MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10. SCHEMES COMPONENTS AND SPARE PARTS

For the electrical parts see wiring diagrams

Use and maintenance manual 75.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.1 MAIN HOIST GROUP RSDI 600

Pos. Drawing Descriptions Q.ty

1 13741 Hoist main reducer model RSDI 600 ratio 1/104,78-1/209,56 1
2 13776 Drum coupling 2
3 13681-C Drum electrical equipment side 1
4 13720-C Drum trolley feston side 1
5 13682 Drum support with limit switch and Lika profibus encoder 1
6 Comm. Emergency brake Sibre mod. SHI202 M1300 201 01 E 4
7 Comm. Base for emergency brake Sibre mod. CONSOLLE SHI 220 2
8 Comm. ABB electric motor type M2BAT 355S 6 8 B3 kw 135 poles 6 440vd 60 Hz 2
9 13825 Spacer for coupling 1
10 13825 Transmission coupling model G05 FA 1
11 13668 Fixed point of main hoist 2
12 13865 Reference group of main hoist 2
13 13826 Driving shaft of main hoist 2
SK1501
14 Gear coupling ZKES 10 for Disc Ø630x30mm N9000 2
6898 C
15 Comm. Disc brake of main hoist type USB3-I 800/60 M1501 206 E left 1
16 Comm. Disc brake of main hoist type USB3-I 800/60 M1501 206 E right 1
Servo-ventilation for main hoist motor type M2BAT 355S 6 8 B3 kw 135 poles 6
17 Comm. 2
440vd 60Hz B3
Supporting drum with encoder profibus Lika and electronic centrifugal tachometer
18 13682 1+1
type EGS40K

Use and maintenance manual 76.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.2 REDUCER RSDI 600

Use and maintenance manual 77.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

Spare parts reducer RSDI 600

Pos. Drawing Descriptions Q.ty

1 13742 Epicycloidal drawing 1
2 13744 Case reducer 1
3 13749 Epicycloidal wheel 1
4 13769 Fast pinion 1
5 13770 Fast wheel 1
6 13771 Middle pinion 1
7 13772 Middle wheel 1
8 13773-A Low speed pinion 1
9 13774 Low speed wheel 1
10 13775 Low speed shaft 1
11 13776 Coupling 2
12 13777 Compass adjustment fast pinion 1
13 13778 Compass adjustment fast pinion 1
14 13779 Cover 2
15 13780 Cover 2
16 13781 Cover 2
17 13782 Cover 2
18 13783 Protection cover 2
19 13784 Lock washer 1
20 13785 Lock washer 1
21 13786 Lock washer 1
22 13787 Spacer 1
23 13788 Spacer 2
24 13789 Spacer 1
25 13790 Spacer 1
26 13792 Oil sump 1
27 Comm. Roller bearing type 24122 1
28 Comm. Bearing INA SL 185016 1
29 Comm. Roller bearing type 22230 2
30 Comm. Roller bearing type 22240 2
31 Comm. Roller bearing type 23056 2
32 Comm. Sealing ring type VITON Ø280/Ø320x20 4
33 Comm. Countersunk screw type UNI5933 M6x20 2
34 Comm. Hexagonal screw type UNI 5739 M8x30 3
35 Comm. Hexagonal screw type UNI 5739 M10x30 3
36 Comm. Hexagonal screw type UNI 5739 M16x45 3
37 Comm. Hexagonal screw type UNI 5739 M12x45 8
38 Comm. Hexagonal screw type UNI 5739 M16x50 32
39 Comm. Hexagonal screw type UNI 5739 M20x60 16

Use and maintenance manual 78.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.3 DIFFERENTIAL REDUCER TYPE RSDI 600

Use and maintenance manual 79.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

Spare parts group differential reducer type RSDI 600

Pos. Drawing Descriptions Q.ty

1 13745 Pinion planetary entry 1
2 13746 Pinion planetary entry 1
3 13747 Satellite 6
4 13748 Pinion planetary output 1
5 13750 Satellite pin 6
6 13751 Support half planetary 1
7 13752 Support half planetary 1
8 13753 Compass adjustment short entry side 1
9 13754 Compass adjustment long entry side 1
10 13755 Cover compass adjustment 3
11 13756 Protection cover 1
12 13757 Spacer 2
13 13758 Spacer 2
14 13759 Spacer 1
15 13760 Spacer 1
16 13761 Spacer 2
17 13762 Cover in 2/2 2
18 13763 Spacer 1
19 13764 Cover in 2/2 2
20 13765 Spacer 6
21 13766 Retaining plate 6
22 13767 Retaining plate 6
23 13768 Spacer in 2/2 2
24 13793 Spacer 1
25 Comm. Bearing type INA SL 185009 12
26 Comm. Bearing type INA SL 183015 2
27 Comm. Bearing type INA SL 182915 2
28 Comm. Bearing type INA SL 182926 2
29 Comm. Sealing ring type in VITON Ø80/Ø100x10 2
30 Comm. O-ring type OR 4275 N-NBR 70 2
31 Comm. Lock nut KMT15 SKF 2
32 Comm. Countersunk screw type UNI5933 M6x16 12
33 Comm. Hexagonal screw type UNI 5739 M6x16 12
34 Comm. Hexagon socket screw UNI 5931 M6x25 60
35 Comm. Hexagon socket screw UNI 5931 M10x25 12
36 Comm. Hexagon socket screw UNI 5923 M12x20 2
37 Comm. Hexagon socket screw UNI 5931 M12x30 12
38 Comm. Parallel key A 20x12x180 UNI 6604 2
39 Comm. Circlip for holes Ø75mm 12

Use and maintenance manual 80.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.4 MAIN HOIST DRUM SUPPORT GROUP RSDI 600 FESTON TROLLEY SIDE
AND CONTAINER SIDE

Pos. Drawing Descriptions Q.ty

1 13683 Bearing support 2

2 12722 Spacer 4
3 Comm. Sealing ring type VITON Ø170/Ø200x15 4
4 Comm. Bearing SKF 23138 CCK/W33 + compass adjustment H3138 2+2
5 13682 Stand supporting bearing 2
6 12722 Cover for stand supporting bearing 2
7 12724 Adapter flange to drum limit switch 2
8 Comm. Couplings BOWEX M-14 type M 6
9 Comm. Lock nut compass adjustment H3138 2
10 Comm. Bevel gear ZP 21 4P ABC 1/1 2
11 Comm. Encoder type LIKA ROTAKOD PROFIBUS Hx58 DP 2
12 Comm. Hoist limit switch STROMAG 100/1A 37 NE 654 DV+FV 1
13 Comm. Limit switch tachometer type HUBNER EGS 40K 2

Use and maintenance manual 81.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.5 MAIN HOIST FIXED POINT 130t

Pos. Drawing Descriptions Q.ty

1 13665 Upper support 1
2 13667 Lower support 1
3 13669 Load limiters type BCS P-50/165/450 1
4 Comm. Self-lubricating bushing Ø100/Ø105x45 2
5 Comm. Self-lubricating bushing Ø100/Ø105x100 1
6 Comm. Self-lubricating bushing Ø70/Ø75x70 2
7 13665 Retaining washer 2
8 Comm. Self-lubricating bushing Ø130/Ø135x90 2
9 13666 Load limiter safety locks BCS P-50/165/450 2
10 Comm. Thimble type AP 38 for rope Ø36mm 2

Use and maintenance manual 82.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.6 MAIN HOIST INTERMEDIATE SHEAVES GROUP 130t

Pos. Drawing Descriptions Q.ty

1 13670 Sheave Ø1008 mm for rope Ø36mm 2
2 12678 Cover 4
3 13671 Spacer Ø200/Ø220x19,5mm 4
4 12765 Safety plate 4
5 13671 Intermediate pin sheaves 2
6 Comm. Bearing type SLO4-200 PP Ø200/Ø270x80mm 2
7 Comm. Circlip for shafts Ø75mm Ø270mm 4
8 Comm. Hexagonal screw type UNI 5739 M12x30 32

Use and maintenance manual 83.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.7 MAIN HOISTING BEAM 130t

Pos Drawing Descriptions Q.ty

1 - Lamellar hook 2
2 13733 Joint heat protection 2
3 13731 Joint heat beam 1
4 13729 Pin lamellar hook 2
5 13726 Safety plate for hinge pin 4
6 13706 Carpentry beam 1
7 12678 Cover sheave 16
8 Comm. Bearing NNF 200 ADA 2LSV Ø200/Ø270x80 8
9 Comm. Circlip for shafts Ø270 16
10 13722 Sheave pin 4
11 13734 Bush spacer safety plate side Ø200/Ø220x99 4
12 13726 Safety plate for hinge pin 4
13 13721 Lock washer 4
14 13670 Sheave Ø1008 mm for rope Ø36mm 8
15 13725 Protection cover 4
16 13735 Safety plate for sheave pin 8
17 13727-A Hinge pin 2
18 13723 Middle spacer sheave 4
19 13707-A Hinge 2

