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PE 54.

00-B-0028-03B Edition: 08/06

Electric wiring diagram: General safety notes


Vehicles with security electromagnetic switch
O 500 M/1725-30/1728-30/1725-59 (382.175; 382.184; 382.185;382.186; 382.188); The safety items listed here are not only. Always use common sense completing them if neces-
O 500 U/1725-59/1825-30 (382.189; 382.171); sary.
O 500 R/1830-30/1830-59 (382.176; 382.177; 382.178) - Before starting any activity on vehicle, make sure the parking brake is set, the wheels are duly
chocked and the gearbox is in neutral.
Validity: As of production start - Never run the engine in an enclosed and not ventilated place. The exhaust fumes contain, in ad-
dition to other noxious components, carbon monoxide, which is odorless, colorless and can be le-
Nominal voltage: 24 Volts thal if inhaled.
- Work carefully with batteries. Avoid electric sparks or exposed flames near the batteries. The
Electric cables colors codes: gas emanating from the batteries is explosive.
bl = blue Avoid battery electrolyte contact with, skin, clothes and vehicle structure.
br = brown If by accident the electrolyte reaches the eyes, wash the eyes with plenty of water and seek med-
ge = yellow ical
gn = green attention.
gr = gris - When the job being carried out requires the use of electric arc welding on the vehicle, to prevent
li = lilac damages, disconnect the vehicle electric system (modules, accelerator pedal, electric dashboard
rt = red sockets, ground terminals, W terminal on alternator and battery terminals). Conveniently protect
sw = black plastic or fiber made parts, electric wiring, glass and paintwork, that can be damaged by welding
ws = white splashes. Always use required individual protection equipment (IPE), to avoid personal accidents.
Identification of electric wires Keep a fire extinguisher at reach.
2,5 rt/bl - Pay attention to electric cables/wires and the tecalon piping, used in the compressed air and in
secondary color fuel supply systems, to ensure they are not damaged when maintenance/repair jobs are being car-
main color ried out. Pay attention making sure the tecalon piping are never
kinked.
cable section (2,5 mm2)
Ground connection
The negative circuit of this vehicle returns to the battery negative post, the body, chassis and en-
gine are therefore insulated. Any additional electric system must have its negative circuit connect-
ed directly to the negative post of the battery, through the connecting point provided on chassis
side rail.
The numbered lozenges refer to ground connections, as follows:
◊1 − Master electric board
◊2 − Chassis
◊3 − Dashboard
Interpretation of the electric diagram
This electric diagram is subdivided into several modules arranged in alphabetical order.
Each module has its respective caption at page side or at previous page.
For the display of a desired module, click on its name in the general index.
Continue
PE 54.00-B-0028-03B Edition: 08/06

Index of the modules: 23- FC(Kl 15), FD(Kl 30), FE (Kl 58) fuses bridge with doors system ......... 33
ABS 24- FC(Kl 15), FD(Kl 30), FE (Kl 58) fuses bridge without doors system..... 35
01- ABS system sending units and ABS system control and actuation valves.2 38- Fuses and relay identification label .......................................................... 59
02- Blink code and ABS electronic unit feeding ..............................................3 27- Headlights................................................................................................. 40
17- Accelerator................................................................................................24 25- Heating system ......................................................................................... 37
18- ADM and PLD electronic units feeding ...................................................25 03- Horn ............................................................................................................ 4
03- Air cleaner sending unit ..............................................................................4 Illumination
04- Allison automatic transmission temperature sending unit ..........................6 26- Brake lights............................................................................................... 38
5 - Allison modulator .......................................................................................7 27- Headlights................................................................................................. 40
03- Belt rupture indicator ..................................................................................4 28- Position and delimition lights ................................................................... 42
02- Blink code and ABS electronic unit feeding ..............................................3 29- Reversing lights ........................................................................................ 43
06- Body builder waiting connector..................................................................8 30- Switches lighting ...................................................................................... 45
07- Brake failure system sending units ...........................................................10 31- Turn signal lights and hazard warning lights............................................ 47
26- Brake lights ...............................................................................................38 07- Indicators of the dashboard....................................................................... 10
08- Brake pads wear indicator.........................................................................11 03- Parking brake pressure sending unit........................................................... 4
18- CAN ..........................................................................................................25 28- Position and delimitation lights ................................................................ 42
09- Charging system .......................................................................................12 29- Reversing lights ........................................................................................ 43
03- Coolant level sending unit ..........................................................................4 13- Suspension actuaning switches (NR) and brake pedal signal................... 19
10- Diagnose ...................................................................................................14 14- Suspension electronic unit feeding (NR).................................................. 20
11- Doors system.............................................................................................15 15- Suspension sending units (NR) and speed signal ..................................... 21
12- Doors system (continuation) .....................................................................17 16- Suspension valves (NR)............................................................................ 22
Electropneumatic suspension (NR) 32- Tachograph ............................................................................................... 49
13- Suspension actuaning switches (NR) and brake pedal signal...................19 29- Trailer or semi-trailer connector............................................................... 43
14- Suspension electronic unit feeding (NR) ..................................................20 31- Turn signal lights and hazard warning lights............................................ 47
15- Suspension sending units (NR) and speed signal .....................................21 33- Voith automatic transmission ................................................................... 51
16- Suspension valves (NR)............................................................................22 34- Voith retarder............................................................................................ 52
Engine 35- Windshield washer and wiper................................................................... 54
17- Accelerator................................................................................................24 36- ZF automatic transmission........................................................................ 55
18- ADM and PLD electronic units feeding, CAN.........................................25 37- ZF retarder ................................................................................................ 57
19- Engine sending units .................................................................................27 38- Fuses and relay identification label .......................................................... 59
20- Engine brake .............................................................................................28
19- Engine sending units .................................................................................27
21- Engine start system with doors system .....................................................29
22- Engine start system without doors system ................................................31
Return to first page
1
PE 54.00-B-0028-03B Edition: 08/06 Modulus 1

