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Capacity Analysis
Capacity Analysis
Capacity Analysis
CASE PBA 450T 8000 3581 4419 2 0.131 0 0.262 55 65 3142 1.4 578.889
1
DIVIDING PLATE 550T 4000 541 3459 2 0.073 0 0.146 50 72 3456 1.0 252.507
2
EVAP COVER 550T 4000 2150 1850 2 0.07 0 0.14 50 72 3456 0.5 129.5
3
JIC INFILL SIDE PANEL LH 3000 1742 1258 0.184 0.003 0.187 60 60 1440 0.9 235.246
4
660T 2
JIC INFILL SIDE PANEL RH 3000 1702 1298 0.201 0.003 0.204 60 60 1440 0.9 264.792
5
CASE VEG 770T 3550 252 3298 1 0.89 0 0.89 50 72 1728 1.9 2935.22
6
COVER VEG B 770T 7500 2769 4731 2 0.18 0 0.36 55 65 3142 1.5 1703.16
7
HIGH BASE 800T 2900 1432 1468 1 1.5 0 1.5 75 48 1152 1.3 2202
8
250T - - - - - - -
CASE PBA 450T 10000 6120 3880 2 0.131 0 0.262 48 150 1200 3 3600 1.1 1.1 508.28
1
DIVIDING PLATE 550T 5500 3077 2423 2 0.073 0 0.146 50 144 1152 2 3456 0.7 176.879
2
1.7
EVAP COVER 550T 5500 1932 3568 2 0.07 0 0.14 50 144 1152 3 3456 1.0 249.76
3
JIC INFILL SIDE
PANEL LH 3000 568 2432 0.184 0.003 0.187 60 60 480 5 1440 1.7 454.784
4
660T 2
JIC INFILL SIDE
PANEL RH 3000 560 2440 0.201 0.003 0.204 60 60 480 5 1440 1.7 5.0 497.76
5
DOOR LID COVER 660T 6000 0 6000 1 0.325 0.048 0.373 48 75 600 10 1800 3.3 2238
6
CASE VEG 775T 5500 0 5500 1 0.89 0 0.89 48 75 600 9 1800 3.1 4895
7
5.3
COVER VEG B 775T 8500 501 7999 2 0.18 0 0.36 48 150 1200 7 3600 2.2 2879.64
8
HIGH BASE 800T 3000 524 2476 1 1.5 0 1.5 75 48 384 6 1152 2.1 2.1 3714
9
660T DOOR LID COVER 600 600 600 600 600 600 600 600 600 600 6000 3493
770T CASE VEG 600 600 600 600 600 600 600 600 600 5400 3908
770T COVER VEG 1200 1200 1200 1200 1200 1200 1200 100 8500 5429
800T HIGH BASE 384 384 384 384 384 384 2304 1981
CAPA PLAN - WEEK 31 Doc No:RP/PPC/R/01 Rev No&Date:00/05.12.2019
SI NO PARTS NAME MACHINE PLAN STOCK BALANCE PART CAVITY PART WEIGHT RUNNER WEIGHT GROSS WEIGHT CYCLE TIME PRODUCTION PER HOUR PRD/ SHIFT SHIFT REQ PRD/ DAY DAYS REQ MACHINE DAY REQ MATRIAL REQ
CASE PBA 450T 5000 1819 5781 2 0.131 0 0.262 48 150 1200 5 3600 1.6 1.6 757.311
1
DIVIDING PLATE 550T 5000 3400 1600 2 0.073 0 0.146 50 144 1152 1 3456 0.5 116.8
2
EVAP COVER 550T 5000 3473 1527 2 0.07 0 0.14 50 144 1152 1 3456 0.4 2.9 106.89
3
DOOR LID COVER 550T 4200 568 3632 1 0.325 0.048 0.373 48 75 600 6 1800 2.0 1354.736
4
JIC INFILL SIDE PANEL LH 3000 1709 1291 0.184 0.003 0.187 60 60 480 3 1440 0.9 241.417
5
660T 2 0.9
JIC INFILL SIDE PANEL RH 3000 1900 1100 0.201 0.003 0.204 60 60 480 2 1440 0.8 224.4
6
CASE VEG 775T 3800 573 3227 1 0.89 0 0.89 48 75 600 5 1800 1.8 2872.03
7
4.1
COVER VEG B 775T 8800 372 8428 2 0.18 0 0.36 48 150 1200 7 3600 2.3 3034.08
8
HIGH BASE 800T 2700 696 2004 1 1.5 0 1.5 75 48 384 5 1152 1.7 1.7 3006
9
SI NO PARTS NAME MACHINE PLAN STOCK BALANCE PART CAVITY PART WEIGHT RUNNER WEIGHT GROSS WEIGHT CYCLE TIME PRODUCTION PER HOUR PRD/ SHIFT SHIFT REQ PRD/ DAY DAYS REQ MACHINE DAY REQ MATRIAL REQ
CASE PBA 450T 6000 1170 4830 2 0.131 0 0.262 48 150 1200 4 3600 1.3 1.3 632.73
1
DIVIDING PLATE 550T 5000 3228 1772 2 0.073 0 0.146 50 144 1152 2 3456 0.5 129.356
