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VVVF v1.4 Operators Manual
VVVF v1.4 Operators Manual
VVVF v1.4 Operators Manual
1. GENERAL DESCRIPTION
The VX2 series of variable voltage variable frequency motor drive (VVVF) is specifically designed for elevators. Ease
of installation, adjustment and operation in addition to excellent performance and reliability are the strong points of
this drive. The VX2 implements vector control algorithms for accurate speed tracking in closed loop operation.
2. TERMINAL DESCRIPTION
2.1 CONTROL TERMINALS
LOW FREQ
Normally Opened contact for Frequency low relay output@
NO1
LOW FREQ
Common for Frequency low relay output@
C1
BRAKE
Normally Opened contact for Brake contactor relay outputѱ
NO2
BRAKE
Common for Brake contactor relay outputѱ
C2
O/P CONT
Normally Opened contact for output contactor relay output֍
NO3
O/P CONT
Common for output contactor relay output֍
C3
I/P CONT
Common for input contactor relay output₱
C4
I/P CONT
Normally Closed contact for input contactor relay output₱
NC4
I/P CONT
Normally Opened contact for input contactor relay output₱
NO4
SUPPLY *
Control Supply 17vac
17v ~
SUPPLY *
Control Supply 17vac
17v ~
SUPPLY *
Periphery Supply 22vdc P
P +22v
SUPPLY
Periphery Supply 0vdc GND
GND (-)
OUTPUT
Configurable discrete output
FLT
(Factory set as “Fault”)
OTP1
OUTPUT Configurable discrete output
OTP2 (Factory set as “EOT”)
INPUT
Configurable input
FWD
(Factory set as “FRWD”)
INP1
INPUT
Configurable input
REV
(Factory set as “REV”)
INP2
INPUT
Configurable input
HI SPD
(Factory set as “HIGH SPD”)
INP3
INPUT
Configurable input
LO SPD
(Factory set as “LOW SPD”)
INP4
@ Configurable relay output (Set to “Low freq” by factory settings)
ѱ Configurable relay output (Set to “Brake” by factory settings)
֍ Configurable relay output (Set to “OpCont” by factory settings)
₱ Configurable relay output (Set to “IpCont” by factory settings)
INPUT
Configurable Spare input
INT SPD
(Factory set as “INT SPD”)
INP5
INPUT Configurable Spare input
INP6 (Factory set as “EVAC INP”)
INPUT Configurable Spare input
INP7 (Factory set as “CONT FB”)
INPUT
Configurable Spare input (Factory Settings: Not used)
INP8
INPUT Configurable Spare input (Factory Settings: Not used)
INP9
INPUT Configurable Spare input (Factory Settings: Not used)
INP10
INPUT Configurable Spare input (Factory Settings: Not used)
INP11
INPUT Configurable Spare input (Factory Settings: Not used)
INP12
Used only for Gearless and Integrated Gearless
Used only for Integrated and Integrated Gearless
2. TERMINAL
DESCRIPTION
In case of 3 consecutive errors in 10 mins, the drive is blocked and power needs to be recycled.
For Gearless motor type only
5. MENU
DETAILS
5. MENU DETAILS
5.1 ACCESSING THE MENU ON THE DIAGNOSTIC TOOL
To access the menu, press the right most push button on the diagnostic tool. You will be prompted to enter a
password. The first digit on the left starts blinking. Use the left most push button to decrement the digit and the
middle push button to increment the digit. When the desired digit is reached, push the right most push button. The
digit is accepted and replaced by “*”. The next digit starts blinking. Repeat the above procedure for all remaining three
digits. If you have entered the right password, access to the menu will be granted, otherwise, access will be denied.
Note that the push buttons have dynamic functions and their functions are at all times shown on the lower line of the
display. For convenience, entry to the menu does not require the password if it is being accessed within 10 minutes
after the last access.
