BY Bk-0.8 ENGINE CAB MAIN 23 22
72 LOW IDLE SWITCH 72 24L W-0.8 HARNESS HARNESS 10 10 13E_A Or-0.8
0_DAD Bk-1.0 SHEET 5 - SPL_D13 7 7 31R_A Y-0.8
30 30 22D_B W-0.8 8 8 13B_A Or-0.8
0_DJ Bk-0.8 87 87 22A_A W-0.8 A A 1
P 87a 87A 22B_A W-0.8 B B 909 OHMS
6 6 6
0_DAC Bk-0.8 SHEET 3 - 13F CAB PEDESTAL Y 85 85 22E_A W-0.8 SHEET 2 - 19F (32) 22C_B W-0.8 C C 301 OHMS
SHEET 6 - 259F (102) 0_S Bk-3.0 222F R
1 1 5
13 5 5 86 86 58H_A W-0.8 SHEET 6 - 50F (79) 4
G
261F 3 3 65 9 9 31Y_A Y-0.8
Bk
4 4 3 3 31A_A Y-0.8
2 2 2 2 13E_B Or-0.8
0_DS Bk-1.0 SHEET 4 - 24M CAB ROOF 43
SHEET 6 - 109M (107) 0_PD Bk-1.0 0_DR Bk-1.0 SHEET 4 - 24M CAB ROOF
247F 0_DT Bk-1.0 SHEET 4 - 23F CAB ROOF
223F
SHEET 1 - POWER DISTRIBUTION AND ENGINE CONTROL
COMPONENTS
1. Batteries 13. Throttle Potentiometer 25. Output Speed Sensor 37. Declutch Switch 48. Hydraulic Filter Restriction Switch 60. Pilot Pressure Solenoid 72. Secondary Steering Module (Option) 84. Rear Wiper and Washer Switch 96. Compressor Clutch Lockout Relay - Number 14 108. Left Speaker (Option) 120. Right-Hand Front Combination Lamp
2. Master Disconnect Switch 14. Engine Control Relay -Number 6 26. Engine Speed Sensor 38. Brake Declutch Pressure Switch 49. Engine Coolant Temperature Sender 61. Water Separator Sensor 73. Secondary Steering Pressure Switch (Option) 85. Rear Washer Pump Motor 97. Compressor Clutch 109. Right Speaker (Option) 121. Left-Hand Rear Work Lamp
3. Electronic Diesel Control (EDC) 7 15. Neutral Start Relay - Number 8 27. Intermediate Speed Sensor 39. Transmission Enable Switch 50. Air Filter Restriction Switch 62. Fan Reversing Switch (Option) 74. Secondary Steering Motor (Option) 86. Rear Wiper Motor 98. Hood Switch 110. Beacon Switch (Option) 122. Right-Hand Rear Work Lamp
4. Alternator 16. Ignition Switch 28. Turbine Speed Sensor 40. FNR Switch 51. Program Reset Switch 63. Fan Reversing Solenoid (Option) 75. Secondary Steering Solenoid (Option) 87. Horn Relay - Number 5 99. Hood Up Relay - Number 17 111. Rotating Beacon (Option) 123. Left-Hand Front Work Lamp
5. Starter Motor 17. Ignition Relay - Number 1 29. Filter Maintenance Switch 41. Backup Alarm Relay - Number 7 52. Parking Brake Switch 64. Redundant Brake Pressure Switches 76. Pin Engage Switch (Option) 88. Horn 100. Hood Down Relay - Number 18 112. Brake Lamp Pressure Switch 124. Right-Hand Front Work Lamp
6. Starting Relay 18. Ignition Relay - Number 2 30. Torque Converter Output Temperature Sender 42. Backup Alarm Disable Switch 53. Instrument Cluster 65. Detent Switch 77. Pin Engage Solenoid (Option) 89. Seat Compressor and Switch (Option) 101. Hood Motor 113. Brake Lamps Relay - Number 15 125. Five Position Rotary Lamp Switch
7. Crank Control Relay 19. Accessory Relay - Number 3 31. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 54. Pilot Control Switch 66. Bucket Control Valve Electromagnetic Detents 78. Ride Control Switch 90. Blower Switch 102. Cigar Lighter (Option) 114. Hazard Switch 126. High/Low Beam Relay - Number 13
8. Filters Heaters Relay 20. Voltmeter Relay - Number 12 32. Transmission Electronic Control Module 43. Backup Alarm 55. Up/Down Count Switch 67. Return-To-Travel/Float Switch 79. Ride Control Relay - Number 4 91. Blower Motor Speed Resistors with Thermal Fuse 103. Power Converter - 24 volts to 12 volts (Option) 115. Turn Signal, Hi/Low Beam, and Horn Switch 127. License Plate Lamp
9. Water Separator Heater 21. Time Delay Module 33. Transmission Shifter 44. Brake Warning Pressure Switch 56. Engine Oil Pressure Switch 68. Return-To-Dig Proximity Switch 80. Ride Control Solenoid 92. Blower Motor 104. Power Outlet (Option) 116. Flasher Module 128. Dome Lamp
10. Fuel Filter Heater 22. Diagnostic Switch 34. Diagnostic Connector 45. Coolant Level Sender 57. Pilot Control Relay - Number 10 69. Height Control/Return-To-Travel Proximity Switch 81. Front Wiper Motor 93. Air Conditioning Low Pressure Switch 105. Remote Radio or 24 Volt Radio (Option) 117. Left-Hand Rear Combination Lamp 129. Courtesy Lamp
11. Grid Heater Relay 23. MSS Relay - Number 16 35. Transmission Kick-down Switch 46. Fuel Level Sender 58. Parking Brake Relay - Number 9 70. Rollback Pressure Switch (Option) 82. Front Wiper and Washer Switch 94. Air Conditioning High Pressure Switch 106. 12 Volt Radio (Option) 118. Right-Hand Rear Combination Lamp
12. Grid Heater 24. Relay Socket - Number 11 36. Transmission Auto Switch 47. Hydraulic Oil Temperature Sender 59. Parking Brake Solenoid 71. Float Solenoid 83. Front Washer Pump Motor 95. Thermostat Switch 107. Radio Power Converter - 24 volts to 12 volts (Option) 119. Left-Hand Front Combination Lamp
WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. WIRE SIZE (mm²) TYPICAL 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET 3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
0_GA Bk-2.0 B B 2 2 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER,
9 R + 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 − 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET
21M 21F 5. Replace jumper with rollback pressure switch for XT chassis with ride control only.
