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II

OWNER'S MANUAL
MODELNO. 270451
13.5HP 38 INCH
LAWNTRACTOR
• Assembly

• Operation
Maintenance

• Service and Adjustments

• Troubleshooting
• Repair Parts

For Parts and Service, contact our authorized distributor:


call 1-800-849-1297 For Technical Assistance: call 1-800-829-5886

174207 Rev. 3 5.15.02 RD/SV/MH


PRINTED IN U.S.A.
Safety Rules ......................................... 2 Service and Adjustments .................... 20
Product Specifications .......................... 5 Storage ............................................... 25
Assembly .............................................. 7 Troubleshooting ................................. 26
Operation ............................................ 10 Repair Parts ........................................ 30
Maintenance Schedule ...................... 16 Warranty ............................................. 46
Maintenance ....................................... 16

IMPORTANT- This cutting machine is ca- • Use extra care when loading or
pable of amputating hands and feet and unloading the machine into a trailer or
throwing objects. Failure to observe the truck.
following safety instructions could result • Data indicates that operators, age 60
in serious injury or death. years and above, are involved in a
GENERAL OPERATION large percentage of riding mower-
related injuries. These operators
• Read, understand, and follow all should evaluate their ability to operate
instructions in the manual and on the
the riding mower safely enough to
machine before starting. protect themselves and others from
• Only allow responsible adults, who are serious injury.
familiar with the instructions, to
SLOPE OPERATION
operate the machine.
• Clear the area of objects such as Slopes are a major factor related to loss-
rocks, toys, wire, etc., which could be of-control and tipover accidents, which
picked up and thrown by the blade. can result in severe injury or death. All
• Be sure the area is clear of other slopes require extra caution. If you
people before mowing. Stop machine cannot back up the slope or if you feel
if anyone enters the area. uneasy on it, do not mow it.
• Never carry passengers. DO:
• Do not mow in reverse unless abso- • Mow up and down slopes, not across.
lutely necessary. Always look down • Remove obstacles such as rocks, tree
and behind before and while backing. limbs, etc.
• Be aware of the mower discharge • Watch for holes, ruts, or bumps.
direction and do not point it at anyone. Uneven terrain could overturn the
Do not operate the mower without machine. Tall grass can hide ob-
either the entire grass catcher or the stacles.
guard in place. • Use slow speed. Choose a low gear
• Slow down before turning. so that you will not have to stop or shift
• Never leave a running machine while on the slope.
unattended. Always turn off blades, set • Follow the manufacturer's recommen-
parking brake, stop engine, and dations for wheel weights or counter-
remove keys before dismounting. weights to improve stability.
• Turn off blades when not mowing. • Use extra care with grass catchers or
• Stop engine before removing grass other attachments. These can change
catcher or unclogging chute. the stability of the machine.
• Mow only in daylight or good artificial • Keep all movement on the slopes slow
light. and gradual. Do not make sudden
• Do not operate the machine while changes in speed or direction.
under the influence of alcohol or • Avoid starting or stopping on a slope. If
drugs. tires lose traction, disengage the
• Watch for traffic when operating near blades and proceed slowly straight
or crossing roadways. down the slope.

2
DO NOT: • Never run a machine inside a closed
• Do not turn on slopes unless neces- area.
sary, and then, turn slowly and • Keep nuts and bolts, especially blade
gradually downhill, if possible. attachment bolts, tight and keep
• Do not mow near drop-offs, ditches, or equipment in good condition.
embankments. The mower could • Never tamper with safety devices.
suddenly turn over if a wheel is over Check their proper operation regularly.
the edge of a cliff or ditch, or if an edge • Keep machine free of grass, leaves, or
caves in. other debris build-up. Clean oil or fuel
• Do not mow on wet grass. Reduced spillage. Allow machine to cool before
traction could cause sliding. storing.
• Do nottry to stabilize the machine by • Stop and inspect the equipment if you
putting your foot on the ground. strike an object. Repair, if necessary,
• Do not use grass catcher on steep before restarting.
slopes. • Never make adjustments or repairs
with the engine running.
CHILDREN
• Grass catcher components are subject
Tragic accidents can occur if the operator to wear, damage, and deterioration,
is not alert to the presence of children. which could expose moving parts or
Children are often attracted to the allow objects to be thrown. Frequently
machine and the mowing activity. Never check components and replace with
assume that children will remain where manufacturer's recommended parts,
you last saw them. when necessary.
• Keep children out of the mowing area • Mower blades are sharp and can cut.
and under the watchful care of another Wrap the blade(s) or wear gloves, and
responsible adult. use extra caution when servicing
• Be alert and turn machine off if them.
children enter the area. • Check brake operation frequently.
• Before and when backing, look behind Adjust and service as required.
and down for small children. • Be sure the area is clear of other
• Never carry children. They may fall off people before mowing. Stop machine
and be seriously injured or interfere if anyone enters the area.
with safe machine operation. • Never carry passengers or children
• Never allow children to operate the even with the blades off.
machine. • Do not mow in reverse unless abso-
• Use extra care when approaching lutely necessary. Always look down
blind corners, shrubs, trees, or other and behind before and while backing.
objects that may obscure vision. • Never carry children. They may fall off
SERVICE and be seriously injured or interfere
with safe machine operation.
• Use extra care in handling gasoline
• Keep children out of the mowing area
and other fuels. They are flammable
and under the watchful care of another
and vapors are explosive.
responsible adult.
Use only an approved container.
• Be alert and turn machine off if
Never remove gas cap or add fuel
children enter the area.
with the engine running. Allow en-
• Before and when backing, look behind
gine to cool before refueling. Do
and down for small children.
not smoke.
Never refuel the machine indoors. • Mow up and down slopes (15 ° Max),
Never store the machine or fuel not across.
container inside where there is an • Remove obstacles such as rocks, tree
limbs, etc.
open flame, such as a water heat-
er. • Watch for holes, ruts, or bumps.
Uneven terrain could overtum the
machine. Tall grass can hide obsta-
3 cles.
• Use slow speed. Choose a low gear • If machine stops while going uphill,
so that you will not have to stop or shift disengage blades, shift into reverse
while on the slope. and back down slowly.
• Avoid starting or stopping on a slope. If • Do not turn on slopes unless neces-
tires lose traction, disengage the sary, and then, turn slowly and
blades and proceed slowly straight gradually downhill, if possible.
down the slope.

_Look for this symbol to point out _CAUTION: Tow only the attachments
important safety precautions. It means that are recommended by and comply
CAUTION!!! BECOMEAWARE!!!YOUR with specifications of the manufacturer of
_FETY IS INVOLVED. your tractor. Use common sense when
CAUTION; In order to prevent towing. Operate only at the lowest
accidental starting when setting up, possible speed when on a slope. Too
transporting, adjusting or making repairs heavy of a load, while on a slope, is
always disconnect spark plug wire and dangerous. "]3res can lose traction with
place wire where it cannot contact spark the ground and cause you to lose control
,_YwAOu r tractor.
CAUTION: Do not coast down a hill in RNING: The engine exhaust from
neutral, you may lose control of the this product contains chemicals known to
tractor. the State of California to cause cancer,
birth defects, or other reproductive harm.

4
PRODUCT SPECIFICATIONS CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
GASOLINE 1.25 GALLONS
• Follow a regular schedule in maintain-
CAPACITY UNLEADED
ing, caring for and using your tractor.
AND TYPE: REGULAR
• Follow the instructions under "Mainte-
OILTYPE SAE 30(ABOVE 32°F nance" and "Storage" sections of this
API-SF/SG/SH): SAE 5W-30 owner's manual.
(Below 32°F)
WARNING: This tractor is equipped
OILCAPACITY: 3 PTS
with an internal combustion engine and
_PARK PLUG: CHAMPION should not be used on or near any
GAP: .030") RJ19LM OR J19LM unimproved forest-covered, brush-
VALVE INTAKE: .005"-.007" covered or grass-covered land unless
CLEARANCE: EXHAUST:.009"-.011" the engine's exhaust system is equipped
with a spark arrester meeting applicable
GROUND SPEEDFORWARD: local or state laws (if any). If a spark
(MPR): 1ST 1.1 arrester is used, it should be maintained
2ND 2.2 in effective working order by the opera-
tor.
3RD 3.4 In the state of California the above is
4TH 4.3 required by law (Section 4442 of the
5TH 5.5 California Public Resources Code).
Other states may have similar laws.
REVERSE: 1.7
Federal laws apply on federal lands. A
TIRE FRONT: 14 PSI spark arrester for the muffler is available
PRESSURE: REAR: 12 PSI through your nearest authorized service
CHARGING 9 AMPS@3600 RPM center/Department (See REPAIR PARTS
SYSTEM: section of this manual).
BATTERY: AMP/HR: 25
MIN.CCA: 190
CASE SIZE:U1R
BLADE BOLT 27-35 FT. LBS
TORQUE:

CONGRATULATIONS on your purchase


of a New Tractor. It has been designed,
engineered and manufactured to give
you the best possible dependability and
performance.
Should you experience any problem you
cannot easily remedy, please contact
your nearest authorized service center.
We have competent, well-trained
technicians and the proper tools to
service or repair this tractor.
Please read and retain this manual. The
instructions will enable you to assemble
and maintain your tractor properly.
Always observe the "SAFETY RULES".