5.4 SETTINGS
5.4.1 DRIVE SETTINGS SUBMENU
What you see on the What you see on the LCD Factory
Description and Comments Range
Diagnostic tool display display settings
-7.5 KW
Drive rating DRIVE RATING Rating of the VX2 Drive 7.5 KW -11 KW
-15 KW
-Geared
Motor Type MOTOR TYPE
-Gearless
Determines if contactors SF1 & - Inp
Contactor position CONTACTOR POS SF2 are on input (Inp) or output Inp
(Out) - Out
Elevator spd m/sec ELEV SPEED Sets the lift speed at nominal freq 1.00 m/s 0.05 to 2.50 m/s
What you see on What you see on the LCD Description and Comments Factory Range
the Diagnostic tool display settings
display
Dwell Delay(sec) DWELL DELAY Sets the dwell delay in sec. 0.80 0 to 99.9 sec
The values of T1 through T3 set the acceleration ramp, which in turn determines the smoothness and comfort of the
elevator during the starting phase. As a reference, for an elevator speed of 1m/s, typical values for T1, T2 and T3 are
1”, 1.5” and 0.8” respectively.
Assuming that Contract and Approach speeds are 50Hz and 3Hz respectively (which is normally the case), T4, T5 and
T6 set the deceleration ramp and thus the slow down distance needed (displayed on page 3 of the status pages). As a
reference, for an elevator speed of 1m/s, a good starting point for T4, T5 and T6 is 0.8”, 1” and 1.2” respectively.
Changing T4, T5 or T6 would affect the distance required for slow down. T4 has the largest effect, T5 has a lesser
effect and T6 has the least effect on the slow down distance. The slow down distance is measured from the point
where the slow down signal is received to the point where the final stop signal is received (which is normally about
3cm short of the floor for 1m/s). The drive follows a predetermined internally set s-curve that takes 1” to go down from
the approach speed to zero speed. This ensures a very soft final stop.
6.DESCRIPTION
OF ACCELERATION
AND
DECELERATION
RAMPS
The values of T1 through T3 set the acceleration ramp, which in turn determines the smoothness and comfort of the
elevator during the starting phase. As a reference, for an elevator speed of 1m/s, typical values for T1, T2 and T3 are
1”, 1.5” and 0.8” respectively.
The acceleration in the direct approach is similar to that of the non-direct approach. However, the deceleration phase
is different; a speed reference less than the previous speed reference forces a ramp down to 0 Hz. The approach speed
is of no significance in the direct approach. Changing T4, T5 or T6 would affect the distance required for slow down.
T4 has the largest effect, T5 has a lesser effect and T6 has the least effect on the slow down distance. The slow down
distance is measured from the point where the slow down signal is received to the point where the cabin stops. A
releveling feature is integrated in the deceleration phase to make sure the cabin stops perfectly on a floor level.
7.
INSTALLATION
GUIDE
7. INSTALLATION GUIDE
7.1 INSTALLATION STEPS
Step 1
Install and wire the panel according to wiring diagrams provided by the panel assembler.
For Geared only, if "Contactor position" is set to Inp , the power line inputs (R, S and T) should feed the filter (with
filter body properly connected to ground), than the contactors and finally the drive.
if "Contactor position" is set to Out (mandatory for gearless/synchronous motors), the power line inputs (R, S and T)
should feed the filter (with filter body properly connected to ground), than the drive. Contactors should be
inserted between U, V, W of VX2 and motor.
The brake resistor should be connected to the drive and its casing should be grounded.
The drive casing should be properly grounded (connected to earth).
The motor power should be connected using shielded cable with its shield properly grounded or alternatively, the
motor cable can run in a flexible metallic tube properly grounded.
Double-check all connections.
Step 2
Set all parameters via the Diagnostic Tool or the on-board LCD.
Auto tune the machine. Refer to section 7.2
Step 3
Make sure that the board is in the Inspection Mode (Inspection switch should be opened)
Power the panel.
Attempt turning the machine manually and verify that the frequency feedback on the drive is reading some
arbitrary value. If not, check the connection and coupling of the incremental encoder. (Absolute encoder for
gearless/synchronous motors)
Check and verify that the mechanical brake is disengaging properly when powered.