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT CONNECTED) 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC
3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M200
19A_E Or-0.8
19A_C Or-0.8
10 10 0_DAE Bk-1.0 SHEET 5 - SPL_D13
7 7 0_DAP Bk-1.0 SHEET 4 - 42F (110)
8 8 49_G S-0.8 SHEET 4 - SPL_D8
1 49_R S-1.0 SHEET 4 - 42F (110)
6 0_DAW Bk-1.0 SHEET 4 - 42F (110)
39 5
4 32J_C Y-0.8 10 0_DW Bk-0.8 SHEET 5 - 45F (84)
9 9 32J_B Y-0.8 7 7
3 3 26E LU-0.8 8 8 49_L S-0.8 SHEET 5 - 45F (84)
2 2 19A_D Or-0.8 9
19A_E Or-0.8 6 49_T S-1.0 SHEET 4 - 42F (110)
199F 42 5
1 1 35R_C Y-0.8 24 24 35R_B Y-1.0
4
JOYSTICK CONTROLLER SINGLE AXIS CONTROLLER 32J_A Y-0.8 3 3 35R_D Y-0.8 22F 22M
5 19A_F Or-0.8 5 5 32J_B Y-0.8 2 2 35A_F Y-0.8 AA NOTE 1
7 7 CAB MAIN TRANSMISSION
R 6 8 8 6 6 209M 209F
N 1 5 5 19A_B Or-0.8 1 1 19A_C Or-0.8 118F 35A_E Y-0.8 HARNESS HARNESS
40 N Y 2 4 4 26J LU-0.8 2 2 26F_B LU-0.8
K 4 9 4 4 26R_B LU-0.8
F
P 3 40 6 6 26F_A LU-0.8 3 3 26N_B LU-0.8
1 1 26R_A LU-0.8 19H Or-1.0 SHEET 1 - 18F FUSE BLOCK
10 197M 197F
3 3 26N_A LU-0.8 FNR CAB MAIN 35A_E Y-0.8
2 2 30 30
HARNESS HARNESS
87 87 35A_D Y-0.8 SHEET 4 - 21F CAB REAR
198
41 87a 87A
31 SPL_D12 85 85 35C Y-0.8
25S_A LU-0.8 25S_A LU-0.8 25S_C LU-0.8 86 86
25S_B LU-0.8 19A_P Or-0.8 SHEET 1 - 18F FUSE BLOCK
53F
CLUTCH FORWARD REVERSE NEUTRAL 32
102 TRANSMISSION CONTROL 19F 19F
NUMBER 1 2 3 4 1 2 3 1 2 3 4 19F TECM 19F TECM
1 TRANSMISSION SOLENOID VALVE Y1 K4 1 25K LU-0.8 25K LU-0.8 16 16 25K_A LU-0.8 56 56 TRANSMISSION SOLENOID VALVE Y1 1 DIAGNOSTIC TECM GROUND 1 0_DP Bk-0.8 SHEET 1 - 221F GROUND CAB
2 TRANSMISSION SOLENOID VALVE Y2 KR 2 25L LU-0.8 25L LU-0.8 17 17 25L_A LU-0.8 10 10 TRANSMISSION SOLENOID VALVE Y2 2 DIAGNOSTIC TECM GROUND 2 0_DQ Bk-0.8 SHEET 1 - 221F GROUND CAB
3 TRANSMISSION SOLENOID VALVE Y3 K1 3 25M LU-0.8 25M LU-0.8 18 18 25M_A LU-0.8 32 32 TRANSMISSION SOLENOID VALVE Y3 5 TRANSMISSION ENABLE LAMP SIGNAL 5 32J_C Y-0.8
4 TRANSMISSION SOLENOID VALVE Y4 K3 4 25N LU-0.8 25N LU-0.8 19 19 25N_A LU-0.8 55 55 TRANSMISSION SOLENOID VALVE Y4 6 NONE 6
5 TRANSMISSION SOLENOID VALVE Y5 KV 5 25P LU-0.8 25P LU-0.8 20 20 25P_A LU-0.8 9 9 TRANSMISSION SOLENOID VALVE Y5 7 BACKUP ALARM PULL-DOWN 7 35C Y-0.8
6 TRANSMISSION SOLENOID VALVE Y6 K2 6 25J LU-0.8 25J LU-0.8 21 21 25J_A LU-0.8 51 51 TRANSMISSION SOLENOID VALVE Y6 8 RIDE CONTROL SWITCHED POWER VPS2 8 58H_B W-0.8 SHEET 5 - 50F (79)
7 OUTPUT SWITCHED POWER VPSI 7 25S LU-0.8 25S LU-0.8 22 22 39 39 VALVE BODY TEMPERATURE SENDER 11 ADM6 TORQUE SIGNAL 11 22E_A W-0.8 SHEET 1 - 65 (23) 0_DAV Bk-0.8 SHEET 1 - 221F GROUND CAB
8 VALVE BODY TEMPERATURE SIGNAL 8 36T P-0.8 36T P-0.8 5 5 36T_A P-0.8 17 17 TRANSMISSION FILTER MAINTENANCE SWITCH 12 OUTPUT SWITCHED POWER VPS1 12
9 VALVE BODY TEMPERATURE RETURN 9 36R_C P-0.8 32F Y-1.0 31 31 32F_A Y-0.8 4 4 OUTPUT SPEED SENSOR GROUND 13 OUTPUT SWITCHED POWER VPS1 13 3
10 NONE 10 0_HE Bk-1.0 28 28 0_DN Bk-0.8 62 62 OUTPUT SPEED SIGNAL 14 NONE 14 5 34
11 NONE 11 25D LU-1.0 10 10 25D_A LU-0.8 46 46 TEMPERATURE/FILTER RETURN 15 DIAGNOSTIC SIGNAL 15 37D_A P-0.8 37D_A P-0.8 2 10
12 NONE 12 19A Or-1.0 29 29 19A_M Or-0.8 49 49 TORQUE CONVERTER OUTPUT TEMPERATURE SENDER 16 NONE 16 6 7 7 0_DAM Bk-1.0 SHEET 5 - 44F (78) 174
13 NONE 13 15 15 19 19 ENGINE SPEED SIGNAL 18 DIAGNOSTIC SIGNAL 18 37E P-0.8 37E P-0.8 4 8 8 49_Q S-1.0 SHEET 5 - 44F (78) SHEET 4 - SPL_J1 0_JB Bk-1.0
14 NONE 14 36R_A P-1.0 12 12 36R_E P-0.8 3 3 SPEED SENSOR GROUND 20 FNR FORWARD SIGNAL 20 26F_B LU-0.8 1 9 43
15 NONE 15 36G P-1.0 13 13 36G_A P-1.0 42 42 INTERMEDIATE SPEED 21 PARKING BRAKE RELAY OUT 21 52P_A W-0.8 SHEET 3 - 55F (58) 6
35R_E Y-1.0 35R_A Y-1.0
108F 4 4 BB
16 NONE 16 14 14 41 41 TURBINE SPEED SIGNAL 22 TRANSMISSION KICKDOWN SIGNAL 22 25Y_B LU-0.8 5
Q MODULATED AND CURRENT CONTROLLED 102 25A W-0.8 7 7 25A_A LU-0.8 23 TIME DELAY FUSED POWER 23 19T_A Or-0.8 SHEET 1 - 18F FUSE BLOCK 4 128F 128M 175
132M 132F
0_DM Bk-0.8
19A_D Or-0.8
0_HD Bk-1.0 11 11 24 NONE 24 1
ENGINE HOOD
25C W-0.8 9 9 25C_A LU-0.8 25 CONTROLLER AREA NETWORK H 25 50H_A Y-0.5 SHEET 3 - 13F CAB PEDESTAL 3 3 25H LU-0.8 TRANSMISSION ENGINE
25B W-0.8 8 8 25B_A LU-0.8 26 CONTROLLER AREA NETWORK L 26 50L_B G-0.5 36 2 2 19A_Q Or-0.8 HARNESS HARNESS HARNESS HARNESS
27 CONTROLLER AREA NETWORK L 27 50L_C G-0.5 50L_A G-0.5 SHEET 3 - 13F CAB 41F
22M 22F 28 NONE 28 SPL_D5 PEDESTAL
TRANSMISSION CAB MAIN 29 TRANSMISSION AUTO SIGNAL 29 25H LU-0.8
11 32F Y-1.0 HARNESS HARNESS 30 FNR REVERSE SIGNAL 30 26R_B LU-0.8
29 22 36R_B P-1.0 36R_A P-1.0 31 TRANSMISSION ENABLE SIGNAL 31 26E LU-0.8
510 OHMS 31 SPL_H1 33 NONE 33
SPL_D15
34 NONE 34 19A_L Or-0.8 19A_T Or-0.8 27 27 19A_A Or-1.0 AA
35 NONE 35 28 28 25G LU-1.0 BB 38
36 NONE 36 SHEET 3 - 13F CAB PEDESTAL 19A_S Or-0.8
4
37 NONE 37 1F 1M
22 36R_D P-1.0 38 NONE SHEET 1 - 18F FUSE BLOCK 19A_N Or-0.8 Normally Closed
30 11 36G P-1.0
38
CAB FRONT CHASSIS Opens at 24.1 bar (350 psi)
40 NONE 40
MAIN HARNESS
19A_M Or-0.8
142 43 FORWARD SIGNAL 43 25F_A LU-0.8
44 FNR NEUTRAL SIGNAL 44 26N_B LU-0.8 HARNESS
3521 ohms at 20°C (68°F)
45 CAB SWITCHED POWER 45 19A_K Or-0.8 19A_K Or-0.8
11 0_HE Bk-1.0 47 NONE 47
25 22 25D LU-1.0 48 NONE 48
33 19A Or-1.0 50 NONE 50 10
100 52 NONE 52 7 7 0_DAK Bk-1.0 SHEET 5 - 36F (65)
53 NONE 53 8 8 49_N S-1.0 SHEET 5 - 36F (65)
54 NONE 54 9
11 25A W-0.8 57 RIDE CONTROL RELAY SINK 57 0_DD Bk-0.8 SHEET 5 - 50F (79)
26 22 0_HF Bk-0.8 SPL_H2 37
6
58 NONE 58 5
101 59 NONE 59 1 1 25G_A LU-0.8
60 NONE 60 4 25G_B LU-0.8
61 NONE 61 3 3
63 1ST AND 4TH GEAR SIGNAL 63 25Z_A LU-0.8 2 2 19A_R Or-0.8