1 - ABS system units and ABS system control and actuation valves

B26 Left front ABS sending unit


B27 Right front ABS sending unit
B28 Left rear ABS/ASR sending unit
B29 Right rear ABS/ASR sending unit
U5 ABS/ASR system electronic unit
V7 ABS left side front axle control valve
V8 ABS right side front axle control valve
V9 ABS left side rear axle control valve
V10 ABS right side rear axle control valve

B54.00-0199-06
Return to index
2
PE 54.00-B-0028-03B Edition: 08/06 Modulus 2

2 - Blink code and ABS electronic unit feeding

FC1 (Kl. 15) Terminal 15 fuses bridge


FC2 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
H18 ABS system failure warning light
P18 Dashboard
S17 ABS/ASR “Blink-code” system switch
U5 ABS/ASR system electronic unit

B54.00-0198-06
Return to index
3
PE 54.00-B-0028-03B Edition: 08/06 Modulus 3

3 - Air cleaner sending units, Belt rupture indicator, Coolant level sending unit, Horn, Parking brake pressure sending unit

B7 Parking brake warning light switch


B8 Air cleaner maintenance indicator warning light switch
B25 Fan belt rupture indicator sending unit
B49 Coolant level warning light switch
D39 Warning lights H29 testing diode
FC2 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
G20 Alternator
H6 Parking brake warning light
H7 Air cleaner maintenance indicator warning light
H29 Fan belt rupture warning light
H35 Coolant level warning light
K33(2)Electronic unit for coolant level sending unit
P1 Electrical horn
P18 Dashboard
S3 Combined switch at steering column
S4 Electrical / pneumatic horn commutator switch
V1 Pneumatic horn electromagnetic valve

Remark
* When mounting electropneumatic horn, cut and insulate the 1 ge electric cable

Circuit Return to index


4
PE 54.00-B-0028-03B Edition: 08/06 Modulus 3

B54.00-0200-09
Caption of this circuit Return to index
5
PE 54.00-B-0028-03B Edition: 08/06 Modulus 4

4 - Allison automatic transmission temperature sending unit

B69 Automatic transmission temperature warning light switch


FC2 (Kl. 15) Terminal 15 fuses bridge
G20 Alternator
H38 Automatic transmission temperature warning light
P18 Dashboard
T7 Automatic transmission temperature sonorous alarm

B54.00-0213-12
Return to index
6
PE 54.00-B-0028-03B Edition: 08/06 Modulus 5

5 - Allison modulator

FC1 (Kl. 15) Terminal 15 fuses bridge


K50 Automatic Allison transmission modulator relay
U23 Allison transmission electronic unit
U27 Engine electronic control system unit (ADM)

B54.00-0207-03
Return to index
7
PE 54.00-B-0028-03B Edition: 08/06 Modulus 6

6 - Body builder waiting connector

BUS Body-builder waiting plug


FC2 (Kl. 15) Terminal 15 fuses bridge
FE (Kl.58) Terminal 58 fuses bridge
FZ General protection fuse case
G19 Batteries
G20 Alternator
K11 Air conditioning auxiliary relay
Q1 Batteries general switch
Q2 Contact and starter switch
U27 Engine electronic control system unit (ADM)
Z4 Connector Chassis / Master electric board

Circuit Return to index


8
PE 54.00-B-0028-03B Edition: 08/06 Modulus 6

B54.00-0201-09
Caption of this circuit Return to index
9
PE 54.00-B-0028-03B Edition: 08/06 Modulus 7