Attempt starting the elevator in the up direction in inspection mode. Three scenarios can happen:
1. The elevator goes up. This indicates a properly functioning system.
2. The elevator goes down instead of up, switch the forward and reverse control wires on the drive.
3. For only Geared, the elevator barely moves and the drive halts along with a phase sequence error in
the Fault Logs. The phase sequence can be reversed from the menu by altering the Phase sequence
in the Site submenu from Normal to Reverse.
Step 4
For Lift with no direct approach installation:
Using the elevator in the inspection mode, adjust the position of all magnets according to the layout provided on
the Microzed WIRING DIAGRAM.
The slow down distance should be set to the value shown on the drive or alternatively any slow down distance
can be used and set the values of T4, T5 and T6 so that the drive shows this distance as well.
If you are using bi-stable magnetic switches, proceed with inspection travel to terminal floors to properly set their
contacts.
An automatic phase sequence check can be initiated from the Site submenu by selecting Phase Check and Align. The
phase check will spin the motor for a short duration and return a message to the user if the phases are reversed. If the
phases are found to be incorrect, the software will automatically correct the phases.
The phase sequence is checked only once on every power on. Upon the detection of a phase reversal, (in case the
automatic phase check and align was not done) the drive halts and a phase sequence fault is logged. Instead of
reversing the motor wires on the VX2 drive to correct the phase sequence, the phase sequence can be reversed from
the menu by altering the Phase sequence in the Site submenu from Normal to Reverse.
After running the auto tuning procedure and the phase sequence check, run the machine at its full speed 5-10 times
in order to automatically identify the inertia of the system (Jr parameter). Do not forget to run the auto tuning
procedure and the phase sequence check every time a new motor is connected.
8. FIRMWARE
UPGRADE
8. FIRMWARE UPGRADE
8.1 FIRMWARE UPGRADE USING PC
1. Plug in the USB cable to the VVVF device before turning power on
2. Turn on power of the VVVF device.
3. Please visit http://www.sascontrollers.com/applications and choose SAS Firmware Upgrade Driver or through the
SASPTool desktop application.
This will be implemented only one time when the first VVVF is connected to PC through USB
8. FIRMWARE
UPGRADE
The Driver SETUP procedure will be done only once for Windows.
So, the driver of any new VVVF connected to the PC USB port will be installed automatically.
Once the upgrade is complete, a popup message “Firmware upgraded successfully” will appear:
The firmware is upgraded successfully and the VVVF will run automatically the firmware.
8. FIRMWARE
UPGRADE
The below window appears showing all *.sas files already saved.
2. Power off the VVVF board
5. Click on the Connect button. The following window will appear showing that a SAS Device is now connected:
8. FIRMWARE
UPGRADE
A Popup window will appear showing the file name, its description and its date:
Once the download is complete, the message “Firmware Downloaded successfully” will appear:
If you desire to delete any SAS file from the mobile list, press on the filename until a Popup window appears showing
you multiple choices and then click on Delete.