22 0_HG Bk-0.8 64 REVERSE SIGNAL 64 25R_A LU-0.8
27 11 25C W-0.8 65 3RD AND 4TH GEAR SIGNAL 65 25W_A LU-0.8 38F
95 66 DECLUTCH SWITCH 66 25G_B LU-0.8
67 NEUTRAL SIGNAL 67 25T_D LU-0.8 SHEET 1 - SPL_D18
68 TIME DELAY FUSED POWER 68 19T_B Or-0.8 SHEET 1 - 18F FUSE BLOCK
22 0_HH Bk-0.8 35
28 11 25B W-0.8
96
2 1
2 1 20M
SPL_D11
25Y_C LU-0.8 19A_U Or-0.8
183
FORWARD REVERSE NEUTRAL Bk A A
183 TRANSMISSION SHIFTER G B B 25W LU-0.8
1 2 3 4 1 2 3 4 1 2 3 4 U C C 25Z LU-0.8 25W LU-0.8 48 48 25W_A LU-0.8
A NONE D D 25Y LU-0.8 25Z LU-0.8 49 49 25Z_A LU-0.8
B THIRD AND FOURTH GEAR SIGNAL 25Y LU-0.8 50 50 25Y_A LU-0.8
C FIRST AND FOURTH GEAR SIGNAL 70
D TRANSMISSION KICKDOWN SIGNAL R A A 19A_H Or-0.8 SHEET 3 - 72 (52)
Q INDICATES HIGH (24 VOLTS) Y B B 25F LU-0.8 25F LU-0.8 44 44 25F_A LU-0.8
K C C 25R LU-0.8 25R LU-0.8 45 45 25R_A LU-0.8
S D D 25T_B LU-0.8 SHEET 1 - 13M CAB - PEDESTAL
FORWARD REVERSE NEUTRAL
70 TRANSMISSION SHIFTER
1 2 3 4 1 2 3 4 1 2 3 4 SPL_K2 SPL_D6 50G_E Bk-0.5 SPL_D7
A TRANSMISSION CONTROL POWER 33 50G_C R-0.5 50G_A Bk-0.8 34 34 50G_D Bk-0.8 50G_G Bk-0.8 SHEET 1 - 219F GROUND CAB
B FORWARD SIGNAL 50G_F R-0.5
C REVERSE SIGNAL SPL_K3 50G_B Bk-0.5 13M 13F
D NEUTRAL SIGNAL PEDESTAL CAB MAIN LOCATED NEAR TECM
Q INDICATES HIGH (24 VOLTS) HARNESS HARNESS CONNECTOR 19F
LOCATED NEAR INSTRUMENT
CLUSTER CONNECTOR 76
1. Batteries 13. Throttle Pedal 25. Output Speed Sensor 37. Declutch Switch 48. Hydraulic Filter Restriction Switch 60. Pilot Pressure Solenoid 72. Secondary Steering Module (Option) 84. Rear Wiper and Washer Switch 96. Compressor Clutch Lockout Relay - Number 14 108. Left Speaker (Option) 120. Right-Hand Front Combination Lamp
2. Master Disconnect Switch 14. Engine Control Relay -Number 6 26. Engine Speed Sensor 38. Brake Declutch Pressure Switch 49. Engine Coolant Temperature Sender 61. Water Separator Sensor 73. Secondary Steering Pressure Switch (Option) 85. Rear Washer Pump Motor 97. Compressor Clutch 109. Right Speaker (Option) 121. Left-Hand Rear Work Lamp
3. Electronic Diesel Control (EDC) 7 15. Neutral Start Relay - Number 8 27. Intermediate Speed Sensor 39. Transmission Enable Switch 50. Air Filter Restriction Switch 62. Fan Reversing Switch (Option) 74. Secondary Steering Motor (Option) 86. Rear Wiper Motor 98. Hood Switch 110. Beacon Switch (Option) 122. Right-Hand Rear Work Lamp
4. Alternator 16. Ignition Switch 28. Turbine Speed Sensor 40. FNR Switch 51. Program Reset Switch 63. Fan Reversing Solenoid (Option) 75. Secondary Steering Solenoid (Option) 87. Horn Relay - Number 5 99. Hood Up Relay - Number 17 111. Rotating Beacon (Option) 123. Left-Hand Front Work Lamp
5. Starter Motor 17. Ignition Relay - Number 1 29. Filter Maintenance Switch 41. Backup Alarm Relay - Number 7 52. Parking Brake Switch 64. Redundant Brake Pressure Switches 76. Pin Engage Switch (Option) 88. Horn 100. Hood Down Relay - Number 18 112. Brake Lamp Pressure Switch 124. Right-Hand Front Work Lamp
6. Starting Relay 18. Ignition Relay - Number 2 30. Torque Converter Output Temperature Sender 42. Backup Alarm Disable Switch 53. Instrument Cluster 65. Detent Switch 77. Pin Engage Solenoid (Option) 89. Seat Compressor and Switch (Option) 101. Hood Motor 113. Brake Lamps Relay - Number 15 125. Five Position Rotary Lamp Switch
7. Crank Control Relay 19. Accessory Relay - Number 3 31. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 54. Pilot Control Switch 66. Bucket Control Valve Electromagnetic Detents 78. Ride Control Switch 90. Blower Switch 102. Cigar Lighter (Option) 114. Hazard Switch 126. High/Low Beam Relay - Number 13
8. Filters Heaters Relay 20. Voltmeter Relay - Number 12 32. Transmission Electronic Control Module 43. Backup Alarm 55. Up/Down Count Switch 67. Return-To-Travel/Float Switch 79. Ride Control Relay - Number 4 91. Blower Motor Speed Resistors with Thermal Fuse 103. Power Converter - 24 volts to 12 volts (Option) 115. Turn Signal, Hi/Low Beam, and Horn Switch 127. License Plate Lamp
9. Water Separator Heater 21. Time Delay Module 33. Transmission Shifter 44. Brake Warning Pressure Switch 56. Engine Oil Pressure Switch 68. Return-To-Dig Proximity Switch 80. Ride Control Solenoid 92. Blower Motor 104. Power Outlet (Option) 116. Flasher Module 128. Dome Lamp
10. Fuel Filter Heater 22. Diagnostic Switch 34. Diagnostic Connector 45. Coolant Level Sender 57. Pilot Control Relay - Number 10 69. Height Control/Return-To-Travel Proximity Switch 81. Front Wiper Motor 93. Air Conditioning Low Pressure Switch 105. Remote Radio or 24 Volt Radio (Option) 117. Left-Hand Rear Combination Lamp 129. Courtesy Lamp
11. Grid Heater Relay 23. MSS Relay - Number 16 35. Transmission Kick-down Switch 46. Fuel Level Sender 58. Parking Brake Relay - Number 9 70. Rollback Pressure Switch (Option) 82. Front Wiper and Washer Switch 94. Air Conditioning High Pressure Switch 106. 12 Volt Radio (Option) 118. Right-Hand Rear Combination Lamp
12. Grid Heater 24. Relay Socket - Number 11 36. Transmission Auto Switch 47. Hydraulic Oil Temperature Sender 59. Parking Brake Solenoid 71. Float Solenoid 83. Front Washer Pump Motor 95. Thermostat Switch 107. Radio Power Converter - 24 volts to 12 volts (Option) 119. Left-Hand Front Combination Lamp
WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. WIRE SIZE (mm²) TYPICAL 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET 3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 − 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET
