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MODEL PG 150 SP

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GENERATING SET PERFORMANCE 50Hz 60Hz

VOLTAGE V400

PHASES Three

PRIME RATED POWER 150.0kVA

STANDBY RATED POWER 165.0kVA

POWER FACTOR 0.80 PF

FUEL USAGE @ 75% 31.0 L/hr


ENGINE

ENGINE PERKINS 1006TAG2

PERFORMANCE 50Hz 60Hz

BASELOAD RATED POWER TBA

PRIME RATED POWER 129.3KWm

STANDBY RATED POWER 143.0KWm

FUEL CONSUMPTION 251g/KWh @ 100%


251g/KWh @ 75%
234g/KWh @ 50%

TYPE Diesel 4 stroke

ASPIRATION Turbocharged air to air aftercooled

INJECTION TYPE Direct injection

ENGINE GOVERNOR Electronic governor

CYLINDERS AND ARRANGEMENT Six in line

BORE AND STROKE 100mm x 127mm

COMPRESSION RATIO 17.0 : 1

ELECTRICAL SYSTEM VOLTAGE 12 volt

BATTERY TYPE Lead acid, 12V

DERATING FOR TEMPERATURE 40deg C

DERATING FOR ALTITUDE 1000m

DERATING FOR HUMIDITY 90%


ALTERNATOR

ALTERNATOR STAMFORD
PERFORMANCE 50Hz 60Hz

MODEL UCI274F

BASELOAD RATED POWER 40 deg C 145kVA

PRIME RATED POWER 40 deg C 160kVA

STANDBY RATED POWER 40 deg C 170kVA

STANDBY RATED POWER 27 deg C 175kVA

EFFICIENCY 92%

STANDARD WING CONNECTIONS Star Delta

EXCITER Self excited

POLES 4 poles

PHASES Three phases

WIRES 12 leads

VOLTAGE REGULATION +/- 1.5%

INSULATION CLASS Class H

ENCLOSURE IP23

MAXIMUM OVERSPEED 150%

STANDARD AVR MODEL SX460

OPTIONAL AVR MODEL MX341 & P.M.G

DERATING FOR TEMPERATURE 40 deg C

DERATING FOR ALTITUDE 1000mm


DIMENSIONS

DIMENSIONS AND CAPACITY


STANDARD MODELS
INTEGATED FUEL TANK WEIGHT DIMENSIONS
CAPACITY
STANDARD OPTIONAL KG LENGTH WIDTH HEIGHT
SOUNDPROOFED TYPE 350 TBA 1991kg 2930mm 1110mm 1930mm
(85dB(A)@ 1 metre)

GENERATOR SET EQUIPMENT


STANDARD MODELS

 Heavy duty steel base frame


 Pad type anti– vibration dampers
 Integrated fuel tank, base mounted
 12V battery
 Key start switch
 Emergency stop button
 Soundproof canopy fabricated from 20/10 gauge steel (soundproofed type)
 Residential silencer or (soundproofed canopy type)
CONTROLLER

AUTOMATIC MODELS– EQUIPMENT

4 poles ABB circuit breaker, electronic control unit ComAp AMF25, control panel box key,
emergency stop button, water jacket heater,

AUTOMATIC MODELS– PROTECTORS

Low oil pressure, low fuel level, overload, over/ under frequency, low voltage, over/ under battery
voltage belt breakage

AUTOMATIC MODELS– INSTRUMENTATION

Voltmeter, ammeter (3 phases), frequency meter, hour meter, battery voltage meter, fuel level
1000 Series
1006TAG2
Diesel Engine – ElectropaK
143 kWm 1500 rev/min

Economic power
Single side servicing for reduced service time and cost.
Unique Fastram combustion system enables high power output plus low fuel
consumption.
Electronic governor gives close control for 50 Hz (1500 rpm) operation.

Durable power
Maximum cooling efficiency is provided by a gear driven water pump and independent
fan drive.
Leak free operation is ensured by Viton crankshaft seals and sophisticated controlled
swell joints, giving protection in the toughest conditions.
Inserted valve seats, oil spray cooled pistons and compact plate cooler give enhanced
engine life.

