Professional Documents
Culture Documents
Kaizen Training Course PDF
Kaizen Training Course PDF
Kaizen Training Course PDF
1
Instructions
Kaizen Summary
Scope of Activity Description of Charter
Desired
Outcomes
Kaizen Manager Name of Kaizen manager or facilitator
2
Instructions
Preparation and Ground Rules
Provide people with correct and thorough explanations:
Lean Principles: “Continuous Improvement” and “Respect for People”
Kaizen - Literal definition of Kaizen is “change for the better,” in a multi-lateral sense;
i.e. non-zero-sum (win-win). Ordinary definition of Kaizen is “continuous improvement.”
Kaizen is not local optimization. Improvements must not negatively impact upstream Very Important:
or downstream processes, and must not negatively impact stakeholders. Do Not Ignore!
● Three principles of Kaizen:
- Process and Results; Systemic Thinking; Non-Blaming, Non-Judgmental
● Everyone participates in Kaizen, including top officials (University president, trustees, AD, etc).
Coach’s Responsibilities
Fill out self-assessment sheets (sheets A1-A3)
Provide hard copies of syllabus, case studies, lecture notes, etc., to Team Leader
Bring your laptop computer to the Kaizen. Be prepared to make changes to syllabus, lecture notes, etc. in real time.
Present your syllabus, results of your self-assessments, self-identification of improvement opportunities, etc., at the
start of the Kaizen.
3
Instructions
1a. Logistics:
Order audio-visual equipment, food services, polo shirts with Kaizen logo
4
Instructions
2. Day of Kaizen
Bring markers, blue paper for overhead projector, masking tape, push pins, etc.
Post syllabus, case studies, lecture notes on wall
Hand out golf shirts at start or end of Kaizen
Review process flow for the day with team (sheet C1)
Coach reviews the course syllabus (~1-2 hours) and then the self-assessments.
Sheet B1, fill out “Kaizen Team Objectives” box – i.e. what the team thinks should be achieved based upon
the Coach’s review
Sheet B2, fill out “Start” score (from sheet A1 and A2) and “Target” score
Note: not every target needs to be a “5”
At lunchtime, send e-mail to “all hands” inviting people to Kaizen close-out meeting (from 4:30-5:00 pm, and room number)
At ~4:00 pm, fill out the “Daily Record” (sheet C2), “Post-Kaizen Follow-Up (sheet C3), and “Kaizen Process” (sheet C4)
5
Instructions
NOTE:
The team may not need to address all items listed in sheets A1 and A2 if they are already well-addressed. It’s OK for
some categories in “Kaizen Target Sheet” (B2) to remain blank
There should be a balance of team and individual assignments (i.e. 50-50%, 40-60%, or
perhaps 30-70%, but not 90-10% or 100-0%). OK to deviate if it is reasonable or appropriate to do so, provided it is not
a source of complaints.
3. Post-Kaizen
Team leader makes copies of sheets A1, A2, A3, B1, B2, C1, C2, C3, C4 and related documents for all team
members, plus one copy each to Kaizen manager, department chair, dean, and provost (with a day or two)
Monitor completion of “Post-Kaizen Follow-Up” sheet action items
Team – Thank you for participating in the Kaizen. We learned a lot, improved both the course and the Kaizen
process, and had a good time together. Improvement is always fun, and the results we achieved are excellent.
Regards,
6
Kaizen Schedule
Course Instructor Team Team Members Date / Complete
Leader Room Yes / No
7
Pre-Kaizen Assessment A1
Course Content Self-Assessment
8
Pre-Kaizen Assessment A2
Course Content Self-Assessment
4. Presentation Modes
Course contains an appropriate balance of adult learning methods: Powerpoint, RATIONALE:
chalkboard, flipchart, discussion, exercises, simulations, break-out activities,
etc. Appropriate use of technology in the classroom. Balance of group and
individual assignments.
