Professional Documents
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Basic Fitter Module-1
Basic Fitter Module-1
UNDER
Based on
GOVERNMENT OF INDIA
MINISTRY OF SKILL DEVELOPMENT AND ENTREPRENEURSHIP
DIRECTORATE GENERAL OF TRAINING
1
PREFACE
1. The Basic Training under Block – I & Block - II are designated as module – I &
module – II respectively.
2. The basic Modules (module – I & module – II) of the designated trades have
been developed to fulfill the requirement of Basic Training under
Apprenticeship Training.
3. Basic Module – I is of 03 months duration and after successful completion of
the module, the trainee will be eligible for On Job Training of duration 09
months in industries to complete Block – I of Apprenticeship Training.
4. Basic Module – II is also of 03 months duration and candidate will be eligible to
join the module – II only after successful completion of (03+09 months)
training duration of Block – I.
5. The sequence of training should be such that Basic Module – II should be taken
up after completion of Basic Module – I & 09 months of On Job Training for
better understanding.
6. The courses are designed especially for Apprenticeship Training and NSQF
compliance certificate in the specific trade will be issued only after successful
completion of Basic Module – I & II and On Job Training of both the blocks.
7. Assessment of Basic module will be conducted as per the pattern of MES
modules in practice. Separate certificate will be issued for each module after
successful completion of course & clearing the assessment. Rebate of 03
months duration of Apprenticeship training period will be provided against each
module for the period of basic training.
2
CONTENTS
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1. GENERAL INFORMATION AND COURSE STRUCTURE
1 Name of the Module : Basic Fitting Module-I
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10. Tools, Equipments & Machinery required : - As per Annexure – I
11. Distribution of training on Hourly basis:
12. Terminal Competency: - After completion of the module the candidate will be
eligible for On Job Training under newly designed Apprenticeship Training of
Fitter trade.
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2. SYLLABUS OF PROFESSIONAL SKILLS & PROFESSIONAL
KNOWLEDGE
2 Filing- Parallel, Flat and Square (Rough finish). Files- specifications, description, materials,
Filing practice: Filing Channel, Surface filing. grades, cuts, file elements, uses.
Marking of straight and parallel lines with odd leg Types of files- convex, taper, needle, care and
calipers and steel rule, marking practice with maintenance of files,
dividers, odd leg calipers and steel rule (circles, Special files: types, description.
arcs, parallel lines). Hacksaw frames and blades, material, parts and
Marking straight lines and arcs using scribing block grade of blade, care & maintenance.
and dividers & punching Marking off and layout tools: dividers, scribing
Saw along a straight line, curved line, on different block, odd leg calipers, punches- description,
sections of metal. classification, types and material.
File and saw on M.S. Square and pipe. Caliper- Types, Uses, Care & Maintenance.
Straight saw on thick section, M.S. angle and pipes. Surface plate and auxiliary marking equipment,
Filing flat, square, and parallel to an accuracy of „V‟ block, angle plates, parallel block,
0.5mm. description, types and uses.
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Workshop surface plate- their uses, accuracy,
care and maintenance.
3 File steps and finish with smooth file with an Vernier calipers, graduations, reading, use and
accuracy of ± 0.25 mm. care.
Micrometer- outside and inside –parts
graduation, leading, use and care. Description
of Digital micrometer.
Vernier height gauge : material construction,
parts, graduations (English & Metric) uses,
care and maintenance,
Vernier micrometer, parts, graduation, use,
care and maintenance. Screw thread
micrometer: graduation and use.
Dial test indicator, parts, graduation, Method of
use,. Care and maintenance. Digital dial
indicator.
Vernier bevel protractor, graduations, reading,
use and care, Description of dial Vernier
Caliper & Digital vernier caliper
Inside micrometer: parts, graduations ,LC,
reading , uses, care and maintenance,
Depth Micrometer : parts, graduations ,LC,
reading , uses, care and maintenance
4 Marking of straight lines, circles, profiles and Safety precautions to be observed in a sheet
various geometrical shapes and cutting the sheets metal workshop, sheets and sizes, Commercial
with snips. sizes and various types of metal sheets, coated
Bend sheet metal into various curvature forms, fold sheets and their uses as per BIS specifications.
sheet metal at angle using stakes. Make simple Marking and measuring tools, wing compass,
square container with wired edge. Prick punch, snips, types and uses.
