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JA No 44 Internet en PDF
JA No 44 Internet en PDF
JA No 44 Internet en PDF
Multi-talent BA 725
Microchips for
pelleting raw wood
CONTENTS
Foreword....................................................................... 3
Multi-talent BA 725....................................................... 12
Private contractors discover new application
for biomass processors
Exhibition dates............................................................16
Imprint
Produced by:
JENZ GmbH Maschinen- und Fahrzeugbau,
Wegholmer Str. 14, 32469 Petershagen, Germany
Tel.: +49 (0) 5704 / 9409-0
Fax general: +49 (0) 5704 / 9409-47
Fax spare parts: +49 (0) 5704 / 9409-40
© August 2013
2 www.jenz.de
The idea of placing the blower in the centre
of the vehicle was born in the course of our
innovation management system. From here it is
possible to blow out both over the driver‘s cab
or over the rear of the vehicle as previously.
www.jenz.de 3
Jenz produces its 3000th machine
Anniversary chipper truck with technical innovation by Jürgen Krüger
Petershagen-Wegholm. Inventions vehicle, because the rear-mounted and the completed machine. The
and innovations are just as much blower often means that the permis- HEM 582 R chipper truck was pre-
part of JENZ GmbH’s company sible rear axle weight limit is reached. sented for the first time at the “Elmia
history as the wheel is part of the Josef Pinter will certainly be happy Wood”, the world’s largest specia-
car. This makes it not particularly about the new innovation. The man list forestry trade fair, in Bratteborg,
surprising that the 3000th JENZ from Austria has ordered the 3000th south of Jönköping in Sweden.
machine is a very special one. JENZ machine and will be using it
frequently in mountainous regions. Chipper trucks are amongst the most
The new HEM 582 R is the first important products made by JENZ
chipper truck with the draw-in on the The idea for the new construction GmbH. Since 2007, the company
right-hand vehicle side on which the arose during machine demonstrations. has produced and sold around 170
blower has been fitted between the Hans-Heinrich Hermeier, son of the machines of this type worldwide.
chipper and the driver’s cab. This two company shareholders Anna The HEM 582 R with centric blower
means that the woodchippings can Hermeier and Uwe Hempen-Hermeier, fragmentizes hardwood with a branch
be loaded forwards in the direction of was demonstrating his chipper truck in diameter of up to 45 cm, and softwood
travel over the driver’s cab. This was Bavaria after the IFAT 2012. He often with a branch diameter of up to 56 cm.
previously not available on chippers had the importance of loading logistics The rotor has a diameter of 820 mm,
mounted on an HGV chassis. This pointed out to him during subsequent the draw-in opening is 680 x 1200 mm
method of construction provides discussions with several customers. in size, and the throughput per hour
three primary advantages: Chipping After this, he presented his ideas and is up to 180 bulk cubic metres. The
of roadside greenery on motorways convinced the company’s innovation centric blower is driven by a hydraulic
is, for example, far less dangerous management to act. This course of motor which can be varied in speed
if the vehicle being loaded is in front action is not exactly a surprise, since between around 450 rpm up to around
of the mobile chipper and therefore JENZ is well known for the fact that it 1000 rpm. The carrier vehicle is a
does not have to pull out to transport listens hard to its customers in order MAN of type TGS 28.480 6x6 with a
the chippings away. This argument to take up and solve their technical power output of 397 kW (540 hp). The
also applies to chippers working on problems. “We are without doubt chipper truck is fitted with an Epsilon
energy wood cords in forested areas market leaders in customising” said loading crane with a reach of 10.1 m.