21M 21F
11 12 13
5. Replace jumper with rollback pressure switch for XT chassis with ride control only.
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 XXXX XXXX 6. TEMPERATURE SINGLE THROW
15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT CONNECTED) 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC
3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M201
Normally Open
Closes at 62 bar (900 psi)
AA 33R_A Y-1.0
64 BB 0_HL Bk-1.0
157
Normally Open
Closes at 62 bar (900 psi)
SPL_H3
170
ENGINE GROUND
10 0_KJ Bk-0.8
7 7 0_KH Bk-0.8 SHEET 4 - 71 (114)
8 8 49_C S-0.8
1 49_B S-0.8 SHEET 4 - 71 (114)
9
54 5
6
4
3 3 31L Y-0.8
2 2 19C Or-0.8
37
1. Batteries 13. Throttle Pedal 25. Output Speed Sensor 37. Declutch Switch 48. Hydraulic Filter Restriction Switch 60. Pilot Pressure Solenoid 72. Secondary Steering Module (Option) 84. Rear Wiper and Washer Switch 96. Compressor Clutch Lockout Relay - Number 14 108. Left Speaker (Option) 120. Right-Hand Front Combination Lamp
2. Master Disconnect Switch 14. Engine Control Relay -Number 6 26. Engine Speed Sensor 38. Brake Declutch Pressure Switch 49. Engine Coolant Temperature Sender 61. Water Separator Sensor 73. Secondary Steering Pressure Switch (Option) 85. Rear Washer Pump Motor 97. Compressor Clutch 109. Right Speaker (Option) 121. Left-Hand Rear Work Lamp
3. Electronic Diesel Control (EDC) 7 15. Neutral Start Relay - Number 8 27. Intermediate Speed Sensor 39. Transmission Enable Switch 50. Air Filter Restriction Switch 62. Fan Reversing Switch (Option) 74. Secondary Steering Motor (Option) 86. Rear Wiper Motor 98. Hood Switch 110. Beacon Switch (Option) 122. Right-Hand Rear Work Lamp
4. Alternator 16. Ignition Switch 28. Turbine Speed Sensor 40. FNR Switch 51. Program Reset Switch 63. Fan Reversing Solenoid (Option) 75. Secondary Steering Solenoid (Option) 87. Horn Relay - Number 5 99. Hood Up Relay - Number 17 111. Rotating Beacon (Option) 123. Left-Hand Front Work Lamp
5. Starter Motor 17. Ignition Relay - Number 1 29. Filter Maintenance Switch 41. Backup Alarm Relay - Number 7 52. Parking Brake Switch 64. Redundant Brake Pressure Switches 76. Pin Engage Switch (Option) 88. Horn 100. Hood Down Relay - Number 18 112. Brake Lamp Pressure Switch 124. Right-Hand Front Work Lamp
6. Starting Relay 18. Ignition Relay - Number 2 30. Torque Converter Output Temperature Sender 42. Backup Alarm Disable Switch 53. Instrument Cluster 65. Detent Switch 77. Pin Engage Solenoid (Option) 89. Seat Compressor and Switch (Option) 101. Hood Motor 113. Brake Lamps Relay - Number 15 125. Five Position Rotary Lamp Switch
7. Crank Control Relay 19. Accessory Relay - Number 3 31. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 54. Pilot Control Switch 66. Bucket Control Valve Electromagnetic Detents 78. Ride Control Switch 90. Blower Switch 102. Cigar Lighter (Option) 114. Hazard Switch 126. High/Low Beam Relay - Number 13
8. Filters Heaters Relay 20. Voltmeter Relay - Number 12 32. Transmission Electronic Control Module 43. Backup Alarm 55. Up/Down Count Switch 67. Return-To-Travel/Float Switch 79. Ride Control Relay - Number 4 91. Blower Motor Speed Resistors with Thermal Fuse 103. Power Converter - 24 volts to 12 volts (Option) 115. Turn Signal, Hi/Low Beam, and Horn Switch 127. License Plate Lamp
9. Water Separator Heater 21. Time Delay Module 33. Transmission Shifter 44. Brake Warning Pressure Switch 56. Engine Oil Pressure Switch 68. Return-To-Dig Proximity Switch 80. Ride Control Solenoid 92. Blower Motor 104. Power Outlet (Option) 116. Flasher Module 128. Dome Lamp
10. Fuel Filter Heater 22. Diagnostic Switch 34. Diagnostic Connector 45. Coolant Level Sender 57. Pilot Control Relay - Number 10 69. Height Control/Return-To-Travel Proximity Switch 81. Front Wiper Motor 93. Air Conditioning Low Pressure Switch 105. Remote Radio or 24 Volt Radio (Option) 117. Left-Hand Rear Combination Lamp 129. Courtesy Lamp
11. Grid Heater Relay 23. MSS Relay - Number 16 35. Transmission Kick-down Switch 46. Fuel Level Sender 58. Parking Brake Relay - Number 9 70. Rollback Pressure Switch (Option) 82. Front Wiper and Washer Switch 94. Air Conditioning High Pressure Switch 106. 12 Volt Radio (Option) 118. Right-Hand Rear Combination Lamp
12. Grid Heater 24. Relay Socket - Number 11 36. Transmission Auto Switch 47. Hydraulic Oil Temperature Sender 59. Parking Brake Solenoid 71. Float Solenoid 83. Front Washer Pump Motor 95. Thermostat Switch 107. Radio Power Converter - 24 volts to 12 volts (Option) 119. Left-Hand Front Combination Lamp
WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. WIRE SIZE (mm²) TYPICAL 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET 3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 − 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Replace jumper with rollback pressure switch for XT chassis with ride control only.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT CONNECTED) 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC
3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M202
185
31 1 0_KG Bk-0.8
H 45 1 64C Or-0.8
184
2 1 45B N-0.8
R 68
115 5 1 19B Or-0.8
67
L 1 1 45A N-0.8
66
B 1 0_KF Bk-0.8
187
A 1 64D Or-0.8
186
0_KG Bk-0.8
1_ KA R-1.0
71
49_A S-0.8
64D Or-0.8
64C Or-0.8
19B Or-0.8
18G_B Or-1.0 18G_C Or-1.0 18G_D Or-0.8 SHEET 1 - 18F FUSE BLOCK
45H N-0.8
3 3 25 25
45A N-0.8
45B N-0.8
132F 132M 22M 22F
ENGINE TRANSMISSION TRANSMISSION CAB MAIN
117 118 HARNESS HARNESS HARNESS HARNESS
64D_A Or-0.8
45H_A N-0.8
0_BAG Bk-1.0 0_JC Bk-1.0
45A_A N-0.8
45B_A N-0.8
C C 0_JA Bk-1.0 BB
1_DT R-1.0
49_F S-0.8
SPL_J1 168
128F 128M
ENGINE HOOD 10 0_DAW Bk-1.0 SHEET 2 - 118F (42)
0_JB Bk-1.0 SHEET 2 - 174 (43) 0_DAP Bk-1.0 SHEET 2 - 199F (39)
HARNESS HARNESS 7 7
8 8 49_R S-1.0 SHEET 2 - 199F (39)
0_DX Bk-0.8 SHEET 1 - 220F GROUND CAB 9 49_T S-1.0 SHEET 2 - 118F (42)
6
SHEET 5 - 51F (87)
110 5
1 6 2 3 4 5 1 6 2 3 4 5 64C_A Or-0.8
1 6 2 3 4 5 125 1 6 2 3 4 5 127 4
SHEET 1 - 166 ENGINE GROUND 19B_A Or-0.8 SHEET 1 - 18F FUSE BLOCK 1
3 3 46_C K-1.0
18G_A Or-1.0
35A_B K-1.0
0_BT Bk-1.0
0_BR Bk-1.0
1_DW R-1.0
44_B T-1.0
42F
30 30
SPL_D9
87 87 44_E T-0.8 44_F T-0.8 SHEET 3 - 13F CAB PEDESTAL
113 87a 87A 0_DK Bk-0.8 SHEET 5 - 203F (96)
85 85 0_DA Bk-0.8 SHEET 1 - 220F CAB GROUND
86 86
SHEET 1 - 162
SHEET 1 - 162 ENGINE GROUND 204F
ENGINE GROUND
1_DW R-1.0
18G_A Or-1.0 SHEET 1 - SPL_D17 1_DJ R-3.0
SPL_B9 SHEET 2 - 53F (41) 211F SHEET 1 - 18F FUSE BLOCK 41L_A K-2.0 3 3 56b
35A_A K-1.0 35A_C K-1.0 35A_C K-1.0 7 7 35A_D Y-08
SHEET 1 - 18F FUSE BLOCK FLASHER SHEET 1 - 18F FUSE BLOCK 41H K-2.0 4 4
56a
18F_A Or-1.0 18F_A Or-1.0 5 5 18F_D Or-0.8
18G_A Or-1.0 9 9 18G_F Or-0.8 SHEET 1 - 18F FUSE BLOCK CIRCUIT 41J_A K-2.0 1 1 56 126