7 - Brake failure system sending units, Indicators of the dashboard

B2 Fuel level sending unit


B4 Pneumatic pressure indicator switch
B54 Front brake failure warning light switch
B55 Rear brake failure warning light switch
FC2 (Kl. 15) Terminal 15 fuses bridge
G3 Impulses generator (speed sending unit at transmission)
H37 Pneumatic pressure warning light
P4 Tachometer
P5 Electronic tachograph
P7 Electronic speedometer
P15 Fuel level gauge
P16 Engine oil pressure gauge
P17 Engine temperature gauge
P18 Dashboard
S1 Main light switch
T5 Engine temperature sonorous alarm, engine oil pressure,
ventilation belt rupture and pneumatic pressure
U27 Engine electronic control system unit (ADM)

B54.00-0205-06
Return to index
10
PE 54.00-B-0028-03B Edition: 08/06 Modulus 8

8 - Brake pads wear indicator

B87 Right front brake pads wear switch


B88 Left front brake pads wear switch
B89 Right rear brake pads wear switch
B90 Left rear brake pads wear switch
FC2 (Kl. 15) Terminal 15 fuses bridge
H45 Rear brake pads wear warning light
H46 Front brake pads wear warning light
P18 Dashboard
U8 Brake pads wearing functioning unit

B54.00-0202-06
Return to index
11
PE 54.00-B-0028-03B Edition: 08/06 Modulus 9

9 - Charging system

FC1 (Kl. 15) Terminal 15 fuses bridge


FC2 (Kl. 15) Terminal 15 fuses bridge
FZ General protection fuse case
G11 Alternator 28V/140A
G19 Batteries
G20 Alternator
G20 (II)2nd Alternator
H11 Alternator charging warning light
H24 Additional alternator charging warning light
H64 Air conditioning alternator warning light
M12 Starter motor
P18 Dashboard
Q1 Batteries general switch
R7 Additional alternator excitation resistance
U27 Engine electronic control system unit (ADM)

Circuit Return to index


12
PE 54.00-B-0028-03B Edition: 08/06 Modulus 9

B54.00-0217-09
Caption of this circuit Return to index
13
PE 54.00-B-0028-03B Edition: 08/06 Modulus 10

10 - Diagnose

FC2 (Kl. 15) Terminal 15 fuses bridge


FD Fuses bridge for terminal 30.
J4 Plug for diagnose
U5 ABS/ASR system electronic unit
U16 Engine electronic control unit (PLD)
U27 Engine electronic control system unit (ADM)
U28 ZF automatic transmission electronic unit
U29 Voith Diwa D863 control unit
U30 Electronic unit (ECAS)

B54.00-0203-06
Return to index
14
PE 54.00-B-0028-03B Edition: 08/06 Modulus 11

11 - Doors system

B38 Vehicle locking systems pressure switch


B57 Parking brake auxiliary switch by locking system of vehicle
D24 Current return lock diode for stop brake
D34 Current return lock diode for K39
D35 Current return lock diode for K40
E9 Left brake light
E10 Right brake light
E38 Left upper brake light
E39 Right upper brake light
FC1 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
FZ General protection fuse case
G19 Batteries
H30 Vehicle locking system warning light
K29 Brake light auxiliary relay
K39 Stop brake warning auxiliary relay
K81 Auxiliary relay for disconnecting doors system in emergency
K82 Terminal 15 auxiliary relay for doors system
P18 Dashboard
Q1 Batteries general switch
Q2 Contact and starter switch
Q5 Electromagnetic switch
S43 Switch for disconnecting doors system in emergency
T6 Vehicle locking system sonorous alarm with open doors
Z4 Connector Chassis / Master electric board

Circuit Return to index


15
PE 54.00-B-0028-03B Edition: 08/06 Modulus 11

B54.00-0215-09
Caption of this circuit Return to index
16
PE 54.00-B-0028-03B Edition: 08/06 Modulus 12

12 - Doors system (continuation)

B56 Service brake auxiliary switch by locking system of vehicle


B57 Parking brake auxiliary switch by locking system of vehicle
B58 Pressure switch at door I
B59 Mechanic switch at door I
B65 Pressure switch at door II
B66 Pressure switch at door III
B67 Mechanic switch at door II
B68 Mechanic switch at door III
D28 Current return lock diode for B65 and B66
D29 Current return lock diode for V24
D30 Current return lock diode for V28
D31 Current return lock diode for B58
D32 Current return lock diode for B59
D33 Current return lock diode for B65 and B66 of B59 control
D38 Current return lock diode for switches B59, B67 and B68
FC1 (Kl. 15) Terminal 15 fuses bridge
K9 Engine locking system cut-off auxiliary relay in low speed
K57 Vehicle locking system cut-off electromagnetic valve relay
K64 Auxiliary relay for actuation of accelerator pedal
K81 Auxiliary relay for disconnecting doors system in emergency
S43 Switch for disconnecting doors system in emergency
U27 Engine electronic control system unit (ADM)
V19 Vehicle locking system electromagnetic valve
V24 Door I functioning lock magnetic valve
V28 Door II functioning lock magnetic valve
V29 Door III functioning lock magnetic valve