with narrow tracks or in the mountains. Uwe Hempen-Hermeier, managing
The new “centric blower” also ensures partner. Just under one and a half
better weight distribution on the carrier years passed between the first idea
4 www.jenz.de
The 500th machine (hopper chipper for Algol )
The 2000th machine (AZ 660 Duo Cut for the De Beijer brothers)
www.jenz.de 5
New-found freedom while chipping
Centric blower for HEM 582 R chipper truck by Christian Leitner
JENZ now offers a centric blo- More flexible material outfeed transport vehicle parks behind him
wer with hydraulic drive as One of the major selling points of and can drive off straightaway after
an optional fitting for its HEM the HEM 582 R chipper truck is its loading because the chipper is not in
582 R chipper truck. This re- flexibility during material outfeed: the the way. Everything is quite different
sult in considerable advanta- customer has the choice of whether if the material is on the other side of
ges during daily operations. the rear-mounted outfeed blower is the road: since the chipper can only
mechanically or hydraulically driven. load to the side or to the rear, the
The first chipper truck, which was If more value is being placed on the transport vehicle has to drive into a
the starting gun for an incomparab- woodchipping quality, an outfeed dead end and the chipper is in front
le success story, was delivered six conveyor can be ordered in addition to of it. After loading it has to get out of
years ago. The compact dimensions the blower. This combination facility is the way so that the transport vehicle
coupled with enormous power, high only available on JENZ chipper trucks. can drive out of the forest again. This
mobility and a unique drive concept continuously repeating process costs
has made this machine the bestseller The problem when chipping in forests time, interrupts the operational cycle
amongst JENZ mobile chippers. This The rear-mounted outfeed blower is and increases the accident risk.
is not a surprise, because the chipper not the optimum solution for all appli-
truck offers optimum conditions for cations. Every chipper driver knows Centric blower
economic woodchipping production. the problem − woodchipping produc- JENZ has taken this problem on board
This is confirmed by many satisfied tion in the forest on narrow tracks. The and now presents a further pionee-
customers the whole world over. chipper draw-in is on the right in the ring innovation for the chipper truck:
direction of travel. As long as the wood a hydraulically-driven outfeed blower
pile is on the right of the chipper eve- which is now mounted between the
rything is OK. First, the chipper driver driver‘s cab and the chipper and not,
positions his machine on the road, the as previously, at the rear. To do this,
6 www.jenz.de
the chipper itself did not even have
to be relocated towards the rear. This
arrangement results in a previously
unknown freedom during daily ope-
rations. In no longer matters what
side the material to be processed is
on. During work on narrow roads,
the chippings can either be blown to
the rear, as previously, or now to the
front over the chipper truck driver’s
cab. No matter from which side the
transport vehicles arrive, the chipper
driver can load in both directions and
no longer has to move his machine to
allow the HGV or tractor to come past.
short facts
Performance:
hardwood: up to 45 cm
softwood: up to 56 cm
throughput rate: up to 180 lcm/h
Intake opening:
680 x approx.1200 mm
Rotor diameter:
820 mm
Number of blades:
12, optionally 24
Material outfeed:
centrally located blower
with hydraulic drive
Main drive:
via MAN carrier vehicle
353 kW (480 hp), optional
Machine handover to Ing. Johannes Pinther 397 kW (540 hp)
www.jenz.de 7
The easy system:
Innovative tools for biomass processors
How JENZ tools considerably extend the BA rotor service life
Petershagen-Wegholm. Jörg Hill- eight years. The easyfit has now been Further trials showed that the BA 725
mann is spare parts manager at registered as a patent. In comparison, in Twin Gear operation works well
JENZ. When he is standing next Two people were required to change at 500 rpm without losing shredding
to the so-called “trade fair rotor” the standard flail system. One pulled power in the flails or final product
he starts talking straight away. the flail rod, the other one held the quality during composting. Previously,
“Here you can see all the flail types flail. Now, with easyfit, nobody needs the machine needed to be run at least
and variations together. We bring to hold the flail any more because its at 1000 rpm. It should be obvious that
this drum to almost every trade construction means it is self-holding. the service life of all wear parts around
fair, and apart from that we use it “This means you can replace every the drum was considerably increased.
to show customers what can be flail by yourself. That wasn‘t pos-
done when they are here” said sible before”, said Mr Hillmann. In addition to the BA 725, the ea-
Mr Hillmann, who is 36 and has syfit flails also fit the rotors in the
been at JENZ for almost 20 years In comparison with its predecessors, BA 715, the AZ 960 and the AZ
the easyfit flail is around 20 mm wider, 460. Depending on the machi-
The trade fair rotor shows the way in other words around 100 mm wide ne type, these are fitted with 30,
that the “easyfit” flails work. They are and slightly heavier. The blade is 38 or 42 tool mounting spaces.
freely swinging and are used in the now fixed using two clamps instead
biomass processors (BA) and waste of one. The widened blade results in With the previous tools, these loca-
fragmentizers (AZ). We developed this a better overlap between cuts, and tions also needed to be filled due to
idea for the flails in about 2006 when also provides the facility for the top the low overlap. Thanks to
I was still a fitter and was changing clamping piece. “This, in turn, helps the use of 100 mm wide
the flails over. We thought it was time customers to reduce costs because blades, the number
that this difficult work was simplified“ only the clamp needs to be replaced of tools can be
said Mr Hillmann, who started as an on our chippers if there is any wear reduced to
apprentice machine fitter at JENZ and or damage, and not the entire
has had his master craftsman title for flail” explains Mr Hillmann.