Use and maintenance manual 84.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.8 AUXILIARY HOIST GROUP 30t

Pos. Drawing Descritptions Q.ty

1 13674 Reducer RSN400 R.:1/36,37 1
2 5554 Drum coupling 1
3 13660 Drum Øp660 for rope Ø22mm 1
4 12726 Supporting drum group 1
5 13659 Fixed point complete with loader limiter 1
6 13659 Middle sheave group 1
7 Comm. Disc for breake SIBRE Ø630x30mm and coupling half type 1
N9000
8 Comm. Disk breake SIBRE type USB3-I 800/60 M1501 206 E 1
9 13868 Coupling GO5-A 1
10 13868 Spacer Ø100/150x105 1
11 Comm. Electric motor ABB type M2BAT355S6 kw 160 POLE 6 B3 1
440v 60Hz
12 Comm. Servo motor ventilation for electric motor M2BAT355S6 1

Use and maintenance manual 85.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.9 REDUCER RSN400 AUXILIARY HOIST 30t

Use and maintenance manual 86.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

Spare parts differential reducer RSDI 600

Pos. Drawing Descriptions Q.ty

1 13697 Case 1
2 13675 First torque pinion shaft 1
3 13676 First torque wheel 1
4 13694 Second torque pinion shaft 1
5 12401 Second torque wheel 1
6 13695 Third torque pinion shaft 1
7 12403 Third torque wheel 1
8 13696 Low speed shaft 1
9 Comm. Bearing 22214 Ø70/Ø125x31 2
10 Comm. Bearing 22318 Ø90/Ø190x64 2
11 Comm. Bearing 23224 Ø120/Ø215x76 2
12 Comm. Bearing 23038 Ø190/Ø290x75 2
13 Comm. Sealing ring Ø70/Ø90x10 2
14 Comm. Sealing ring Ø180/Ø220x15 1
15 13698 Cover and spacer 1+1
16 13699 Cover 2
17 13700 Cover 2
18 13701 Cover 1
19 13702 Cover 1
20 9161 Inspection cover 1
21 Comm. Parallel key 18x11x120 1
22 Comm. Parallel key 18x11x200 1
23 5554 Spline joint 1
24 Comm. Hexagonal screw type UNI 5739 M8x30 28
25 Comm. Hexagonal screw type UNI 5739 M12x55 24

Use and maintenance manual 87.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.10 AUXILIARY HOIST DRUM SUPPORT GROUP RSN 400

Pos Drawing Descriptions Q.ty

1 Comm. Bearing supporting type SKF SNL520-617 1
2 12593 Adapter flange to drum limit switch type STROMAG 1
3 12594 Couplings BOWEX M-14 type M 1
4 Comm. Limit switch type STROMAG 100/1A 51 NE 654 DV+FV 1
5 12726 Stand supporting bearing 1

Use and maintenance manual 88.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.11 AUXILIARY HOIST FIXED POINT 30t

Pos Disegno Denominazione Q.tà

1 12766 Safety plate fixed point 2
2 13656 Fixed point bracket 1
3 12655 Sheave Øp360mm for rope Ø22mm 1
4 12690 Bearing locking cover 2
5 13658 Spacer Ø100/Ø120x16 2
6 13658 Pin load limiter fixed point 1
7 Comm. Bearing type NNF5020 ADA-2LSV 1
8 Comm. Circlip for shafts Ø150mm 2
9 Comm. Hexagonal screw type M16x25 UNI 5739-65 DIN 933 4
10 13657 Safety plate 2
11 Comm. Hexagonal screw type M12x25 UNI 5739-65 DIN 933 16
12 Comm. Grease drop 1/4” gas 1

Use and maintenance manual 89.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.12 AUXILIARY HOIST INTERMEDIATE SHEAVES GROUP 30t

Pos Drawing Descriptions Q.ty

1 12689 Sheave Øp550mm for rope Ø22mm 2
2 Comm. Hexagonal screw type M12x25 UNI 5739-65 DIN 933 32
3 12690 Bearing locking cover 4
4 Comm. Bearing type SLO04-5020-PPX 2
5 Comm. Circlip for shafts Ø150mm UNI 7435 4
6 12688 Sheaves internal spacer Ø100/Ø120 L=31mm 2
7 12688 Sheaves external spacer Ø100/Ø120 L=383mm 1
8 12688 Intermediate pin sheaves Ø100 L=700mm 1
9 Comm. Grease drop 1/4" gas 2

Use and maintenance manual 90.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.13 AUXILIARY HOIST BLOCK GROUP 30t

Pos Drawing Descriptions Q.ty

1 1931.707.53 Hook DIN 15401 N°32-P 1
2 13662 Side block 2
3 12689 Sheave Ø550mm for rope Ø22mm 4
4 Comm. Hexagonal screw type M12x30 UNI 5739-65 DIN 933 64
5 12690 Cover sheave 8
6 Comm. Circlip for shafts Ø150mm 8
7 Comm. Bearing type SLO4 5020-PP 4
8 12729 Locking cover 2
9 13663 Pin sheaves 1
10 12727 Protections sheaves block 2
11 Comm. Hexagonal screw type M20x50 UNI 5739-65 DIN 933 8
12 Comm. Hexagonal screw type M12x25 UNI 5739-65 DIN 933 1
13 Comm. Hexagonal screw type M14x35 UNI 5739-65 DIN 933 1
14 - Safety plate 4
15 13663 Spacer Ø100/Ø114mm L=47 2
16 13663 Spacer Ø100/Ø114mm L=23 2
17 13663 Spacer Ø100/Ø114mm L=15,5 2

Use and maintenance manual 91.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.14 TRAVEL BRIDGE GROUP WHEEL Ø710mm

Pos Drawing Descriptions Q.ty

1 13685 Drive wheel group Ø710mm 1
2 13812 Joint GO-6FA 1
3 13626 Travel bridge reducer type RT325 vertical mounting R.:1/76,8 1
4 Comm. Drum brake SIBRE type GTE 250/300/50 EB 300/50 1
5 13802 Pulley drum breake 1
6 13816 Lock washer 1
7 13808 Travel frame bridge 1
8 13811 Joint GO3-A 1
Electric motor ABB type M2BA 180MLB4 KW 22 poles 4
9 Comm. 1
440v 60Hz

Use and maintenance manual 92.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.16 TRAVEL BRIDGE REDUCER RT325

Pos Drawing Descriptions Q.ty

1 13626 Reducer structure carpentry 1
2 13629 First torque pinion 1
3 13630 First torque wheel 1
4 13631 Second torque pinion 1
5 13632 Second torque wheel 1
6 13633 Third torque pinion shaft 1
7 13634 Third torque wheel 1
8 13635 Fourth torque pinion 1
9 13636 Fourth torque wheel 1
10 13637 Low speed shaft 1
11 13638 High speed shaft cover input side 2
12 13638 Spacer 2
13 13639 Second and third shaft cover 3
14 13640 Fourth shaft cover 2
15 13641 Low speed shaft cover output side 1
16 13642 Low speed shaft blind cover 1
17 Comm. Sealing ring VITON Ø60/80x10 2
18 Comm. Sealing ring VITON Ø150/180x12 2
19 Comm. Bearing type 6212 Ø60/110x22 2
20 Comm. Bearing type 6313 Ø65/140x33 4
21 Comm. Bearing type 6222 Ø110/200x38 2
22 Comm. Bearing type 6030 Ø150/225x35 2
23 Comm. Key 14x9 lg. 70 UNI 6604 1
24 Comm. Key 14x9 lg. 110 UNI 6604 1
25 Comm. Key 32X18 lg. 130 UNI 6604 1
Below page
Use and maintenance manual 93.
 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

26 13643 Ispection cover 1

27 13644 Cover of the shaft pump coupling 1
28 13648 Coupling flange pump DROPSA 1
29 Comm. Pump DROPSA type 37067 1
30 Comm. Sealing ring VITON Ø65/85x10 1

Use and maintenance manual 94.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.15 TRAVEL TROLLEY GROUP Ø710mm

Pos Drawing Descriptions Q.ty

1 13685 Wheel driving group Ø710mm 1
2 13813 Joint GO-6FA 1
3 13817 Driving shaft trolley travel 1
4 13814 Joint GO-6FA 1
Trolley travel reducer type RT225 vertical mounting r.:
5 13650 1
1/127,4
6 13816 Support trolley travel group 1
7 Comm. Drum brake type GTE250 Eb 300/50 SIBRE Ø250mm 1
8 13803 Drum brake pulley GTE250 Ø250mm 1
9 13804 Spacer drum brake pulley 1
10 13815 Joint GO-3A with spacer 1
11 Comm. Electric motor type ABB M2BA-160 long B3 1

Use and maintenance manual 95.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.16 TRAVEL TROLLEY REDUCER RT225

