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Formulation 3
Formulation 3
RESEARCH ARTICLE
Pharmaceutical Development and Technology Downloaded from informahealthcare.com by Purdue University on 03/26/13
ABSTRACT
In this study, a new co-processed filler –binder ingredient for direct compression,
MicroceLac 100, was compared with three different lactoses mixed with
microcrystalline cellulose. The aim was to improve a folic acid tablet
formulation. Therefore, the influence of drug addition to these mixtures was
studied with regard to flow and binding properties. Another part of the study was
focused on the interaction and segregation behavior of the drug.
MicroceLac 100 showed superior flow and binding properties. Good adhesion of
folic acid to the MicroceLac 100 particles could decrease demixing and segregation.
The improved characteristics of co-processed material are attributed to spray
drying. Sodium stearyl fumarate was chosen as a lubricant, based on ejection force
measurements. The content uniformity of the newly formulated direct compression
tablets met the official requirements.
79
Copyright q 2002 by Marcel Dekker, Inc. www.dekker.com
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improvement of these co-processed excipients. The Multisizer (Model II; Coulter Corp., Hialeah, FL). A
advantages lie in optimized flow and binding properties, saturated suspension of folic acid was prepared with
which are important when using high-speed rotary Tween 80 and 0.9% sodium chloride. From the size
presses. distribution, a median diameter was calculated.
One of the newer co-processed filler –binders is
MicroceLac 100. It consists of 75% lactose and 25% Sampling
microcrystalline cellulose (MCC), which are spray-dried
together. The purpose of this study was to evaluate this The powder blends were sampled using a spinning
Pharmaceutical Development and Technology Downloaded from informahealthcare.com by Purdue University on 03/26/13
excipient in comparison with physical mixtures of MCC riffler (type PT; Retsch, Haan, Germany). These samples
and different lactoses. Not only were the flow and were used for determining flow characteristics, demixing
binding properties compared, but also the interaction and potential (DP), and adhesion tendency.
segregation behavior when mixed with folic acid. Added
drug substances can bring about significant changes in Storage
some properties, like flow behavior, of lactose qualities,
especially those with a more open exposure of the drug All powders, powder mixtures, and tablets were stored
particles (2). The aim of this study was, therefore, to at room temperature and 38% relative humidity for at
study possibly similar effects of folic acid and improve least 24 hr before any measurement, using a saturated
existing folic acid tablet formulations. In addition, a sodium iodide suspension (3).
number of lubricants were compared regarding their
influence on flow properties of the mixtures and on the Powder Blends
ejection behavior of the tablets.
Physical mixtures [M] of 25% MCC with 75% lactose
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Table 1
Composition of Powder Blends
M3 75% Lactose 100 M and 25% Avicel PH 102 a-Lactose monohydrate Crystallized
sieving, only a short period of 2 min and a low- acetone. Force and displacement data were used to
vibrational energy input were used. Each sieve fraction calculate the lower punch work (LPW), used in the
was analyzed in terms of drug content, allowing the compression. The porosity of the tablets under maximum
calculation of DP according to Thiel et al. (5), by the pressure (“in-die” porosity) was also calculated from
following equation: these displacement data. Displacement data were
hX i1=2 corrected to account for deformation of the punches.
DP% ¼ ð100=BÞ f ðx 2 bÞ2 ð1Þ The crushing strength of the tablets obtained was
P P measured using a motorized tablet hardness tester
where b ¼ fx= f ; x is the drug concentration in each (Model 2E/205; Schleuniger, Zurich, Switzerland). The
sieve fraction (mg/g), f the sieve fraction (weight%/100), experiment was done in triplicate, and a mean value was
and B the theoretical drug content in the total powder calculated.
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Germany). The flow rate was 1 mL/min and the volume appropriate size distribution (9). The irregular shape and
injected was 20 m L. The tablet was dissolved in 1 L broad size distribution are responsible for the slower flow
water (pH 9.3). The mobile phase consisted of 2% rate of the granular lactose DCL21 mixtures (1).
acetonitrile and 98% phosphate buffer (pH 7.2; The addition of folic acid, even in a small amount
0.05 M ). ð, 3%Þ; has a moderate effect on the spray-dried
The absorbance was linear in a concentration products. On the other hand, the flow of the other two
range 1– 10 mg/mL ðR 2 . 0:999Þ: The detection limit mixtures becomes unacceptable ð. 10 secÞ: Due to the
was 0.25 mg/mL. The relative standard deviation high porosity of the individual spray-dried particles, they
(RSD) for replicate injections was 1.6%. The limit can hold the small folic acid particles (median diameter =
of quantification was 0.5 mg/mL ðn ¼ 6; RSD ¼ 4.6 mm) in their pores, decreasing the amount of free
9:6%Þ: drug particles.
Ten tablets were weighed and finely powdered. A The further addition of magnesium stearate restores
measured amount of 175 mg of the powder was analyzed the small negative influence of folic acid in the case of
using the HPLC system described above. This assay was spray-dried products. Being primarily a lubricant,
repeated three times. magnesium stearate nevertheless also has some glidant
Table 2
Time (sec) for Mass-Flow of 100 g
Figure 1. Influence of folic acid (MF) and magnesium stearate [MgSt] (MFL) on the flow behavior of direct compression mixtures
(M). Each point represents the mean value of three samples and error bars show standard deviation.