Stakes types, parts & their uses. Various types
of sheet metal joints, their selection and
applications, tolerance for various joints, their
selection & application. Wired edges –
Types, sizes, and selection for various works.
Riveting tools, dolly & snaps description and
uses. Method of riveting. Shearing machine-
description, parts and uses.
5 Marking according to simple blue prints for Chisels- materials, types, cutting angles.
locating position of holes, scribing lines on chalked Power Saw, band saw, Circular saw machines
surfaces with marking tools, finding center of round used for metal sections cutting.
bar with the help of „V‟ block and marking block. Drill- material, types, parts and sizes (fraction,
Joining straight line to an arc. metric, number, letter drill). Drill angle-cutting
Chipping flat surfaces along a marked line. angle for different materials, cutting speed feed
More difficult work in marking out including for different materials. Drill holding devices-
tangents, templates involving use of vernier their uses.
protractor. Counter sink, counter bore and spot facing-
tools and nomenclature. Determining hole size.
Drilling machine: Sensitive (bench type, pillar
type) upright, radial, gang and multi spindle
drilling machine.
Drill troubles: causes and remedy. Equality of
lips, correct clearance angle & grinding of drill
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Reamer & Reaming procedure. Different types
of thread.
6 Make & assemble simple job by different basic Physical properties of engineering material:
fitting operations. colour, weight, structure, and conductivity,
File thin metal to an accuracy of 0.5 mm. Chipping, magnetic properties, fusibility, specific gravity.
Chamfering, grooving and slotting. Mechanical properties: ductility, malleability
Make riveted lap and butt joint. Use of counter hardness, brittleness, toughness, tenacity, and
sunk head rivet. elasticity.
Cast Iron: types, properties and uses.
Wrought iron- : properties and uses.
Steel: types, properties and uses. Composition
of ferrous alloy like HSS, stainless steel etc.
Non-ferrous metals (copper, aluminum, tin,
lead, zinc) properties and uses.
Aluminium and its alloys. Uses, advantages
and limitation.
7 Drill through & blind holes, Drill holes at an angle Description of tap, material, types and using
using swivel table of drilling machine. Cutting method of hand tap. Taps- British standard and
threads using dies. metric /BIS.
Determination of tap drill size.
Tap wrench: types and their uses. Removal of
broken tap, studs (tap stud extractor).
Dies: British standard, metric and BIS
standard, material, parts, types
Grinding wheel: Types & Specification
(Abrasive type, grit size, grade, structures &
bond) use, mounting and dressing.
8-9 True job on four jaw chuck using knife tool. Face Safety precautions to be observed while
both the ends for holding between centers, Using working on a lathe. Main parts of Lathe - bed,
roughing tool parallel turn ± 0.1 mm. Measure the head stock, carriage, tail stock. Cutting tools-
diameter using outside caliper and steel rule. Brief study of the nomenclature of Lathe
Holding job in three jaw chuck- deburr, chamfer- cutting tools and necessity of correct grinding.
corner, round ends. Solid, tipped and throw away type tools.
Cutting speed and feed and depth of cut.
Comparison for H.S.S. and carbide tools. Use
of coolants and lubricants.
Chucks – Three jaw, four-jaw, self centering
and independent chucks and application. The
back plate and application.
10 Bore holes –spot face, pilot drill, enlarge hole using Knurling: - tools description, grade, uses, speed
boring tools. and feed, coolant for knurling.
Taper – definition, use and method of
expressing tapers. Standard tapers- calculations
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of Morse taper.
11 Cutting & Threading of pipe. Flaring of pipes and Pipes and pipe fitting- commonly used pipes.
pipe joints. Fitting of pipes as per sketch. Pipe schedule and standard sizes.
Use of tools such as pipe cutters, pipe
wrenches, pipe dies, and tap, pipe bending
machine etc. Conditions used for pipe work to
be followed.
12-13 Welding - Striking and maintaining arc, laying Safety-importance of safety and general
Straight-line beads by Manual Metal Arc welding. precautions observed in a welding shop.