BREAKER B SHEET 1 - SPL_D16 30
45R_A N-1.0 12 12 45R_B N-0.8 1_DE R-3.0 8 8
S
45L_A N-1.0 45L_A N-1.0 10 10 45L_B N-0.8 12.5 AMPERES 212F 64D_A Or-0.8 6 6
44_A T-1.0 44_C T-1.0 8 8 44_D T-0.8 59F
SPL_B8 1_DR R-0.8 1_DV R-1.0
21M 21F 44A_B T-0.8 SPL_D19
ENGINE CAB MAIN 1F
HARNESS HARNESS 23 22 CAB MAIN HARNESS
1_DU R-1.0
23 22 1M 49_U S-0.8 SHEET 5 - 210F (62)
FRONT CHASSIS HARNESS 49_G S-0.8 SHEET 2 - 199F (39)
1_AA R-1.0
44 T-1.0
49_F S-0.8 49_S S-1.0
SPL_D8
41T_B K-1.0
41T_B K-1.0
41T_A K-1.0 SHEET 1 - 18F FUSE BLOCK SHEET 1 - 18F FUSE BLOCK
41J_B K-2.0
Closes at 4.1 bar (60 psi) D D
62M FLASHER MODULE SPL_M4
49_J S-0.8
1_DU R-1.0 42R_E DU-1.0 AA
1 FLASHER MODULE POWER 1
42R_B DU-0.8 23F 23M 0_MF Bk-1.0 BB 122
2 FLASHER OPP SIDE CONTROL 2 45N_A N-0.8 SPL_M3
3 FLASHER MODULE GROUND 3 0_DAN Bk-0.8 CAB CAB 80F
4 FLASHER MODULE GROUND 4 0_DAQ Bk-0.8 42R_C DU-0.8 SHEET 3 - 13F CAB PEDESTAL MAIN ROOF
5 NONE 5 HARNESS HARNESS
6 6 18A Or-2.0 SHEET 1 - 18F FUSE BLOCK 42R_D DU-1.0 AA
NONE SPL_D20 0_ME Bk-1.0 BB 121
7 RIGHT-HAND TURN SIGNAL 7 45R_E N-0.8 45R_C N-0.8 SHEET 3 - 13F CAB PEDESTAL 25F A B A C 33F B A C 34F C A B 32F
8 LEFT-HAND TURN SIGNAL 8 45L_D N-0.8 45L_E N-0.8 SHEET 3 - 13F CAB PEDESTAL A B A C B A C C A B 83F
9 RIGHT-HAND TURN SWITCH POWER 9 45B_A N-0.8 SPL_D10
10 LEFT-HAND TURN SWITCH POWER 10 45A_A N-0.8
11 HAZARD SWITCH POWER 11 45H_A N-0.8 HD TL F4 B1 IL F1 B3 F3 F2 B2 LAMPS 1
12 FLASHER OPP SIDE CONTROL 12 45N_B N-0.8 1 1 45N_A N-0.8 SWITCH 19U_D Or-1.0 AA
2 3 4 2 3 4 2 3 4 POSITION 0_MB Bk-0.8 BB
POSITION DRIVE FLOOD ILLUMINATION
62M 64M 64F 1 5 1 5 1 5 AND TAIL CC 128
NOTE 3 1 OFF OFF OFF OFF 0_MM Bk-0.8 2
84F
2 ON OFF OFF OFF
125 3 ON ON OFF ON
4 ON ON ON ON A A
SPL_M5
5 ON OFF ON ON B B 0_ML Bk-0.8 BB
C C 49_V S-0.8 AA 129
D D
77F
SHEET 1 - 223F GROUND CAB 0_DR Bk-1.0 E E 0_MN Bk-0.8
49_S S-1.0 F F 49_V S-0.8 SPL_M2
SHEET 1 - 223F GROUND CAB 0_DS Bk-1.0 G G 0_MK Bk-1.0 0_MJ Bk-1.0 BB
42C_A DU-1.0 H H 42C_D DU-1.0 42C_C DU-1.0 AA 124
119 120 SPL_M1
78F
24M 24F
HIGH LOW HIGH LOW CAB CAB
MAIN ROOF 42C_B DU-1.0 AA
BEAM POSITION BEAM TURN BEAM POSITION BEAM TURN
0_MH Bk-1.0 BB 123
HARNESS HARNESS
79F
3 6 4 2 5 1 3 6 4 2 5 1
3 6 4 2 5 1 6 3 6 4 2 5 1 8
1F 1M
CAB MAIN FRONT
HARNESS CHASSIS
HARNESS
SHEET 4 - LIGHTING
COMPONENTS
1. Batteries 13. Throttle Pedal 25. Output Speed Sensor 37. Declutch Switch 48. Hydraulic Filter Restriction Switch 60. Pilot Pressure Solenoid 72. Secondary Steering Module (Option) 84. Rear Wiper and Washer Switch 96. Compressor Clutch Lockout Relay - Number 14 108. Left Speaker (Option) 120. Right-Hand Front Combination Lamp
2. Master Disconnect Switch 14. Engine Control Relay -Number 6 26. Engine Speed Sensor 38. Brake Declutch Pressure Switch 49. Engine Coolant Temperature Sender 61. Water Separator Sensor 73. Secondary Steering Pressure Switch (Option) 85. Rear Washer Pump Motor 97. Compressor Clutch 109. Right Speaker (Option) 121. Left-Hand Rear Work Lamp
3. Electronic Diesel Control (EDC) 7 15. Neutral Start Relay - Number 8 27. Intermediate Speed Sensor 39. Transmission Enable Switch 50. Air Filter Restriction Switch 62. Fan Reversing Switch (Option) 74. Secondary Steering Motor (Option) 86. Rear Wiper Motor 98. Hood Switch 110. Beacon Switch (Option) 122. Right-Hand Rear Work Lamp
4. Alternator 16. Ignition Switch 28. Turbine Speed Sensor 40. FNR Switch 51. Program Reset Switch 63. Fan Reversing Solenoid (Option) 75. Secondary Steering Solenoid (Option) 87. Horn Relay - Number 5 99. Hood Up Relay - Number 17 111. Rotating Beacon (Option) 123. Left-Hand Front Work Lamp
5. Starter Motor 17. Ignition Relay - Number 1 29. Filter Maintenance Switch 41. Backup Alarm Relay - Number 7 52. Parking Brake Switch 64. Redundant Brake Pressure Switches 76. Pin Engage Switch (Option) 88. Horn 100. Hood Down Relay - Number 18 112. Brake Lamp Pressure Switch 124. Right-Hand Front Work Lamp
6. Starting Relay 18. Ignition Relay - Number 2 30. Torque Converter Output Temperature Sender 42. Backup Alarm Disable Switch 53. Instrument Cluster 65. Detent Switch 77. Pin Engage Solenoid (Option) 89. Seat Compressor and Switch (Option) 101. Hood Motor 113. Brake Lamps Relay - Number 15 125. Five Position Rotary Lamp Switch
7. Crank Control Relay 19. Accessory Relay - Number 3 31. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 54. Pilot Control Switch 66. Bucket Control Valve Electromagnetic Detents 78. Ride Control Switch 90. Blower Switch 102. Cigar Lighter (Option) 114. Hazard Switch 126. High/Low Beam Relay - Number 13
8. Filters Heaters Relay 20. Voltmeter Relay - Number 12 32. Transmission Electronic Control Module 43. Backup Alarm 55. Up/Down Count Switch 67. Return-To-Travel/Float Switch 79. Ride Control Relay - Number 4 91. Blower Motor Speed Resistors with Thermal Fuse 103. Power Converter - 24 volts to 12 volts (Option) 115. Turn Signal, Hi/Low Beam, and Horn Switch 127. License Plate Lamp
9. Water Separator Heater 21. Time Delay Module 33. Transmission Shifter 44. Brake Warning Pressure Switch 56. Engine Oil Pressure Switch 68. Return-To-Dig Proximity Switch 80. Ride Control Solenoid 92. Blower Motor 104. Power Outlet (Option) 116. Flasher Module 128. Dome Lamp
10. Fuel Filter Heater 22. Diagnostic Switch 34. Diagnostic Connector 45. Coolant Level Sender 57. Pilot Control Relay - Number 10 69. Height Control/Return-To-Travel Proximity Switch 81. Front Wiper Motor 93. Air Conditioning Low Pressure Switch 105. Remote Radio or 24 Volt Radio (Option) 117. Left-Hand Rear Combination Lamp 129. Courtesy Lamp
11. Grid Heater Relay 23. MSS Relay - Number 16 35. Transmission Kick-down Switch 46. Fuel Level Sender 58. Parking Brake Relay - Number 9 70. Rollback Pressure Switch (Option) 82. Front Wiper and Washer Switch 94. Air Conditioning High Pressure Switch 106. 12 Volt Radio (Option) 118. Right-Hand Rear Combination Lamp
12. Grid Heater 24. Relay Socket - Number 11 36. Transmission Auto Switch 47. Hydraulic Oil Temperature Sender 59. Parking Brake Solenoid 71. Float Solenoid 83. Front Washer Pump Motor 95. Thermostat Switch 107. Radio Power Converter - 24 volts to 12 volts (Option) 119. Left-Hand Front Combination Lamp
WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
23F_A W-2.0 1 4 5 6
14
1 4 7 10
1. LEVER RELEASED
1 4
1. VACUUM SWITCH
1 4
1. SINGLE POLE,
1
1. FUSE 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 10
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
3. WIRE SIZE (mm²) TYPICAL 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 − 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET 5. Replace jumper with rollback pressure switch for XT chassis with ride control only.
