AUTOMOBILE LKS WILKER 3

2019
TECHNOLOGY PROPINSI JAWA TIMUR

Competitor Name Competitor No Task

Competitor Instructions

STEERING, SUSPENSION AND BRAKE SYSTEM

Familiarization Time 5 minutes

Task Duration
55 minutes
Total Time
60 minutes

Marking Summary

Possible Score
Section
Mark Record
Preparation ( PPE Used, Safety and Health
1. 150 ...........
Environment)
2. Steering Sistem 200 ...........

3. Suspension System 250 ...........

4. Brake System 400 ...........

...........
Task Total 1000

Time Keeping

Familiarization Competition Breaks

Start Start Start

Stop Stop Stop

LKS Wilayah Kerja 3 Propinsi Jawa Timur 1

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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Remark: Vehicle/model: Honda Brio 2012 – 2016 Model Year

You are required to

- Observe occupational health & safety standard

- Only ask necessary questions
- Not speak to the public while competing
- Comply with Experts instructions
- Ensure Competitor Number on all forms
- Use appropriate tools and procedure
- Complete all instructions on the next page

LKS Wilayah Kerja 3 Propinsi Jawa Timur 2

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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

ATTENTION

Perform service work on Steering System, Suspension System, Brake System and
Spooring of Front Wheel Alignment

Check operation of Steering System

1.1 Diagnose if faulty

1.2 Repair if necessary
1. 1.3 Perform component checking
1.4 Apply lubrican
1.5 Fill in report form

Check operating of Suspension System

2.1 Diagnose if faulty

2.2 Repair if necessary
2. 2.3 Perform komponen checking
2.4 Apply lubrican
2.5 Fill in report form

Brake System Task Instruction

3.1 Perform service work on the left/right (decided by Judge) side brake
3. mechanical system
3.2 Fill in the mechanical section report sheet (competitor Report Sheet) as
your work

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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Report Sheet

1. Did the Steering System operate normally ? [ ] yes [ ] no

Fault(s) found :

..................................................................................................................
..................................................................................................................
2. Did the Suspension System normally [ ] yes [ ] no
Fault(s) found:

..................................................................................................................
..................................................................................................................

3. Brake System Component

condition
Perform service work on the left side brake mechanical
system good bad

3.1 Brake pad Thickness (Front Left/right)

Thickness Spec. Thickness
__________ mm __________ mm

3.2 Disc Thickness (Front Left/right)

Thickness Spec. Thickness
__________ mm __________ mm

3.3 Disc Run out (Front Left/right)

Run Out Spec. Run Out
__________ mm __________ mm

3.4 Brake shoe Thickness (Rear Left/right)

Thickness Spec. Thickness
__________ mm __________ mm

3.5 Drum Diameter (Rear Left/right)

Diameter Spec. Diameter
__________ mm __________ mm

LKS Wilayah Kerja 3 Propinsi Jawa Timur 4

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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Preparation Yes No Actual Comments

1.
Persiapan Ya Tdk Aktual Keterangan
Use uniform work, safety shoes, gloves,
glasses, masker
1.1 10 0
(Menggunakan pakaian kerja, sepatu
keamanan, sarung tangan, kaca mata)
Read all instructions
1.2 20 0
(Membaca semua Instruksi)
Use fender covers
1.3 10 0
(Memasang fender cover)
Use seat covers
1.4 10 0
(Memasang seat cover)
Use steering wheel cover
1.5 10 0
(Memasang steering whell cover)
Use floor mats
1.6 10 0
(Memasang floor mats)
Choke tires
1.7 15 0
(Memasang Ganjal Ban)
Use the jack properly
1.8 20 0
(Menggunakan dongkrak dengan tepat)
1.9 Use the Stand properly 20
Parking brake applied at end
1.10 (Mengaktifkan rem tangan pada akhir 15 0
pekerjaan)
Clean up the working area, tools, and
equipment
1.11 10 0
(Membersihkan area tempat, peralatan
dan perlengkapan )

Sub-Total 150 0

Perform Service Work of Steering Sistem

Yes No Actual Comments
2. Melakukan perbaikan dan perawatan
Ya Tdk Aktual Keterangan
sistem Kemudi
Use workshop manual
2.1 30 0
(Menggunakan pedoman reparasi)
Find the problem of steering
2.2 30 0
(Menemukan permasalahan pengemudian)
Apply the Correct Diagnostic procedure
2.3 (Menerapkan prosedur diagnosa yang 30 0
benar )