The Perkins 1000 Series family of Reliable power


ElectropaK engines are renowned Wherever a Perkins’ ElektropaK engine is put into service, it will never be far from the
throughout the power generation support provided by a global network of 4,000 distributors and dealers, all backed by
industry for their superior a parts distribution centre giving 24 hour service, 365 days a year.
performance and reliability. Suitable for operation in ambient temperatures up to 53ºC (46ºC if a canopy is fitted).
Fuelled starting aid for temperatures down to -20ºC.
The 1006TAG2 is a turbocharged,
6 cylinder, 6 litre engine. Its premium
design features provide economic
and durable operation offering the
ideal characteristics for electrical
power generation.

Typical Generator Engine Power


Engine Speed Type of Output (Net) Gross Net
(rev/min) Operation
kVA kWe kWm bhp kWm bhp
1500 Prime Power 150.0 120.0 136.8 181.0 129.3 174.0
Standby Power 165.0 132.0 150.5 201.0 143.0 193.0

All ratings data based on operating under ISO/TR 14396/ISO 8528 conditions using typical fan sizes and drive ratios. For operation outside of these conditions please consult your Perkins contact.
Performance tolerance quoted by Perkins is +5%.
Electrical ratings assume a power factor of 0.8 and a generator efficiency of 90%.
Fuel specification: BS 2869 Part 2 1998 Class A2 or ASTM D975 D2
Lubrication oil: A single or multigrade oil to ACEAE1 E2 or API CD/SD
Rating Definitions
Prime Power: Power available at variable load in lieu of main power network. An overload of 10% is permitted for 1 hour in every 12 hours of operation.
Standby Power: Power available at variable load in the event of a main power network failure. No overload is permitted.
All information in this document is substantially correct at time of printing and may be altered subsequently Publication No. 1793/10/05 Produced in England ©2005 Perkins Engines Company Limited
1000 Series
1006TAG2
Standard ElectropaK Specification
Air inlet
 Mounted air filter and turbocharger
1065mm
Fuel System
 Rotary fuel injection pump
 Electronic governor – speed control to BS 5514 Class A0,
ISO 3046-4M3 1450mm 773mm

 Twin spin-on full flow fuel filters and pre-filter 1685mm

Lubrication system
 Flat bottomed aluminium sump
 Twin spin-on full flow oil filters
 Oil cooler General Data
Number of cylinders 6
Cooling system
Cylinder arrangement Vertical in-line
 Thermostat controlled cooling system with gear driven water pump
Cycle 4 stroke
 25″ belt-driven pusher fan and guards
Induction system Turbocharged,
 Radiator incorporating air-to-air charge cooler and piping
air-to-air aftercooled
Electrical system Combustion system Direct injection
Cooling system Water-cooled
 12 volt starter motor and 55 amp alternator with DC output
Bore and stroke 100 x 127 mm
 12 volt oil pressure and coolant temperature switches
Displacement 5.99 litres
 12 volt shut down solenoid – energised to run cold start aid
Compression ratio 17.0:1
Flywheel and housing Direction of rotation Anti-clockwise,
 Cast iron SAE 3 flywheel housing viewed on the
 High inertia flywheel to SAE J620 size 10/111⁄2 flywheel
Total lubrication system
Mountings capacity 19 litres
 Front engine mounting bracket Coolant capacity
(inc. radiator) 41 litres
Length 1685 mm
Width 773 mm
Optional Equipment Height 1065 mm
 24 volt alternator Total weight (dry) 586 kg
 24 volt starter motor
 Water temperature gauge and sender Overall dimensions and weight will depend on final specification.§§
 Heater/Starter switch
 Rear engine mountings
 Workshop manual
 Parts book Fuel consumption litres/hour (UK gallons/hour)
 User handbook Power Rating % 1500 rev/min
110 45.0 (9.9)
100 41.0 (9.0)
75 31.0 (6.8)
50 20.0 (4.4)

Perkins Engines Company Limited


Distributed by
Peterborough PE1 5NA
United Kingdom
Telephone +44 (0)1733 583000
Fax +44 (0)1733 582240
www.perkins.com

All information in this document is substantially correct at time of printing and may be altered subsequently
Publication No. 1793/10/05 Produced in England ©2005 Perkins Engines Company Limited
New InteliLite NT
CREATIVE ENGINEERING

SINGLE SET GEN-SET CONTROLLER

Description
InteliLiteNT models are the new integrated
controllers for gen-sets operating in single
standby mode. Based on the field proven
InteliLite architecture, the new controllers
fulfill every requirement needed for AMF
and MRS applications – including modem
and Internet control, user configuration and
complete gen-set monitoring and protection.

InteliLiteNT controllers are easy to use and


feature an intuitive user interface with
graphic display. The built-in event and
performance log with backed-up real time
clock makes troubleshooting even simpler.

The new design brings seamless integration


with the latest breed of EFI diesel engines
from all major manufacturers. This offers
a higher level of functionality with users
able to display a full range of values from the
EFI engine on standard analog gauges and
true RMS measurement of electric values.

Benefits
 Less wiring and components
 Less engineering and programming
 History log – easy troubleshooting
and warranty claim handling
 Remote monitoring reduced call-out
costs of service engineers
 Analog gauge (VDO, Datcon, …)
outputs – operator friendly
 Perfect price/performance ratio

ComAp is a member of AMPS ComAp products meet the highest standards, with
(The Association of Manufacturers every stage of production undertaken in accordance
of Power generating Systems). with the ISO certification obtained in 1998.
InteliLite NT

Features  Event and performance log + RTC • Optional USB and RS232 plug-in modules
• Event based history with 119 events* • MODBUS RTU (requires RS232 module)
 3 phase AMF function* Reason, Data and Time + all • Internet
• Over/Under frequency important values are stored
• Over/Under voltage • Battery backed-up RTC  Mechanical and operation parameters
• Voltage asymmetry • Test Run scheduler • Unit dimension 120 × 180 mm
• Sealed front face rated for IP65
 3 phase generator protections  User interface • Hard plexiglass LCD cover
• Over/Under frequency • Graphic 128 × 64 pixels display • Operation temperature
• Over/Under voltage • Multiple language capability -20°C – +70°C standard version
• Current/Voltage asymmetry • Setpoints adjustable via keyboard or PC -40°C – +70°C low temperature version
• Overcurrent/Overload • Buttons with mechanical feedback • Power supply voltage 8–36 V
• Voltage drops shorter than 50 ms
 True RMS Voltage measurement  Inputs and outputs do not affect operation
• 3 phase generator and mains* voltages • 3 configurable analog inputs
• Voltage range 277 V p-n, 480 V p-p • 6 or 7* Binary inputs
• Maximal measured voltage 300 V p-n • 6 or 7* Binary outputs Extension modules
• PT ratio range 0.1–500 • Magnetic pick-up input
• D+ preexcitation terminal  IL-NT RS232 RS232 plug-in interface
 True RMS current measurements • Optional 8 analog gauge drive outputs,  IL-NT USB USB plug-in interface
• 3 generator phase currents compatible with VDO, Datcon gauges  IL-NT AOUT8 gauge plug-in interface
• Current range 5 A  IL-NT RD remote display
• Maximal measured current 10 A  EFI engine support  IG-IB Internet module
• CT ratio range 1–5000 • Cummins MODBUS  IGS-PTM** extension I/O module
• Engine specific J1939 for all  IGS-IOM** extension I/O module
 Power measurements major manufacturers  IGL-RA15** 15 LED remote annunciator
• Act / React Power and Power • Diagnostic messages in plain text
Factor per phase * Only for Models AMF 20 and AMF 25
• Active and Reactive Energy counter  Communication interfaces ** Only for Models MRS 15, MRS 16 and AMF 25

or

or IG-IB
+24V or
D
MODE
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PC

PLY
R SUP
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POWE VDC
8 to 36 -
RM

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STO

FA
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UTS IN MOD
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BINAR OLLECTOR
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(OPEN xx IG-IOM
TS M R S
Y INPU 4x
F xx
BINAR xx 5x AM
IVER S S
6x MR xx
GE DR F
8 GAU ULE
7x AM

IL-NT
IN MOD 1
PLUG
15
IGL-RA
MAINS
MEA

ATOR CAN -
J1939
GENER TENSIO
N
VOL

SUR

I/O EX
MEA

°C

F 25
and AM
TAG

EME

MRS 16
VOL
CUR

SUR

G RS15,
ANALO odels M
E

E
ENGIN
M
NT

only on
TAG

INPUTS F 25
R

EME

BINAR
Y 1 and AM
ENT

TS AMF 20
OUTPU Models
E

NT

(OPEN TOR) 2 only on d MR S 15


E C S 10 an
O LL els MR
GEN

C Mod
MAIN

D+ 3 not on
E
RAT

SC
RPM

OR

.B. C
Oil P

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C.B

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Pre

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ure

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LOAD

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Codes
+ Fault
Values
ATOR
GENER ed Req
uest
NGINE top - Spe J1939
AS E Start/S
DIESEL/G