21M 21F
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 11 12 13 6. TEMPERATURE SINGLE THROW
XXXX XXXX 15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT CONNECTED) 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC
3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M203
58S W-0.8
30 30 58_A W-0.8
61R_B Or-0.8 17 17 61R Or-1.0 BB Normally Open 87 87 58_B W-0.8
61A_B Or-0.8 61A_B Or-0.8 19 19 61A Or-1.0 AA 94 Closes at 27.6 bar (400 psi)
61A_C Or-0.8
79 87a 87A
61C_B Or-0.8 20 20 61C Or-1.0 85 85 0_DD Bk-0.8 SHEET 2 - 19F (32)
61R_B Or-0.8 98
30 30 86 86 58H_B W-0.8 SHEET 2 - 19F (32)
87 87 61R_C Or-0.8 21F 21M 58H_A W-0.8 SHEET 1 - 65 (23)
96 87a 87A 61R_D Or-0.8 50F
CAB MAIN ENGINE
85 85 61C_B Or-0.8 HARNESS HARNESS
86 86 0_DK Bk-0.8 SHEET 4 - 204F (102) 99 SHEET 1 - 18F FUSE BLOCK 19U_B Or-1.0
61R_C Or-0.8 19U_C Or-0.8 30 30
203F 64A_A Or-0.8 87 87 1_W R-1.0
10 0_DAM Bk-1.0 SHEET 2 - 41F (36)
7 7 0_DAL Bk-1.0 87A 87a 87 51_B W-1.0 1_ND R-62 SHEET 1 - 245F RELAY BOX
8 8 49_Q S-1.0 SHEET 2 - 41F (36) SHEET 4 - 13F CAB PEDESTAL 64C_A Or-0.8 85 85 JUNCTION BLOCK
9 49_P S-1.0 19U_C Or-0.8 86 86
181 263F 244F
5 51F
97 78 6 6 58_B W-0.8
4
1
3 3 58S W-0.8
2 2 19C_B Or-1.0 19C_C Or-0.8 SHEET 3 - 13F CAB PEDESTAL 242F
44F SPL_D24 19C_A Or-1.0 SHEET 1 - 18F FUSE BLOCK M 74
1 1 19G Or-2.0 SHEET 1 - 18F FUSE BLOCK 147
B
2 2 61T Or-1.0
C 64 Or-1.0
6 6
90 L
5 5 62L Or-1.0 1 1 W 1
207F 88
M 10 10 49_P S-1.0 0_AD Bk-1.0 0_ND Bk-62 SHEET 1 - 243F REAR CHASSIS GROUND STUD
4 4 62M Or-2.0 2 2 R 2 3 61T Or-1.0 3 49_H S-0.8
H
3 3 62H Or-2.0 3 3 Bk 3 95 8 146
30F 4 4 N N 1 61A_D Or-0.8 7
29M 4 3 208F 6 0_AJ Bk-2.0 SHEET 1 - 145 GROUND CAB
91 76 5
SHEET 1 - 218F GROUND CAB 0_DZ Bk-2.0 SPL_D3 61A_C Or-0.8 1 1 57_A W-0.8
M 0_AL Bk-1.0 SHEET 4 - 6 (109)
9 9 0_DAL Bk-1.0
4 0_DAF Bk-1.0 0_AG Bk-1.0 SHEET 4 - 8 (120)
BB 61A_E Or-0.8 2 2 19P_A Or-1.0 SHEET 1 - 18F FUSE BLOCK
92 93 AA 61R_E Or-0.8 61R_D Or-0.8
40F 19P_B Or-1.0 SPL_A1
27M SPL_D1
SPL_C2
Normally Closed 0_AB Bk-1.0 BB 51_C W-1.0 1 1
61R_F Or-0.8 SHEET 3 - 13F CAB PEDESTAL 57 W-1.0 AA 77 28.8 ohms at 20°C (68°F)
0_CF Bk-1.0 2 2 75 39.3 ohms at 20°C (68°F)
Opens at 1.4 bar (20 psi) rising
10 0_DAY Bk-1.0 107M 264M
7 7 0_DAF Bk-1.0
8 8 49_H S-0.8
9 49_U S-0.8 SHEET 4 - SPL_D8
6
62 5 0_AC Bk-1.0 2 2
80 22.7 ohms at 20°C (68°F)
132F 132M 22M 22F 58_C W-1.0 1 1
63 22 0_BAF Bk-1.0 SHEET 1 - 166 ENGINE GROUND 1 1 72
11 52_B W-1.0 52_B W-1.0 5 5 52 W-1.0 26 26 52_A W-0.8 4 5F
19Y_C Or-1.0 6 6 19Y_B Or-1.0 27 27 19Y_A Or-1.0 3 3 52_A W-0.8
158 64A_A Or-0.8 13 13 64 Or-1.0 90M SECONDARY STEERING MODULE
ENGINE TRANSMISSION TRANSMISSION CAB MAIN 2 2 19P_B Or-1.0
39.3 ohms at 20°C (68°F) 19R_C Or-1.0 1 1 SECONDARY STEERING IGNITION
HARNESS HARNESS HARNESS HARNESS 210F 57_A W-0.8 20 20 57 W-1.0 CAB MAIN TRANSMISSION 51_A W-1.0 2 2 SECONDARY STEERING MOTOR RELEASE
HARNESS HARNESS 1_W R-1.0 3 3 SECONDARY STEERING MODULE B+
1 1 68W Or-1.0 24 24 68W_A Or-1.0 SHEET 1 - 18F FUSE BLOCK 31 31 SPL_A7 22F 22M SHEET 1 - 176 REAR CHASSIS GROUND STUD 0_CE Bk-1.0 4 4 SECONDARY STEERING CHASSIS GROUND
85 M
2 2 0_BC Bk-1.0 25 25 63W_A Or-0.8 SHEET 2 - 199F (39) 0_DAE Bk-1.0 58_A W-0.8 21 21 58 W-1.0 5 5 NONE
63W Or-1.0 SPL_D13 8 8 3 3 19M_B Or-1.0 A A 19M_C Or-1.0 6 6 NONE
3 21M 21F SHEET 1 - 222F GROUND CAB 0_DAD Bk-1.0 9 9 4 4 19R_B Or-1.0 B B SPL_C3 7 7 SECONDARY STEERING ACCESSORY
SPL_B10 0_BS Bk-1 SHEET 1 - ENGINE GROUND
ENGINE CAB MAIN 10 10 6 6 35X_B Y-1.0 C C 35X_C Y-1.0 35X_D Y-1.0 8 8 SECONDARY STEERING LOW PRESSURE SIGNAL
1 1 18 18 0_HP BK-1.0 D D 51P_A W-1.0 9 9 SECONDARY STEERING HIGH PRESSURE
83 M
2 2 0_BB Bk-1.0
HARNESS HARNESS 10 0_DAH Bk-1.0 17 17 54B W-1.0 AA C 0_CD Bk-1.0 0_CA Bk-1.0 10 10 NONE
105 7 7 0_DAG Bk-1.0 54B_A W-0.8 11 11 54B W-1.0 0_AA Bk-1.0 BB − 69 180M 180F SPL_C1 11 11 SECONDARY STEERING SIGNAL GROUND
2 1 8 8 49_K S-1.0 SHEET 4 - 34F (125)
59D_B W-1.0 59D_A W-1.0 56_J W-0.8 19 19 56_C W-1.0 56_A W-1.0 CC +
TRANSMISSION SECONDARY 0_CB Bk-1.0 12 12 SECONDARY STEERING SIGNAL GROUND
A A 5 5 9 49_M S-1.0 53B_B W-0.8
3 59U_B W-1.0 10 10 59U_A W-1.0 12 12 53B W-1.0 SPL_A3 10 90M
C C 6 HARNESS STEERING MODULE
67 2 2 NORMALLY
B B 19Y_D Or-1.0 19Y_E Or-1.0 19Y_F Or-1.0
56_B W-1.0
9 9 5 0_DAH Bk-1.0 HARNESS
SHEET 2 - 118F (42) 2 60U_B W-1.0 8 8 60U_A W-1.0 1F 1M CLOSED
0_DW Bk-0.8 1 1 0_DAJ Bk-1.0 54B_A W-0.8
7 7 49_L S-0.8 SHEET 2 - 118F (42) 60D_B W-1.0 6 6 60D_A W-1.0 4 CAB FRONT
16 SPL_D2 SHEET 1 - 132M TRANSMISSION ENGINE
8 8 SPL_D23 98 1 2 93F 93M 3 3 54B_B W-0.8 54B_C W-0.8 MAIN CHASSIS
5 5 19K_D Or-0.8 19K_A Or-1.0 SHEET 1 - 18F FUSE BLOCK 2 2 55A W-0.8
1 2 SPL_B12 ENGINE RELAY BOX HARNESS HARNESS
10 39F 35X_E Y-0.8 SHEET 3 - 13F CAB PEDESTAL
9 HARNESS HARNESS