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Pre-Kaizen Assessment A3
Self-Assessment Checklist
Course:
# Opportunities /
Mode Improvement Opportunities
Date: # Occurrences*
ITEM P I T IN
1. Purpose & Learning Objectives
2. Content:
o Current
o Comparative
o Critical Thinking (Root Cause Analysis)
o Utility
o Technology
3. Organization and Sequence
4. Presentation Modes
o PowerPoint
o Flipchart
o Elmo projector
o Video
o Internet
o Real-time computer use
o Class discussion
o Simulation / Role playing
o Break-out session
o Guest speaker
* Number of discrete opportunities in the classroom and in assignments Mode: P = passive; I = interactive; T = team, IN = Individual
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Kaizen Activity Sheet B1
Course/Program Opportunities
Date __________ Course _____________
Kaizen Team
Product Requirements
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COURSE
Kaizen TARGET SHEET
DATE B2
TEAM
PROGRESS ANTICIPATED
ITEM START* TARGET**
Day 1 Day 2 RESULT
1. Purpose/Learning Obj.
4. Classroom Experience
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Kaizen Process Flow C1
Activity Responsibility
Day 1:
Introduce the process Team Leader
Break @ 10:30 am
Fill out the “Kaizen Activity Sheet” Team Leader
Fill out the “Target Progress Report” Team Leader
Lunch @ 12:00-1:00 pm
Break @ 2:30 pm Team
Fill out the “Daily Record”
Fill out the “30-Day Follow-Up” form Team Leader
Present results at 4:30 pm Kaizen close-out meeting Team Leader
Post-Kaizen:
Complete “30-Day Follow-Up” list items Coach, others
Review “30-Day Follow-Up” form Team Leader (@ 15 & 30 days)
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Daily Record C2
Today's Kaizen Accomplishments COURSE___________________ DATE_____________
1
2
3
4
5
6
7
8
1
2
3
4
Adapted from Wiremold
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Post-Kaizen Follow-Up C3
Kaizen "To Do" 30-Day Follow-Up COURSE _______________ DATE _______
10
Adapted from Wiremold
15
Kaizen Process C4
Improvement Opportunities TEAM___________________ DATE_____________
16
Pre-Kaizen Assessment
Course Content Self-Assessment
17
Pre-Kaizen Assessment
Course Content Self-Assessment
4. Presentation Modes
Course contains an appropriate balance of adult learning methods: Powerpoint, RATIONALE:
chalkboard, flipchart, discussion, exercises, simulations, break-out activities,
etc. Appropriate use of technology in the classroom. Balance of group and
individual assignments.
18
Pre-Kaizen Assessment
Self-Assessment Checklist
Course:
# Opportunities /
Mode Improvement Opportunities
Date: # Occurrences*
ITEM P I T IN
1. Purpose & Learning Objectives
2. Content:
o Current
o Comparative
o Critical Thinking (Root Cause Analysis)
o Utility
o Technology
3. Organization and Sequence
4. Presentation Modes
o PowerPoint
o Flipchart
o Overhead Projector
o Video
o Internet
o Real-time computer use
o Class discussion
o Simulation / Role playing
o Break-out session
o Guest speaker
* Number of discrete opportunities in the classroom and in assignments Mode: P = passive; I = interactive; T = team, IN = Individual
19
Kaizen Activity Sheet
Course/Program Opportunities
Date __________ Course _____________
Kaizen Team
Product Requirements
20
Kaizen TARGET SHEET
COURSE DATE
TEAM
PROGRESS ANTICIPATED
ITEM START* TARGET**
Day 1 Day 2 RESULT
1. Purpose/Learning Obj.
4. Classroom Experience
21
Daily Record
1
2
3
4
5
6
7
8
1
2
3
4
22
Post-Kaizen Follow-Up
10
Adapted from Wiremold
23
Kaizen Process
24
Assessment
Course Content Assessment
25
Assessment
Course Content Assessment
4. Presentation Modes
Course contains an appropriate balance of adult learning methods: Powerpoint, RATIONALE:
chalkboard, flipchart, discussion, exercises, simulations, break-out activities,
etc. Appropriate use of technology in the classroom. Balance of group and
individual assignments.
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“Change for the Better”
Questions?
Thank You