Circuit Return to index


17
PE 54.00-B-0028-03B Edition: 08/06 Modulus 12

B54.00-0216-09
Caption of this circuit Return to index
18
PE 54.00-B-0028-03B Edition: 08/06 Modulus 13

13 - Suspension actuaning switches (NR) and brake pedal signal

B14 Brake light switch


D20 Current return lock diode for brake light
FC1 (Kl. 15) Terminal 15 fuses bridge
S7 Engine brake direct/disconnect switch
S34 Kneeling switch
S44 Switch to return body to normal height
S46 Switch to left the body
U30 Electronic unit (ECAS)

B54.00-0226-12
Return to index
19
PE 54.00-B-0028-03B Edition: 08/06 Modulus 14

14 - Suspension electronic unit feeding (NR)

FC2 (Kl. 15) Terminal 15 fuses bridge


FD Fuses bridge for terminal 30.
H59 Vehicle out-of-level warning light (ECAS)
H60 System failure warning light (ECAS)
H61 Kneeling warning light
J4 Plug for diagnose
P18 Dashboard
S45 Blink Code switch (ECAS)
U30 Electronic unit (ECAS)

B54.00-0225-06
Return to index
20
PE 54.00-B-0028-03B Edition: 08/06 Modulus 15

15 - Suspension sending units (NR) and speed signal

B107 Rear left sending unit (ECAS)


B108 Rear right sending unit (ECAS)
B109 Front sending unit (ECAS)
B110 Pressure sending unit (ECAS)
P5 Electronic tachograph
U30 Electronic unit (ECAS)

B54.00-0227-12
Return to index
21
PE 54.00-B-0028-03B Edition: 08/06 Modulus 16

16 - Suspension valves (NR)

U30 Electronic unit (ECAS)


V51 System valves set (ECAS)

Circuit Return to index


22
PE 54.00-B-0028-03B Edition: 08/06 Modulus 16

B54.00-0228-09
Caption of this circuit Return to index
23
PE 54.00-B-0028-03B Edition: 08/06 Modulus 17

17 - Accelerator

U17 Accelerator pedal


U27 Engine electronic control system unit (ADM)

B54.00-0208-03
Return to index
24
PE 54.00-B-0028-03B Edition: 08/06 Modulus 18

18 - ADM and PLD electronic units feeding, CAN

FC1 (Kl. 15) Terminal 15 fuses bridge


FC2 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
G19 Batteries
H40 Warning light for systems failures (PLD/ADM)
H41 Engine oil low level warning light
M12 Starter motor
P18 Dashboard
Q1 Batteries general switch
U16 Engine electronic control unit (PLD)
U27 Engine electronic control system unit (ADM)

Circuit Return to index


25
PE 54.00-B-0028-03B Edition: 08/06 Modulus 18

B54.00-0209-09
Caption of this circuit Return to index
26
PE 54.00-B-0028-03B Edition: 08/06 Modulus 19

19 - Engine sending units

B46 Starter switch at engine compartment


B47 Engine shutdown switch at engine compartment
B51 Engine coolant temperature sending unit
B70 Fuel temperature sending unit
B71 Air pressure and temperature unit sending at intake
manifold
B72 Engine oil pressure sending unit
B73 Engine oil temperature sending unit
B86 Engine oil level sending unit
G17 Crankshaft rotations sending unit
G18 Injection delivery start sending unit
U16 Engine electronic control unit (PLD)
V17 Magnetic valve for constant throttle
V31 Injection system electromagnetic valve set

B54.00-0210-06
Return to index
27
PE 54.00-B-0028-03B Edition: 08/06 Modulus 20

20 - Engine brake

B14 Brake light switch


B45 Engine brake switch on cab floor
D20 Current return lock diode for brake light
E9 Left brake light
E10 Right brake light
E38 Left upper brake light
E39 Right upper brake light
FC1 (Kl. 15) Terminal 15 fuses bridge
K29 Brake light auxiliary relay
S7 Engine brake direct/disconnect switch
U5 ABS/ASR system electronic unit
U27 Engine electronic control system unit (ADM)
V30 Top-brake / Engine brake electromagnetic valve

