INSPECTION TASK REPORT NO. __1___

  Rev.01
1 Inspection Activity              

 HYDROTEST OF FLOWLINE

 
   
2 Inspection Activity Description          

 (Flowline Final Hydrotest of Hazar 25338(103) 6’’-300# Test Pressure @59.375 Bar ,300#)

 Hydrotest is test carried out using water or other incompressible liquid to a prove integrity of a
component or system by specified pressure from the design engineer.

 
   
3 RFI No                
 RFI No. : 238/2023
 
   
4 Controlling document            
 PDO approved ITP No. & Rev. No.: BOS-QA-ITP-2035, REV-2 & BOS-QA-ITP-2037, REV-03
 PDO approved Drawing No. & Rev. No.: HAZ-14-104510-LA-5880-00007-REV-02

 
   
5 Measuring devices used            
 Pressure Gauges (3 gauges).
   Chart Recorders for Pressure and Temperature.
   
Acceptance
6 Criteria              
 PDO approved Projects Specification No. & Rev. No.: SP-1212 Rev-05
 Reference Documents/Standards/Specifications: BOS-QA-PRO-2019 Rev-03 SP -2094 CL 9.2

 
   
 7 Inspection Report used            
NA
 
   
8 Actual values following inspection          

 The designer pressure is 59.375 and the actual pressure is 59.375.

 
                   
9 Observations (if any)  

   
   
10 Clarifications Required            

 
   
 4/3/202
11 Trainee Name:Adham Discipline:   Date: Signature:
3
 4/3/202
12 Coach Name:Saif Ref. Ind.   Date: 3 Signature:
  

INSPECTION TASK REPORT NO. __2___

  Rev.01
1 Inspection Activity              

 PNEUMATIC TEST

 
   
2 Inspection Activity Description          
Pneumatic test is when you blow up something and see if it pops. The pneumatic test is a pressure test
you can use air or nitrogen. In our test we use nitrogen. In this test the material was covered with
tape, then gas pressure is raised as what mention in procedure. Then, soap and water are applied on
the tape. If there any gas leak, it will show air bubbles produced from the soap.
 
   
3 RFI No                
 RFI No.: AIP-MIC-MECH-245
 
   
4 Controlling document            
 PDO approved ITP No. & Rev. No.: AIP-C3100000111-ITP-18 Rev.1
 PDO approved Drawing No. & Rev. No.: RMT-28-103440-MP-SITE-JS0094-0011-00-01
 
   
5 Measuring devices used            
 Pressure Gauges.
 
   
Acceptance
6 Criteria              
 PDO approved Projects Specification No. & Rev. No.: SP1173 VER3.0/SP2051 VER.5
 Reference Documents/Standards/Specifications: AIP/C3100000111/CONM/27 Rev.0
 
   
7 Inspection Report used            
  NA
   
8 Actual values following inspection          
 The Pressure was 17.6 bar and there is no leaks found.
 
                   
9 Observations (if any)  

   
   
10 Clarifications Required            
1. Why we use nitrogen instead of air ?

 
   
11 Trainee Name: Adham Discipline:   Date:  5/3/23 Signature:
12 Coach Name: Saif Ref. Ind.   Date:  5/3/23 Signature:
  

INSPECTION TASK REPORT NO. __3___

  Rev.01
1 Inspection Activity              

 Check the Ovality.

 
   
2 Inspection Activity Description          
 (Bend Ovality check for 6’’ x 4.8mm-25 Nos Pipe Bending).
 Angle Bend (28, 26, 82, 90) deg.

Firstly, the QC checked the bend pipe report (Pipe No., Heat No., and Angle). Secondly, they
put the pig from one side and push it from other side to check if there is ovality. Then, checked
the thickness by using UT which it was calibrated by V2.
 
   
3 RFI No                
 RFI No.: 243/20223
 
   
4 Controlling document            
 PDO approved ITP No. & Rev. No.: BOS-QA-ITP-2001A & Rev.03
 
   
5 Measuring devices used            
 UT Machine (Sonatest).
 
   
Acceptance
6 Criteria              
 PDO approved Projects Specification No. & Rev. No.: BOS-QA-PRO-2018 & Rev.04
 Reference Documents/Standards/Specifications: BOS-QA-PRO-2018 Rev.04 / SP -2018, BOS-
QA-ITP-3003 Rev.
 
   
7 Inspection Report used            
NA
 
   
 8 Actual values following inspection          
 All the pipe numbers, heat numbers, and angles was correct.
 
                   
9 Observations (if any)  

   
   
10 Clarifications Required            

 
   
11 Trainee Name: Adham Discipline:   Date:  6/3/23 Signature:
12 Coach Name: Ahmed Ref. Ind.   Date:  6/3/23 Signature:
  

INSPECTION TASK REPORT NO. __4___

  Rev.01
1 Inspection Activity              
 MATERAIL RECEIVING INSPECTION OF VALVE & FITTING.
 
   
2 Inspection Activity Description          
In this activity, the material that were ordered are inspected so that match with the certificates. The
dimension’s number, storage method, and material test certificates. The material inspection carried
out visually and making sure that the materials are free of damage.
 
   
3 RFI No                
 RFI No. : 120/2023
 
   
4 Controlling document            
 PDO approved ITP No. & Rev. No. : BOS-QA-ITP-3004 REV-01
 
   
5 Measuring devices used            
N/A
 
   
6 Acceptance Criteria              
 Reference Documents/Standards/Specifications: SP 2404 ver 1
 
   
7 Inspection Report used            
  N/A
   
8 Actual values following inspection          
(Write out the actual values including the SI (International System) units
 
                   
9 Observations (if any)  

  N/A
   
10 Clarifications Required            
 What is SAP number?
 What is MRIR number?

 
   
11 Trainee Name: Adham Discipline:   Date: Signature:
12 Coach Name: Saif Ref. Ind.   Date: Signature:
  

INSPECTION TASK REPORT NO. __5___

  Rev.01
Inspection
1 Activity              
 Welder Qualification Test (WQT).
 
   
2 Inspection Activity Description          
 In this activity, we checked if the welder can weld the WPS which has given in all the details.
 pipe 6’’x 20 mm thick and flange 4’’ x 8 mm thick.
 Type of joint is groove.
 GTAW for (root & hot pass) & SMAW for (Cap pass).
 Position is 6G or Uphill.
 Electrodes (ER80S-Ni1 – E 8018 C3)
 Preheat is 100 oC

 
   
3 RFI No                
N/A
 
   
4 Controlling document            
N/A
 
   
5 Measuring devices used            
 Voltage meter.
  
   
Acceptance
6 Criteria              
 SP 1173 VER 3.0.
 ASME B31.3 & Sec. IX.
 
   
7 Inspection Report used            
 
   
8 Actual values following inspection          

 
                   
9 Observations (if any)  

   
   
1
Clarifications Required
0            

 
   
1 Discipline
Trainee Name: Adham   Date: Signature:
1 :  
1
2 Coach Name: Saif Ref. Ind.   Date:   Signature: