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    VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. NL LEG&EGD No. 4293 /VNL Test report Dielectric tests on suspension insulator string made from composite insulator. 15" February 2005" 3) STL ‘The accreditation of VEIKI-VNL Lid. refers to the test activities registered by HAB (Hungarian Accreditation Board) under No: NAT 1-125 1/2004 Phone+36.1.417 3157, Fax:+36.1.417 3163 H-1158 Budapest, Vasgalyé u. 2-4. E-mail: vnl@val.u www. vl hu \ JE Test Report VY IKI-VNL ELECTRIC LARGE LABORATORIES LTD. | No, 4293 / VNL 2/8 page Subject: Kind of the test: Client: Reference and date of the order: Our reference munber: Place and date of the test: Present at the test in charge of the purchaser: Dielectric tests on suspension insulator string, made from composite insulator Type test. FCI FURUKAWA Composite Insulator Ltd. H-1158 Budapest, Késmark u. 24-28 ‘Hungary, ‘V-211/2005, 07.02.2005 Vv-211/2005 VEIKI-VNL Electric Large Laboratories Lid HEI 158 Budapest, Vasgolyé v. 2-4 Hungary 10" February 2005 Mr, Alejos Bog: FCI FURUKAWA Lid. VA Test Report l= VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. | No. 4293 / VNL 3/8 page Details of the tesied object Designation Insulator string Manufacturer: FC] FURUKAWA Composite Insulator Ltd. ‘Type Single suspension string with composite insulator Catalogue No. EUROINS H 110.120.1295,T.T.22L Rated voltage of the system 123 kV Specified. Dry lightning impulse withstand voltage: 550 kVpeae ‘Wet power-frequency withstand voltage: 230 kVens Switching impulse withstand voltage: 440 Ve Specified Mechanical Load (SML). 120 kN Applied composite insulator: Manufacturer: FC] FURUKAWA Composite Insulator Ltd. Serial number: 05/2467 Number of the manufacturer's drawings for the identification of the lest objects: 1179758Z-B 117975-B, ‘The tests were carried out in accordance with the following standards): TEC 60383;1996 Tests on insulators of ceramic materiel or glass for overhead lines with a nominal voltege greater than 1000 V IEC 61109:1999 Composite insulators for 2.¢. overhead lines with a nominal voltage greater than 100 V- Definitions, test methods and acceptance criteria TEC 60050-1; 1989 High voltage test techniques. Part 1: General definitions and test requirements TEC 61284:1997 Overhead lines. Requirments and tests for fittings TEC 60437:1997 Radio interference test on high-voltage insulators NL Test Report V- ~~ | VEIKE-VNL ELECTRIC LARGE LABORATORIES LTD. | No, 4293 / VNL (ERE 4/8 page Summary of the test results: Dielectric tests were performed on single suspension insulator string according to the standards IEC 60383 and IEC 61109. The insulator was made by FCI FURUKAWA COMPOSITE INSULATOR Ltd. for transmission line with rated voltage of 123 kV. The following tests were carried out on single suspension insulator string with arcing horns installed on both ends of the insulator: «Lighting impulse voltage test: 50% flashover voltage (with up and down test method): +572 kVpaa/-731 kV yes calculated withstand voltage 550.2 KV you ‘measured withstand voltage: 550.0 KV pax + Switching impulse voltage test in wet condition 50% flashover voltage (with up and down test method): +494.8 KV yuu, /-614.0kV pas calculated withstand voltage AT5.5 KV peak + Power frequency voltage test: Ih wet condition, Iminute without flashover: 230 Vine In dry condition, average flashover voltage: 354.4 kVew In wet condition, average flashover voltage: 321.0 Vins ‘+ Corona inception/extinction voltage determination with power frequency voltage in dry condition Average corona inception voltage: 116.6 Vim ‘Average corona extinction voltage’ 111.6 RVsxe Radio Interferencie Voltage test with power frequency voltage in dry condition ‘The measured RIV value was 8 