Best-Practice Lining Products

&
Product Series

PH - Series

Precalciner /
Cyclone
Kiln Hood & Cooler
 PH - Series
- PH40AF - PH60AF
- PH40AF-S5 - PH70AF
- PH40AF-S10
- PH50AF

Siam Refractory’s Chemical Resistance

Brick Series for Alumina Brick Zones
Extending Service Life of Alumina Bricks
under Alkali & Sulfur Attacks
 Outstanding Features of
PH-Series
• Special Matrix Design & Additive for Generation of
Protective Film for Protection against Alkali and Sulfur
• Decreased Steel Shell Corrosion Rate

• High Abrasion Resistance

• High Thermal Shock Resistance

• High Structural Flexibility

 Special Matrix Design & Additive for Generation of
Protective Film for Protection against Alkali and Sulfur

Volatile Substances Generate Protective Film to

SO3, Cl-, K2O, Na2O Protect Brick from Alkali and
Sulfur Infiltration

Special Matrix Design in

PH - Series
Alkali & Sulfur Resistance
 Product Members of
PH40AF PH - Series PH60AF
PH50AF PH40AF-S5 PH70AF
Applications: Applications:
PH40AF-S10
Preheating/Calcining Zone : Safety Zone :
High Alkali / High Sulfur Applications: High Alkali / High Sulfur
High Abrasion High Abrasion
High Thermal Shock Preheating/Calcining Zone High Thermal Shock
Lower Cyclones / Precalciner Combustion Chamber :
Lower Cyclones / Precalciner : Very High Alkali
High Alkali /High Sulfur High Thermal Load
Very High Sulfur High Thermal Shock
High Abrasion High Abrasion
High Thermal Shock High Alkali /High Sulfur
High Abrasion
Alleviation of Ring Formation /
Tertiary Air Duct : Dam Ring in Preheating Zone / Tertiary Air Duct
High Erosion Kiln Hood / Cooler :
Calcining Zone (Mostly Sulfur
High Alkali / High Sulfur Extremely High Erosion
Ring) and Heavy Material
High Thermal Shock
Buildups in Lower Preheater
High Alkali / High Sulfur
 PH40AF Special 41.5% Al2O3 Brick

Applications:

Preheating/Calcining Zone :
High Alkali / High Sulfur
High Abrasion
High Thermal Shock

Lower Cyclones
Precalciner :
High Alkali /High Sulfur
High Abrasion
High Thermal Shock

Tertiary Air Duct :

High Erosion
High Alkali / High Sulfur
 PH50AF Special 50% Al2O3 Brick

Applications:

Preheating/Calcining Zone :
High Alkali / High Sulfur
High Abrasion
High Thermal Shock

Lower Cyclones
Precalciner :
High Alkali /High Sulfur
High Abrasion
High Thermal Shock

Tertiary Air Duct :

High Erosion
High Alkali / High Sulfur
PH60AF Special 60% Al2O3 Brick

Applications:

Safety Zone :
High Alkali / High Sulfur
High Abrasion
High Thermal Shock

Combustion Chamber :
High Thermal Load
High Thermal Shock
High Alkali /High Sulfur
High Abrasion
Tertiary Air Duct
Kiln Hood
Cooler :
Extremely High Erosion
High Thermal Shock
High Alkali / High Sulfur
PH70AF Special 70% Al2O3 Brick

Applications:

Safety Zone :
High Alkali / High Sulfur
High Abrasion
High Thermal Shock
Combustion Chamber :
High Thermal Load
High Thermal Shock
High Alkali /High Sulfur
High Abrasion

Tertiary Air Duct

Kiln Hood
Cooler :
Extremely High Erosion
High Thermal Shock
High Alkali / High Sulfur
PH40AF-S5 Special 41.5% Al2O3 + 5% SiC Brick
Applications:

Preheating/Calcining Zone
Lower Cyclones / Precalciner
Very High Alkali
Very High Sulfur
High Abrasion

Alleviation of Ring Formation / Dam

Ring in Preheating Zone / Calcining
Zone (Mostly Sulfur Ring*) and Heavy
Material Buildups in Lower Preheater

* Occurrence Mechanism: Sulfur

evaporates more in reducing
atmosphere. Evaporated sulfur reacts
with free lime forming CaSO4ring.
PH40AF-S10 Special 41.5% Al2O3 + 10% SiC Brick
Applications:

Preheating/Calcining Zone
Lower Cyclones / Precalciner
Very High Alkali
Very High Sulfur
High Abrasion

Alleviation of Ring Formation / Dam

Ring in Preheating Zone / Calcining
Zone (Mostly Sulfur Ring*) and Heavy
Material Buildups in Lower Preheater

* Occurrence Mechanism: Sulfur

evaporates more in reducing
atmosphere. Evaporated sulfur reacts
with free lime forming CaSO4ring.
Performance of PH-Series
PH40AF at 14 Months 46% Alumina at 14 Months

Preheating Zone at a Cement Plant in Thailand

- Kiln with Diameter 6.0 m. x 105 m.
- Capacity 10,000 tpd