8 www.jenz.de
18, 22 or 26. “The costs also reduce analog −
fewer tools cost less money” explains Mr Hillmann.
The easyguard tools were developed to better pro-
tect the empty locations on the drum from wear.
short facts
easyfit
easyfit
Weight:15 kg /18 kg
flails freely-swinging
Applications: garden cuttings
scrap wood
root wood
easycut
Weight: 24 kg/27 kg
Rotor with easyfit flails fixed
and easyguard tools easyguard Applications: wood offcuts
root wood
standing timber
Defined pre-grip for the production
of quality woodchippings
easyguard
Weight: 6 kg /8 kg
liners can be lubricated
Application: for protecting flail rods
easycut and rotor body when
only half fitted with tools
easycover
Weight: 24 kg/ 28 kg
defined pre-grip of blades
jerk-free running even with
problem materials
Rotor with easycut Application: for covering unused
and easycover tools easycover locations when only
half fitted with tools.
www.jenz.de 9
“The quality of the
woodchippings can also
be compared with larger
mobile chippers”
INTERVIEW: Werner Bartels from the Raiffeisen
Leese eG, where the new HEM 540 Z is at work
Leese. The Raiffeisen Cooperative Herr Bartels, how do you BARTELS: “Yes. Our consumers are
in Leese (Nienburg district) has see your business? operators of small furnaces with up
been a JENZ GmbH customer for WERNER BARTELS: “We consider to several hundred kilowatts, but we
decades. This company has been ourselves to be a service provider and also operate two of our own wood-
using the new HEM 540 Z mobi- produce woodchippings and landsca- fired power stations in Leese. This
le chipper for its environmental ping materials to order, but we also is a 330 kW plant which has been
engineering, energy, agricultural fragmentise green waste. We drive to running for a long time on the old
trade and service activities since the customer, chip the wood and either works premises. A 850 kW wood-
March this year. Werner Bartels is leave it there or market it ourselves. chipping incinerator and a biogas
responsible for allocation of the Our basic work is, however, compos- plant also deliver thermal energy in
mobile chippers, shredders and ting: drive out, fragmentise, screen.” the Oehmer Feld energy park.”
splitters in addition to the com-
posting plant. In an interview with Do you also produce for your
Jürgen Krüger, the 49-year-old tells own requirements?
us about the experiences he has
gained in his 20 years at Raiffei-
sen in Leese. Werner Bartels is a
trained agricultural operating ma-
nager and wholesale salesman.
10 www.jenz.de
That sounds like large
quantities. Why the decisi-
And what about the capabili-
ties of the HEM 540 Z itself?
short facts
on for the HEM 540 Z? BARTELS: “The quality of the wood-
Performance:
BARTELS: “We couldn’t keep a chippings can also be compared hardwood: up to 42 cm
larger chipper busy. That’s why the with larger mobile chippers. We softwood: up to 56 cm
development of this newer, smaller haven’t fully used the potential of a throughput rate: up to 120 m³/h
series is very interesting for us.” maximum diameter 42 cm hardwood
Intake opening:
and 56 cm softwood yet, and pro- approx. 790 x 650 mm
What experience have you gained bably won’t in the end, but we were
with the new machine up to now? surprised how quickly the material Rotor diameter:
820 mm
BARTELS: “We use a JCB 8250 ran through the machine when we
with 275 hp as a tractor. There is a were chipping standing timber.” Number of blades:
permanent driver who operates the 8, optionally 16
tractor and the chipper. We really like There’s nothing to criticise?