pV at test voltage of U=123/13 KV ‘The measured RIV value was 10 pV at test voltage of U=145/Y3 kV The tested insulator string Catalogue No: EUROINS H 110.120.1295 I. 22 L met the type test requirements of the referred standards, Copyright VEIKI-VNL Lid. ‘This Test Report is a confidential document. Handing it over to a third person is not permitted, ‘The tost results relate only to the tested items. ‘The measuring uncertainties do not exceed the values given in the standards referred on page 3. ‘The publication and reprint of this Test Report is allowed only in its entirety without any change of its original language. Its publication in any irregular form needs previous permission of VBIKI-VNL Ltd Budapest, 15" February 2005 ! Yomale, Coto Fegan Hoty L / Csaba Homok / /Tidiko Fogarasi / (sf Dr. Las7l6 Varge / Responsible for the work Supervised by Managing director Numbered sheets: 8_| Tables 2 _ | Oscillograms. Figures: 2 | Photos: 4 | Drawings: 2 Test Report VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. | No. 4293/ VNL 5/8 page 1. Description of the tests 1.1 Lightning impulse voltage tests in dry condition [At first the 50% flashover voltage values of insulator string were determined with up and down test method, After the determination of 50% flashover voltages the withstand impulse voltage test was cartied out on the insulator string by a test voltage of 550kVjea with application of the correction factor. During the withstand test 15 positive impulses of 1.32/50.8 jis were applied ( shown in the attached oscillogram No.:3954). The test object shall withstand 15 impulses on each polarity without breakdown or with not more than ‘two flashovers according to referred standard. The test layout is shown in Fig.1 and on Photo 1 Ambient parameters: © Dry temperature 21.8°C ‘© Wet temperature: 98°C + Air pressure: 102.6 hPa ‘During the tests the correction factor was K=0,9399 1.2 Power frequency voltage test in dry and wet condition The test voltage is 230.0 KVinx in wet condition for 1 minute according to referred standard. Test voltage in dry condition for 1 minute is not described by the standard. The average flashover voltages of the insulator string were determined in dry and in wet condition too The average values were calculated from five measured flashover voltages. The specimen was pre wetted for 15 minutes before the wet test. The form of the artificial rain was drop. During the test the string was continuously wetted. During the tests the correction factor for dry test was K=1.009 and for wet test it was K=0,9493. The test object shall withstand the test voltage for 1 minute without breakdown and without flashovers. The test layout is shown in Figure 2 and on Photo 1. 1.3 Switching impulse voltage test in wet condition The switching impulse voltage test was carried out on the insulator string in wet condition in the indoor laboratory. The normal procedure for determining wet switching impulse withstand voltage on insulator string shall be by calculation from 50% flashover voltage level determined by the up and down method described in IEC 60060-1.The specimen was pre-wetted for 15 minutes before the wet test, The form of the artificial rain was drop. During the test the string was continuously wetted. During the test impulses of 235/3190 us were applied (are shown in the attached oscillogram No.:4057). The test layout is shown in Fig 1 Characterisation of the artificial rain * Vertical and horizontal component of the rain 1.5-1.8 mm/min © Specific resistance of water 9800 Qom © Direction of the rain to the insulator string ase Test Report VEIKE-VNL ELECTRIC LARGE LABORATORIES LTD. | No. 4293 / VNL 6/8 page 1.4 Corona inception/extinction voltage determination with power frequency yoltage in dry condition Detemmination of visible corona was performed in darkened laboratory with a photomultiplier camera. The corona inception and extinction voltage was determined three times by increasing and decreasing the test voltages step by step, then a mean value was calculated, The test arrangement is shown on Photo 2. 