1 ECU
Available models

MRS 10 MRS 11 AMF 20


MANUAL AND REMOTE MANUAL AND REMOTE AUTOMATIC MAINS FAILURE
START CONTROLLER START CONTROLLER START CONTROLLER

 3 configurable analog inputs  3 configurable analog inputs  3 configurable analog inputs


 magnetic pickup input  magnetic pickup input  magnetic pickup input
 D+ preexcitation terminal  D+ preexcitation terminal  D+ preexcitation terminal
 6 binary inputs  6 binary inputs  7 binary inputs
 6 binary outputs  6 binary outputs  7 binary outputs
 GCB control  GCB and MCB control

MRS 15 MRS 16 AMF 25


MANUAL AND REMOTE MANUAL AND REMOTE AUTOMATIC MAINS FAILURE
START CONTROLLER WITH START CONTROLLER WITH START CONTROLLER WITH
SUPPORT FOR EFI ENGINES SUPPORT FOR EFI ENGINES SUPPORT FOR EFI ENGINE

 3 configurable analog inputs  3 configurable analog inputs  3 configurable analog inputs


 magnetic pickup input  magnetic pickup input  magnetic pickup input
 D+ preexcitation terminal  D+ preexcitation terminal  D+ preexcitation terminal
 6 binary inputs  6 binary inputs  7 binary inputs
 6 binary outputs  6 binary outputs  7 binary outputs
 CAN with J1939 support  GCB control  GCB and MCB control
 extension modules capability  CAN with J1939 support  CAN with J1939 support
 event and performance log  extension modules capability  extension modules capability
 event and performance log  event and performance log
The Chart of Functions of InteliLiteNT Controllers

FUNCTIONS/CONTROLLERS IL-NT MRS 10 IL-NT MRS 15 IL-NT MRS 11 IL-NT MRS 16 IL-NT AMF 20 IL-NT AMF 25

Binary inputs/outputs 6/6 6/6 6/6 6/6 7/7 7/7

Analog inputs 3 3 3 3 3 3

Magnetic pick-up l l l l l l

AMF function – – – – l l

Input configuration l l l l l l

Output configuration l l l l l l

Voltage measurement Gen. / Mains 3 ph / – 3 ph / – 3 ph / – 3 ph / – 3 ph / 3 ph 3 ph / 3 ph


3 ph, 3 ph, 3 ph,
Current measurement 3 ph 3 ph 3 ph
IDMT overcurrent IDMT overcurrent IDMT overcurrent
kW/kWh measurement l/– l/l l/– l/l l/– l/l

History file – l – l – l

RTC with battery l l l l l l

GCB/MCB control with feedback – /–


1)
– /–
1)
l /–
2)
l /–
2)
l/l l/l

Battery charging alternator circuit l l l l l l

J1939 interface – l – l – l

Internet support with IG-IB with IG-IB with IG-IB with IG-IB with IG-IB with IG-IB
IGL-RA15, IG-IOM, IGL-RA15, IG-IOM, IGL-RA15, IG-IOM,
Extension modules – – –
IGS-PTM IGS-PTM IGS-PTM
8 analog gauge drivers O O O O O O

RS232 interface O O O O O O

Modem interface O O O O O O

MODBUS interface O O O O O O

Remote display O O O O O O

Cummins MODBUS O O O O O O

Key: l included Legend: IG-IOM/IGS-PTM: I/O extension modules


 – excluded IGL-RA15: Remote annunciator
O optional – plug-in module required GCB: Generator circuit breaker
1) Automatic GCB control without feedback MCB: Mains circuit breaker
2) Manual/Automatic GCB control, but without feedback

For more information about our products and solutions visit our web-page

www.comap.cz
Manufacturer: Local Distributor / Partner:

ComAp, spol. s r. o.


Czech Republic
Phone: + 420 246 012 111
Fax: + 420 266 316 647
E-mail: info@comap.cz
Internet: www.comap.cz

Features and specification are subject to change without prior notice 2007-09

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