Setting up of Oxy-acetylene flames and making Precautions in electric and gas welding.
fusion runs with and without filler rod. (Before during and after welding). Welding
Practice to make straight beads and “T‟ joint by Machines and Accessories.
Gas and Arc welding. Description, method of operating CO2 welding.
Making square butt joint on MS by brazing. Method of operating Gas welding equipment:
Make straight cutting by Gas. Types of Joints-Butt and fillet.
Oxygen acetylene cutting-machine parts, uses,
method of handling, cutting torch-description,
parts, function and uses.
Description of brazing process and its
application.
Metallurgical and metal working processes
such as Heat treatment, various heat treatment
methods -normalizing, annealing, hardening,
case hardening and tempering.
Assessment/Examination
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3. DETAIL SYLLABUS OF CORE SKILL
30 20
1 Engineering Drawing: Introduction Unit: Systems of unit- FPS, CGS,
and its importance MKS/SI unit, unit of length, Mass
and time, Conversion of units.
- Viewing of engineering drawing
sheets.
Method of Folding of printed
Drawing Sheet as per BIS SP:46-
2003
Drawing Instruments : their Standard
and uses
- Drawing board, T-Square, Drafter
(Drafting M/c), Set Squares,
Protractor, Drawing Instrument Box
(Compass, Dividers, Scale, Diagonal
Scales etc.), Pencils of different
Grades, Drawing pins / Clips.
10
5 Free Hand sketch: Hand tools and Percentage: Introduction, Simple
measuring instruments used in calculation. Changing percentage
electronics mechanics trades to decimal and fraction and vice-
versa.
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4. SYLLABUS OF EMPLOYABILITY SKILLS
English Literacy 20
1 Pronunciation :
Accentuation (mode of pronunciation) on simple words, Diction (use of word
and speech)
2 Functional Grammar
Transformation of sentences, Voice change, Change of tense, Spellings.
3 Reading
Reading and understanding simple sentences about self, work and
environment
4 Writing
Construction of simple sentences Writing simple English
1 Basics of Computer
Introduction, Computer and its applications, Hardware and peripherals,
Switching on-Starting and shutting down of computer.
2 Computer Operating System
Basics of Operating System, WINDOWS, The user interface of Windows OS,
Create, Copy, Move and delete Files and Folders, Use of External memory
like pen drive, CD, DVD etc, Use of Common applications.
3 Word processing and Worksheet
Basic operating of Word Processing, Creating, opening and closing
Documents, use of shortcuts, Creating and Editing of Text, Formatting the
Text, Insertion & creation of Tables. Printing document.
Basics of Excel worksheet, understanding basic commands, creating simple
worksheets, understanding sample worksheets, use of simple formulas and
functions, Printing of simple excel sheets
4 Computer Networking and INTERNET
Basic of computer Networks (using real life examples), Definitions of Local Area
Network (LAN), Wide Area Network (WAN), Internet, Concept of Internet
(Network of Networks),
Meaning of World Wide Web (WWW), Web Browser, Web Site, Web page
and Search Engines. Accessing the Internet using Web Browser, Downloading
and Printing Web Pages, Opening an email account and use of email. Social
media sites and its implication.
Information Security and antivirus tools, Do's and Don'ts in
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Information Security, Awareness of IT - ACT, types of cyber crimes.
Communication Skill 15
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5. LIST OF TRADE COMMITTEE MEMBERS
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Annexure - I
MODULE: Basic Fitting Module –I
INFRASTRUCTURE FOR PROFESIONAL SKILL
Quantity
Sl. No. Name of the items
(indicative)