B54.00-0204-12
Return to index
28
PE 54.00-B-0028-03B Edition: 08/06 Modulus 21

21 - Engine start system with doors system

B42 Gear box neutral gear switch


B46 Starter switch at engine compartment
B47 Engine shutdown switch at engine compartment
B48 Lock starting switch with the engine compartment cover open
D34 Current return lock diode for K39
FC2 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
FZ General protection fuse case
G19 Batteries
K36 Start lock relay
K82 Terminal 15 auxiliary relay for doors system
M12 Starter motor
Q1 Batteries general switch
Q2 Contact and starter switch
Q5 Electromagnetic switch
S35 Automatic transmission gear selector
U16 Engine electronic control unit (PLD)
U27 Engine electronic control system unit (ADM)
U28 ZF automatic transmission electronic unit
U29 Voith Diwa D863 control unit
V31 Injection system electromagnetic valve set
Z4 Connector Chassis / Master electric board

Remark
* Only for Allison gears selector
** Only for ZF automatic transmission
*** Only for Voith automatic transmission

Circuit Return to index


29
PE 54.00-B-0028-03B Edition: 08/06 Modulus 21

B54.00-0220-09
Caption of this circuit Return to index
30
PE 54.00-B-0028-03B Edition: 08/06 Modulus 22

22 - Engine start system without doors system

B42 Gear box neutral gear switch


B46 Starter switch at engine compartment
B47 Engine shutdown switch at engine compartment
B48 Lock starting switch with the engine compartment cover open
FC2 (Kl. 15) Terminal 15 fuses bridge
FZ General protection fuse case
G19 Batteries
K36 Start lock relay
M12 Starter motor
Q1 Batteries general switch
Q2 Contact and starter switch
Q5 Electromagnetic switch
S35 Automatic transmission gear selector
U16 Engine electronic control unit (PLD)
U27 Engine electronic control system unit (ADM)
U28 ZF automatic transmission electronic unit
U29 Voith Diwa D863 control unit
V31 Injection system electromagnetic valve set
Z4 Connector Chassis / Master electric board

Remark
* Only for Allison gears selector
** Only for ZF automatic transmission
*** Only for Voith automatic transmission

Circuit Return to index


31
PE 54.00-B-0028-03B Edition: 08/06 Modulus 22

B54.00-0221-09
Caption of this circuit Return to index
32
PE 54.00-B-0028-03B Edition: 08/06 Modulus 23

23 - FC (Kl 15), FD (Kl 30), FE (Kl 58) fuses bridge with doors system

D34 Current return lock diode for K39


FC1 (Kl. 15) Terminal 15 fuses bridge
FC2 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
FE (Kl.58) Terminal 58 fuses bridge
FZ General protection fuse case
G19 Batteries
K27 Terminal 58 auxiliary relay
K33(3)Cut-off lighting relay when engine starting
K82 Terminal 15 auxiliary relay for doors system
M12 Starter motor
Q1 Batteries general switch
Q2 Contact and starter switch
Q5 Electromagnetic switch
S1 Lights general switch
Z4 Connector Chassis / Master electric board

Circuit Return to index


33
PE 54.00-B-0028-03B Edition: 08/06 Modulus 23

B54.00-0218-09
Caption of this circuit Return to index
34
PE 54.00-B-0028-03B Edition: 08/06 Modulus 24

24 - FC (Kl 15), FD (Kl 30), FE (Kl 58) fuses bridge without doors system

FC1 (Kl. 15) Terminal 15 fuses bridge


FC2 (Kl. 15) Terminal 15 fuses bridge
FD Fuses bridge for terminal 30.
FE (Kl.58) Terminal 58 fuses bridge
FZ General protection fuse case
G19 Batteries
K27 Terminal 58 auxiliary relay
K33(3)Cut-off lighting relay when engine starting
M12 Starter motor
Q1 Batteries general switch
Q2 Contact and starter switch
Q5 Electromagnetic switch
S1 Lights general switch
Z4 Connector Chassis / Master electric board

Circuit Return to index


35
PE 54.00-B-0028-03B Edition: 08/06 Modulus 24

B54.00-0219-09
Caption of this circuit Return to index
36
PE 54.00-B-0028-03B Edition: 08/06 Modulus 25

25 - Heating system

FD Fuses bridge for terminal 30.


M4 Ventilation motor (forced ventilation)
R1 Forced ventilation motor resistance
S27 Heating system I and II speed switch
V23 Heating system electromagnetic valve

B54.00-0214-03
Return to index
37
PE 54.00-B-0028-03B Edition: 08/06 Modulus 26

26 - Brake lights

B14 Brake light switch


B38 Vehicle locking systems pressure switch
B131 Retarder activation sensor block
D20 Current return lock diode forbrake light
D21 Current return lock diode for retarder
D24 Current return lock diode for stop brake
E9 Left brake light
E10 Right brake light
E38 Left upper brake light
E39 Right upper brake light
FC1 (Kl. 15) Terminal 15 fuses bridge
H30 Vehicle locking system warning light
K29 Brake light auxiliary relay
K56 Retarder functioning relay by brake pedal
K81 Auxiliary relay for disconnecting doors system in emergency
P18 Dashboard
S7 Engine brake direct/disconnect switch
S43 Switch for disconnecting doors system in emergency
U27 Engine electronic control system unit (ADM)
U28 ZF automatic transmission electronic unit
U29 Voith Diwa D863 control unit
U30 Electronic unit (ECAS)