2
EVAP COVER 550T 5000 2404 2596 2 0.07 0 0.14 50 144 1152 2 3456 0.8 4.0 181.72
3
DOOR LID COVER 550T 5000 0 5000 1 0.325 0.048 0.373 48 75 600 8 1800 2.8 1865
4
JIC INFILL SIDE PANEL LH 3000 888 2112 0.184 0.003 0.187 60 60 480 4 1440 1.5 394.944
5
660T 2 1.5
JIC INFILL SIDE PANEL RH 3000 475 2525 0.201 0.003 0.204 60 60 480 5 1440 1.8 515.1
6
CASE VEG 775T 4000 0 4000 1 0.89 0 0.89 48 75 600 7 1800 2.2 3560
7
4.4
COVER VEG B 775T 8000 340 7660 2 0.18 0 0.36 48 150 1200 6 3600 2.1 1378.8
8
HIGH BASE 800T 1000 65 935 1 1.5 0 1.5 75 48 384 2 1152 0.8 0.8 1402.5
9
3750
2459
CAPA PLAN - WEEK 33 Doc No:RP/PPC/R/01 Rev No&Date:00/05.12.2019
SI PARTS NAME MACHINE PLAN STOCK BALANCE CAVITY PART RUNNER GROSS CYCLE PRODUCTION PRD/ SHIFT SHIFT REQ PRD/ DAY DAYS MACHINE DAY MATRIAL
NO PART WEIGHT WEIGHT WEIGHT TIME PER HOUR REQ REQ REQ
CASE PBA 450T 4000 2388 1612 2 0.131 0 0.262 48 150 1200 1 3600 0.4 211.172
1
1.3
DIVIDING PLATE 450T 5000 1896 3104 2 0.073 0 0.146 50 144 1152 3 3456 0.9 226.592
2
EVAP COVER 550T 5000 2605 2395 2 0.07 0 0.14 50 144 1152 2 3456 0.7 167.65
3
2.5
DOOR LID COVER 550T 3400 156 3244 1 0.325 0.048 0.373 48 75 600 5 1800 1.8 1210.012
4
JIC INFILL SIDE 3000 1700 1300 0.184 0.003 0.187 60 60 480 3 1440 0.9 243.1
PANEL LH
5
660T 2 0.9
JIC INFILL SIDE 3000 1400 1600 0.201 0.003 0.204 60 60 480 3 1440 1.1 326.4
PANEL RH
6
CASE VEG 775T 2100 400 1700 1 0.89 0 0.89 48 75 600 3 1800 0.9 1513
7
1.9
COVER VEG B 775T 3600 0 3600 2 0.18 0 0.36 48 150 1200 3 3600 1.0 648
8
HIGH BASE 800T 1000 0 1000 1 1.5 0 1.5 75 48 384 3 1152 0.9 0.9 1500
9
SI NO PARTS NAME MACHINE PLAN STOCK BALANCE PART CAVITY PART WEIGHT RUNNER WEIGHT GROSS WEIGHT CYCLE TIME PRODUCTION PER HOUR PRD/ SHIFT SHIFT REQ PRD/ DAY DAYS REQ MACHINE DAY REQ MATRIAL REQ
CASE PBA 450T 11000 1819 11781 2 0.131 0 0.262 48 150 1200 10 3600 3.3 3.3 1543.311
1
DIVIDING PLATE 550T 10000 3400 6600 2 0.073 0 0.146 50 144 1152 6 3456 1.9 481.8
2
EVAP COVER 550T 10000 3473 6527 2 0.07 0 0.14 50 144 1152 6 3456 1.9 8.6 456.89
3
DOOR LID COVER 550T 9200 568 8632 1 0.325 0.048 0.373 48 75 600 14 1800 4.8 3219.736
4
JIC INFILL SIDE PANEL LH 6000 1709 4291 0.184 0.003 0.187 60 60 480 9 1440 3.0 802.417
5
660T 2 3.0
JIC INFILL SIDE PANEL RH 6000 1900 4100 0.201 0.003 0.204 60 60 480 9 1440 2.8 836.4
6
CASE VEG 775T 7800 573 7227 1 0.89 0 0.89 48 75 600 12 1800 4.0 6432.03
7
6.4
COVER VEG B 775T 8800 372 8428 2 0.18 0 0.36 48 150 1200 7 3600 2.3 1517.04
8
HIGH BASE 800T 3700 696 3004 1 1.5 0 1.5 75 48 384 8 1152 2.6 2.6 4506
9
SI PARTS NAME MACHINE PLAN STOCK BALANCE CAVITY PART RUNNER GROSS CYCLE PRODUCTION PRD/ SHIFT SHIFT REQ PRD/ DAY DAYS MACHINE DAY MATRIAL
NO PART WEIGHT WEIGHT WEIGHT TIME PER HOUR REQ REQ REQ
CASE PBA 450T 6000 2410 3590 2 0.131 0 0.262 48 150 1200 3 3600 1.0 470.29
1
1.3
DIVIDING PLATE 450T 5000 3810 1190 2 0.073 0 0.146 50 144 1152 1 3456 0.3 86.87
2
EVAP COVER 550T 5000 1550 3450 2 0.07 0 0.14 50 144 1152 3 3456 1.0 241.5
3
2.8
DOOR LID COVER 550T 5000 1795 3205 1 0.325 0.048 0.373 48 75 600 5 1800 1.8 1195.465