9.APPENDIX
A
9. APPENDIX A
This section contains the wiring diagram of the VVVF v1.3
1 2 3 4 5 6
T
R S T
XFO IN PP PP (22V)
REM
11 14
N CAR SOCKET CAR LIGHT N P P (22V)
17AC P3
A (60V) A
17AC 60V DC
0V 220V 0V 17V
L6 L5 L1 L2 L7 L8 L3 L4
2
14 64
(CAR SOCKET) (CAR LIGHT) (CAR LIGHT)
NORMAL EMERGENCY RSD SF1
380V CAM 11 63
EASY V1.0
LOW FREQ
0V
60AC No
0V
PHF FUSE 1A
T S R 80V TRANSFORMER 60V
60AC
GND
C
63
2A 11
0V CLSE MO SF2
64
0V RDZ1
10 A
MZ-LGHT SOKT LIGHT
14 12
50V S1
PHF +Vin CAR CAR 6
2 1 SOCKET LIGHT
+VBAT RVT S2 SS-LU EASY V1.0
60V 0V 17V 0V 17V
6A 2A 2A 1
7
LOOK
FUSE 20A
RVT S3
6
6 x 12V 7AH
VX2~ VX2~ MZ~ MZ~
SS-LD
P 3 RVT
R S T
SF1
B 60V B
LINE IN SS-SG
MO S4
5
FILTER
REM
1 2 3 4 5 6 1 2 3 4 5 6
24Vdc
LINE OUT S5 SS-DOORS
P5 P4
5
R S T
MO
SF2
D3
S6 SS-LOCKS
P2
1
SS-COM
6
SB
BRAKE 1 2
1 2 3 4 5 6 7 8
INVERTER
Cin 1 PHASE Br- Br+ MO
MO
2
Cmo CHARGER
MO 53
10
2 1 SB
+Vin SF2
4 3 54
A2
A2
SF1 SF2
2
R S T P3
VVVF VX2 54 MO
RESCUE V1.4 BOARD
1 2 3 4 5 6 7 8
A1
A1
MO P
U V W SF1 No C
C C
P 53 MO
+VBAT
1
14 13 4 6 1 3 9 7
UTILITY
RSD GND P SPRE LOW FREQ BRAKE CONTACTOR
SF1
SENSING
24Vdc 11
P1
17V~ INP3 NO C NO CO CO NO
VX2~
2
1 2 3 4 5 6 7 8 12 17V~
VX2~
VX2 VECTOR CONTROL
22 SPRE INP2
P EVACUATION
13 SPRE INP1
1
MZ~ MZ~
COM CLOSE OPEN Cmo FRWD REV LOW SPD HIGH SPD SPRE INTERMEDIATE
MO UP 17 DOWN 18 SLOW 20 HIGH 19 16 21
SF2
P3 14
MO CAR LIGHT DIRECTION DIRECTION SPEED SPEED
@FLOOR LEVEL)
OFF = STANDBY
MO
DZ (DOOR ZONE
11
LS-EO 17V 17V SOP4 P GND CDOOR CLSE OPN LGHT UP DIR DN DIR LOW HIGH SDFS SPRE1
~ ~ +22V (-) SPD SPD UP
Cmo COM
RL SOP2 SOP3 IP3 MICROZED V3.5ER BOARD CLIGHT DRIVE
14 12
22 PZ GONG OUT OVER
U1
V1
W1
U2
V2
W2
22 MO
Cmo IP2 - MicroZed OF LOAD
Cin SERV.
D 21 D
21 PP
MH Title
NOTE:
2
Cmo Cin RL ECBAB V3.5/ER WIRING DIAGRAM: VVVF + MZ V3.5 ER + RESCUE DC AUTO DOOR
SUPPLY & OUTPUTS
(**) CONNECT "MO" TO GROUND IF SOLID GROUND IS PROVIDED.
Size Number Revision
LIFT MOTOR DO NOT CONNECT "MO" TO GROUND IF NEUTRAL IS CONNECTED TO GROUND.
6 x 12V 7AH B
10
LAST STOP
A A
GRAY
A
A WHITE
RED
B
VX2 VECTOR CONTROL AUTONICS
B BLACK
BROWN
SUP+
BLUE
FAULT SUP-
P
B B
OVERWEIGHT
P
SWITCH
10CM
FIRST STOP
22
OFF=INSPECTION
5CM 14
DOOR JAM
ON=NORMAL
PZ
SWITCH
SF1 SF1
(REVISION)
P 21 13
CLOSE WITHOUT DELAY 14
CAR STEP
END OF CLOSING
SB
END OF OPENING
PP(*)
PHOTOCELL
21 13
S
PP(**)
13 SF2 SF2
N
14
CAR EMERGENCY
22
S
(1)
C DZ1 C
N
+t
DZ1
FRMN RSV FULL RE CLSE LSEO LSEC INSP INSP INSP
EOS EOS EOS EOS UP DN EN STP