1. Steel Rule 15 cm with metric graduation 5 nos.
2. Try Square 10 cm blade. 5 nos.
3. Caliper inside 15 cm spring. 5 nos.
4. Caliper 15 cm hermaphrodite 5 nos.
5. Caliper outside 15 cm spring 5 nos.
6. Divider 15 cm spring 5 nos.
7. Straight Scriber 15 cm. 5 nos.
8. Centre Punch 10 cm 5 nos.
9. Screw driver 15 cm 5 nos.
10. Chisel cold flat 10 cm 5 nos.
11. Hammer ball peen 0.45 kg. With handle 5 nos.
12. File flat 25 cm. second cut 5 nos.
13. File flat 25 cm. smooth 5 nos.
14. File half round second cut 15 cm. 5 nos.
15. Hacksaw frame fixed 30 cm. 5 nos.
16. Dot slot punch 10 cm. 5 nos.
15
21. V-Block pair 7 cm and 15 cm with clamps 2 nos.
22. Angle plate 10 x 20 cm. 1 nos.
23. Spirit Level 15 cm metal 1 no.
24. Punch round 3mm x 4 mm set of 2 2 nos.
25. Portable hand drill (Electric) 0 to 6 mm 1 nos.
26. Drill twist straight shank 1.5 to 12 mm by 0.5 mm 1 Set
27. Taps and dies complete set in box whit worth. 1 no.
28. Taps and dies complete set in box 3-18 mm set of 10 1 no.
29. File knife edge 15 cm smooth 4 nos.
30. File Rounded edge 15 cm smooth 2 nos.
31. File round 20 cm second cut 4 nos.
32. Feeler gauge 10 blades 1 set
33. File triangular 15 cm second cut. 4 nos.
34. File flat 20 cm bastard 4 nos.
35. File Swiss type needle set of 12. 2 sets
36. Pliers combination 15 cm 2 nos.
37. Soldering Iron 350 gm. 2 nos.
38. Spanner adjustable 15 cm 1 nos.
39. Interchangeable ratchet socket set with a 12 mm driver, sized10-32 mm 1 set
set of 18 socket & attachments.
40. Box spanner set 6-25 mm set of 8 with Tommy bar. 1 set
41. Clamp “C” 10 cm 2 nos.
42. Reamer parallel 12 – 16mm set of 5. 1 no.
43. Scraper flat 15 cm. 4 nos.
44. Chisel cold 19 mm flat 2 nos.
45. Stud Extractor EZY – out 2 nos.
46. Combination Set 30 cm. 2 nos.
47. Micrometer 0 – 25 mm outside. 2 nos.
48. Micrometer inside 25 – 50 mm with extension rods. 1 no.
49. Vernier caliper 15 cm 2 no.
50. Screw pitch gauge. 1 no.
51. Wire gauge, metric standard. 1 no.
52. Pipe wrench 40 cm 1 no.
53. Pipe vice 100mm 1 no.
54. Adjustable pipe die set cover pipe size 15, 20, 25,32,38,50 mm with die 1 no.
stock
55. Wheel dresser (One for 4 units). 1 no
56. Sleeve drill Morse 0 – 1, 1 – 2, 2 – 3. 1 Set
57. Lathe tools H.S.S. tipped set. 2 nos.
58. Lathe tools bit 6 mm x 75 mm. 2 nos.
59. Bench working 240 x 120 x 90 cm. 4 nos.
60. Almirah 180 x 90 x 45 cm. 2 nos.
61. Instructor Table 1 no.
62. Instructor Chair 1 no.
63. Black board with easel. 1 no.
64. Fire buckets. 2 nos.
65. Hand hammers 1 kg. with handle. 2 nos.
66. Torque wrench (14 to 68 Nm) 1 no.
67. Class room Chair 20 nos.
68. Class Room table 20nos
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69. First- aid box As required
70. Instructional Material – Ref. books As required
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INFRASTRUCTURE FOR CORE & EMPLOYABILITY SKILL
2) Infrastructure:
A : TRAINEES TOOL KIT:-
Sl. Quantity
Name of the items
No. (indicative)
1. Draughtsman drawing instrument box 20 sets
2. Set square celluloid 45⁰ (250 X 1.5 mm) 20 sets
3. Set square celluloid 30⁰-60⁰ (250 X 1.5 mm) 20 sets
4. Mini drafter 20 sets
5. Drawing board (700mm x500 mm) IS: 1444 20 sets
B : FURNITURE REQUIRED
Sl. Quantity
Name of the items
No. (indicative)
1 Drawing Board 20
2 Models : Solid & cut section as required
3 Drawing Table for trainees as required
4 Stool for trainees as required
5 Cupboard (big) 01
6 White Board (size: 8ft. x 4ft.) 01
7 Trainer‟s Table 01
8 Trainer‟s Chair 01
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