4
JIC INFILL SIDE 4000 1684 2316 0.184 0.003 0.187 60 60 480 5 1440 1.6 433.092
PANEL LH
5
660T 2 1.6
JIC INFILL SIDE 4000 1285 2715 0.201 0.003 0.204 60 60 480 6 1440 1.9 553.86
PANEL RH
6
CASE VEG 775T 4000 834 3166 1 0.89 0 0.89 48 75 600 5 1800 1.8 2817.74
7
4.0
COVER VEG B 775T 12000 3871 8129 2 0.18 0 0.36 48 150 1200 7 3600 2.3 1463.22
8
HIGH BASE 800T 1100 100 1000 1 1.5 0 1.5 75 48 384 3 1152 0.9 0.9 1500
9
SI PARTS NAME MACHINE PLAN DISPATCH STOCK BALANCE CAVITY PART RUNNER GROSS CYCLE PRODUCTION PRD/ SHIFT SHIFT REQ PRD/ DAY DAYS MACHINE DAY MATRIAL
NO PART WEIGHT WEIGHT WEIGHT TIME PER HOUR REQ REQ REQ
CASE PBA 450T 6000 2350 3650 0 6000 2 0.131 0 0.262 48 150 1200 5 3600 1.7 786
1
1.7
DIVIDING PLATE 450T 4000 340 3660 3810 190 2 0.073 0 0.146 50 144 1152 0 3456 0.1 13.87
2
EVAP COVER 550T 4000 1540 2460 1550 2450 2 0.07 0 0.14 50 144 1152 2 3456 0.7 171.5
3
3.5
DOOR LID COVER 550T 5000 2000 3000 0 5000 1 0.325 0.048 0.373 48 75 600 8 1800 2.8 1865
4
JIC INFILL SIDE 4000 1740 2260 1684 2316 0.184 0.003 0.187 60 60 480 5 1440 1.6 433.092
PANEL LH
5
660T 2 1.6
JIC INFILL SIDE 4000 1548 2452 1285 2715 0.201 0.003 0.204 60 60 480 6 1440 1.9 553.86
PANEL RH
6
CASE VEG 775T 3100 2140 960 50 3050 1 0.89 0 0.89 48 75 600 5 1800 1.7 2714.5
7
4.6
COVER VEG B 775T 10500 3960 6540 120 10380 2 0.18 0 0.36 48 150 1200 9 3600 2.9 1868.4
8
HIGH BASE 800T 1000 0 1000 0 1000 1 1.5 0 1.5 75 48 384 3 1152 0.9 0.9 1500
9
SI BALANCE PART RUNNER GROSS CYCLE PRODUCTION DAYS MACHINE DAY MATRIAL
PARTS NAME MACHINE PLAN STOCK CAVITY PRD/ SHIFT SHIFT REQ PRD/ DAY
NO PART WEIGHT WEIGHT WEIGHT TIME PER HOUR REQ REQ REQ
CASE PBA 450T 8000 3840 4160 2 0.131 0 0.262 48 150 1200 3 3600 1.2 544.96
1
2.2
DIVIDING PLATE 450T 6000 2290 3710 2 0.073 0 0.146 50 144 1152 3 3456 1.1 270.83
2
EVAP COVER 550T 6000 715 5285 2 0.07 0 0.14 50 144 1152 5 3456 1.5 369.95
3
2.9
DOOR LID COVER 550T 2500 0 2500 1 0.325 0.048 0.373 48 75 600 4 1800 1.4 932.5
4
CASE VEG 775T 4000 691 3309 1 0.89 0 0.89 48 75 600 6 1800 1.8 2945.01
7
4.9
COVER VEG B 775T 11000 0 11000 2 0.18 0 0.36 48 150 1200 9 3600 3.1 1980
8
HIGH BASE 800T 800 189 611 1 1.5 0 1.5 75 48 384 2 1152 0.5 0.5 916.5
9
START DATE END DATE DATE 28/01/2023 29/01/2023 30/01/2023 31/01/2023 01/02/2023 02/02/2023 03/02/2023
1/28/2023 2/3/2023
WEEK 05 DAY Saturday Sunday Monday Tuesday Wednesday Thursday Friday
BALANCE A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 TOTAL
MACHINE PART NAME PLAN STOCK PART TO DESCRIPTIONS TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8)
RUN CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING
PLAN 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 23184
PRODUCTION ACTUAL 1500 1500 1500 4500
CUMULATIVE 1500 3000 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500 4500
PLAN RM 298 298 298 298 298 298 298 298 298 298 298 298 298 298 4173
775 COVER VEG A 13600 170 13430 RAW MATERIAL ACTUAL RM 270 270 270 0 0 0 0 0 0 0 0 0 0 0 810
CUMULATIVE 270 540 810 810 810 810 810 810 810 810 810 810 810 810