1.5 Radio interference voltage test The radio interference voltage on. the insulator string was tested in accordance with IEC 60437. The tests were carried out on 0.73 MHz .The condenser was Z,~ 10000 pF. The radio interference voltage should be expressed according to the standard referred as dB across a resistance of 300 omhs, therefore R=300 ohms was set on the coupling four pole, in this way a phase angle not exceeding 20" between Zs and R was fulfilled. In accordance with IEC 60437 the radio interference voltage was recorded in course of runs and was plotted versus the applied voltage: the curve obtained wes tae radio interference characteristic of the insulator string 2. Results of the tests 2.1 Lightning impulse voltage test in dry condition The single suspension insulator string installed with insulator passed the impulse voltage withstand test on +550kVpexe Without breakdown and without flashover. The 50% flashover voltage values were determined with method of up and down test The determined 50% flashover voltage values are: + 572.0 KV yout = TIO KV peat Calculated withstand voltages are: + 550.2 KV jeak = 703.0 KV pat 2.2 Power frequency voltage test in dry and wet condition During the withstand tests on suspension insulator string neither fashover nor breakdown occurred, therefore the insulator string met the requirements of power frequency test in dry and wet condition. The measured power frequeney voltages are In dry condition, Iminute without flashover: 230.0 KV ing In wet condition, Iminute without flashover: 230.0 Vw Average Hlashover voltage: In diy condition 354.4 KV Tn wet condition 321.0 Vine 2.3 Switching impulse voltage (est in wet condition The 50% flashover voltage values were determined with method of up and down test. The determined 50% flashover voltage values are +494.8 KV pean -614.0 KV jeu calculated withstand voltages are: $475.5 KV pea 590.0 KV jek VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. Test Report No. 4293 / VNL 718 page 2.4 Corona inception/extinction voltage determination with power frequency voltage in dry condition The corona inception/extinction voltages with power frequency voltage in dry condition on single suspension insulator string are shown in Table 1 and on Photos 3-4 The calculated average corona inception voltege is: ‘The calculated average corona extinction voltage is: Difference between readings did not exceed 3% 2.5 Radio interference voltage test 116.6 kVine 116 KV The RIV value at the test voltage U=123/Y3 kV for single suspension insulator string was measured 8 11V, The RIV value at the test voltage U=145/N3 kV for single suspension insulator string was measured 10 j1V. The radio interference voltages are shown in Table 2 3. Uncertainty of measurements Uncertainty of the impulse voltage measurement: Uncertainty of the power frequency voltage measurement 40.5% of the measured value £1% of the measured value ‘The uncertainty values given in this report are the standard deviation values multiplied by k=2. Measurement uncertainty was estimated according to the method described in the EAL-R2 document. VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. | No, 4293 / VNL. Test Report 8/8 page MEASURING DEVICES USED TO THE TESTS: No. Designation Manufacturer | Type Serial | Calibration number | document ra Impulse generator MICAFIL | SH11-24 | B1698 [2] Divider MICAFIL | SDR2000 | 81698/A | FO-07-R/00 [3] | Impulse voltage measuring system | Dr Strauss | TR-AS 350 | 