5
Steering Wheel

(1) Hex Bolt


3/8-16 x 1

Steering
Wheel Insert

(1) Large Flat Washer

(1) Hex Bolt 5/16-18 x 1-1/4 (1) Locknut 5/16-18 (1) Lockwasher 3/8

Steering
Extension
_L Steering Wheel
Adapter _St_oeritg Shaft

Seat

(1) Shoulder
(1) Washer
Bolt 5/16-18
(_) 17/32 x 1-3/16 x 12 Gauge

_(1)Knob

Slope Sheet
Keys

(2) Keys

6
Your new tractor has been assembled at the factory with exception of those parts left
unassembled for shipping purposes. To ensure safe and proper operation of your
tractor all parts and hardware you assemble must be tightened securely. Use the
correct tools as necessary to insure proper tightness. Review the video cassette before
you begin.
TOOLS REQUIRED FOR • Assemble large flat washer, 3/8 lock
ASSEMBLY washer, 3/8 hex bolt and tighten
A socket wrench set will make assembly securely.
easier. Standard wrench sizes you need • Snap steering wheel insert into center
are listed below. of steering wheel.
(1) 9/16"wrench (1) Pliers • Remove protective materials from
(1) 1/2" wrench (1) Utility knife tractor hood and grill.
(1) 5/16" wrench (1) Tire pressure IMPORTANT: Check for and remove any
gauge staples in skid that may puncture tires
When right or left hand is mentioned in where tractor is to roll off skid.
this manual, it means, from your point of Steering Wheel Insert
view, when you are in the operating
position (seated behind the steering
o,t
wheel). ,___./3/8 Lock Washer
TO REMOVETRACTOR FROM
CARTON
• Remove all accessible loose parts __e Flat Washer
and parts cartons from carton. Steering Wheel
• Cut, from top to bottom, along lines on
all four corners of carton, and lay
panels flat.
Steering Boot _ _abs
• Check for any additional loose parts
or cartons and remove.
Adapter _
BEFORE REMOVING TRACTOR j Extension Shaft
FROM SKID 5/16 Locknut
"=_5/16 Hex Bolt
ATTACH STEERING WHEEL
Lower Steering ,,_--_., _
ASSEMBLE EXTENSION SHAFT AND Shaft _ "F_"""'-÷-',
BOOT
• Slide extension shaft onto lower _. '__,_ _ Tab
J "- " ' Slots
steering shaft. Align mounting holes
in extension and lower shafts and
,.':;
install 5/16 hex bolt and Iocknut.
Tighten securely. HOW TO SET UP YOUR TRACTOR
• Place tabs of steering boot over tab CHECK BATTERY
slots in dash and push down to
secure. • Lift seat pan to raised position and
open battery box door.
INSTALL STEERING WHEEL
• If this battery is put into service after
• Position front wheels of the tractor so month and year indicated on label
they are pointing straight forward. (label located between terminals)
• Remove steering wheel adapter from charge battery for minimum of one
steering wheel and slide adapter onto hour at 6-10 amps. (See "BAI-rERY" in
steering shaft extension. Maintenance section of this manual for
• Position steering wheel so cross bars charging instructions).
are horizontal (left to right) and slide
inside boot and onto adapter.

7
TO ROLLTRACTOR OFF SKID (See
Operation section for location and
function of controls)
Ba_e_ Box
• Press lift lever plunger and raise
attachment lift lever to its highest
position.
• Release parking brake by depressing
clutch/brake pedal.
• Place gearshift lever in neutral (N)
position.
INSTALL SEAT • Roll tractor forward off skid.
Adjust seat before tightening adjustment • Remove banding holding discharge
knob. guard up against tractor.
• Remove adjustment knob and flat TO DRIVE TRACTOR OFF SKID
washer securing seat to cardboard
(See Operation section for location
packing and set aside for assembly of
and function of controls)
seat to tractor.
• Pivot seat upward and remove from ,_ WARNING: Before starting, read,
the cardboard packing. Remove the understand and follow all instructions in
cardboard packing and discard. the Operation section of this manual. Be
• Place seat on seat pan and assemble sure tractor is in a well-ventilated area.
shoulder bolt. Tighten shoulder bolt Be sure the area in front of tractor is
securely. clear of other people and objects.
• Assemble adjustment knob and flat • Be sure all the above assembly steps
washer loosely. Do not tighten. have been completed.
• Lower seat into operating position and • Check engine oil level and fill fuel
sit on seat. tank with gasoline.
• Slide seat until a comfortable position • Sit on seat in operating position,
is reached which allows you to press depress clutch/brake pedal and set
clutch/brake pedal all the way down. the parking brake.
• Get off seat without moving its adjusted • Place gear shift lever in neutral (N)
position. position.
• Raise seat and tighten adjustment • Press lift lever plunger and raise
knob securely. attachment lift lever to its highest
position.
• Start the engine. After engine has
started, move throttle control to idle
Shoulder Seat Pan f_-f---_'_ II position.
• Depress clutch/brake pedal into full
"BRAKE" position and hold. Move
gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and
slowly drive tractor off skid.
• Apply brake to stop tractor, set parking
brake and place gearshift lever in
neutral position.
Adjustment • Turn ignition key to "OFF" position.
Knob Continue with the instructions that
follow.
NOTE: You may now roll or drive your
tractor off the skid. Follow the appropriate
instruction below to remove the tractor from
the skid.

8
CHECK TIRE PRESSURE /CHECKUST
The tires on your tractor were overin- BEFORE YOU OPERATE AND ENJOY
flated at the factory for shipping pur- YOUR NEW TRACTOR, WE WlSHTO
poses. Correct tire pressure is important ASSURE THAT YOU RECEIVE THE
for best cutting performance. BEST PERFORMANCE AND
• Reduce tire pressure to PSI shown in SATISFACTION FROM THIS QUALITY
"PRODUCT SPECIFICATIONS"
PRODUCT.
section of this manual.
PLEASE REVIEW THE FOLLOWING
CHECK FOR PROPER POSITION
CHECKLIST:
OF ALL BELTS
,/All assembly instructions have been
See the figures that are shown for completed.
replacing motion and mower blade drive
,z No remaining loose parts in carton.
belts in the Service and Adjustments
/ Battery is properly prepared and
section of this manual. Verify that the charged. (Minimum 1 hour at 6
belts are routed correctly. amps).
CHECK DECK LEVELNESS ,z Seat is adjusted comfortably and
For best cutting results, mower housing tightened securely.
should be properly leveled. See 'q-o ,/All tires are properly inflated. (For
LEVEL MOWER HOUSING" in the shipping purposes, the tires were
Service and Adjustments section of this overinflated at the factory).
manual. ,/Be sure mower deck is properly
leveled side-to-side/front-to-rear for
CHECKBRAKESYSTEM
best cutting results. (Tires must be
After you learn how to operate your properly inflated for leveling).
tractor, check to see that the brake is ,/Check mower and drive belts. Be sure
properly adjusted. See "TO ADJUST they are routed properly around
BRAKE" in the Service and Adjustments pulleys and inside all belt keepers.
section of this manual. / Check wiring. See that all connections
are still secure and wires are properly
clamped.
WHILE LEARNING HOW TO USE YOUR
TRACTOR, PAY EXTRAATTENTION TO
THE FOLLOWING IMPORTANT ITEMS:
,/Engine oil is at proper level.
,/Fuel tank is filled with fresh, clean,
regular unleaded gasoline.
J' Become familiar with all controls - their
location and function. Operate them
before you start the engine.
,/Be sure brake system is in safe
operating condition.

9
These symbols may appear on your tractor or in literature supplied with the product.
Learn and understand their meaning.

f
BATTERY CAUTION OR REVERSE FORWARD FAST SLOW
WARNING

j @l k
ENGINE ON ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP
LIGHT
!
FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT
LOCKED

R N H L
ATrACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE
CLUTCH ENGAGED

ATTACHMENT KEEP AREA CLEAR SLOPE HAZARDS


IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

FREEWHEEL
DANGER, KEEP HANDS AND FEET AWAY
(Automatic Models only)

10
KNOW YOUR TRACTOR
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING
YOUR TRACTOR
Compare the illustrations with your tractor to familiarize yourself with the locations of
various controls and adjustments, Save this manual for future reference.

Attachment
Clutch Ignition Switch

Lever
• " ." Plunger

Throttle/Choke
Attachment
Lift Lever

Clutch/
Brake Pedal o Height
Adjustment
Indicator

Brake Lever

Gearshif

\
Our tractors conform to the safety standards of the American National Standards
Institute.

ATTACHMENT CLUTCH LEVER - Used IGNITION SWITCH - Used for starting


to engage the mower blades, or other and stopping the engine.
attachments mounted to your tractor. LIFT LEVER PLUNGER - Used to
ATTACHMENT LIFT LEVER - Used to release attachment lift lever when
raise, lower, and adjust the mower deck changing its position.
or other attachments mounted to your LIGHT SWITCH - Turns the headlights on
tractor. and off.
CLUTCH/BRAKE PEDAL - Used for PARKING BRAKE LEVER - Locks
declutching and braking the tractor and clutch/brake pedal into the brake
starting the engine. position.
GEARSHIFT LEVER - Selects the speed THROTTLE/CHOKE CONTROL - Used
and direction of tractor. for starting and controlling engine speed.

11
The operation of any tractor can result in foreign objects thrown into the
eyes, which can result in severe eye damage. Always wear safety
glasses or eye shields while operating your tractor or performing any
adjustments or repairs. We recommend a wide vision safety mask over
spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR NOTE: Failure to move throttle control to


TO SET PARKING BRAKE slow position and allowing engine to idle
before stopping may cause engine to
Your tractor is equipped with an operator
"backfire".
presence sensing switch. When engine
is running, any attempt by the operator to • Turn ignition key to "OFF" position and
leave the seat without first setting the remove key. Always remove key when
parking brake will shut oft the engine. leaving tractor to prevent unauthorized
• Depress clutch/brake pedal into full use.
"BRAKE" position and hold. • Never use choke to stop engine.
• Place parking brake lever in "EN- IMPORTANT: Leaving the ignition
GAGED" position and release pres- switch in any position other than "OFF"
sure from clutch/brake pedal. Pedal will cause the battery to be discharged,
should remain in =BRAKE" position. (dead).
Make sure parking brake will hold NOTE: Under certain conditions when
tractor secure. tractor is standing idle with the engine
Attachment Clutch Lever
"Engaged" Position running, hot engine exhaust gases may
Throttle/Choke cause "browning" of grass. To eliminate
Control this possibility, always stop engine when
\ stopping tractor on grass areas.
CAUTION: Always stop tractor
Clutch/ "Disengaged" completely, as described above, before
Brake Position leaving the operator's position; to empty
Pedal Parking grass catcher, etc.
Brake TO USE THROTTLE CONTROL
"Engaged"
Position Always operate engine at full throttle.
• Operating engine at less than full
throttle reduces the battery charging
Gearshift rate.
Lever • Full throttle offers the best bagging
and mower performance.
"Brake" "Disengaged"
Position Position TO MOVE FORWARD AND
BACKWARD
STOPPING
The direction and speed of movement is
MOWER BLADES - controlled by the gearshift lever.
• TO stop mower blades,move attach- • Start tractor with clutch/brake pedal
ment clutch lever to "DISENGAGED" depressed and gearshift lever in
position. neutral (N) position.
GROUND DRIVE - • Move gearshift lever to desired
position.
• To stop ground drive, depress clutch/
• Slowly release clutch/brake pedal to
brake pedal into full "BRAKE" position. start movement.
• Move gearshift lever to neutral (N)
IMPORTANT: Bring tractor to a complete
position.
stop before shifting or changing gears.
ENGINE - Failure to do so will shorten the useful
• Move throttle control to slow position. life of your transaxle.