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effects, when mixed under the right conditions. A short fore, such interactive mixtures can segregate by two
mixing time under low energy conditions avoids the mechanisms.
coating of the excipient particles by the small particles of On the one hand, adhesion-unit segregation can occur
the hydrophobic lubricant material. No improvement by due to the different concentrations of drug in the different
magnesium stearate, however, is observed with the size fractions of the filler – binder. The larger these
crystalline and granular lactose mixtures. For any differences in drug concentration, the more chances of
particular system, there is usually an optimal concen- such segregation behavior, which is expressed by DP.
tration of glidant. If that level is exceeded, the glidant This is the coefficient of variation of the minor
may start to have antiglidant effects (10). Therefore it is component (drug) in the different sieve fractions of the
not unexpected to see opposite effects of magnesium carrier material (filler –binder).
stearate on the flow properties of the mixtures, which On the other hand, constituent segregation occurs
consist of different size, shape, and surface roughness. when the weak adhering bonds are broken and the fine
The surface coverage by the lubricant will indeed drug particles become dislodged from their carrier and
depend on these parameters. percolate through the powder bed. Some experiments,
which simulate this behavior, allow comparison of the
adhesion tendency of the different mixtures.
SEGREGATION
Demixing Potential
One of the main disadvantages of the direct
compression method in producing tablets is the increased In Table 3, the drug concentrations in the different sieve
occurrence of segregation, especially in formulations fractions are given. The examples, given in Fig. 2, clearly
with a small amount of fine drug particles. Electrical show that the smaller carrier sieve fractions contain a
sensing zone results indeed indicated that folic acid has higher drug amount, because they have a larger surface
fine particles, 90% of the total volume being occupied by area per unit weight. The larger this difference, the greater
particles , 10 mm with a median diameter of 4.6 mm. the chance that segregation problems can occur if the
Good mixing quality then depends on some drug carrier particles become segregated themselves according
adhesion to occur onto the surface of the larger excipient to their size. The calculated DPs are summarized in
carrier particles. Only weak physical forces are Table 3, together with the mean drug concentration in the
responsible for such surface-dependent adhesion. There- powder mixtures. The granulated lactose-type (DCL21)
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90 – 125 37.3 37.6 27.5 29.9 demixing and adhesion experiments show that segre-
125– 180 34.4 31.6 27.4 28.6 gation problems can be minimized by using the spray-
180– 250 26.0 27.0 22.3 13.4 dried excipients.
250– 355 20.9 9.8 — —
indicates a higher loss of folic acid during the sieving There is only a slight decrease in tensile strength
operation to obtain the different fractions. by the further addition of folic acid and magnesium
stearate to the mixtures, without any change in the
Adhesion sequence of the different excipient types. MicroceLac
100 tablets have much greater strength than the other
Three rather small negative pressures were used to products. Spray-dried products are well known for their
simulate possible breaking of the adhesion bond between good deformation properties. Compared to the spray-
drug and excipient carrier. dried-MCC mixture (M2), there seems to be an
Table 4
% Adhesion
additional advantage by co-processing lactose and MCC lactose products was related to the powder surface area
(M0). The crystalline lactose mixture (M3) was not able directly (12).
to produce some compacts at this porosity. It shows
little plastic deformation and their crystals do not
deform easily. LUBRICATION
In order to evaluate energy utilization in the
production of tablets, the tensile strength of the tablets The lubrication effect was studied by measuring the
was plotted vs. the LPW, as shown in Fig. 4. ejection force of the tablets. The sodium stearyl fumarate
For a given LPW, MicroceLac 100 tablets have the mixture showed the lowest ejection force, which is
highest tensile strength, showing the efficient use of the indicative of efficient lubrication. Lubrication can have a
energy, resulting in strong bonds. The sequence negative effect on flow and binding properties (13).
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between the products remains the same over the Table 6 shows however that no such effect is observed,
whole LPW-range: higher strength for the mixtures of probably because a small amount of lubricant is used and
MCC with lactose DC21 than for those with lactose also because mixing was performed with a low energy
DC11 or 100 M. The high binding strength of the input. The sodium stearyl fumarate mixture showed the
lactose DCL 21 is probably a result of the presence of largest flow rate. Sodium stearyl fumarate was chosen as
b-lactose and the special texture of the particles. This a lubricant for the final formulation because of its
roller-dried product has a rather high specific surface performance regarding both flow rate and ejection force
area. It appeared that the binding capacity of crystalline experiments.
Figure 3. Adhesion tendency of folic acid in different direct compression mixtures. Each point represents the mean value of three
samples. Error bars, representing ^standard deviation, are shown if larger than symbol.
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M3 0 0
M3FL 0 0 CONCLUSION
The data are expressed as mean ^ SD of three tablets.
Tablet porosity (in-die) = 24%.
In conclusion, the results of the present study indicate
that co-processing can enhance the functionality of
excipients. The co-processed MicroceLac 100 shows
FINAL FORMULATION excellent flowability. Furthermore, folic acid shows
stronger adherence to the porous surface of this spray-
Based on the results of this study, a final formulation dried excipient than to some other physical mixtures of
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for direct compression of 5 mg folic acid tablets is direct compression excipients, decreasing the possibility
proposed in Table 7. of segregation. In addition, MicroceLac 100 tablets also
Figure 4. Energy utilization plot of tensile strength against LPW. Each point represents the mean value of three samples and error
bars show standard deviation.
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Table 6
Influence of Lubricant Type on Flow and Binding Characteristics of Mixtures of MicroceLac 100 with Folic Acid
Lubricant Type Lubricant Concentration Ejection Force Time (sec) for Tensile Strength
(%) (N) Mass Flow of 100 g (N/cm2)
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