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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Repair the problems

2.4 30 0
(Memperbaiki permasalahan)
Ball Join Checking
2.5 20 0
(Melakukan pemeriksaan balljoin)
Tie rod Checking
2.6 10 0
(Melakukan pemeriksaan sambungan)
Booth Checking
2.7 20 0
(Melakukan pemeriksaan tutup karet debu)
Apply lubricant
2.8 30 0
(Melakuakn pelumasan)

Sub-Total 200 0

Perform Service Work of Suspension

Sistem Yes No Actual Comments
3.
Melakukan perbaikan dan perawatan Ya Tdk Aktual Keterangan
sistem Suspensi
Use workshop manual
3.1 30 0
(Menggunakan pedoman reparasi)
Front suspension Leaking Check
3.2 30 0
(Pengecekan kebocoran suspensi depan)
Bolt tention check at correct moment at
front suspension
3.3 30 0
(Memeriksa kekencangan baut dengan
momen yang benar pada suspensi depan)
Front Spring condition
3.4 30 0
(Kondisi pegas depan)
Booth Checking
3.5 30 0
(Melakukan pemeriksaan karet tutup debu)
Rear srping condition
3.6 20 0
(Kondisi pegas belakang)
Rear absorber checking
3.7 20 0
(Pemeriksaan peredam getar belakang)
Dumper condition
3.8 30 0
(Kondisi pembatas ayun)
Apply lubricant
3.9 30 0
(Melakuakn pelumasan)

Sub-Total 250 0

LKS Wilayah Kerja 3 Propinsi Jawa Timur 6

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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

Perform service work on the left side brake

mechanical system Yes No Actual Comments
4.
Lakukan servis pada sistem mekanikal Ya Tdk Aktual Keterangan
rem sebelah kiri
Use workshop manual
4.1 30 0
(Menggunakan pedoman reparasi)
Remove Front Wheel (Fr / LH)
4.2 15 0
(Melepaskan Roda Depan Kiri)
Remove lower bolt and lift caliper assembly
and pads
4.3 20 0
(Melepas baut bawah kaliper dan angkat
rakitan kaliper dan pad)
Clean front brake component
4.4 15 0
(Membersihkan komponen rem depan)
Measure brake pad thickness
4.5 15 0
(Mengukur ketebalan brake pad)
Measure disc thickness
4.6 15 0
(Mengukur ketebalan disc)
Measure disc run out
4.7 15 0
(Mengukur keolengan disc/ run out)
Lubricate the rubbing section
(Melumasi bagian yang bergesekan
4.8 10 0
dengan gemuk pelumas kecuali
permukaan pad)
Install the pads
4.9 20 0
(Pasang pad rem)
Install the bolt and caliper assembly
4.10 20 0
(Pasang baut dan rakitan kaliper)
Torque caliper bolts PROPERLY
4.11 25 0
(Momen baut kaliper SESUAI STANDAR)
Install front wheel
4.12 15 0
(Memasang roda depan)
Torque front wheel Nut PROPERLY
4.13 (Momen baut roda depan SESUAI 25 0
STANDAR)
Remove Rear wheel (Rr / LH)
4.14 15 0
(Melepas roda belakang Belakang kiri)
Remove brake drum
4.15 20 0
(Melepas tromol rem)
Clean rear brake components
4.16 15 0
(Membersihkan komponen rem belakang)
Measure brake shoe thickness
4.17 15 0
(Mengkur ketebalan sepatu rem)
4.18 Measure Drum Diameter 15 0
LKS Wilayah Kerja 3 Propinsi Jawa Timur 7
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AUTOMOBILE LKS WILKER 3
2019
TECHNOLOGY PROPINSI JAWA TIMUR

(Mengukur diameter tromol)

Install brake drum
4.19 15 0
(Memasang tromol rem)
Adjust brake shoe clearance
4.20 20 0
(Menyetel celah sepatu rem)
Install rear wheel
4.21 20 0
(Memasang roda belakang)
Torque Rear LH wheel Nut
4.22 25 0
(Momen baut roda kiri belakang)

Sub-Total 400 0

LKS Wilayah Kerja 3 Propinsi Jawa Timur 8

2019