12
TO ADJUST MOWER cu'n'ING TO OPERATE ON HILLS
HEIGHT _JkCAUTION: Do not drive up or down
The position of the attachment lift lever hills with slopes greater than 15 ° and do
determines the cutting height. not drive across any slope.
• Grasp lift lever. • Choose the slowest speed before
• Press plunger with thumb and move starting up or down hills.
lever to desired position. • Avoid stopping or changing speed on
The cutting height range is approxi- hills.
mately 1-1/2 to 4". The heights are • If slowing is necessary, move throttle
measured from the ground to the blade control lever to slower position.
tip with the engine not running. These • If stopping is absolutely necessary,
heights are approximate and may vary push clutch/brake pedal quickly to
depending upon soil conditions, height brake position and engage parking
of grass and types of grass being brake.
mowed. • Move gearshift lever to 1st gear. Be
• The average lawn should be cut to sure you have allowed room for tractor
approximately 2-1/2 inches during the to roll slightly as you restart movement.
cool season and to over 3 inches • To restart movement, slowly release
during hot months. For healthier and parking brake and clutch/brake pedal.
better looking lawns, mow often and • Make all turns slowly.
after moderate growth. TO TRANSPORT
• For best cutting performance, grass
• Raise attachment lift to highest
over 6 inches in height should be
mowed twice. Make the first cut position with attachment lift control.
• When pushing or towing your tractor,
relatively high; the second to desired
be sure gearshift lever is in neutral (N)
height.
position.
TO OPERATE MOWER • Do not push or tow tractor at more than
Your tractor is equipped with an operator five (5) MPH.
presence sensing switch. Any attempt by NOTE: To protect hood from damage
the operator to leave the seat with the when transporting your tractor on a truck
engine running and the attachment or a trailer, be sure hood is closed and
clutch engaged will shut off the engine. secured to tractor. Use an appropriate
• Select desired height of cut. means of tying hood to tractor (rope,
• Start mower blades by engaging cord, etc.).
attachment clutch control. TOWING CARTS AND OTHER
• TO STOP MOWER BLADES - disen- ATrACHMENTS
gage attachment clutch control.
Tow only the attachments that are
_,CAUTION: Do not operate the mower
recommended by and comply with
without either the entire grass catcher, on
specifications of the manufacturer of your
mowers so equipped, or the deflector
tractor. Use common sense when towing.
shield in place. Attachment Clutch Lever Too heavy of a load, while on a slope, is
"Engaged" Position dangerous. -13res can lose traction with
_mnt the ground and cause you to lose control
Lift Lever of your tractor.
High Position
Low
Position

Position

Shield 13
BEFORE STARTING THE ENIGNE TO START ENGINE
CHECK ENGINE OIL LEVEL When starting the engine for the first time
• The engine in your tractor has been or if the engine has run out of fuel, it will
shipped, from the factory, already filled take extra cranking time to move fuel
with summer weight oil. from the tank to the engine.
• Check engine oil with tractor on level • Sit on seat in operating position,
ground. depress clutch/brake pedal and set
• Remove oil fill cap/dipstick and wipe parking brake.
clean, reinsert the dipstick and screw • Place gear shift lever in neutral (N)
cap tight, wait for a few seconds, position.
remove and read oil level. If neces- • Move attachment clutch to "DISEN-
sary, add oil until "FULL" mark on GAGED" position.
dipstick is reached. Do not overfill. • Move throttle control to choke position.
• For cold weather operation you should NOTE: Before starting, read the warm
change oil for easier starting (See "OIL and cold starting procedures below.
VISCOSITY CHART" in the Mainte- • Insert key into ignition and turn key
nance section of this manual). clockwise to "START" position and
• To change engine oil, see the Mainte- release key as soon as engine starts.
nance section in this manual. Do not run starter continuously for
more than fifteen seconds per minute.
ADD GASOLINE If the engine does not start after
several attempts, move throttle control
• Fill fuel tank. Use fresh, clean, regular
to fast position, wait a few minutes and
unleaded gasoline with a minimum of
try again. If engine still does not start,
87 octane. (Use of leaded gasoline move the throttle control back to the
will increase carbon and lead oxide
choke position and retry.
deposits and reduce valve life). Do
not mix oil with gasoline. Purchase WARM WEATHER STARTING (50 ° F and
fuel in quantities that can be used above)
within 30 days to assure fuel fresh- • When engine starts, move the throttle
Bess. control to the fast position.
IMPORTANT: When operating in • The attachments and ground drive can
temperatures below 32°F(0°C), use now be used. If the engine does not
fresh, clean winter grade gasoline to accept the load, restart the engine and
help insure good cold weather starting. allow it to warm up for one minute
WARNING: Experience indicates that using the choke as described above.
alcohol blended fuels (called gasohol or COLD WEATHER STARTING ( 50 ° F and
using ethanol or methanol) can attract below)
moisture which leads to separation and
• When engine starts, allow engine to
formation of acids during storage. Acidic
run with the throttle control in the
gas can damage the fuel system of an
choke position until the engine runs
engine while in storage. To avoid engine
roughly, then move throttle control to
problems, the fuel system should be
fast position. This may require an
emptied before storage of 30 days or
engine warm-up period from several
longer. Drain the gas tank, start the
engine and let it run until the fuel lines seconds to several minutes, depend-
ing on the temperature.
and carburetor are empty. Use fresh fuel
• The attachments can also be used
next season. See Storage Instructions
for additional information. Never use during the engine warm-up period.
NOTE: If at a high altitude (above 3000
engine or carburetor cleaner products in
feet) or in cold temperatures (below 32
the fuel tank or permanent damage may
OCCUr. F) the carburetor fuel mixture may need
to be adjusted for best engine perfor-
_CAUTION: Fill to bottom of gas tank
mance. See "TO ADJUST CARBURE-
filler neck. Do not overfill. Wipe off any
TOR" in the Service and Adjustments
spilled oil or fuel. Do not store, spill or
section of this manual.
use gasoline near an open flame.

14
MOWING TIPS • If grass is extremely tail, it should be
• Tire chains cannot be used when the mowed twice to reduce load and
mower housing is attached to tractor. possible fire hazard from dried
• Mower should be properly leveled for clippings. Make first cut relatively
best mowing performance. See "TO high; the second to the desired height.
LEVEL MOWER HOUSING" in the • Do not mow grass when it is wet. Wet
Service and Adjustments section of grass will plug mower and leave
this manual. undesirable clumps. Allow grass to
• The left hand side of mower should be dry before mowing.
used for trimming. • Always operate engine at full throttle
• Drive so that clippings are discharged when mowing to assure better mowing
onto the area that has been cut. Have performance and proper discharge of
the cut area to the right of the tractor. material. Regulate ground speed by
This will result in a more even distribu- selecting a low enough gear to give
tion of clippings and more uniform the mower cutting performance as well
cutting. as the quality of cut desired.
• When mowing large areas, start by • When operating attachments, select a
turning to the right so that clippings will ground speed that will suit the terrain
discharge away from shrubs, fences, and give best performance of the
driveways, etc. After one or two attachment being used.
rounds, mow in the opposite direction f
making left hand turns until finished.

tt J

15
Ch6ck Tire
Check BrakePressure
Operation _V r

Check Operator Presence and


T Int_dock Systems If

R Check
forLooseFasteners V# _7 If /

Sharpen/Replace Mower Blades I_4


T Lubrication Chad _ If
0 Check BaRe,"/Level
R Clean Battery and Terminals
Check Transaxle Cooling !_

Adjust Blade Belt(s) Tension II_s

Adjust Motion Drive Belt(s) Tens_n !,_s


Check Engine Oil Level V w

Change Engine Oil _t2,= V'


E Clean Air Filter Vw2
N CleanAirScreen _z
G Inspect Muffier/Spark Arrester if

NI Replace Oil Filler (if equipped) _.z

E Clean Engine Cooling Fins 1_2

Replace
Replace Spark Plug _#z if
Air Filter Paper Cartridge

Replace Fuel Filter I_

1 " Ch_r'cJe more oldenwhen opemling Lmder a heaw load or i_ h_ amblenl tempemtum¢_ 5 - If equipped with adjuslBble system.
2 - Se_ice morn of_n when operating kl dirty or dusty coP_16ons. 6 - Not required if equipped with _n_u_e-_ee batte_y.
3 - If equipped with oil filer, chango Ollever/50 hours, 7 - 3_htan ftor,t axle pivot bo_ l_ 35 It_1_1.mm_mum.
4 - Replace 1:4ad_ moseo_en when mow_g in san_ scd+ DO no_o_dighi_.