Circuit Return to index


38
PE 54.00-B-0028-03B Edition: 08/06 Modulus 26

B54.00-0231-09
Caption of this circuit Return to index
39
PE 54.00-B-0028-03B Edition: 08/06 Modulus 27

27 - Headlights

E1 Left high beam/low beam


E2 Right high beam/low beam
E27 Left high beam
E28 Right high beam
FA High beam fuses bridge
FB Low beam fuses bridge
FC2 (KL 15) Terminal 15 fuses bridge
FZ General protection fuse case
G19 Batteries
G20 Alternator
H9 High beam warning light
K3 Low beam auxiliary relay
K4 High beam auxiliary relay
K33(3)Cut-off lighting relay when engine starting
P18 Dashboard
Q1 Batteries general switch
Q2 Contact and starter switch
S1 Lights general switch
S3 Combined switch at steering column
Z4 Connector Chassis / Master electric board

Circuit Return to index


40
PE 54.00-B-0028-03B Edition: 08/06 Modulus 27

B54.00-0229-09
Caption of this circuit Return to index
41
PE 54.00-B-0028-03B Edition: 08/06 Modulus 28

28 - Position and delimition lights

BUS Body-builder waiting plug


E11 Left rear position light
E12 Right rear position light
E13 Left front delimitation light
E14 Right front delimitation light
E15 Left side position light
E16 Right side position light
E17 Left front position light
E18 Right front position light
E40 Left rear delimitation light
E41 Right rear delimitation light
FE (Kl.58) Terminal 58 fuses bridge
J1 Trailer or semi-trailer connector

B54.00-0232-06

Return to index
42
PE 54.00-B-0028-03B Edition: 08/06 Modulus 29

29 - Reversing lights, Trailer or semi-trailer connector

B11 Reverse gear light switch


E3 Left front turn signal light
E4 Right front turn signal light
E5 Left rear turn signal light
E6 Right rear turn signal light
E7 Left backward light
E8 Right backward light
E9 Left brake light
E10 Right brake light
E13 Left front delimitation light
E14 Right front delimitation light
E15 Left side position light
E16 Right side position light
E17 Left front position light
E18 Right front position light
E36 Left side turn signal light
E37 Right side turn signal light
E38 Left upper brake light
E39 Right upper brake light
FC2 (Kl. 15) Terminal 15 fuses bridge
J1 Trailer or semi-trailer connector
K69 Backward light auxiliary relay
S35 Automatic transmission gear selector
T9 Backward sonorous alarm
U28 ZF automatic transmission electronic unit
U29 Voith Diwa D863 control unit
Remark
* Only for Allison gears selector

Circuit Return to index


43
PE 54.00-B-0028-03B Edition: 08/06 Modulus 29

B54.00-0234-09
Caption of this circuit Return to index
44
PE 54.00-B-0028-03B Edition: 08/06 Modulus 30

30 - Switches lighting

FC2 (Kl. 15) Terminal 15 fuses bridge


FZ General protection fuse case
G19 Batteries
H14 Ventilation control panel lighting
K33(3)Cut-off lighting relay when engine starting
Q1 Batteries general switch
Q2 Contact and starter switch
S1 Lights general switch
S4 Electrical / pneumatic horn commutator switch
S7 Engine brake direct/disconnect switch
S27 Heating system I and II speed switch
S31 Retarder actuating switch
S34 Kneeling switch
S35 Automatic transmission gear selector
S44 Switch to return body to normal height
S46 Switch to left the body
Z4 Connector Chassis / Master electric board

Circuit Return to index


45
PE 54.00-B-0028-03B Edition: 08/06 Modulus 30

B54.00-0230-09
Caption of this circuit Return to index
46
PE 54.00-B-0028-03B Edition: 08/06 Modulus 31

31 - Turn signal lights and hazard warning lights

E3 Left front turn signal light


E4 Right front turn signal light
E5 Left rear turn signal light
E6 Right rear turn signal light
E36 Left side turn signal light
E37 Right side turn signal light
FC2 (Kl. 15) Terminal 15 fuses bridge
FE (Kl.58) Terminal 58 fuses bridge
G19 Batteries
H10 Turn signal light warning light
J1 Trailer or semi-trailer connector
K7 Turn signal lights relay
P18 Dashboard
Q1 Batteries general switch
S3 Combined switch at steering column
S5 Hazard warning lights (flasher)

