Theme: Problematic wires while running on Gamma 255 Machine.

Department: Cut Cable

Bintan
Prepared: Mohd Zainal
Date: 25 Jan 2017
Introduction:

After we have performed servicing and calibration on Gamma 255 machine, we test out the 9 parts that had
given us a problem during processing. Out of 9 part no, only 3 part no. were able to perform production.

Problem such as:

• Could not twist.
• Could not tin.

We have conducted an evaluation for all these problematic wires to confirm their causes.
Evaluation are as such:

Part No: 113549 Results after tinning

process is that we can see
Picture shows that the tube that the wire is not fully
is centered to the tinning tinned.
pot. But the wire is one
sided, this caused Conclusion:
inconsistent tinning which We need an extension tube
depended on the centrality to prevent the wire from
of the wire to the tinning bending. This extension will
pot. guide the wire while
performing twisting and
tinning

The tube can be purchased

from Komax.

Part No: 903711 Results after tinning

process is that we can see
Picture shows that the tube that the wire is not fully
is centered to the tinning tinned.
pot. But the wire is one
sided, this caused Conclusion:
inconsistent tinning which We need an extension tube
depended on the centrality to prevent the wire from
of the wire to the tinning bending. This extension will
pot. guide the wire while
performing twisting and
tinning.

The tube can be purchased

from Komax.

Part No: 005864 Results after tinning

process is that we can see
Picture shown that the wire that the wire is not fully
is already oxidized causing tinned.
difficulties while tinning.
Conclusion:
We need to create Qsys for
material problem.
 Part No: 102395 Results after twist and
tinning process is that we
Picture shows that the tube can see that the wire is not
is centered to the twisting fully twist and tinned.
jaw. But the wire is bend
downward, this caused Conclusion:
inconsistent twist which We need an extension tube
depended on the centrality to prevent the wire from
of the wire to the twisting bending. This extension will
jaw. guide the wire while
performing twisting and
tinning.

The tube can be purchased

from Komax.

Part No: 903255 Results after tinning

process is that we can see
Picture shows that the tube that the wire is not fully
is centered to the tinning tinned.
pot. But the wire is one
sided, this caused Conclusion:
inconsistent tinning which We need an extension tube
depended on the centrality to prevent the wire from
of the wire to the tinning bending. This extension will
pot. guide the wire while
performing twisting and
tinning.

The tube can be purchased

from Komax.

Part No: 811765

Picture shows that the wire

is bent badly. This is
because the wires are too
soft to handle. As a result,
wire could not be twisted
and tinned.

Summarizes and conclusion based on this evaluation:

Based on this evaluation, most of the problematic wire that we have could not be run at Gamma machine, we
need to purchase the extension tube for those wires before processing. This tube will act like a guide while
positioning the wire. We observed that most of the wires have a similar problem.