GENERAL RECOMMENDATIONS LUBRICATION CHART


The warranty on this tractor does not
cover items that have been subjected to Zerk Zerk
operator abuse or negligence. To
receive full value from the warranty,
operator must maintain tractor as
instructed in this manual.
Some adjustments will need to be made Bearing Bearing Zerk
periodically to properly maintain your Zerk
tractor.
All adjustments in the Service and
Adjustments section of this manual
should be checked at least once each ( i
season. I :
I I
• Once a year you should replace the
spark plug, clean or replace air filter,
i :
and check blades and belts for wear. I I :
A new spark plug and clean air filter (_SAE OR 10W30 MOTOR OIL
assure proper air-fuel mixture and _)REFER TO MAINTENANCE "ENGINE"
help your engine run better and last SECTION
longer. IMPORTANT" DO not oil or grease the
BEFORE EACH USE
pivot points which have special nylon
• Check engine oil level. bearings. Viscous lubricants will attract
• Check brake operation. dust and dirt that will shorten the life of
• Check tire pressure. the self-lubricating bearings. If you feel
• Check operator presence and they must be lubricated, use only a dry,
interlock systems for proper operation. powdered graphite type lubricant
• Check for loose fasteners. 16 sparingly.
TRACTOR • Install new or resharpened blade with
Always observe safety rules when trailing edge up towards deck as
shown.
performing any maintenance.
IMPORTANT: To ensure proper assem-
BRAKE OPERATION bly, center hole in blade must align with
If tractor requires more than six (6) feet star on mandrel assembly.
stopping distance at high speed in • Reassemble hex bolt, lock washer and
highest gear, then brake must be flat washer in exact order as shown.
adjusted. (See "TO ADJUST BRAKE" in • Tighten bolt securely (27-35 Ft. Lbs.
the Service and Adjustments section of torque).
this manual). IMPORTANT: Blade bolt is Grade 8 heat
TIRES treated.
Mandrel Assembly
Trailing Edge Up
• Maintain proper air pressure in all tires Blade Center
(See "PRODUCT SPECIFICATIONS" Hole
section of this manual).
• Keep tires free of gasoline, oil, or Flat Washer
insect control chemicals which can Lock Washer
harm rubber.
/
• Avoid stumps, stones, deep ruts, sharp
_-'-Hex Bolt i
objects and other hazards that may *A Grade 8 heat treated bolt can be identified
cause tire damage. by six lines on the bolt head.
NOTE: To seal tire punctures and TO SHARPEN BLADE
prevent flat tires due to slow leaks, tire
sealant may be purchased from your NOTE: We do not recommend sharpen-
local parts dealer. Tire sealant also ing blade - but it you do, be sure the
blade is balanced.
prevents tire dry rot and corrosion.
Care should be taken to keep the blade
OPERATOR PRESENCE SYSTEM balanced. An unbalanced blade will
Be sure operator presence and interlock cause excessive vibration and eventual
systems are working properly. If your damage to mower and engine.
tractor does not function as described, • The blade can be sharpened with a
repair the problem immediately. file or on a grinding wheel. Do not
• The engine should not start unless the attempt to sharpen while on the
clutch/brake pedal is fully depressed mower.
and attachement clutch control is in • To check blade balance, you will need
the disengaged position. a 5/8" diameter steel bolt, pin, or a
• When the engine is running, any cone balancer. (When using a cone
attempt by the operator to leave the balancer, follow the instructions
seat without first setting the parking supplied with balancer.)
brake should shut off the engine. NOTE: Do not use a nail for balancing
• When the engine is running and the blade. The lobes of the center hole may
attachment clutch is engaged, any appear to be centered, but are not.
attempt by the operator to leave the • Slide blade on to an unthreaded
seat should shut off the engine. portion of the steel bolt or pin and hold
• The attachment clutch should never the bolt or pin parallel with the ground.
operate unless the operator is in the If blade is balanced, it should remain
seat. in a horizontal position. If either end of
BLADECARE the blade moves downward, sharpen
For best results mower blades must be the heavy end until the blade is
balanced.
kept sharp. Replace bent or damaged
blades.
BLADE REMOVAL
• Raise mower to highest position to
allow access to blades.
• Remove hex bolt, lock washer and flat
washer securing blade.
Center Hole
17
BATTERY NOTE: Although multi-viscosity oils
Your tractor has a battery charging (5W30, 10W30 etc.) improve starting in
system which is sufficient for normal use. cold weather, these multi-viscosity oils
However, periodic charging of the battery will result in increased oil consumption
with an automotive charger will extend when used above 32°F. Check your
its life. engine oil level more frequently to avoid
• Keep battery and terminals clean. possible engine damage from running
• Keep battery bolts tight. low on oil.
• Keep small vent holes open. Change the oil after every 25 hours of
• Recharge at 6-10 amperes for 1 hour. operation or at least once a year if the
tractor is not used for 25 hours in one
NOTE: The original equipment battery on
your tractor is maintenance free. Do not year.
attempt to open or remove caps or Check the crankcase oil level before
covers. Adding or checking level of starting the engine and after each eight
electrolyte is not necessary. (8) hours of operation. Tighten oil fill cap/
dipstick securely each time you check
TO CLEAN BAI-FERY AND TERMINALS
the oil level.
Corrosion and dirt on the battery and
TO CHANGE ENGINE OIL
terminals can cause the battery to "leak"
power. Determine temperature range expected
• Open battery box door. before oil change. All oil must meet API
• Disconnect BLACK battery cable first service classification SF, SG or SH.
then RED battery cable and remove • Be sure tractor is on level surface.
battery from tractor. • Oil will drain more freely when warm.
• Rinse the battery with plain water and • Catch oil in a suitable container.
dry. • Remove oil fill cap/dipstick. Be careful
• Clean terminals and battery cable not to allow dirt to enter the engine
ends with wire brush until bright. when changing oil.
• Coat terminals with grease or petro- • Remove drain plug.
leum jelly. • After oil has drained completely,
• Reinstall battery (See "REPLACING replace oil drain plug and tighten
BATTERY" in the SERVICE AND securely.
ADJUSTMENTS section of this • Refill engine with oil through oil fill
manual). dipstick tube. Pour slowly. Do not
V-BELTS overfill. For approximate capacity see
"PRODUCT SPECIFICATIONS"
Check V-belts for deterioration and wear
section of this manual.
after 100 hours of operation and replace
• Use gauge on oil fill cap/dipstick for
if necessary. The belts are not adjustable.
checking level. Be sure dipstick cap is
Replace belts if they begin to slip from
wear. tightened securely for accurate
reading. Keep oil at "FULL" line on
TRANSAXLE COOLING dipstick.
Keep transaxle free from build-up of dirt Oil Fill Cap/
and chaff which can restrict cooling.
ENGINE
LUBRICATION .. Dipstick
Only use high quality detergent oil rated
with API service classification SF, SG, or
SH. Select the oil's SAE viscosity grade
according to your expected operating _,/Oil Drain Plug
temperature.
CLEAN AIR SCREEN
SAE VISCOStTY GRADES
Air screen must be kept free of dirt and
chaff to prevent engine damage from
overheating. Clean with a wire brush or
compressed air to remove dirt and
TEMPERATURE RANGE ANTICIPATED B-1EF0 R E N_0XT 011 CH30ANGE 40
stubborn dried gum fibers.
18
ENGINE COOLING FINS • Clean cartridge by tapping gently on
Remove any dust, dirt or oil from engine flat surface. If very dirty or damaged,
cooling fins to prevent engine damage replace cartridge.
from overheating. • Reinstall cartridge, nut, precleaner,
• Remove screws from blower housing cover and secure with knob(s).
and lift housing and dipstick tube IMPORTANT: Petroleum solvents, such
assembly off engine. as kerosene, are not to be used to clean
• Cover oil fill opening to prevent entry the cartridge. They may cause deteriora-
of dirt. tion of the cartridge. Do not oil cartridge.
• Use compressed air or stiff bristle Do not use pressurized air to clean or
brush to thoroughly clean engine dry cartridge.
cooling fins. Cov e r ......-.------"_
• To reassemble,
procedure.
reverse above
Knob
Cover _Cartridge
Screws Blower Housing Screws
\vJ'_ Nut

Foam P_p
Cleaner_ _ aper
n Cartridge
Assembly
Base_
MUFFLER
Inspect and replace corroded muffler
and spark arrester (if equipped) as it
could create a fire hazard and/or
Engine Cooling Fins,
damage.
AIR FILTER SPARK PLUGS
Your engine will not run properly using a Replace spark plugs at the beginning of
dirty air filter. Clean the foam pre-cleaner each mowing season or after every 100
after every 25 hours of operation or hours of operation, whichever occurs
every season. Service paper cartridge first. Spark plug type and gap setting are
every 100 hours of operation or every shown in "PRODUCT SPECIFICATIONS"
season, whichever occurs first. section of this manual.
Service air cleaner more often under IN-LINE FUEL FILTER
dusty conditions. The fuel filter should be replaced once
• Remove knob(s) and cover. each season. If fuel filter becomes
TO SERVICE PRE-CLEANER clogged, obstructing fuel flow to carbure-
tor, replacement is required.
• Slide foam pre-cleaner off cartridge.
• With engine cool, remove filter and
• Wash it in liquid detergent and water.
plug fuel line sections.
• Squeeze it dry in a clean cloth.
• Saturate it in engine oil. Wrap it in • Place new fuel filter in position in fuel
line with arrow pointing towards
clean, absorbent cloth and squeeze to
carburetor.
remove excess oil.
• Be sure there are no fuel line leaks
• If very dirty or damaged, replace pre-
cleaner. and clamps are properly positioned.
• Immediately wipe up any spilled
• Reinstall pre-cleaner over cartridge.
• Reinstall cover and secure with gasoline.

knob(s).
TO SERVICE CARTRIDGE
• Remove cartridge nut. ClamP_amp
• Carefully remove cartridge to prevent
Fuel Filter _
debris from entering carburetor. Clean
base carefully to prevent debris from
entering carburetor.
19
CLEANING We do not recommend using a garden
• Clean engine, battery, seat, finish, etc. hose to clean your tractor unless the
of all foreign matter. electrical system, muffler, air filter and
• Keep finished surfaces and wheels carburetor are covered to keep water out.
free of all _]asoline, oil, etc, Water in engine can result in a short-
• Protect painted surfaces with automo- ened engine life.
tive type wax.

41_CAUTION: Before performing any service or adjustments:


: * Depress clutch/brake pedal fully and set parking braKe.
Place
Place gearshift
attachmentlever in neutral
clutch (N) position. position.
in "DISENGAGED"
• Turn ignition key "OFF' and remove key.
Make sure the blades and all moving parts have completely stopped.
_, Disconnect spark plug wire from spark plug and place wire where it cannot
come in contact with plug.

TRACTOR • Disconnect front links from deck by


TO REMOVE MOWER removing retainer springs.
Mower will be easier to remove from the • Raise lift lever to raise suspension
arms. Slide mower out from under
right side of tractor.
• Place attachment clutch in "DISEN- tractor.
GAGED" position. IMPORTANT: If an attachment other than
the mower deck is to be mounted on the
• Move attachment lift lever forward to
lower mower to its lowest position. tractor, remove the front links and hook
the clutch spring Into square hole in
• Roll belt off engine pulley. frame.
• Remove small retainer spring, and lift
clutch spring off pulley bolt. TO INSTALL MOWER
• Remove large retainer spring, slide • Raise attachment lift lever to its
collar off and push housing guide out highest position.
of bracket. • Slide mower under tractor with
• Disconnect anti-swaybar from chassis discharge guard to right side of tractor.
bracket by removing retainer spring. • Lower lift lever to its lowest position.
• Disconnect suspension arms from rear • Install mower in reverse order of
deck brackets by removing retainer removal instructions.
springs.