Material outfeed:
the fact that we can tow another trailer BARTELS: “Sometimes branches fan
behind the HEM 540 Z and are still cause a problem because the draw-
approved for road operations. That’s in is narrower than the other JENZ Power requirement:
a great advantage for smaller jobs. machines. But that doesn’t really 100 – 265 kW
One of the positive things we notice cloud the positive overall impression. Dimensions:
is that the chipper power require- Up to now we are extremely happy Length: approx. 5.10 m
ments match those of the tractor.” with the newly-designed machine.” Width: approx. 2.55 m
Height: approx. 3.70 m
www.jenz.de 11
Multi-talent BA 725
Private contractors discover new application
for biomass processor
BA 725 was originally developed for The BA is driven by the 510 hp machine onto the heap together with
compost preparation or fragmenti- Mercedes six-cylinder, which trans- an ascending conveyor. Manure and
sation of route and standing timber. mits its power onto the rotor via a maize silage are fragmentised well.
A new operational area in biogas hydraulically-clamped 8-fold joined This makes transport of the substrate
plants is increasingly opening up. V-belt system. In the “Twin Gear” extra into the fermenter using screw convey-
Here, a finely fragmentised subst- version, two different-sized flywheel ors much easier. It can be stirred bet-
rate is required in order to achieve pulleys offer a choice between a ter and ensures quicker gas formation.
higher biogas yields. The smal- maximum speed of 5000 or 1000 rpm.
ler the material, the better the Grass silage can also be fragmen-
gas yield. Increasing substrate The 4 m long feed conveyor and top tised using the BA 725. However, this
costs in addition to adherence to and bottom draw-in rollers of 150 cm requires careful feeding by the loader
bonus-relevant laws have encou- width and a diameter of 67 cm (top) driver because the fine, tough stalks
raged many plant operators to and 20 cm (bottom) feed the biomass can only be fed to the rotor bit by bit
search for cheaper alternatives. into the machine. There, the substrate in the first cut. The throughput varies
is ground at the screen basket and depending on the source material.
Waste products such as manure offer friction floor with the help of the rotor Private contractor Moormann from
such alternatives. The problem is the which rotates at 1000 rpm. The auto- Vechta has been successfully using
fact that they cannot be used without matic overload control, which has been a machine for this purpose for seve-
being cut. This is where the BA 725 carefully set to a minimum speed, ral years now. He states that he can
biomass processor comes into play. allows the machine to regulate its own process up to 100 tons of manure per
Thanks to fitting of the rotors with throughput. The screen basket can be hour. The performance is enormous
22 fixed easycut flails and 16 freely- hydraulically swivelled out when requi- for sugar beet – up to 300 t
swinging easyfit flails, it can partially red to avoid blockages. The conveyor can be fragmentised per
cut the material and therefore incre- belt, which is reinforced with steel in- hour if the loader techno-
ase the material flow in the plant. serts, transports the material out of the logy is powerful enough.
12 www.jenz.de
fragmentised manure fragmentised maize silage fragmentised sugarbeet
The question of whether the additional possible without problems for manure,
fragmentisation is worth it is decisi-
ve for the plant operator. A suitable
larger quantities of stored silage start
to heat up after a short time. Here,
short facts
process chain is also crucial. Whereas fragmentisation only makes sense
storage of the fragmentised material is in if smaller substrate quantities are Performance:
Garden waste: up to 170 m³/h
processed at short intervals and then
Bark: up to 220 m³/h
can be fed into the plant as quickly Scrap wood: up to 110 m³/h
as possible. Renewed silage pro-
cessing is too costly. In contrast, the Intake opening:
820 x 1.500 mm
725 biomass processor is well-suited
for the sugarbeet process chain. Rotor diameter:
1.040 mm
Number of tools:
22 easyfit, 16 easyguard,
optionally 38
Main drive:
12,8l Mercedes Benz 6 cylinder
with 375 kW/510 hp
Weight:
20.100 kg
www.jenz.de 13
Microchips for pelleting
raw wood
How stationary JENZ chippers have been optimised to meet new requirements
Petershagen-Wegholm. Wood tion. The corresponding production ran quicker. The result is extremely
pellets are increasingly established process consists of multiple chipping, fine woodchippings, in other words
as a fuel. Normally one requires grinding and drying operations before microchips. This meant that a se-
planing and sawing chippings, the flour can enter the press. Only cond chipping process was no longer
which occur as waste during timber one chipping process was previously required. After this, two new machi-
utilisation, for the production of the insufficient, multiple re-crushing could nes of the same type were delivered
small, cylindrical pellets. Howe- not be avoided. This was the approach successively, now with 110 kW drive
ver, there is no longer a sufficient for the production of microchips in power and with a belt drive specially
supply due to the rapidly increasing order to reduce the number of chip- adapted to the new requirements.