196 DKD-K- 100-10 11701 00-08 [4] | 50 Hz test equipment (1500kV) TUR PEO 860115 500/500 ABI (51 Voltage divider TUR | MCF 40/600 881066 (6) Termination TUR | WMUT3/H6| 851459 | FO-08/2004 7 Meter TUR WMUT3 | 894966 [8] Coupling capacitor MICAFIL | TEPI-P800 | 77H734 [9] Radio interference meter SIEMENS | B83600-B40] A 10-002 | RZM-01/2002 ool Tne lanes scapton SIEMENS | B83600-B56| A 10-015 (60-150-300-6002) Test Report VEIKL-VNL ELECTRIC LARGE LABORATORIES LTD. | No. 4293 / VNL [1] Impulse generator [2] Divider [3] Impulse voltage measuring system Fig | ‘Testing devices for impulse voltage test "e ie [7] 50 Hz test equipment [8] Voltage divider [9] Termination Fig. 2. Testing devices for power frequency voltage test VE Ww. VNL ELECTRIC LARGE LABORATORIES LTD. ars IKI-VNL ELI LABORA’ . 5 V=npeg \ VEN oe No, 4293 / VNL Table 1 ‘The results of the corona inception/extinction voltage measurements on single suspension insulator string Corona inception voltage [kVims] | Corona extinction voltage [kV] | 1* series 7 112 2" series 116 M1 3” series 7, 12) Average value 116.6 111.6 Table 2. The radio interference voltages on single suspension insulator string Test voltage | series down | T.series fap/ | HL series /down! IKV/ 1aB/ | microvott | 4B/ | microvott | /4B/__[_microvolt 123, 66 3991 1 4477 7 4477 us 60 2000 61 2244 ol 2244 9 16 1B 18 16 7 14 84. 14 10 4 10 B 9 78 2 8 12 8 2 8 n 8 5 8 5 8 5 64 8 5 8 5 8 5 57 8 5 8 5 8 5 50 8 5 8 5 8 5 43 8 5 8 5 8 5 10000 1000 g $ £ 100 a 10: Tbe repre pcre rceeerirercrr 35 45 55 65 75 85 95 105 115 125 kV [=== I series —e—IL series —a— IIL series VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. Test Report No. 4293 / VNL Photo 1 Lightning impulse test, the switching impulse test and power frequency test on the single suspension insulator string Photo 2 Test arrangement of the corona inception/extinction voltage determination and the RIV test on the single suspension insulator string VEIKI-VNL ELECTRIC LARGE LABORATORIES LTD. Photo 3 Corona inception on 116.6kV.w: on insulator string installed Photo 4 Corona extinction on 111.6kVyp. on insulator string installed Test Report No, 4293 / VNL TST 5 sae 2 Ea BoE wie woe Toa Tae Teron sl 512.5kV 235s 357s 696s S.19E3us 4 z | 3 ‘This drawing is properly af FE Furukawa Lt Budapest /tangary andi not fo Be reproduced or ves te furs snyinfermaion except hen provid for by wien agreement with Hie aid compan. Si A T S g f te L B ‘DIMENSIONS. Trnra} Section Length 1295 Arcing Distance 970 Leokage Distonce | 2673 WITHSTAND vouT. | [ky] | i ol Lightn. imp. Pos. (50%) |” 550 ql + | | Power Freq. Wet | 250 3 3 Q R WECHANICAL LOAD | [kN N 8) | sur My |c ; RIL 80 Hi MASS co. [kg 47 t with arcing torn _|_7.4 Shed No, 15/14 | f g ai ‘ ; ) Un=110 kV “| oD a a i Um=123 kV [SIS 18 50 Arcing horn Dwg.No: 1182150 Tongue (T) and Tongue (T) fitting ace. to IEC 471 size 221 Tolerances of insulator acc. to 1EC 61109 Catalogue number: EUROS # 110. eo 1295.1. 7. 221 117975ESz INSULATOR Ltd. feral ice eco i [eee Ay free 7 Coes Bd ® FO} uurana TB Funes INSULATOR a 3 > rte, Pate om te 1179 75—ESz [ME | se 7 tf | = 3 fe Se ee g0., | snmcietinnnmotsibhecesenpey | A x A Tyee a> Ais | | s& | L t | 8 8 DIMENSIONS [ram] Section Length 1295 4 Arcing Distance | 1039 : teakage Distance | 2673. WITHSTAND VOLT. | [KV] © Lighin. Ip. Pos. (502)|*° 550 di 3 Power Freq. Wet 230 3 3 ram NV = MECHANICAL LOAD ‘kN, c| 3 Sie Moc RIL 80 MASS co. [kg] 47 ui with arcing horn Shed No. 15/14 of J i D s | | D | {Ra lee Un=110 kV {i Um=123 kV E | E Tongue (T) and Tongue (T) fitting ace. to IEC 477 size 22) = Tolerances of insulator aec. to [EC 61109 io Catalogue number: EUROINS H 110. 120. 1295_T, I. 2A, 1179756 | | Semen NEG] Seetogee | soanen /

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