PLAN 1919 1919 1919 1919 1919 1919 1919 13430
DISPATCH
ACTUAL 2000 200 2200
STOCK ACTUAL -330 970 2470 2470 2470 2470 2470 2470 2470 2470 2470 2470 2470 2470
START DATE END DATE DATE 28/01/2023 29/01/2023 30/01/2023 31/01/2023 01/02/2023 02/02/2023 03/02/2023
1/28/2023 2/3/2023
WEEK 05 DAY Saturday Sunday Monday Tuesday Wednesday Thursday Friday
BALANCE A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 TOTAL
MACHINE PART NAME PLAN STOCK PART TO DESCRIPTIONS TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8)
RUN CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING
PLAN 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 23184
PRODUCTION ACTUAL 0
CUMULATIVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PLAN RM 298 298 298 298 298 298 298 298 298 298 298 298 298 298 4173
775 COVER VEG B 3100 1500 1600 RAW MATERIAL ACTUAL RM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CUMULATIVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PLAN 229 229 229 229 229 229 229 1600
DISPATCH
ACTUAL 0
STOCK ACTUAL 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500 1500
START DATE END DATE DATE 28/01/2023 29/01/2023 30/01/2023 31/01/2023 01/02/2023 02/02/2023 03/02/2023
1/28/2023 2/3/2023
WEEK 05 DAY Saturday Sunday Monday Tuesday Wednesday Thursday Friday
BALANCE A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 TOTAL
MACHINE PART NAME PLAN STOCK PART TO DESCRIPTIONS TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8)
RUN CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING
PLAN 828 828 828 828 828 828 828 828 828 828 828 828 828 828 11592
PRODUCTION ACTUAL 0
CUMULATIVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PLAN RM 741 741 741 741 741 741 741 741 741 741 741 741 741 741 10375
775 CASE VEG 1360 30 1330 RAW MATERIAL ACTUAL RM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CUMULATIVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PLAN 190 190 190 190 190 190 190 1330
DISPATCH
ACTUAL 0
STOCK ACTUAL 30 30 30 30 30 30 30 30 30 30 30 30 30 30
START DATE END DATE DATE 28/01/2023 29/01/2023 30/01/2023 31/01/2023 01/02/2023 02/02/2023 03/02/2023
1/28/2023 2/3/2023
WEEK 05 DAY Saturday Sunday Monday Tuesday Wednesday Thursday Friday
BALANCE A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 A SHIFT (8 B SHIFT (8 TOTAL
MACHINE PART NAME PLAN STOCK PART TO DESCRIPTIONS TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8) TO 8)
RUN CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING CLOSING OPENING
PLAN 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 1656 23184
PRODUCTION ACTUAL 0
CUMULATIVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PLAN RM 217 217 217 217 217 217 217 217 217 217 217 217 217 217 3037
775 CASE PBA 12000 1100 10900 RAW MATERIAL ACTUAL RM 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CUMULATIVE 0 0 0 0 0 0 0 0 0 0 0 0 0 0
PLAN 1557 1557 1557 1557 1557 1557 1557 10900
DISPATCH
ACTUAL 0
STOCK ACTUAL 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100 1100