DZ OPN
UP DN DN1 UP1
MO
EOS EOS EOS EOS DZ FRMN RSV FULL RE CLSE LS LS SPRE A A B B SUP- VVVF INSP INSP INSP STOP CONT SFTY PTC PTC
UP DN DN1 UP1 OPN NDLY EO EC IN UP DN EN RDY ON a b
D D
Note:
Title
ECBAB V3.5/ER DIRET APPROACH WIRING DIAGRAM:
(1) DZ1 is recommended for preopening INPUTS
(*) "PP" ONLY FOR MAGNETIC SWITCHES. Size Number Revision
B
Date: 10/26/2017 Sheet 2 of 3
File: C:\Users\..\VVVF_INPUTS.Sch Drawn By:
1 2 3 4 5 6
1 2 3 4 5 6
A A
B B
P
UNISCROLL
GND
OR P
UNILCD
C GND GND C
GND
DN6 DN5 DN4 DN3 DN2 DN1 DN0 CC6 CC5 CC4 CC3 CC2 CC1 CC0
CT CT CT CT CT CT CT CT CT CT CT CT CT CT CT CT ARO ARO D C B A
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 DN UP
MICROZED V3.5ER
D D
Title
MICROZED V3.x WIRING DIAG: CAR CALLS & LANDING CALLS WITH EXTENSION
XFO IN PP PP (22V)
REM
220V~
11 14
N CAR SOCKET CAR LIGHT N P P (22V)
17AC P3
0V~
A (60V) A
17AC 60V DC
0V 220V 0V 17V
L6 L5 L1 L2 L7 L8 L3 L4
2
14 64
(CAR SOCKET) (CAR LIGHT) (CAR LIGHT) (DOOR OPERATOR)
NORMAL EMERGENCY RSD SF1
380V CAM 11 63
EASY V1.0
LOW FREQ
0V
60AC No
0V
PHF FUSE 1A
T S R 80V TRANSFORMER 60V
60AC
GND
C
63
2A 11
0V CLSE MO SF2
64
0V RDZ1
10 A
MZ-LGHT SOKT LIGHT
14 12
50V S1
CAR CAR 6
2 1 SOCKET LIGHT
+VBAT RVT S2 SS-LU EASY V1.0
60V 0V 17V 0V 17V
LOOK
FUSE 20A
6A 2A 2A 1
7
PHF RVT S3 SS-LD
6 x 12V 7AH
VX2~ VX2~ MZ~ MZ~
3
B R S T B
RVT
LINE IN PO
P
SS-SG
MO S4
FILTER
1 2 3 4 5 6 1 2 3 4 5 6
LINE OUT S5 SS-DOORS
R S T P5 P4 REM MO
24Vdc
S6 SS-LOCKS
P2
1
SS-COM
1 2 3 4 5 6 7 8
INVERTER
Cin 1 PHASE MO
P2.5
2
CHARGER
Cmo MO 73
P2.5
10
2 1 SB
S6 SF2
4 3 74
A2
A2
PO
Man Trap SF1 SF2
2
R S T P3
VVVF VX2 74 MO
RESCUE V1.4 BOARD
1 2 3 4 5 6 7 8
A1
A1
MO P
U V W SF1 No C
C C
P 73 MO
+VBAT
1
14 13 4 6 1 3 9 7
UTILITY
RSD GND P SPRE LOW FREQ BRAKE CONTACTOR
SF1
SENSING
24Vdc 11
P1
17V~ INP3 NO C NO CO CO NO
VX2~
2
1 2 3 4 5 6 7 8 12 17V~
VX2~
VX2 VECTOR CONTROL
R1 R3 22 SPRE INP2
3
P EVACUATION
13 SPRE INP1
COM CLOSE OPEN Cmo FRWD REV LOW SPD HIGH SPD SPRE INTERMEDIATE
SF2
R2 R4 MO
MAGNETIC SWITCH)
ON=READY
PP
Man Trap
LS-EO
17V 17V SOP4 P GND CDOOR CLSE OPN LGHT UP DIR DN DIR LOW HIGH SDFS SPRE1
~ ~ +22V (-) SPD SPD UP
RL COM
14 12 SOP2 SOP3 IP3 MICROZED V3.5ER BOARD CLIGHT DRIVE
U V W
GONG OUT OVERLOAD
1
21 OF
21 SERV. MO
Cin Cmo PZ IP2 - MicroZed
GEARLESS 22
D D
MOTOR 22 220V~ 6 5 53 54 2 1 Br+
SF1 SF2 SB Title
BRAKE
2
Cmo Cin RL AC + ECBAB V3.5/ER WIRING DIAGRAM: VVVF + MZ V3.5 ER + RESCUE DC AUTO DOOR
VARISTOR
VARISTOR
Evac.
