Document No : FM-G-DC-018 (00)

One Point Lesson Effective Date : 13/03/2019

Page : 1/1
PT SEMEN JAWA

Dep/Sec/Cell : Plant Operation/Maintenance/Electrical

Learning : How to test position MV SWG Roller Press machine
(*)
Category : Basic Knowledge Improvement Solving Problems Others ...........

(**)
Description :

In one case of error SWG such as cannot start or stop we need to check connection of control cabinet of SWG,
so we need do test position of SWG without connect the power to load. In this OPL we want to share How to
test position MV SWG Roller Press machine. Detail working steps as following :

1. Open and pull out SWG M1 and M2 from busbar MV

2. Install Lock Out and Tag out at the place of LOTTO M1 and M2

3. Prepare electrical drawing schematic diagram of SWG cubicle to check hardware interlocking

v v

Terminal for checking interlock from Water resistance (LSP) is 49 and 62 in SWG
 Document No : FM-G-DC-018 (00)
One Point Lesson Effective Date : 13/03/2019
Page :1/1
PT SEMEN JAWA

4. Make sure all hardware interlocking have been completed (we check interlocking from water
resistance only because interlock from main cabinet roller press waiting pump for lubrication
is ON)

5. Ask to Operator team to check DCS interlocking of this machine (if possibly can block signal)

6. Prepare jumper terminal/cable jumper to bypass signal ready from limit switch of SWG

7. Turn off main breaker control of SWG

 Document No : FM-G-DC-018 (00)
One Point Lesson Effective Date : 13/03/2019
Page :1/1
PT SEMEN JAWA

8. Connect bypass/jump cable from signal ready of SWG in terminal control, connect both of
SWG M1 and M2

Cable jump for SWG M1 Cable jump for SWG M2

v

9. Make sure the connection has been tighten

Cable for jump/bypass is number 1 and 5 in

terminal 38 and 40

11. Ask operator to prepare run the Machine, Operator run/start machine by command from DCS CCR

Need complete all interlocking PLC before test

position

After all interlocking has completed start the machine with

command from DCS CCR
 Document No : FM-G-DC-018 (00)
One Point Lesson Effective Date : 13/03/2019
Page :1/1
PT SEMEN JAWA

12. If complete SWG will energize without power from MV busbar and the lamp of indicator SWG is
close for SWG M2

Power Incoming is open

SWG M2 is Closed/Run without power incoming

to load

13. After SWG M2 run one minute SWG M1 will be run also
14. When SWG M2 running we need contact flip flop Proximity Moving Roller 2 for interlock PLC
still complete until SWG M1 run
15. After all SWG is run, ask operator check signal run to DCS is completed

Signal M1, M2, LSP M1, LSP M2

16. If all signal has been completed, ask operator again to turn Off SWG from CCR
17. When lamp indicator SWG has been opened, turn off the main control breaker

Power Incoming is open

v SWG is open

18. Take out the jumper/bypass in SWG M1 and M2

19. Turn on again the main control breaker in SWG M1 and M2
20. Remove Lock out and Tag Out, insert the SWG to MV busbar in M1 and M2
21. Confirm to operator if check test position of SWG is finished