Circuit Return to index


47
PE 54.00-B-0028-03B Edition: 08/06 Modulus 31

B54.00-0233-09
Caption of this circuit Return to index
48
PE 54.00-B-0028-03B Edition: 08/06 Modulus 32

32 - Tachograph

FC2 (Kl. 15) Terminal 15 fuses bridge


FE (Kl.58) Terminal 58 fuses bridge
G16 Electric signal generator (Speed sending unit)
G19 Batteries
P5 Electronic tachograph
Q1 Batteries general switch
U27 Engine electronic control system unit (ADM)
U30 Electronic unit (ECAS)
Remark
* Only for vehicles with harness A382 540 17 09 (NR with Speedometer)

Circuit Return to index


49
PE 54.00-B-0028-03B Edition: 08/06 Modulus 32

B54.00-0222-09
Caption of this circuit Return to index
50
PE 54.00-B-0028-03B Edition: 08/06 Modulus 33

33 - Voith automatic transmission

FC1 (Kl. 15) Terminal 15 fuses bridge


FC2 (Kl. 15) Terminal 15 fuses bridge
H26 Retarder action warning light
H38 Automatic transmission temperature warning light
J4 Plug for diagnose
K85 Auxiliary relay for automatic transmission control
K101 Kickdown auxiliary relay
K109 Auxiliary relay for gearbox temperature
P18 Dashboard
U27 Engine electronic control system unit (ADM)
U29 Voith Diwa D863 control unit

B54.00-0223-06
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51
PE 54.00-B-0028-03B Edition: 08/06 Modulus 34

34 - Voith retarder

B7 Parking braking switch


B14 Brake light switch
B131 Retarder ativation sensor block
D20 Current return lock diode for brake light
E9 Left brake light
E10 Right brake light
E38 Left upper brake light
E39 Right upper brake light
FC1 (Kl. 15) Terminal 15 fuses bridge
K29 Brake light auxiliary relay
K49 Relay for actuating retarder by accelerator pedal
K56 Retarder functioning relay by brake pedal
K85 Auxiliary relay for automatic transmission control
K105 Auxiliar relay to desengage transmiss. w. vehicle stopped
S31 Retarder actuating switch
U27 Engine electronic control system unit (ADM)
U29 Voith Diwa D863 control unit

Circuit Return to index


52
PE 54.00-B-0028-03B Edition: 08/06 Modulus 34

B54.00-0211-09
Caption of this circuit Return to index
53
PE 54.00-B-0028-03B Edition: 08/06 Modulus 35

35 - Windshield washer and wiper

FC2 (Kl. 15) Terminal 15 fuses bridge


K6 Windshield wiper temporizer relay
M2 Windshield washer motor
M3 Windshield wiper motor
S3 Combined switch at steering column

B54.00-0206-06
Return to index
54
PE 54.00-B-0028-03B Edition: 08/06 Modulus 36

36 - ZF automatic transmission

FC1 (Kl. 15) Terminal 15 fuses bridge


J4 Plug for diagnose
K101 Kickdown auxiliary relay
U27 Engine electronic control system unit (ADM)
U28 ZF automatic transmission electronic unit

Circuit Return to index


55
PE 54.00-B-0028-03B Edition: 08/06 Modulus 36

B54.00-0224-09
Caption of this circuit Return to index
56
PE 54.00-B-0028-03B Edition: 08/06 Modulus 37

37 - ZF retarder
D21 Current return lock diode for retarder
FC1 (Kl. 15) Terminal 15 fuses bridge
FC2 (Kl. 15) Terminal 15 fuses bridge
H26 Retarder action warning light
H38 Automatic transmission temperature warning light
K29 Brake light auxiliary relay
K49 Relay for actuating retarder by accelerator pedal
K67 Cut-off auxiliary relay for reduction of the retarder´s power
K68 Auxiliary relay for reduction of the retarder´s power by temperature
K70 Auxiliary relay for reduction of the retarder´s power by gear
P18 Dashboard
S31 Retarder actuating switch
U27 Engine electronic control system unit (ADM)
U28 ZF automatic transmission electronic unit
V40 Retarder power reduction electromagnetic valve

Circuit Return to index


57
PE 54.00-B-0028-03B Edition: 08/06 Modulus 37

B54.00-0212-09
Caption of this circuit Return to index
58
PE 54.00-B-0028-03B Edition: 08/06 Modulus 38

WARNING LIGHTS/ HIGH BEAM AUXILIARY CURRENT RETURN BLOCKAGE RETARDER DI-
F1 - 10 A RETARDER/AUTOMATIC GEAR BOX F22 - 5 A D20
RELAY ODE
RETARDER/ SECOND GENERATOR RESIS- CURRENT RETURN BLOCKAGE RETARDER DI-
F2 - 5 A ABS F23 - 5 A D21
TOR ODE
ELETRONIC MODULE OF FLEET MANAGE-
F3 - 5 A NR/STARTER BLOCKAGE F24 - 5 A D39 BREAKAGE OF BELT LIGHT BULB CHECH
MENT