84 6 6 68W_A Or-1.0 19R_A Or-0.8 SHEET 1 - SPL-D16
1 1 68C_A Or-1.0 BLUE BROWN
4 19K_B Or-1.0 F F 19K_E Or-1.0 19M_A Or-0.8 SHEET 1 - 18F FUSE BLOCK
0_AA Bk-1.0
3 3 19K_C Or-1.0 68C_A Or-1.0 A A 68C_B Or-1.0 UP M DOWN 0_DAJ Bk-1.0
10
2 2 68L_A Or-1.0 68L_A Or-1.0 G G 68L_C Or-1.0 LIMIT LIMIT 7 7 0_DAK Bk-1.0 SHEET 2 - 38F (37)
68L_B Or-0.8 SWITCH SWITCH 60U_A W-1.0 8 8 49_M S-1.0
45F 23F 23M 51P_A W-1.0 A A N.O.
19Y_F Or-1.0 9 49_N S-1.0 SHEET 2 - 38F (37) COM
CAB ROOF 30 30 6 0_CC Bk-1.0 B B 73 Closes at 2.4 bar (35 psi)
MAIN HARNESS
19Y_G Or-1.0 65 5 53B W-1.0 A A 53B_A W-1.0 AA C 35X_A Y-1.0 C C N.C.
87 87 0_GG Bk-1.0
HARNESS
101 99 87a 87A 4 0_AF Bk-1.0 0_AF Bk-1.0 B B 0_AM Bk-1.0 BB − 68 131F
85 85 0_GF Bk-1.0 1 SPL_A2 56_B W-1.0 C C 56_D W-1.0 CC +
81M 56_H W-0.8 SPL_D4
86 86 0_GE Bk-1.0 3 3 12F 12M 200
A A 59U_A W-1.0 2 2 53P_B W-0.8 SHEET 3 - 56F (57) 0_AK Bk-1.0 SHEET 1 - 145 GROUND CAB
B B 68L_C Or-1.0 150 XT MODELS: NORMALLY CLOSED
86 M 36F RETURN-TO-DIG HARNESS Z-BAR MODELS: NORMALLY OPEN
C C 19K_E Or-1.0 FOR XT CHASSIS
D D 68C_B Or-1.0 SHEET 1 - 120 (6)
0_AR Bk-1.0
1 1 0_MA Bk-1.0 SHEET 4 - SPL_M6 60D_A W-1.0
82M 30 30 19Y_G Or-1.0
87 87 0_GG Bk-1.0 RETURN-TO-DIG 3 3 53B_B W-0.8
F F 68L_B Or-0.8 100 87a 87A 4 4 56_G W-0.8
A A 63L_B Or-0.8 85 85 0_GH Bk-1.0 2 2 54B_C W-0.8
DIODE C C 0_DAX Bk-0.8 SHEET 1 - 206F CAB FLOOR WELD STUD 86 86 66 HEIGHT CONTROL
5 5 56_F W-0.8 58_E W-1.0 AA
MODULE B B 63H_B Or-0.8 59D_A W-1.0 RETURN-TO-TRAVEL 1 1 55A W-0.8 53S_D W-1.0 BB
D D 13C_C Or-0.8 SHEET 1 - 57F (24) 100 6 6 56_E W-0.8 DIODE
0_AQ Bk-1.0 0_AQ Bk-1.0 CC
E E 21C_F W-0.8 SHEET 1 - 54F (15) 17M SPL_A6 DD MODULE
140M 82 68.2 ohms - Joystick EE
MOMENTARY 305 ohms - Single Axis F F
PARK INTERMITTENT LOW HIGH 0_AP Bk-1.0 2 2
35F WIPER AND WASHER SWITCH PUSH 71 229M
SHEET 1 - 218F GROUND CAB 0_DAR Bk-1.0 53S_B W-1.0 1 1 70
SHEET 1 - 18F FUSE BLOCK 19J_A Or-1.0 1 1 BLOWER WIPER SEAT GROUND
19J_B Or-0.8 2 2 FRONT WIPER WASHER FUSED POWER 24V 24V 24V 24V 24V 179F
63W_A Or-0.8 3 3 FRONT WASHER PUMP 24V 39.7 ohms at 20°C (68°F) 58_D W-1.0 AA 53S_A W-1.0
61 B NOTE 5
63C_A Or-0.8 4 4 FRONT WIPER PARK 24V PULSE 53S_D W-1.0 53S_C W-1.0 BB
A A 63H Or-0.8 57 57 63H_A Or-0.8 63H_A Or-0.8 5 5 FRONT WIPER HIGH SPEED A
24V 53S_C W-1.0 NOTE 5 Normally Closed
B B 63L Or-0.8 58 58 63L_A Or-0.8 63L_A Or-0.8 6 6 FRONT WIPER LOW SPEED 24V PULSE 24V 202F 202M
81 M SPL_A5 Opens at 6.2 bar (90 psi)
C C 19J Or-0.8 60 60 19J_B Or-0.8 63H_B Or-0.8
63L_B Or-0.8 35F PINS 4 AND 6 ARE CONNECTED INTERNALLY
D D 63C Or-0.8 59 59 63C_A Or-0.8
61 61 0_DV Bk-0.8 SHEET 1 - 206F CAB GROUND WELD STUD BY THE LIMIT SWITCH INSIDE MOTOR
1 1 0_KN Bk-0.8
60 13M 13F
PEDESTAL CAB
HARNESS MAIN
HARNESS
1. 24V REMOTE RADIO (ALL CIRCUITS SHOWN INCLUDING BOX B BUT EXCLUDING BOXES A AND C (109M CONNECTED TO 110F)) AIR SEAT OPTION
2. 24V REMOTE RADIO WITH TAPE DECK (ALL CIRCUITS SHOWN INCLUDING BOXES B AND C BUT EXCLUDING BOX A (109M CONNECTED TO 110F)) 24 VOLT - 12 VOLT POWER CONVERTER OPTION
3. 24V RADIO READY (ALL CIRCUITS SHOWN EXCLUDING BOXES A, B, AND C (109M CONNECTED TO 110F))
4. 12V RADIO READY (ALL CIRCUITS SHOWN INCLUDING BOX A BUT EXCLUDING BOXES B AND C)
RADIO OPTIONS
SHEET 6 - OPTIONS
COMPONENTS
1. Batteries 13. Throttle Pedal 25. Output Speed Sensor 37. Declutch Switch 48. Hydraulic Filter Restriction Switch 60. Pilot Pressure Solenoid 72. Secondary Steering Module (Option) 84. Rear Wiper and Washer Switch 96. Compressor Clutch Lockout Relay - Number 14 108. Left Speaker (Option) 120. Right-Hand Front Combination Lamp
2. Master Disconnect Switch 14. Engine Control Relay -Number 6 26. Engine Speed Sensor 38. Brake Declutch Pressure Switch 49. Engine Coolant Temperature Sender 61. Water Separator Sensor 73. Secondary Steering Pressure Switch (Option) 85. Rear Washer Pump Motor 97. Compressor Clutch 109. Right Speaker (Option) 121. Left-Hand Rear Work Lamp
3. Electronic Diesel Control (EDC) 7 15. Neutral Start Relay - Number 8 27. Intermediate Speed Sensor 39. Transmission Enable Switch 50. Air Filter Restriction Switch 62. Fan Reversing Switch (Option) 74. Secondary Steering Motor (Option) 86. Rear Wiper Motor 98. Hood Switch 110. Beacon Switch (Option) 122. Right-Hand Rear Work Lamp
4. Alternator 16. Ignition Switch 28. Turbine Speed Sensor 40. FNR Switch 51. Program Reset Switch 63. Fan Reversing Solenoid (Option) 75. Secondary Steering Solenoid (Option) 87. Horn Relay - Number 5 99. Hood Up Relay - Number 17 111. Rotating Beacon (Option) 123. Left-Hand Front Work Lamp
5. Starter Motor 17. Ignition Relay - Number 1 29. Filter Maintenance Switch 41. Backup Alarm Relay - Number 7 52. Parking Brake Switch 64. Redundant Brake Pressure Switches 76. Pin Engage Switch (Option) 88. Horn 100. Hood Down Relay - Number 18 112. Brake Lamp Pressure Switch 124. Right-Hand Front Work Lamp