demand, which means that pellets ping processes to one if possible.
are now being produced from raw A further stationary chipper was then
wood in a multi-stage process. A few years ago, a Polish cus- required due to increasing demand,
tomer bought a stationary JENZ but this time with a considerably
However, this is a long process. The HE 300 –1000 chipper with 75 hp on higher capacity. The solution was
wood needs to be processed until it the open market and changed the the HE 700 StA, which was also a
has achieved a dry, flour-like condi- belt drive so that the chipper drum special version adapted to the con-
14 www.jenz.de
ditions with 315 kW drive power. A
relatively small screen basket with
are easier to dry and further process”
said Mr Schneckener, who has been
short facts
15 mm hole diameter was used for working for JENZ since 1992 and is
the production of the microchips. responsible for East European sales. Performance:
hardwood up to 56 cm
The blade cut length was reduced
softwood up to 70 cm
to 10 mm instead of the normal To make sure that the smaller screen throughput rate: up to 200 m³/h
20 mm, and the drum speed was does not block in the chipper, the raw
adapted. “The advantage is that the materials need to be as uniform as Intake opening:
approx. 700 x 1000 mm
draw-in speed can be infinitely va- possible and consist of clean round
ried” said Hartmut Schneckener, a timber. Although the HE 700 StA is Rotor diameter:
graduate process and environmental capable of chipping tree trunks with 1040 mm
engineer who is just as surprised a diameter of up to 70 cm, this ca-
Number of blades:
by the results as he is pleased. pacity is not really required for this 10, optionally 20
application. “The standing timber
This was shown in the investigation there is available with a diameter Material outfeed:
opening in floor flap,
of the microchips produced during a of between 10 and 40 cm, and has
optional conveyor belts
trial run. When screening using the mostly been de-barked” said Mr
laboratory sieve for determining the Schneckener. Bushes and green Drive power:
chipping size distribution, it turned waste are not suitable for this type electric drive 200 kW
out that 75 % of the chippings had a of wood pellet production since the optional up to 450 kW
size of less than 5.6 mm. 99 % of the higher quality requirements with Weight /standard version:
chippings even passed through the regard to ash content cannot be met. 12500 kg
11.2 mm sieve. “Smaller chippings
Evaluation of screening sample according to weight Fraction 2.8 –5.6 mm Fraction 5.6 – 11.2 mm
of different fractions
www.jenz.de 15
Exhibition dates 2013 Correct in August 2013. All rights reserved
in brief +++ news in brief +++ news in brief +++ news in brief +++ news in brief
New JENZ dealers Christian Klüppel who is taking up new ElmiaWood as a shot in the arm
in Sweden and Lithuania challenges in international sales. You for the sector
We would like to welcome our new distri- can reach Mr Drewes on the mobile The Emia Wood closed on 08 June 2013
bution partners for Sweden and Lithua- at +49 (0)170 8613445 or by email at with a record result of 54,215 visitors
nia to the European JENZ dealer team. h.drewes@jenz.de. Mr Klüppel is happy over four days. JENZ played its part
Värm-Dal & Traktorservice has been to be available for your questions on with a small record, because the 3000th
selling John Deere tractors in Sweden the mobile at +49 (0)174 3382008 or by JENZ machine – an HEM 582 R-Truck
for many years and will now be the right email at c.klueppel@jenz.de. with centric blower – was presented at
contact for all Swedish JENZ customers. the trade fair. Both the organisers and
UAB RB Baltic has taken over the sales JENZ with stationary chipper exhibitors thought that ElmiaWood was a
of JENZ machines in Lithuania. We wish at the Ligna
both new partners all possible success. At this year’s Ligna, JENZ will be exhibi-
ting a stationary chipper for the first time
Change in western sales area/
reinforcement in international
sales
Hermann Drewes has taken over the
western sales area in Germany since
April this year, and is therefore following
16 www.jenz.de