F4 - 10 A RETARDER/AUTOMATIC GEAR BOX F25 - 15 A HEATING SYSTEM K3 LOW BEAM HEADLIGHTS AUXILIARY RELAY

ENGINE EXHAUST BREAK/ BREAK


F5 - 5 A F26 - 7,5 A HAZARD FLASHER SWITCH K4 HIGH BEAM HEADLIGHTS AUXILIARY RELAY
LIGHTS
MAIN LIGHTS SWITCH/ ALTERNATOR
F6 - 5 A F27 - 5 A HORN K6 WINDSHIELD WIPER TIMER RELAY
15

F7 - SPARE (TERMINAL 58) F28 - 5 A TACOGRAPH K7 INDICATOR LIGHTS RELAY

CLEARENCE LIGHTS/ LEFT SIDE POSI-


F8 - 5A F29 - 15 A ABS (TERMINAL 30) K11 AIR CONDITIONER AUXILIARY RELAY
TION

F9 - 5 A CLEARENCE LIGHTS/ LEFT SIDE REAR F30 - 10 A RETARDER K18 APU HEATING SYSTEM AIR TIME RELAY

CLEARENCE LIGHTS/ RIGHT SIDE PO-


F10 - 5 A F31 - 5 A PLD MODULE (TERMINAL 15) K27 FEEDING POINT TERMINAL 58
SITION
CLEARENCE LIGHTS/ RIGHT SIDE
F11 - 5 A F32 - 5 A ADM MODULE (TERMINAL 15) K29 BREAK LIGHTS RELAY
REAR
BRAKE PAD WEAR INDICATOR/ CHECK
F12 - 5 A TACOGRAPH/ INSTRUMENT CLUSTERS F33 - 5 A K33(2) RADIATOR WATER LEVEL RELAY
TEST PLUG
ADM MODULE (TERMINAL 30)/ CHECK
F13 - 10 A LEFT HIGH BEAM F34 - 5 A K33(3) MAIN LIGHTS CUT-OFF RELAY
TEST PLUG

F14 - 10 A RIGHT HIGH BEAM F35 - 5 A NR K49 RETARDER SWITCH ON AUXIALIARY RELAY

F15 - 7,5 A LEFT LOW BEAM F36 - 5 A BUS STOP BRAKE K50 RETARDER AUXILIARY RELAY

F16 - 7,5 A RIGHT LOW BEAM F37 - 5 A APU HETING SYSTEM AIR K56 BRAKE + RETARDER RELAY

TACOGRAPH/ INSTRUMENT CLUSTER/


F17 - 5 A F38 - 5 A ENGINE COMPARTMENT FIRE SENSOR K65 RELAY MOTOR BRAKE AND RETARDER
AIR CONDITIONER
CUT-OFF REDUCTION RETARDER AUXILIARY
F18 - 5 A REVERSING LIGHTS F39 - 5 A VOLTIMETER K67
RELAY
WINDSHIELD WIPER TIMER/ WIND- TEMPERATURE RETARDER REDUCTION AUX-
F19 - 15 A F40 - 7,5A ENGINE COMPARTMENT FIRE SENSOR K68
SHIELD WASHER ILIARY RELAY
REVERSING LIGHTS AUXILIARY RELAY (RE-
F20 - 7,5 A INDICATOR LIGHTS F41 SPARE K69
TARDER)
GEAR RETARDER REDUCTION AUXILIARY
F21 - 5 A BREAKAGE OF BELT/ WATER LEVEL F42 SPARE K70
RELAY

38 - Fuses and relay identification label

Return to index
59
PE 54.00-B-0028-03B Edition: 08/06 Módulo 38

AUTOMATIC GEAR BOX CONTROL AUXILIA-


K85
RY RELAY
CUT-OFF RETARDER FROM ABS AUXILIARY
K87
RELAY

K101 KICKDOWN AUXILIAR RELAY

CUT-OFF TRANSMISSION WITH STOP VEHIC-


K105
LEAUXILIARY RELAY
TEMPERATURE TRANSMISSION AUXILIARY
K109
RELAY
COUPLING AUXILIARY RELAY OF THE AUTO-
K112
MATIC TRANSMISSION

K113 RELAY LIGHT RETARDER

K122 ENGINE COMPARTMENT FIRE SENSOR RELAY

K125 RADIATOR WATER LEVEL RELAY

U8 BRAKE PAD WEAR INDICATOR RELAY

38 - Fuses and relay identification label


Return to index

60

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