Small Retainer ,_ng


Clutch Spring

:rent Link

Retainer Springs
(Both Sides)
Retainer Spring
Anti-Sway

Housing Guide
Large Retainer Spring
:et

2O
TO LEVEL MOWER HOUSING Check adjustment on right side of tractor.
Adjust the mower while tractor is parked Measure distance "D" directly in front
on level ground or driveway. Make sure and behind the mandrel at bottom edge
tires are properly inflated (See "PROD- of mower housing as shown.
UCT SPECIFICATIONS" section of this • Before making any necessary adjust-
manual). If tires are over or ments, check that both front links are
underinflated, you will not properly equal in length. Both links should be
adjust your mower. approximately 10-3/8".
SIDE-TO-SIDE ADJUSTMENT • If links are not equal in length, adjust
• Raise mower to its highest position. one link to same length as other link.
• To lower front of mower loosen nut "E"
• At the midpoint of both sides of mower,
on both front links an equal number of
measure height from bottom edge of
turns.
mower to ground. Distance "A" on
both sides of mower should be the • When distance "D" is 1/8" to 1/2" lower
same or within 1/4" of each other. at front than rear, tighten nuts "F"
against trunnion on both front links.
• If adjustment is necessary, make
• To raise front of mower, loosen nut "F"
adjustment on one side of mower only.
from trunnion on both front links.
• To raise one side of mower, tighten lift
Tighten nut "E" on both front links an
link adjustment nut on that side.
• To lower one side of mower, loosen lift equal number of turns.
• When distance "D" is 1/8" to 1/2" lower
link adjustment nut on that side.
NOTE: Each full turn of adjustment nut at front than rear, tighten nut "1_'
will change mower height about 1/8". against trunnion on both front links.
• Recheck side-to-side adjustment.
• Recheck measurements after adjust-
ing.
" Mandrel
Bottom edge of Bottom edge of
mower to ground mower to ground

"D"

Both Front Links Should be Equal in Length

._ Suspension Arm

/
Nut "F" "E"
/
Lift Link Adiustment Nut

FRONT-TO-BACK ADJUSTMENT Trunnion /


IMPORTANT: Deck must be level side-to
side. If the following front-to-back
adjustment is necessary, be sure to
adjust both front links equally so mower
will stay level side-to-side.
To obtain the best cutting results, the
mower housing should be adjusted so
that the front is approximately 1/8" to 1/2" Front Links
lower than the rear when the mower is in
its highest position.

21
TO REPLACE MOWER BLADE With Parking Brake "Engaged"
DRIVE BELT
The mower blade drive belt may be
replaced without tools. Park the tractor
on level surface. Engage parking brake. "_ Nut "A"
BELT REMOVAL-
• Remove mower from tractor (See '_'O
REMOVE MOWER" in this section of
this manual).
• Work belt off both mandrel pulleys and
idler pulleys.
• Pull belt away from mower.
BELT INSTALLATION - . _ 7 perating
• Install new belt in reverse order of
removal. TO REPLACE MOTION DRIVE BELT
• Make sure belt is in all pulley grooves Park the tractor on level surface. Engage
and inside all belt guides. parking brake. For assistance, there is a
• Install mower in reverse order of belt installation guide decal on bottom
removal instructions. side of left footrest.
• Remove mower (See "3-0 REMOVE
MOWER" in this section of this
manual.)
• Remove belt from stationary idler and
Pulley clutching idler.
• Pull belt slack toward rear of tractor.
Remove belt upwards from transaxle
Mandrel pulley by deflecting belt keepers.
Pulley • Pull belt toward front of tractor and
remove downwards from around
engine pulley.
• Install new belt by reversing above
procedure.
TO ADJUST BRAKE
En
Your tractor is equipped with an adjust-
able brake system which is mounted on
the right side of the transaxle.
If tractor requires more than six (6) feet
Clutching
stopping distance at high speed in
highest gear, then brake must be
adjusted.
• Depress clutch/brake pedal and Stationary Idler
engage parking brake.
• Measure distance between brake Transaxle
operating arm and nut "A ° on brake
rod.
• If distance is other than 1-1/2", loosen
jam nut and turn nut "A" until distance
becomes 1-1/2". Retighten jam nut
against nut "A'. TO ADJUST STEERING WHEEL
ALIGNMENT
• Road test tractor for proper stopping
distance as stated above. Readjust if If steering wheel crossbars are not
necessary. If stopping distance is still horizontal (left to right) when wheels are
greater than six (6) feet in highest positioned straight forward, remove
gear, further maintenance is neces- steering wheel and reassemble per
sary. Contact your nearest authorized instructions in the Assembly section of
service center/department. this manual.
22
FRONT WHEEL TOE-IN/CAMBER TO A]-I-ACH JUMPER CABLES -
The front wheel toe-in and camber are • Connect each end of the RED cable to
not adjustable on your tractor. If damage the POSITIVE (+) terminal of each
has occurred to affect the front wheel battery, taking care not to short against
toe-in or camber, contact your nearest chassis.
authorized service center/department. • Connect one end of the BLACK cable
TO REMOVE WHEEL FOR REPAIRS to the NEGATIVE (-) terminal of fully
charged battery.
• Block up axle securely. • Connect the other end of the BLACK
• Remove axle cover, retaining ring and
cable to good CHASSIS GROUND,
washers to allow wheel removal (rear
away from fuel tank and battery.
wheel contains a square key - Do not
lose). TO REMOVE CABLES, REVERSE
• Repair tire and reassemble. ORDER -
• On rear wheels only: align grooves in • BLACK cable first from chassis and
rear wheel hub and axle. Insert then from the fully charged battery.
square key. • RED cable last from both batteries.
• Replace washers and snap retaining Positive Terminal Negative Terminal
ring securely in axle groove.
• Replace axle cover.
NOTE: To seal tire punctures and
prevent flat tires due to slow leaks, tire
sealant may be purchased from your
local parts dealer. Tire sealant also
prevents tire dry rot and corrosion.
Washers
Retaining
Ring
Axle
Terminal Battery
Cover
Terminal
REPLACING BAI-I'ERY
I _.CAUTION: Do not short battery
Square Key --'---'_'_ "_
terminals by allowing a wrench or any
(Rear Wheel Only)
other object to contact both terminals at
TO START ENGINE WITH A WEAK the same time. Before connecting battery,
BATI'ERY remove metal bracelets, wristwatch
,_ CAUTION: Lead-acid batteries bands,rings,etc.
generate explosive gases. Keep sparks, Positive terminal must be connected first
flame and smoking materials away from to prevent sparking from accidental
batteries. Always wear eye protection grounding.
when around batteries. • Lift seat pan to raised position and
If your battery is too weak to start the open battery box door.
engine, it should be recharged. (See • Disconnect BLACK battery cable first
"BATTERY" in the MAINTENANCE then RED battery cable and carefully
section of this manual). remove battery from tractor.
If "jumper cables" are used for emer- • Install new battery with terminals in
gency starting, follow this procedure: same position as old battery.
IMPORTANT: Your tractor is equipped • First connect RED battery cable to
with a 12 volt negative grounded system. positive (+) terminal with hex bolt and
The other vehicle must also be a 12 volt keps nut as shown. Tighten securely.
negative grounded system. Do not use • Connect BLACK grounding cable to
your tractor battery to start other vehicles negative (-) terminal with remaining
hex bolt and keps nut. Tighten
securely.
• Close battery box door.
23
ENGINE
seat
TO ADJUST THRO'R'LE CONTROL
CABLE
Battery
Box The throttle control has been preset at
the factory and adjustment should not be
necessary. Check adjustment as de-
scribed below before loosening cable. If
adjustment is necessary, proceed as
follows:
• With engine not running, move throttle
control lever from slow to choke
position. Slowly move lever from
choke to fast position.
• Check that hole in throttle lever and
hole in plate line up. If holes "A" are
Positive Negative not aligned, loosen clamp screw and
(Red) Cable (Black) Cable move throttle cable until holes are
aligned. Tighten clamp screw se-
TO REPLACE HEADLIGHT BULB curely.
• Raise hood. TO ADJUST CARBURETOR
• Pull bulb holder out of the hole in the The carburetor has been preset at the
backside of the grill. factory and adjustment should not be
• Replace bulb in holder and push bulb necessary. However, minor adjustment
holder securely back into the hole in may be required to compensate for
the backside of the grill. differences in fuel, temperature, altitude
• Close hood. or load. If the carburetor does need
INTERLOCKS AND RELAYS adjustment, see engine manual.
Loose or damaged wiring may cause High speed stop is factory adjusted. Do
your tractor to run poorly, stop running, or not adjust - damage may result.
prevent it from starting. IMPORTANT: Never tamper with the
• Check wiring. See electrical wiring engine governor, which is factory set for
diagram in the Repair Parts section. proper engine speed. Overspeeding the
TO REPLACE FUSE engine above the factory high speed
setting can be dangerous. If you think the
Replace with 15 amp automotive-type
engine-governed high speed needs
plug-in fuse. The fuse holder is located
behind the dash. adjusting, contact your nearest autho-
rized service center/department, which
TO REMOVE HOOD AND GRILL has proper equipment and experience to
ASSEMBLY make any necessary adjustments.
• Raise hood. Idle Speed
• Unsnap headlight wire connector. Plate
• Stand in front of tractor. Grasp hood at
sides, tilt toward engine and lift off of
\ Throttle Cable
tractor.
• To replace, reverse above procedure.

Screw
Headlight Wire
Connector

Hole "A"

Throttle Lever
Fast
24
Immediatelyprepareyour tractor for ethanol or methanol) can attract moisture
storage at the end of the season or if the which leads to separation and formation
tractor will not be used for 30 days or of acids during storage. Acidic gas can
more. damage the fuel system of an engine
wI_hCAUTION: Never store the tractor while in storage.
gasoline in the tank inside a • Drain the fuel tank.
building where fumes may reach an • Start the engine and let it run until the
open flame or spark. Allow the engine to fuel lines and carburetor are empty.
cool before storing in any enclosure. • Never use engine or carburetor
TRACTOR cleaner products in the fuel tank or
Remove mower from tractor for winter permanent damage may occur.
storage. When mower is to be stored for • Use fresh fuel next season.
a period of time, clean it thoroughly, NOTE: Fuel stabilizer is an acceptable
remove all dirt, grease, leaves, etc. Store alternative in minimizing the formation of
in a clean, dry area. fuel gum deposits during storage. Add
• Clean entire tractor (See "CLEANING" stabilizer to gasoline in fuel tank or
in the Maintenance section of this
storage container. Always follow the mix
manual). ratio found on stabilizer container. Run
• Inspect and replace belts, if necessary
(See belt replacement instructions in engine at least 10 minutes after adding
stabilizer to allow the stabilizer to reach
the Service and Adjustments section of
this manual). the carburetor. Do not drain the gas tank
• Lubricate as shown in the Mainte- and carburetor if using fuel stabilizer.
nance section of this manual. ENGINEOIL
• Be sure that all nuts, bolts and screws Drain oil (with engine warm) and replace
are securely fastened. Inspect moving with clean engine oil. (See "ENGINE" in
parts for damage, breakage and wear. the Maintenance section of this manual).
Replace if necessary. CYLINDER(S)
• Touch up all rusted or chipped paint • Remove spark plug(s).
surfaces; sand lightly before painting.
• Pour one ounce of oil through spark
BATI'ERY plug hole(s) into cylinder(s).
• Fully charge the battery for storage. • Turn ignition key to "START" position
• After a period of time in storage, for a few seconds to distribute oil.
battery may require recharging. • Replace with new spark plug(s).
• To help prevent corrosion and power OTHER
leakage during long periods of • Do not store gasoline from one season
storage, battery cables should be to another.
disconnected and battery cleaned • Replace your gasoline can if your can
thoroughly (see 'q-O CLEAN BATIERY starts to rust. Rust and/or dirt in your
AND TERMINALS" in the Maintenance
gasoline will cause problems.
section of this manual).
• If possible, store your tractor indoors
• After cleaning, leave cables discon-
and cover it to give protection from
nected and place cables where they dust and dirt.
cannot come in contact with battery
terminals. • Cover your tractor with a suitable
protective cover that does not retain
• If battery is removed from tractor for
storage, do not store battery directly on moisture. Do not use plastic. Plastic
concrete or damp surfaces. cannot breathe which allows conden-
sation to form and will cause your
ENGINE tractor to rust.
FUEL SYSTEM IMPORTANT: Never cover tractor while
IMPORTANT: It is important to prevent engine and exhaust areas are still
}_uUmdeposits from forming in essential warm.
el system parts such as carburetor, fuel
filter, fuel hose, or tank during storage.
Also, experience indicates that alcohol
blended fuels 9called gasohol or using
25
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION

Will not start • Out of fuel. • Fill fuel tank.