275V
(External component)
0V~ BRIDGE Date: 2/22/2018 Sheet 1 of 3
MO Man Trap File: C:\Users\..\VVVF_GEARLESS_SUPPLY.SchDoc
Drawn By:
1 2 3 4 5 6
1 2 3 4 5 6
LAST STOP
5CM
A A
5CM
CLK
CLK
Dta
Dta
Sup-
B B
OVERWEIGHT
SWITCH
5CM
OFF=INSPECTION
22 14
DOOR JAM
5CM
PZ
ON=NORMAL
SWITCH
SF1 SF1
(REVISION)
P
21
CLOSE WITHOUT DELAY
13
14
CAR STEP
PHOTOCELL
END OF CLOSING
END OF OPENING
SB
PP(*) 21 13
S
PP(*)
13 SF2 SF2
N
14
CAR EMERGENCY
22
S
(1)
DZ1
N
C +t C
DZ1
FRMN RSV FULL INSP INSP INSP
RE CLSE LSEO LSEC DN EN STP
EOS EOS EOS EOS UP
DZ OPN
UP DN DN1 UP1
MO
EOS EOS EOS EOS DZ FRMN RSV FULL RE CLSE LS LS SPRE A A B B SUP- VVVF INSP INSP INSP STOP CONT SFTY PTC PTC
UP DN DN1 UP1 OPN NDLY EO EC IN UP DN EN RDY ON a b
D D
Note: Title
ECBAB V3.5/ER DIRET APPROACH WIRING DIAGRAM:
INPUTS
(1) DZ1 is recommended for preopening Size Number Revision
(*) "PP" ONLY FOR MAGNETIC SWITCHES.
B
Date: 2/22/2018 Sheet 2 of 3
File: C:\Users\..\VVVF_GEARLESS_INPUTS.Sch
Drawn By:
1 2 3 4 5 6
WHICH ELEVATOR CONTROLLER IS RIGHT FOR YOU?
AC 1 speed
AC 2 speed
Hydraulic
VVVF(1m/s speed)
VVVF(1.6m/s speed) — — —
VVVF(>=2m/s speed) — — — —
Magnetic Switches for
Shaft Information
Incremental encoder
— — — —
for direct approach
Simplex mode
Group mode — — —
Down Collective — —
Full Collective — —
Pseudo-collective — — —
Maximum Number of
10 10 10 32 48
Stops
Serial Calls — — — —
Swinging door
Automatic door
Half automatic door
Gray Code Indicator
MicroZed v3.3a MicroZed v3.5a
MicroZed-A v3.1 MicroZed-AR v3.1 ASTRA v1.2
Binary Code
Indicator
Enhanced Code
Indicator
Decimal code
— —
Indicator
DC Contactors — — —
AC/DC Contactors — —
Real Time Clock — — —
Spare Outputs 1 1 2 2 8
Reservation Input — — —
Fullload Input — — —
Overload Input — — —
Evacuation Input — — —
Firemen switch and
— — —
operation
Final Limit Switch
— — —
Input
Integrated
— —
Evacuation
Inspection Command
— —
via COP option
Access Control — — —
CarCall Cancellation — — *
Double Door
— — —
Entrance
MicroZed v3.3a MicroZed v3.5a
MicroZed-A v3.1 MicroZed-AR v3.1 ASTRA v1.2
Graphical Display — —
24-Charx2-lines LCD
— — —
alphanumeric display
Diagnostic Tool — — —
English language
French language — — —
Arabic language — — —
Swedish language — — —
Faults Log 9 9 9 15 15
Events log — — — —
Desktop Application
for monitoring and — — —
control
USB port
RS485 port — — —
Firmware Upgrade
on site