TITLE :- ROOF PURLIN DESIGN

SITE :- BONGAOON
CLIENT NAME :- WISDOM LOGITECH
DESIGNED BY :- B.S STRUCTURAL INNOVATION CO.
GIVEN DATA :-
YEILD STRENGTH OF STEEL =Fy= 345 N/mm2
PURLIN SPACING =S= 1.5 m
SPAN OF PURLIN =Lx= 7.622 m
NO OF SAG ROD = 5 nos
UNSUPPORTED SPAN FOR LATERAL BENDING =Ly= 1.270333 m
ROOF ANGEL =α= 5.72 deg
NORMAL COMPONENT = 0.99
TANGENT COMPONENT = 0.1
SHEETING WEIGHT = 0.1 kN/m2
LIVE LOAD = 0.75 kN/m2
SECTION DETAILS (IS 811-1987 TAB-10, PG-27)
TYPE OF SECTION= Z150X60X20X2
UNIT WEIGHT OF PURLIN= 4.6 kg/m
CROSS SECTION= 5.86 cm2
E= 210000 N/mm2
D= 150 mm
bf= 60 mm
bl= 20 mm
t= 2 mm
h= 146 mm
w=b-2r 56.44 mm
Ixx = 233 cm4
Iyy= 18.6 cm4
Zxx= 27 cm3
Zyy= 8.22 cm3
r= 1.78 mm
R= 3.56 mm
Fy= 345 N/mm2
LOAD CALCULATIONS :-
DEAD LOAD :-
SELF WEIGHT OF PURLIN= 0.046 kN/m
SHEETING= 0.15 kN/m
TOTAL DEAD LOAD = 0.196 kN/m
DEAD LOAD ALONG NORMAL COMPONENT = 0.19404 kN/m
DEAD LOAD ALONG TANGENT COMPONENT = 0.0196 kN/m
LIVE LOAD :-
LIVE LOAD ON PURLIN = 1.125 kN/m
LIVE LOAD ALONG NORMAL COMPONENT = 1.11375 kN/m
LIVE LOAD ALONG TANGENT COMPONENT = 0.1125 kN/m
WIND LOAD :- (IS 875 PART -3 2015)
Vb= BASIC WIND SPEED (FOR KOLKATA FIG -1) 50 m/s
k1= (PROBABILITY FACTOR CL 6.3.1) 1
k2= (TERRAIN ROUGHNESS & HEIGHT FACTOR CL 6.3.2) 1
k3= (TOPOGRAPHY 6.3.3) 0.8
k4= (IMPORTENCE FACTOR FOR CYCLONIC REGION 6.3.4) 1.15
Vz= Vb x k1 x k2 x k3 x k4= (DESIGN WIND SPEED 6.3) 46 m/s
Pz=0.6 x Vz ^2= 1.2696 kN/m2
ka= (AREA AVERAGING FACTOR CL 7.2.2) 1
kc= 0.9
kd= 0.9
Pd =Pz x ka x kb xkc= 1.028376 kN/m2
Cpi min= -0.5
Cpi max= 0.5
Cpe max = -0.882
(Cpe-cpi)= -1.382
WIND LOAD ON PURLIN = -2.131823 kN/m
WIND LOAD ALONG NORMAL COMPONENT = -2.110505 kN/m
WIND LOAD ALONG TANGENT COMPONENT = -0.213182 kN/m
LOAD COMBINATION :-
FOR NORMAL COMPONENT :-
DL= 0.19404 kN/m
LL= 1.11375 kN/m
WL= -2.110505 kN/m
DL+LL= 1.30779 kN/m
DL+WL= -1.916465 kN/m
DL+0.8LL-0.8WL= -0.603364 kN/m
Wx max= 2.110505 kN/m
Mx max =Wx Lx^2/10= 12.26096 kN-m
FOR TANGENT COMPONENT :-
DL= 0.0196 kN/m
LL= 0.1125 kN/m
WL= -0.213182 kN/m
DL+LL= 0.1321 kN/m
DL+WL= -0.193582 kN/m
DL+0.8LL-0.8WL= -0.060946 kN/m
Wy max= 0.213182 kN/m
My max =Wy Ly^2/10= 0.034402 kN-m
DESIGN CALCULATIONS:-
CHECK FOR BASIC PROPERTIES OF SECTION AS PER IS 801
CHECK FOR LIP OF PURLIN
t= 2 mm
w= 56.44 mm
Fy= 345 N/mm2
w/t= TRUE 28.22
2.8 x t x ((w/t)^2 - (28120/Fy))^(1/6)= TRUE 16.74525 mm
4.8t= TRUE 9.6 mm
CHECK FOR STRESS AS PER IS 801 CL 5.2.2.1
Mx/Zxx = 45.41095 N/mm2
My/Zyy= 0.418519 N/mm2
Mx/Zxx + My/Zyy=f= 45.82947 N/mm2
1435/(f)^0.5= 211.9725
w/t= 28.22
DESIGN IS RESTRICTED TO FULLY EFFECTIVE SECTION
530/(Fy)^0.5= 28.53424
w/t= 28.22
AS w/t < 530 (Fy)^0.5 , Fc= 0.6 Fy , CL-6.2
Fc= BASIC ALLOWBLE DESIGN STRESS= 207 N/mm2
F.O.S= 4.516745
CHECK FOR SHEAR STRESS AT WEB AS PER IS 801 CL 6.4.1
h/t= 73
4590/(Fy)^0.5= 247.1173
h/t < 4590/(Fy)^0.5 HENCE Fv= 1275 x (Fy)^0.5/(h/t)
Fv=MAXIMUM AVAREGE SHEAR STRESS= 324.412 N/mm2
Ws max = (Wx^2max +Wy max^2)^0.5= 2.121245 kN/m
Vmax =Ws max Lx /2= 8.084063 kN
fv= Vmax/ht= TRUE 27.68515 N/mm2
CHECK FOR BENDING STRESS AT WEB AS PER IS 801 CL 6.4.2
Fbw max =(36560000/(h/t)^2)*0.0980665 672.7925 N/mm2
Fbw =0.6 x Fy= 207 N/mm2
Mxx/Zxx=fbw actual= 45.41095 N/mm2
F.O.S= 4.558372
CHECK FOR COMBINED SHEAR & BENDING STRESS AT WEB
((fbw/Fbw0)^2 +(fv/FV)^2)^0.5 <=1 0.108805 TRUE
CHECK FOR DEFLECTION:-
δxx actual =0.0026 (Wx Lx^4)/(E Ixx) 37.84952 mm
δxx permissible =L/150 TRUE 50.81333 mm
LET US PROVIDE SECTION Z150X60X20X2 @ 1.5 m C/C FOR 7.622m SPAN