• Engine not "CHOKED" • See "TO START ENGINE"
properly. in Operation section.
• Engine flooded. • Wait several minutes
before attempting to start.
Bad spark plug. • Replace spark plug.
• Dirty airfilter. • Clean/replace air filter.
• Dirty fuel filter, • Replace fuel filter.
• Water in fuel. • Drain fuel tank and
carburetor, refill tank with
fresh gasoline and replace
fuel filter.
• Loose or damaged wiring. • Check all wiring.
• Carburetor out of adjustment. See "To Adjust Carburetor"
in Service Adjustments
section.
Engine valves out of • Contact an
adjustment. authorized service center/
department,

Hard to start • Dirty air filter. • Clean/replace air filter.


• Bad spark plug. • Replace spark plug.
• Weak or dead battery. • Recharge or replace
battery.
• Dirty fuel filter, • Replace fuel filter.
• Stale or dirty fuel. • Drain fuel tank and refill
with fresh gasoline.
• Loose or damaged wiring. • Check all wiring.
• Carburetor out of adjustment. • See "To Adjust Carburetor"
in Service Adjustments
section.
Engine valves out of • Contact an authorized
adjustment, service center/department.

Enginewill not Clutch/brake pedal not • Depress clutch/brake


turn over depressed. pedal.
Attachment clutch is • Disengage attachment
engaged. clutch.
Weak or dead battery. • Recharge or replace
battery.
Blown fuse. • Replace fuse.
Corroded battery terminals. • Clean battery terminals.
Loose or damaged wiring. • Check all wiring.
Faulty ignition switch. • Check/replace ignition
switch.
Faulty solenoid or starter. • Check/replace solenoid or
starter.
Faulty operator presence • Contact an authorized
switch(es). service center/department.
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Engine clicks but • Weak or dead battery. • Recharge or replace battery.
will not start • Corroded battery terminals. • Clean battery terminals.
• Loose or damaged wiring. • Check all wiring.
• Faulty solenoid or starter. • Check/replace solenoid or
starter.

Loss of power • Cutting too much grass/too • Set in "Higher Cut" position/
fast. reduce speed.
• Throttle in "CHOKE" • Adjust throttle control.
position.
• Build-up of grass, leaves • Clean underside of mower
and trash under mower. housing.
• Dirty air filter. • Clean/replace air filter.
• Low oil level/dirty oil. • Check oil level/change oil.
• Faulty spark plug. • Clean and regap or change
spark plug.
• Dirty fuel filter. • Replace fuel filter.
• Stale or dirty fuel. • Drain fuel tank and refill with
fresh gasoline.
• Water in fuel. • Drain fuel tank and Carbure
tor, refill tank with fresh
gasoline and replace fuel
filter.
Spark plug wire loose. • Connect and tighten spark
plug wire.
• Dirty engine air screen/fins. • Clean engine air screen/fins.
• Dirty/clogged muffler. • Clean/replace muffler.
• Loose or damaged wiring. • Check all wiring.
• Carburetor out of • See "To Adjust Carburetor" in
adjustment. Service Adjustments section.
_. Engine valves out of • Contact an authorized
adjustment. service center/department.

Excessive • Worn, bent or loose blade. • Replace blade.


vibration Tighten blade bolt.
• Bent blade mandrel. • Replace blade mandrel.
• Loose/damaged part(s). • Tighten loose part(s).
Replace damaged parts.

Engine continues • Faulty operator-safety Check wiring, switches and


to run presence control system. connections. If not
when operator corrected, contact an autho
leaves seat rized service center/
with attachment department.
clutch engaged
TROUBLESHOOTING CHART
PROBLEM CAUSE CORRECTION
Poor cut - uneven • Worn, bent or loose blade. Replace blade. Tighten
blade bolt.
• Mower deck not level. Level mower deck.
• Buildup of grass, leaves, Clean underside of mower
and trash under mower. housing.
• Bent blade mandrel. Replace blade mandrel.
• Clogged mower deck vent Clean around mandrels to
holes from buildup of open vent holes.
grass, leaves, and trash
around mandrels.

Mower blades will • Obstruction in clutch Remove obstruction.


not rotate mechanism.
• Worn/damaged mower Replace mower drive belt.
drive belt.
• Frozen idler pulley. Replace idler pulley.
• Frozen blade mandrel. Replace blade mandrel.

Poor grass • Engine speed too slow. Place throttle control in


discharge "FAST" position.
• Travel speed too fast. i• Shift to slower speed.
• Wet grass. ,• Allow grass to dry before
mowing.
• Mower deck not level, • Level mower deck.
• Low/uneven tire air pressure. • Check tires for proper air
pressure.
• Worn, bent or loose blade. • Replace/sharpen blade.
Tighten blade bolt.
• Buildup of grass, leaves • Clean underside of mower
and trash under mower. housing.
• Mower drive belt worn. • Replace mower drive belt.
• Blades improperly installed. • Reinstall blades sharp edge
down.
• Improper blades used. • Replace with blades listed in
this manual.
Clogged mower deck vent • Clean around mandrels to
holes from buildup of grass, open vent holes.
leaves, and trash around
mandrels.

Headlight(s) not • Switch is "OFF". • Turn switch "ON".


working • Bulb(s) burned out. • Replace bulb(s).
(if so equipped) • Faulty light switch. • Check/replace light switch.
• Loose or damaged wiring. • Check wiring and connections
• Blown fuse. • Replace fuse.

Battery will not • Bad battery cell(s). • Replace battery.


charge • Poor cable connections. • Check/clean all connections.
• Faulty regulator • Replace regulator.
(if so equipped).
• Faulty alternator. • Replace alternator.

Engine "backfires" • Engine throttle control not Move throttle control to


whenturnlng set at "SLOW" position "SLOW" position and allow
engine "OFF" for 30 seconds before to idle for 30 seconds before
stopping engine. stopping engine.
28
TRACTOR- MODEL NUMBER 270451
SCHEMATIC

BLACK

SA'FrERY

RED

AMMETER FUSE
(OPTIONAL) p

J
SOLENOID
J

_G AI(

SEAT SWITCH
IGNmON
SWITCH (NOT OCCUPIED)

n
GROUNDING
(CLUTCH OFF) CONNECTOR

ql_ A
SPARK v
PLUG I
, .....
,
,
FUELI
BLACK
--
IGNITION
UNIT
GAP
r (2 PLUGS ON |
e_uE : LINE1 I TWIN CYL ENGINES) 0
C_RGING Sy_ OUTPUT _ VOLTS AC MIN IP 3600 RPM
{CHARGING _tSTEM D,_CONNECTED )

I_ 3 AMP DC W 3Be° RPM


FUEL SHUT-OFF SOLENOID
I
(IF SO EQUIPPED)
I _ ACs_sm=
sAMP OU_UT DIODE
iI _o P_M _
C¢_NG_E
RED _1 I

NOTE
YOUR TRACTOR IS
EQUIPPED WITH A SPECIAL
ALTERNATOR SYSTEM.
THE LIGHTS ARE NOT
CONNECTED TO THE
BATFERY, BUT HAVE THEIR
OWN ELECTRICAL SOURCE. HEADLIGHTS
BECAUSE OF THIS. THE
BRIGHTNESS OF THE LIGHTS
WILL CHANGE WITH ENGINE F,
SPEED. AT IDLE THE LIGHTS
WILL DIM. AS THE ENGINE JS NON-REMOVABLE
SPEEDED UP, THE LIGHTS CONNECTIONS
WILL BECOME THEIR BRIGHTEST.
IGNITION SWITCH
PosmoN CIRCUIT "MAKE" REMOVABLE
CONNECTIONS
OFF M+G+A1 NONE
WIRING INSULATED CLIPS
RUN/LIGH] B+A1 A2+L
NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR
RUN B÷A1 NONE
SERVICING OF UNIT. THEY SHOULD BE REPLACED TO
START B ÷ S + A1 NONE PROPERLY SECURE YOUR WIRING.