Pos Disegno Denominazione Q.tà

1 12926 Reducer structure carpentry 1
2 13651 First torque pinion 1
3 12945 First torque wheel 1
4 13652 Second torque pinion 1
5 13653 Second torque wheel 1
6 12948 Third torque pinion shaft 1
7 12949 Third torque wheel 1
8 12950 Fourth torque pinion 1
9 12951 Fourth torque wheel 1
10 12952 Low speed shaft 1
11 Comm. Bearing 6011 Ø55/90x18 2
12 Comm. Sealing ring VITON Ø55/70x8 2
13 Comm. Bearing 6211 Ø55/100x21 2
14 Comm. Bearing 6313 Ø65/140x33 2
15 Comm. Bearing 21314 Ø70/135x35 2
16 Comm. Bearing 6030 Ø150/225x35 2
17 Comm. Sealing ring VITON Ø150/180x12 2
18 12953 High speed shaft cover input side 2
19 13672 Cover 1
Below page
Use and maintenance manual 96.
 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

20 12955 Cover 2
21 12956 Cover 2
22 12957 Cover 2
23 12958 Cover 1
24 Comm. Key 14x8 lg. 100 UNI 6604 1
25 Comm. Key 32X18 lg. 140 UNI 6604 2
26 Comm. Key 12X8 lg. 60 UNI 6604 1

Use and maintenance manual 97.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.17 DRIVING WHEEL Ø710 BRIDGE AND TROLLEY TRAVEL

Pos Drawing Descriptions Q.ty

1 13692 Wheel Ø710/760x210 1
2 13689 Bearing support 2
3 13688 Blind cover 1
4 Comm. Hexagonal screw type M16x40 UNI 5739-65 DIN 933 12
5 13687 Lock washer Ø180mm 1
6 Cpmm. Hexagonal screw type M24x40 UNI 5739-65 DIN 933 3
7 Comm. Bearing 22232 Ø160/Ø180x80 2
8 13687 Spacer Ø160/Ø190x33 1
9 Comm. Sealing ring Ø190/Ø220x15 2
10 Comm. Sealing ring Ø155/Ø175x12 1
11 13688 Drivin shaft cover 1
12 13691 Driving shaft 1
13 13812 Bridge wheel joint 1
14 13813 Trolley wheel joint 1

Use and maintenance manual 98.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

10.18 IDLE WHEEL Ø710 BRIDGE AND TROLLEY TRAVEL

Pos Drawing Descriptions Q.ty

1 13692 Wheel Ø710/760x210 1
2 13689 Bearing support 2
3 13688 Blind cover 2
4 Comm. Hexagonal screw type M16x40 UNI 5739-65 DIN 933 12
5 13687 Lock washer Ø180mm 1
6 Cpmm. Hexagonal screw type M24x40 UNI 5739-65 DIN 933 3
7 Comm. Bearing 22232 Ø160/Ø180x80 2
8 13687 Spacer Ø160/Ø190x33 1
9 Comm. Sealing ring Ø190/Ø220x15 2
10 13690 Idle shaft 1

Use and maintenance manual 99.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

ELECTRICAL EQUIPMENT
See topographic schemes with components list including into the drawing of the machine

Use and maintenance manual 100.

 MOCCHETTI GINO INDUSTRIE SOLLEVAMENTI S.r.l.

INDICATIVE LIST OF THE CRANE WEIGHTS

Descriptions Weight kg
Beam bridge feston trolley side 36500
Beam bridge container side 43000
Head beams 10000
Trolley full of mecanism 69000
Trolley power cables 250
Electrical equipment container 7000
Lifting braking resistances 1000
Electric motor crossing bridge 110
Reducer crossing bridge 1200
Crossing bridge wheel group 985
Hoist main reducer 8780
Auxiliary hoist reducer 1550
Main hoist drums 2x6700
Auxiliary hoist drum 2260
Main hoist support drum 220
Auxiliary hoist support drum 50
Main hoist electric motor 2x1500
Auxiliary hoist electric motor 1500
Main hoist disc brake 2x70
Auxiliary hoist disc brake 70
Trolley travel electric motor 122
Trolley travel reducer 820
Trolley travel wheel group 950
Trolley travel driving shaft 190
Traversa di sollevamento principale 13400
Bozzello ausiliario 1500
Main rope 1320
Auxiliary rope 473
Main fixed point 2x500
Auxiliary fixed point 270
Main intermediate sheaves group 2x250
Disc brake to main hoist 2x90
Lifting limit switch 2
Travel limit switch 2
Crossing limit switch 2
Control cabin 2500

Use and maintenance manual 101.