6. Starting Relay 18. Ignition Relay - Number 2 30. Torque Converter Output Temperature Sender 42. Backup Alarm Disable Switch 53. Instrument Cluster 65. Detent Switch 77. Pin Engage Solenoid (Option) 89. Seat Compressor and Switch (Option) 101. Hood Motor 113. Brake Lamps Relay - Number 15 125. Five Position Rotary Lamp Switch
7. Crank Control Relay 19. Accessory Relay - Number 3 31. Transmission Solenoid Valve and Temperature Sensors (TUV road approved machines only) 54. Pilot Control Switch 66. Bucket Control Valve Electromagnetic Detents 78. Ride Control Switch 90. Blower Switch 102. Cigar Lighter (Option) 114. Hazard Switch 126. High/Low Beam Relay - Number 13
8. Filters Heaters Relay 20. Voltmeter Relay - Number 12 32. Transmission Electronic Control Module 43. Backup Alarm 55. Up/Down Count Switch 67. Return-To-Travel/Float Switch 79. Ride Control Relay - Number 4 91. Blower Motor Speed Resistors with Thermal Fuse 103. Power Converter - 24 volts to 12 volts (Option) 115. Turn Signal, Hi/Low Beam, and Horn Switch 127. License Plate Lamp
9. Water Separator Heater 21. Time Delay Module 33. Transmission Shifter 44. Brake Warning Pressure Switch 56. Engine Oil Pressure Switch 68. Return-To-Dig Proximity Switch 80. Ride Control Solenoid 92. Blower Motor 104. Power Outlet (Option) 116. Flasher Module 128. Dome Lamp
10. Fuel Filter Heater 22. Diagnostic Switch 34. Diagnostic Connector 45. Coolant Level Sender 57. Pilot Control Relay - Number 10 69. Height Control/Return-To-Travel Proximity Switch 81. Front Wiper Motor 93. Air Conditioning Low Pressure Switch 105. Remote Radio or 24 Volt Radio (Option) 117. Left-Hand Rear Combination Lamp 129. Courtesy Lamp
11. Grid Heater Relay 23. MSS Relay - Number 16 35. Transmission Kick-down Switch 46. Fuel Level Sender 58. Parking Brake Relay - Number 9 70. Rollback Pressure Switch (Option) 82. Front Wiper and Washer Switch 94. Air Conditioning High Pressure Switch 106. 12 Volt Radio (Option) 118. Right-Hand Rear Combination Lamp
12. Grid Heater 24. Relay Socket - Number 11 36. Transmission Auto Switch 47. Hydraulic Oil Temperature Sender 59. Parking Brake Solenoid 71. Float Solenoid 83. Front Washer Pump Motor 95. Thermostat Switch 107. Radio Power Converter - 24 volts to 12 volts (Option) 119. Left-Hand Front Combination Lamp
WIRE IDENTIFICATION CIRCUIT LEGEND ACTUATOR SYMBOLS HOUSINGS CONTACT SYMBOLS FUSE AND CIRCUIT BREAKER NOTES
1 5 6 1 4 7 10 1 4 1 4 1 1. 209M and 209F disconnected when backup alarm disable switch is installed (TUV road approved machines only).
1. WIRE NUMBER 23F_A W-2.0 4 10 14 1. LEVER RELEASED 1. VACUUM SWITCH 1. SINGLE POLE, 1. FUSE
54 2. LEVER ACTUATED 2. PRESSURE SWITCH SINGLE THROW 2. CIRCUIT BREAKER, 2. Resistors part of ground wire assembly.
2. WIRE COLOR SYMBOL SPL_G2 V M A2 A1
3. WIRE SIZE (mm²) TYPICAL 1 2 3 21C_C W-1.0 A A 1 1 14_B LG-0.8 SHEET 6 - 253F (54) D+ 3. LIQUID LEVEL FLOAT 3. TEMPERATURE SWITCH 2. SINGLE POLE, AUTOMATIC RESET 3. 64M and 64F connected for North American machines, opposite side steady ON. 64M and 64F disconnected for European machines, opposite side OFF.
0_GA Bk-2.0 B B 2 2
+ 4. PRESSURE 4. MOTOR DOUBLE THROW 3. CIRCUIT BREAKER, 4. 217F and 217M disconnected when engine shutdown relay special feature is installed.
9 R
Bk = BLACK LU = LIGHT BLUE S = GRAY 2 3 93M 93F 7 − 2 5 8 11 5. HAND OPERATED 2 5 5. LAMP 2 3. DOUBLE POLE, 2 MANUAL RESET
21M 21F
11 12 13
5. Replace jumper with rollback pressure switch for XT chassis with ride control only.
DU = DARK BLUE N = BROWN T = TAN XXXX XXXX 8 XXXX XXXX 6. TEMPERATURE SINGLE THROW
15
G = GREEN Or = ORANGE U = BLUE 7. COIL P 4. DOUBLE POLE,
K = PINK P = PURPLE (VIOLET) W = WHITE 8. VARIABLE RESISTOR DOUBLE THROW
LG = LIGHT GREEN 1. SPLICE IDENTIFICATION 6. FEMALE CONNECTOR 11. SCHEMATIC SHEET NUMBER FOR CIRCUIT CONTINUATION 9. RESISTOR
R = RED Y = YELLOW
2. CIRCUIT CROSSING (NOT CONNECTED) 7. CONNECTOR IDENTIFICATION 12. CONNECTION POINT ON SCHEMATIC 3 6 9 12 10. DIODE 3 3 3 ELECTRICAL SCHEMATIC
3. CIRCUIT CONNECTED 8. HARNESS IDENTIFICATION 13. COMPONENT NUMBER (IF ASSIGNED)
SHOWS POWER - MASTER DISCONNECT SWITCH IN ON POSITION 4. WIRE IDENTIFICATION 9. INDICATES PARTIAL CONNECTOR 14. COMPONENT NUMBER
A 11.
12A.
LIGHT EMITTING DIODE
MOMENTARY CONTACT T 721D Z-BAR, 721D XR, and 721D XT WHEEL LOADERS
5. MALE CONNECTOR 10. CIRCUIT IDENTIFICATION 15. INDICATES INTERNALLY GROUNDED COMPONENT B
SHOWS POWER - KEY SWITCH IN ON POSITION 12B. MAINTAINED CONTACT Additional copies of this Hydraulic and Electrical Schematic can be ordered throughTechnical Publications Distribution System. The Part Number is 6-47530
BC02M204