29
TRACTOR- MODEL NUMBER 270451
ELECTRICAL

21 22

\
I
I

41 i_
I_p - -

i \ I
I _ L
i \ i

26

f I
I I I
I
I
I

25 _
I

\
I i
L
\
/

/
/
\
\
\ \

48 i

29
I

, _ 28

I
I
I
I

3O
TRACTOR- MODEL NUMBER 270451
ELECTRICAL

KEY PART
NO. NO. DESCRIPTION

1 144925 Battery 12 Volt 25 Amp


2 74760412 Bolt, Hex Head 1/4-20 unc x 3/4
8 156417 Case, Battery Mech Hinge
16 1_ Switch, Interlock Push-ln
21 166181 Harness, Light Socket (Includes 4152J)
22 4152J Bulb, Light
24 4799J Cable, Battery, 6 Gauge, Red, 11"
25 146147 Cable, Battery, 6 Gauge, Red, W/16 Wire
26 166180 Fuse
27 73510400 Nut Kaps Hex 1/4-20 UNC
28 4207J Cable, Ground, 6 Gauge, Black, 12"
29 121305X Switch, Plunger
30 163968 Switch, Ignition
33 140401 Key, Ignition
40 170217 Harness, Ignition
41 71110408 Bolt, Hex Head, Fin. 1/4-20 x 1/2
42 131563 Cover, Terminal, Red
43 145673 Solenoid
48 140844 AdaptorAmmeter Rectangular
52 141940 ProtectionWire Loop

NOTE: All component dimensions given in U. S.


inches 1 inch = 25.4 mm

31
TRACTOR- MODEL NUMBER 270451
CHASSIS AND ENCLOSURES

212

3O

29

12
?
28

53

55

208

54

26

0
33
10

35
34
208
26

32
TRACTOR- MODEL NUMBER 270451
CHASSIS AND ENCLOSURES

KEY PART
NO. NO. DESCRIPTION

1 169831 Chassis
2 169061 Drawba_
3 17060612 Screw 3/8-16 x 3/4
5 155272 BumperHood/Dash
6 155924X014 Saddle Slkscr Fit LT
8 155138 Clip Retainer Slide-On
9 168347X011 Dash
10 72140608 Bolt Rdhd Sqnk 3/6-16unc X 1
11 155927 Panel Dash LH
12 145660 Clip Tinnarman Grille P/L
13 172107X010 Panel Slkscr Dash RH
15 74180512 Screw Mach TRHD 5/16-18 uric x 3/4
16 73510500 Nut Keps 5/16-18 Unc
17 159639X417 HoodAsm
18 126938X BumperHood
24 74780616 Bolt Fin Hex 3/8-16 unc x 1 Gr. 5
25 19131312 Washer 13/32 X 13/16 x 12 Ga
26 73680600 Nut Hex Lock W/Ins. 3/8-16 Unc
28 150407 Grille/LensAsm
29 150209X599 Lens Headlight Bar Clear
30 169465X417 Fender
31 136619 Bracket Fender Rep1109873x
33 105476X417 Footrest Pnt Lh
34 105475X417 Footrest Pnt Rh
35 72140606 Bolt Rdhd Sht Sqnk 3/8-16 x 3/4
37 17490508 Screw Thdrol 5/16-18 x 1/2
38 169834 Bracket Asm Pivot Mower Rear
51 73800400 Nut Lock Hex w/Ins 1/4-20
52 19091416 Washer 9/32 x 7/8 x 16 Ga.
53 144697 Bracket, Grille LH
54 161464 Screw
55 144696 Bracket, Grille RH
57 74780412 Bolt Hex 1/4-20 x 3/4
58 150127 Air Duct P/L
145 156524 Rod Pivot Chassis/Hood
206 170165 BoltShoulder 5/16-18
208 17670608 Screw thdrol3/8-16 x 1/2
209 17000612 Screw Hex Wsh Thdrol 3/6-16
212 156494 Insert Lens Reflective
-- 5479J Plug Button BIk359 Dia Choke

NOTE: All component dimensions given in U. S.


inches 1 inch = 25.4 mm

33
TRACTOR- MODEL NUMBER 270451
GROUND DRIVE

J
29 /// 26
/L
27

34
TRACTOR- MODEL NUMBER 270451
GROUND DRIVE

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 ...... TransaxleDana D4360-139 42 19131312 Washer 13/32 x 13/16 x 12 Ga
(Order parts from transaxle 47 127783 Pulley Idler V Groove Plastic
Manufacturer) 48 154407 BellcrenkAsm. Clutch
2 146682 Spring Return Brake T/a Zinc 49 123205X Retainer Belt Style Spring
3 123666X Pulley Transaxle 18/20" tires 50 74760624 Bolt Hex Hd 3/8-16unc x1-1/2
4 12000028 Ring Retainer # 5100-62 51 73680600 Nut Crownlock 3/8-16 UNC
5 121520X Strap Torque 30 Degrees 52 73680500 Nut Crown Lock 5/16-18
6 17060512 Screw 5/16-18 x 3/4 53 105710)( Link Clutch 7 66
7 162240 Bracket Saddle Shift T/a 55 105709)( Spring Return Clutch 6 75
8 131679 Rod Shf Sdl LY/YT Str BIk 56 74760620 Bolt Fin Hex 3/8-16 unc x 1-1/4
10 76020416 Pin Cotter 1/8 x 1 Cad 57 160855 V-Belt Gd Drive 9530
11 105701X Washer Plate 388 Sq Hole 59 169691 Keeper Belt Centerspan
12 19151216 Washer 15/32 x 3/4 x 16ga 51 17060612 Screw 3/8-16 x 3/4
13 74550412 Bolt 1/4-28urd Gr8 W/Patch 62 8883R Cover Pedal BIk Round
14 10040400 Washer Lock Hvy Helical 1/4 63 140186 PulleyEng CI Mech 38deg
15 74490544 Bolt Hex Flghd 5/16-18 x Gr. 5 64 71170764 Bolt Hex 7/16-20 x 4 Gr 5
18 74780616 BoltFin Hex 3/8-16 UNC x 1Gr. 5 65 10040700 Washer Lock HIcl Spr 7116
19 73800600 Nut Lock Hex W/Ins. 3/8-16 Unc 66 154778 Keeper Belt Engine FP
21 106933X Knob Rd 1/2-13 Plstc Thds 70 134683 Guide Belt Mower Drive RH
22 130804 Rod Brake BIk Zinc 26 840 72 19132012 Washer 13/32 x 1-1/4 x12 Ga
24 733506OO Nut Hex Jam 3/8-16 Unc 74 109502X Spacer Axle
25 106888X Spring Rod Brake 2 00 Zinc 75 121749X Washer 25/32 x 1-1/4 x16 Ga
26 19131016 Washer 13/32 x 5/8 x 16 Ga 76 12000001 E-ring#5133-75
27 76020412 Pin Cotter 1/8 x 3/4 Cad 77 123583X Key Square 2 0 x 1645/1865
28 145204 Rod Brake Parking Lt/Yt 78 121748X Washer 25/32 xl-5/8 x 16 Ga
29 71673 Cap Brake Parking 112 19091210 Washer 9/32 x 3/4 x 10 Ga
30 130807 Bracket Mtg Traosaxle 113 127285X StrapTorque LH LT
32 74760512 Bolt Hex Hd 5/16-18unc x 3/4 116 72110610 Bolt Rdhd Sq Neck 3/6-16 x 1,25
34 155071 Shaft Asm Pedal Foot 150 165850 Bushing BellcrankGRD Drive
35 120183X Bearing Nylon BIk 629 Id 151 19133210 Washer 13/32 x 2 x 10 Ga.
36 19211616 Washer 21/32 x 1 x 16 Ga 170 165849 Keeper Belt Transaxle Gear
37 1572H Pin Roll 3/16 x 1" 202 72110612 Bolt Carr. Sh 3/8-16 x 1-1/2 Gr. 5
38 131494 Pulley idler Flat 204 17060516 Screw 5/16-18 x 1
39 74760644 BoltFin Hex
3/8-16UNC x 2-3/4Gr. 5
40 4470J Spacer Split 395 x 59 Bzp NOTE: All component dimensionsgiven in U. S.
41 165838 Keeper Belt Idler inches 1 inch = 25.4 mm

35
TRACTOR- MODEL NUMBER 270451
STEERING

_41

51 54

<
68 67 67

67

4O

25

\
\ 43

36
TRACTOR- MODEL NUMBER 270451
STEERING

KEY PART
NO. NO. DESCRIPTION
1 140044 SteeringWheel
2 154427 Axle AssemblySTMP Dropped STL
3 156483 Spindle Assembly, LH.
4 157473 Spindle Assembly, R.H.
5 6266H Bearing, Race, Thrust, Hardened
6 121748X Washer 25/32 x 1-5/8 x 16 Gauge
7 19272016 Washer 27/32 x 1-1/4 x 16 Gauge
8 12000029 Ring, Klip
9 3366R Bearing, SteeringColumn
10 169832 Draglink
11 10040600 Washer, Lock
13 136518 Spacer BearingAxle Front
15 145212 Hexflange Lock
17 156546 Shaft Assembly, Steering
18 57079 Washer, Thrust .515 x .750 x .033
19 160395 Support, Shaft
22 165857 Screw, Hex Wshhd
23 165851 Pittman Shaft Assembly
25 154406 Bracket, Steering
26 126847X Bushing, Unk, Drag
27 136874 Gear, Sector
28 19131416 Washer 13/32 x 7/8 x 16 Gauge
29 17060612 Screw, 3/8-16 x 3/4
30 76020412 Pin
32 130465 Rod,Tie
36 155099 Bushing,Steering
37 152927 Screw
38 140045 Cap, SteeringWheel
39 19133812 Washer 13/32 x 2-3/8 x 12 Gauge
40 7810H Gdpco Nut
41 100711L Adaptor, Steering Wheel
42 145054X428 Boot, Steering
43 121749X Washer 25132x 1-1/4 x 16 Gauge
44 153720 Shaft ExtensionSteering
46 121232X Cap, Spindle
47 6855M Fitting, Grease
51 73800500 Nut lock Hex w/Ins 5/16-18
54 74780520 Bolt Fin Hex 5/16-18 UNC x 1-1/4
62 167902 Kit Steering Asm Service
63 74780616 Bolt Fin Hex 3/8-16 x 1-1/4
65 160367 Spacer Brace Axle
66 154404 BearingArm Pittman
67 72140618 Bolt, Rdhd Sq 3/8-16 UNC x 2-1/4
68 169827 Axle, Brace
79 19132012 Washer 13/32 x 1-1/4 x 12 Ga.
80 74950612 Bolt Hex Nylon 3/8o16 x 3/4
82 169835 Bracket Susp Chassis Front
85 133835 Fastener Christmas Tree

NOTE: All component dimensions given in U. S.


inches 1 inch = 2.4 mm

37
TRACTOR- MODEL NUMBER 270451
ENGINE

13

29

I OPTIONAL EQUIPMENT
Spark Arrester

KEY PART
NO. NO. DESCRIPTION
1 140310 Control Th/ch
2 17720410 Screw Hex Thd Cut 1/4-20x5/8 T
3 Engine BdggsModel 28R707
(Order parts from Engine Manufacturer)
4 137348 Muffler
13 165291 Gasket Eng 1 313 Id Tin Plated
14 13280324 Nipple Pipe 3/8 Npt x 3"
15 13200300 Elbow Std 90 Degree 3/8-18 Npt
16 11050600 Washer Lock Ext Tooth 3/8
23 169837 ShieldBrowning
29 137180 Kit Spark Arrestor (Flat Scm)
31 109202X Tank Fuel Front 1 25
32 140527 Cap AsmFuel
33 123487X Clamp Hose BIk
37 137040 Line Fuel20"
38 - PlugOil Drain (Order parts from Engine Manufacturer)
40 124028X Bushing Snap Nyl BIk Fuel Line
44 17670412 Screw HexwshThdrol 1/4-20 x 3/4
45 17000612 Screw Hex Wsh Thdrof3/8-16
46 19091416 Washer 9/32 x 7/8 x 16 ga
62 10040500 Washer Lock Hvy Hlcl Spr 5/16
72 71070512 Screw Hexhd Cap 5/16-18 x 3/4
78 17060620 Screw 3/8-16 x 1-1/4
81 73510400 Nut Keps Hex 1/4-20 UNC
NOTE: All component dimensionsgiven in U. S.
inches 1 inch = 25.4 mm

38
TRACTOR- MODEL NUMBER 270451
SEATASSEMBLY

_5 6

21

12

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 127427 Seat 13 121248X Bushing Snap BIk Ny150 Id
2 140551 Bracket Pvl St 14 72050412 Bolt RdhdSht 1/4-20xi-1/2
3 71110616 Bolt Fin Hex 3/8-16unc x 1 15 134300 Spacer Split28x 96 Yel Zinc
4 19131610 Washer Flat 13/32 xl xl0 Ga 16 121250X Spring Cprsn 1 27 BIk Pnt
5 145O06 Clip Push-InHinged 17 123976X Nut Lock 1/4 Lge Fig Gr 5
6 738O06OO Locknut Hex W/Wsh 3/8-16 21 171852 Bolt Shld 5/16-18 Unc
7 124181X Spdng Seat Cprsn 2 250 BIk 22 73800500 Nut Lock Hex W/Ins 5/16-18
8 17000616 Screw 3/8-16 x 1 24 19171912 Washer 17/32 xt-3/16x12 Ga
9 19131614 Washer 13/32 x 1 x 14 Ga 25 127018X Bolt Shoulder 5/16-18 x 62
10 155925 Pan Seat
11 166369 Knob Seat Adj. Wingnut NOTE: All component dimensionsgiven in U. S.
12 121246X Bracket Mounting Switch inches 1 inch = 25.4 mm

39
TRACTOR- MODEL NUMBER 270451
DECALS

6 3

4 10
5

13

15 I

12

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 171831 Decal LowerDash 11 156439 Decal Fender Dnger
2 172168 Decal Engine HP 12 4900J Decal, Clutch/Brake Eng
3 171828 Decal Hood 13 146046 Decal V-Belt Dr Sch tractor
4 171829 Decal Fender 15 136832 Decal V-Belt ech
5 145005 Decal Battery Danger - - 138311 Decal Handle Lft Height
6 174209 Decal Replacement Parts Adjust (Lift Handle)
7 171830 Decal Steering - - 174207 Owner's Manual, English
8 156867 Decal, Oper sdl P/L Gear - - 174208 Owner's Manual, Spanish
10 171833 Decal Fender

WHEELS AND TIRES KEY PART


NO. NO. DESCRIPTION
1 59192 Cap Valve Tire
2 65139 Stem Valve
3 106222X Tire F Ts 15 X 6 0 - 6 Service
4 59904 Tube Front (Service Item Only)
5 106732X427 Rim Asm 6"front White Service
6 278H Fitting Grease (Front Wheel Only)
7 9040H Bearing Flange (front Wheel
Only)
11 8 106108)(427 Rim Asm 8"rear White Service
9 124635X Tire Rear
10 7152J Tube Rear (Service item Only)
11 104757X Cap Axle BIk 1 50 X 1 0O
-- 144334 Sealant, Tire ( 10 oz. Tube)
NOTE: All componentdimensions given in U. S.
inches 1 inch = 25.4 mm

4O
TRACTOR- MODEL NUMBER 270451
LIFT ASSEMBLY

3
13
2

13

19

13 2O

19
15

32

KEY PART
NO. NO. DESCRIPTION
1 159460 Wire Asm InnerW/plunger
2 159471 Shaft Asm Lift
3 105767X Pin Groove 1 500 Zinc
4 1200(3002 E Ring #5133-62
5 19211621 Washer Pifd 21/32 X 1 X 21ga
6 120183X Bearing Nylon BIk 629 Id
7 125631X Grip Handle Fluted BIk
8 122365X Button PlungerRed
11 139865 Link Lift LH
12 139866 Link Lift RH
13 4939M Retainer Spring
15 173288 Link Front
16 73350800 Nut Jam Hex 1/2-13 Unc
17 130171 Trunnion Bik Zinc
18 73800800 Nut Lock w/Wsh 1/2-13 UNC
19 139868 Arm Suspension Rear
20 163552 Retainer Spdng Zinc
31 140302 Bearing Pvt Lift Spherical
32 73540600 Nut Crown]ock 3/8-24

NOTE: All component dimensions given in U. S,


inches 1 inch = 25.4 mm

41
TRACTOR- MODEL NUMBER 270451
MOWER DECK

21
2

29

14

42
TRACTOR- MODEL NUMBER 270451
MOWER DECK

KEY PART KEY PART


NO. NO. DESCRIPTION NO. NO. DESCRIPTION
1 170280 MowerHousingAssembly 56 165723 Spacer, Retainer
2 72140506 Bolt, Carriage 5/16-18 x 3/4 67 149846 Knob
3 138017 BracketAsm. Fram Sway Bar 68 144200 Belt
4 169970 Bracket, Asm. Deck Sway 69 76020312 Pin, Cotter 3/32 x 3/4
Bar 86 7631J Runner,LH
5 4939M Retainer,Spring 87 128772 Runner,RH
6 130832 Asm. SuspensionRear 88 19111216 Washer 11/32 x 3/4 x 16 Ga
8 85O857 Bolt, Hsx 3/8-24 x 1-1/4 Gr 8 89 19131612 Washer 13/32 x 1 x 12 Ga
9 1OO3O6OO Washer, Lock, HIcl Sprg 3/8 107 133502 Spacer, Retainer
10 140296 Washer, Hard Blade Mower 108 133503 Stiffener, Idler Arm
Vented 109 74760640 Bolt, Hex Head 3/8-16 x2-1/2
11 134148 Blade, Mower, Mulching38" 110 142587 Upstop Deck Front 38"
12 129895 BallBearing 113 17060512 Screw 5/16-18 x 3/4
13 137645 Shaft and Bearing Assembly 122 131289 Rod, Brake, LH
(Includes Key Number 15) 123 169971 Rod, Brake, RH
14 128774 Mandrel Housing,Vented 128 153390 WasherFelt
15 110485X BallBeadng, Mandrel 146 165891 Bolt Cardage Idler
16 140329 Stdpper,Mower, Vented 148 169022 Spring Return Idler
19 132827 Bolt, Shoulder 149 165898 Retainer Spd ng Yellow Zinc
21 73680500 Nut, Crownlock 5/16-18 150 19091216 Washer 9/32 x 3/4 x 16 Ga.
23 137607 Bracket, Mower Deflector 151 169670 Bracket Clutch
24 105304X Cap, Sleeve 152 172758 Cable Clutch 38 In
25 123713X Spring, Deflector 153 169674 Washer Flat 3/8" Type B
26 110452X Nut, Push 154 169675 Spdng Retainer
27 106736X428 Shield, Deflector 155 169671 Spdng Retention Lever
28 19111016 Washer 11/32x3/4x16Ga 156 169672 Spacer
29 106735X Rod, Hinge 157 169669 Rod Clutch
30 157722 Screw, Thdro Washer Hd 158 17720410 Screw Hex Thd Cut
31 129963 Washer, Spacer 1/4-20x5/8
32 153532 Pulley, Mandrel -- 130794 Mandrel Assembly (Includes
33 137266 Nut, Flangelock 9/16 Key Numbers 12-15, 17-19,
36 131494 Pulley, Idler, Flat 31 and 33)
45 4497H Retainer, Spring -- 171665 Mower Deck, Complete
53 13O84O Brake Assembly
54 133943 Washer Hardened NOTE: All component dimensions given in U, S.
55 13384O Idler Arm Assembly inches 1 inch = 25.4 mm

43
LIMITED WARRANTY
The Manufacturer warrants to the original consumer purchaser that this product
as manufactured is free from defects in materials and workmanship. For a period
of one (1) year from date of purchase by the original consumer purchaser, we will
repair or replace, at our option, without charge for parts or labor incurred in
replacing parts, any part which we find to be defective due to materials or
workmanship. This Warranty is subject to the following limitations and exclusions.
1. This warranty does not apply to the engine, other than FHP manufactured
transaxle/transmission components, battery (except as noted below) or
components parts thereof. Please refer to the applicable manufacturer's
warranty on these items.
2. Transportation charges for the movement of any power equipment unit or
attachment are the responsibility of the purchaser. Transportation charges for
any parts submitted for replacement under this warranty must be paid by the
purchaser unless such return is requested by Frigidaire Home Products.
3. Battery Warranty: On products equipped with a Battery, we will replace,
without charge to you, any battery which we find to be defective in manufac-
ture, during the first ninety (90) days of ownership. After ninety (90) days, we
will exchange the Battery, charging you 1/12 of the price of a new Battery for
each full month from the date of the original sale. Battery must be maintained
in accordance with the instructions furnished.
4. The Warranty period for any products used for rental or commercial purposes
is limited to 90 clays from the date of odginal purchase.
5. This Warranty applies only to products which have been properly assembled,
adjusted, operated, and maintained in accordance with the instructions
furnished. This Warranty does not apply to any product which has been
subjected to alteration, misuse, abuse, improper assembly or installation,
delivery damage, or to normal wear of the product.
6. Exclusions: Excluded from this Warranty are belts, blades, blade adapters,
normal wear, normal adjustments, standard hardware and normal mainte-
nance.
7. In the event you have a claim under this Warranty, you must return the product
to an authorized service dealer.
Should you have any unanswered questions concerning this Warranty, please
contact:

Frigidaire Home Products In Canada contact:


Outdoor Products Customer Service Dept. Frigidaire Home Products
250 Bobby Jones Expressway 7075 Ordan Drive
Augusta, GA 30909 USA Mississauga, Ontario
L5T 1K6
giving the model number, serial number and date of purchase of your product
and the name and address of the authorized dealer from whom it was pur-
chased.
THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL
DAMAGES AND ANY IMPLIED WARRANTIES ARE LIMITED TO THE SAME
TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES.
Some areas do not allow the limitation of consequential damages or limitations
of how long an implied Warranty may last, so the above limitations or exclusions
may not apply to you. This Warranty gives you specific legal rights, and you may
have other rights which vary from locale to locale.
This is a limited Warranty within the meaning of that term as defined in the
Magnuson-Moss Act of 1975.

44
45
46
SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

ONLY RIDE UP AND DOWN HILL,


NOT ACROSS HILL
SIGHTING
GUIDE

I
AJk
/%
greater than 15 ), never across the face. Make turns gradu-
ally to prevent tipping or loss of control. Exercise extreme
Operate your Tractor up and down the face of slopes (not
caution when changing direction on slopes. [
I
Poulan

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